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INDUSTRIAL WORKSHOP
SOLAR PROCESS HEAT FOR LOWER
TEMPERATURE INDUSTRIAL PROCESSES
WITH PARABOLIC TROUGH COLLECTORS
Thema
Laura Trujillo & Robin Valentin (Pula, Italy September 2015)
INDEX
1) Solera GmbH
2) Our technology
3) InSun project
4) Application potentials worldwide
InSun is a research project co-funded by the European Commission under the 7th Framework Program: ENER/FP7/296009/InSun. Solera GmbH 2015- All rights reserved
INDUSTRIAL WORKSHOP ON SOLAR
PROCESS HEAT
- Solera GmbH-
– Founded in 2009
– All the companies operate in the renewable energy field
Thomas Preuhs GmbH Holding
InSun is a research project co-funded by the European Commission under the 7th Framework Program: ENER/FP7/296009/InSun. Solera GmbH 2015- All rights reserved
– All the companies operate in the renewable energy field
– Turnover in 2010: ~ 50 million €
– Number of employees: ~180
INDUSTRIAL WORKSHOP ON SOLAR
PROCESS HEAT
- Solera GmbH-
InSun is a research project co-funded by the European Commission under the 7th Framework Program: ENER/FP7/296009/InSun. Solera GmbH 2015- All rights reserved
INDUSTRIAL WORKSHOP ON SOLAR
PROCESS HEAT
- Solera GmbH-
• Company name Solera= Sol + Era
– Combination of words with a Spanish
origin
– The aim of our company is to develop
environmentally friendly technologies for
energy production
InSun is a research project co-funded by the European Commission under the 7th Framework Program: ENER/FP7/296009/InSun. Solera GmbH 2015- All rights reserved
energy production
– Specialized in the development and
installation of photovoltaic systems and
alternative heating systems
– 56 employees with different expertise
under one roof (solar installers,
scaffolders, electricians, carpenter,
heating installers, etc.
• Foundation: 2008
INDUSTRIAL WORKSHOP ON SOLAR
PROCESS HEAT
- Our technology -
Parabolic trough collector operation principle:
• A parabolic collector uses just the direct incident radiation.
• The incident radiation is focused onto an absorber tube in order to
heat the thermal medium circulating through it.
InSun is a research project co-funded by the European Commission under the 7th Framework Program: ENER/FP7/296009/InSun. Solera GmbH 2015- All rights reserved
• It follows the sun thanks to its single axle.
Mirror
Absorber tube
INDUSTRIAL WORKSHOP ON SOLAR
PROCESS HEAT
- Our technology -
Characteristics Values
Length 3000 mm
Width 1140 mm
Mirror surface 3.4 m2
Absorber tube diameter 35 mm
InSun is a research project co-funded by the European Commission under the 7th Framework Program: ENER/FP7/296009/InSun. Solera GmbH 2015- All rights reserved
Absorber tube diameter 35 mm
Concentration factor ca. 30
Temperature 90 - 250 °C
Efficiency Up to 70%
Tracking system Single axle
Fluid used Water or thermal oil
INDUSTRIAL WORKSHOP ON SOLAR
PROCESS HEAT
- InSun Project -
• Solar process heat for a ham and sausages processing company.
• FLEISCHWAREN BERGER GESMBH & CO KG (Austria).
• Plant size: 60 kWth with 36 collectors; approx. 122 m² of technology in 450 m2.
InSun is a research project co-funded by the European Commission under the 7th Framework Program: ENER/FP7/296009/InSun. Solera GmbH 2015- All rights reserved
INDUSTRIAL WORKSHOP ON SOLAR
PROCESS HEAT
- InSun Project -
InSun is a research project co-funded by the European Commission under the 7th Framework Program: ENER/FP7/296009/InSun. Solera GmbH 2015- All rights reserved
INDUSTRIAL WORKSHOP ON SOLAR
PROCESS HEAT
- InSun Project -
InSun is a research project co-funded by the European Commission under the 7th Framework Program: ENER/FP7/296009/InSun. Solera GmbH 2015- All rights reserved
INDUSTRIAL WORKSHOP ON SOLAR
PROCESS HEAT
- InSun Project -
• Main expected results:
1. 219,46 kWh/m2a annual collector useful heat
2. 190,93 kWh/m2a annual solar heat supplied to the process
3. The use of parabolic trough collectors will save 2.856 l of heating oil per year,
InSun is a research project co-funded by the European Commission under the 7th Framework Program: ENER/FP7/296009/InSun. Solera GmbH 2015- All rights reserved
3. The use of parabolic trough collectors will save 2.856 l of heating oil per year,
which corresponds to 8,6 tons of avoided CO2 emissions per year.
