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InSun
Industrial Process Heat by Solar Collectors
Research Project funded from the European Union's Seventh Framework Programme FP7
ENER/FP7/296009/InSun Industrial workshop on solar process heat, Sardegna 2015
Marcus Brennenstuhl M.Sc. Zafh.net
InSun
Industrial Process Heat by Solar Collectors
Research Project funded from the European Union's Seventh Framework Programme FP7
Target: Investigation of 4 different cases in general
• process water preheating (flat plate and vacuum tube collectors)
• Steam generation through concentrating collectors (direct and indirect)
This case: Feed water preheating
throughout flat plate collectors
ENER/FP7/296009/InSun Industrial workshop on solar process heat, Sardegna 2015
Marcus Brennenstuhl M.Sc. Zafh.net
• Wide variation of different
locations and system sizes
12 locations
collector size 200 – 2.200 m²
storage size 2 – 200 m³
Daily load 200 kWh – 100 MWh
2.800 different results!
Results will be available for free to the public via easy to use Web-Tool
2
InSun
Industrial Process Heat by Solar Collectors
Research Project funded from the European Union's Seventh Framework Programme FP7
Phoenix AZ, USA
33°27N 112°04W | Elevation: 331m
Montego Bay, Jamaica
Seville, Spain
37°22N 5°59W | Elevation: 7m
Graz, Austria
47°4N 15°26E | Elevation: 353m
Sidi Bouzid, Tunisia
35°02N 9°30E | Elevation: 313m
Amman, Jordan
31°56N 35°55E | Elevation: 900m
Mumbai, India
18°58N 72°49E | Elevation: 14m
Dubai, UAE
Marrakesh, Morocco
31°37N 8°0W | Elevation: 466m
ENER/FP7/296009/InSun Industrial workshop on solar process heat, Sardegna 2015
Marcus Brennenstuhl M.Sc. Zafh.net
3
Montego Bay, Jamaica
18°28N 77°55W | Elevation: 1m
Calama, Chile
22°28S 68°56W | Elevation: 2.260m
Santiago, Chile
33°27S 70°40W | Elevation: 521m
35°02N 9°30E | Elevation: 313m 18°58N 72°49E | Elevation: 14m
Dubai, UAE
24°57N 55°20E | Elevation: 11m
Singapore
1°17N 103°50E | Elevation: 7m
InSun
Industrial Process Heat by Solar Collectors
Research Project funded from the European Union's Seventh Framework Programme FP7
System scheme (Berger)
ENER/FP7/296009/InSun Industrial workshop on solar process heat, Sardegna 2015
Marcus Brennenstuhl M.Sc. Zafh.net
4
• System simulated dynamical until process HX
• Including piping, thermal capacities and losses
InSun
Industrial Process Heat by Solar Collectors
Research Project funded from the European Union's Seventh Framework Programme FP7
Comparison of location specific yield
120
211 MWh/a Demand
1000 m² Acoll
flat plate
10 m³ storage
35% Solar Fraction
2.240
1.918
2.530
2.124
2.325
1.982
2.368
1.818
2.219
1.847
1000
1200
1400
Qprocess[kWh/m²a]
Qprocess 1000m² Global Radiation [kWh/m²a]
ENER/FP7/296009/InSun Industrial workshop on solar process heat, Sardegna 2015
Marcus Brennenstuhl M.Sc. Zafh.net
5
Sufficient yield even in areas with less direct radiation possible
Graz
Singapore
Bombay
Montego Bay
Sidi Bouzid
Amman
Sevilla
Phoenix AZ
Marrakech
Dubai
Santiago de Chile
Calama
0
20
40
60
80
100
120
jan
feb
mar
apr
may
jun
jul
aug
sep
oct
nov
dec
Qprocess[kWh/m²a]
1.918
1.392
1.818 1.847
1.626
0
200
400
600
800
Qprocess[kWh/m²a]
35% 32%
40%
36%
18%
38%
34%
40%
28%
36%
29%
27%
InSun
Industrial Process Heat by Solar Collectors
Research Project funded from the European Union's Seventh Framework Programme FP7
20%
30%
40%
50%
60%
70%
80%
0,40
0,60
0,80
1,00
1,20
1,40
1,60
Annualsolarheatproduction
[MWh/m².year]
Dubai 90m³-1000m²
70m³-1000m²
50m³-1000m²
30m³-1000m²
10m³-1000m²
SF-90m³