INDUSTRIAL WORKSHOP ON SOLAR
PROCESS HEAT
- InSun Project -
1. Constant and fluid communication with suppliers and with the
responsible persons involved in the installation is required when
having short period for planning and installing.
2. Take into account the necessity of space for components
LESSONS LEARNED DURING THE PLANNING AND INSTALLATION
InSun is a research project co-funded by the European Commission under the 7th Framework Program: ENER/FP7/296009/InSun. Solera GmbH 2015- All rights reserved
2. Take into account the necessity of space for components
transportation and installation (E.g. large storage)
INDUSTRIAL WORKSHOP ON SOLAR
PROCESS HEAT
- InSun Project -
LESSONS LEARNED DURING THE PLANNING AND INSTALLATION.
3. Setting parabolic collectors in free land areas can be challenging. It is really
important to fix them in an specific position. With this same regard, the foundation
of the buffer has to be perfectly plumbed and with no slope.
InSun is a research project co-funded by the European Commission under the 7th Framework Program: ENER/FP7/296009/InSun. Solera GmbH 2015- All rights reserved
4. Soil´s type and its characteristics are a key point when deciding how to fasten
collectors on free land.
5. Take into account pressures and temperatures of old and new system, to plan
a smooth integration and to have an efficient and simple to maintain system.
6. All hydraulic system which should be combined in the future have to be put into
the planning at the very beginning, in order to facilitate the installation.
INDUSTRIAL WORKSHOP ON SOLAR
PROCESS HEAT
- Application potentials worldwide -
1. Food industry
2. Textile industry:
• E.g Carl Meiser GmbH & Co. KG, south of
InSun is a research project co-funded by the European Commission under the 7th Framework Program: ENER/FP7/296009/InSun. Solera GmbH 2015- All rights reserved
• E.g Carl Meiser GmbH & Co. KG, south of
Germany.
• Solar process heat for a textile finishing and
coating company
• Plant size: 50 kWth (30 collectors)
3. Paper industry
4. Others…
Solera GmbH
Fuhrmannstraße 9
D-72351 Geislingen-Binsdorf
Alemania
THANK YOU
FOR YOUR ATTENTION!!!
InSun is a research project co-funded by the European Commission under the 7th Framework Program: ENER/FP7/296009/InSun. Solera GmbH 2015- All rights reserved
Alemania
Tlf 07428-9418-700
Fax 07428-9418-780
info@solera.de
www.solera.de

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Solar process heat for lower temperature industrial processes with parabolic trough collectors - Laura Trujillo e Robin Valentin

  • 1. INDUSTRIAL WORKSHOP SOLAR PROCESS HEAT FOR LOWER TEMPERATURE INDUSTRIAL PROCESSES WITH PARABOLIC TROUGH COLLECTORS Thema Laura Trujillo & Robin Valentin (Pula, Italy September 2015)
  • 2. INDEX 1) Solera GmbH 2) Our technology 3) InSun project 4) Application potentials worldwide InSun is a research project co-funded by the European Commission under the 7th Framework Program: ENER/FP7/296009/InSun. Solera GmbH 2015- All rights reserved
  • 3. INDUSTRIAL WORKSHOP ON SOLAR PROCESS HEAT - Solera GmbH- – Founded in 2009 – All the companies operate in the renewable energy field Thomas Preuhs GmbH Holding InSun is a research project co-funded by the European Commission under the 7th Framework Program: ENER/FP7/296009/InSun. Solera GmbH 2015- All rights reserved – All the companies operate in the renewable energy field – Turnover in 2010: ~ 50 million € – Number of employees: ~180
  • 4. INDUSTRIAL WORKSHOP ON SOLAR PROCESS HEAT - Solera GmbH- InSun is a research project co-funded by the European Commission under the 7th Framework Program: ENER/FP7/296009/InSun. Solera GmbH 2015- All rights reserved
  • 5. INDUSTRIAL WORKSHOP ON SOLAR PROCESS HEAT - Solera GmbH- • Company name Solera= Sol + Era – Combination of words with a Spanish origin – The aim of our company is to develop environmentally friendly technologies for energy production InSun is a research project co-funded by the European Commission under the 7th Framework Program: ENER/FP7/296009/InSun. Solera GmbH 2015- All rights reserved energy production – Specialized in the development and installation of photovoltaic systems and alternative heating systems – 56 employees with different expertise under one roof (solar installers, scaffolders, electricians, carpenter, heating installers, etc. • Foundation: 2008
  • 6. INDUSTRIAL WORKSHOP ON SOLAR PROCESS HEAT - Our technology - Parabolic trough collector operation principle: • A parabolic collector uses just the direct incident radiation. • The incident radiation is focused onto an absorber tube in order to heat the thermal medium circulating through it. InSun is a research project co-funded by the European Commission under the 7th Framework Program: ENER/FP7/296009/InSun. Solera GmbH 2015- All rights reserved • It follows the sun thanks to its single axle. Mirror Absorber tube
  • 7. INDUSTRIAL WORKSHOP ON SOLAR PROCESS HEAT - Our technology - Characteristics Values Length 3000 mm Width 1140 mm Mirror surface 3.4 m2 Absorber tube diameter 35 mm InSun is a research project co-funded by the European Commission under the 7th Framework Program: ENER/FP7/296009/InSun. Solera GmbH 2015- All rights reserved Absorber tube diameter 35 mm Concentration factor ca. 30 Temperature 90 - 250 °C Efficiency Up to 70% Tracking system Single axle Fluid used Water or thermal oil
  • 8. INDUSTRIAL WORKSHOP ON SOLAR PROCESS HEAT - InSun Project - • Solar process heat for a ham and sausages processing company. • FLEISCHWAREN BERGER GESMBH & CO KG (Austria). • Plant size: 60 kWth with 36 collectors; approx. 122 m² of technology in 450 m2. InSun is a research project co-funded by the European Commission under the 7th Framework Program: ENER/FP7/296009/InSun. Solera GmbH 2015- All rights reserved
  • 9. INDUSTRIAL WORKSHOP ON SOLAR PROCESS HEAT - InSun Project - InSun is a research project co-funded by the European Commission under the 7th Framework Program: ENER/FP7/296009/InSun. Solera GmbH 2015- All rights reserved
  • 10. INDUSTRIAL WORKSHOP ON SOLAR PROCESS HEAT - InSun Project - InSun is a research project co-funded by the European Commission under the 7th Framework Program: ENER/FP7/296009/InSun. Solera GmbH 2015- All rights reserved
  • 11. INDUSTRIAL WORKSHOP ON SOLAR PROCESS HEAT - InSun Project - • Main expected results: 1. 219,46 kWh/m2a annual collector useful heat 2. 190,93 kWh/m2a annual solar heat supplied to the process 3. The use of parabolic trough collectors will save 2.856 l of heating oil per year, InSun is a research project co-funded by the European Commission under the 7th Framework Program: ENER/FP7/296009/InSun. Solera GmbH 2015- All rights reserved 3. The use of parabolic trough collectors will save 2.856 l of heating oil per year, which corresponds to 8,6 tons of avoided CO2 emissions per year.
  • 12. INDUSTRIAL WORKSHOP ON SOLAR PROCESS HEAT - InSun Project - 1. Constant and fluid communication with suppliers and with the responsible persons involved in the installation is required when having short period for planning and installing. 2. Take into account the necessity of space for components LESSONS LEARNED DURING THE PLANNING AND INSTALLATION InSun is a research project co-funded by the European Commission under the 7th Framework Program: ENER/FP7/296009/InSun. Solera GmbH 2015- All rights reserved 2. Take into account the necessity of space for components transportation and installation (E.g. large storage)
  • 13. INDUSTRIAL WORKSHOP ON SOLAR PROCESS HEAT - InSun Project - LESSONS LEARNED DURING THE PLANNING AND INSTALLATION. 3. Setting parabolic collectors in free land areas can be challenging. It is really important to fix them in an specific position. With this same regard, the foundation of the buffer has to be perfectly plumbed and with no slope. InSun is a research project co-funded by the European Commission under the 7th Framework Program: ENER/FP7/296009/InSun. Solera GmbH 2015- All rights reserved 4. Soil´s type and its characteristics are a key point when deciding how to fasten collectors on free land. 5. Take into account pressures and temperatures of old and new system, to plan a smooth integration and to have an efficient and simple to maintain system. 6. All hydraulic system which should be combined in the future have to be put into the planning at the very beginning, in order to facilitate the installation.
  • 14. INDUSTRIAL WORKSHOP ON SOLAR PROCESS HEAT - Application potentials worldwide - 1. Food industry 2. Textile industry: • E.g Carl Meiser GmbH & Co. KG, south of InSun is a research project co-funded by the European Commission under the 7th Framework Program: ENER/FP7/296009/InSun. Solera GmbH 2015- All rights reserved • E.g Carl Meiser GmbH & Co. KG, south of Germany. • Solar process heat for a textile finishing and coating company • Plant size: 50 kWth (30 collectors) 3. Paper industry 4. Others…
  • 15. Solera GmbH Fuhrmannstraße 9 D-72351 Geislingen-Binsdorf Alemania THANK YOU FOR YOUR ATTENTION!!! InSun is a research project co-funded by the European Commission under the 7th Framework Program: ENER/FP7/296009/InSun. Solera GmbH 2015- All rights reserved Alemania Tlf 07428-9418-700 Fax 07428-9418-780 info@solera.de www.solera.de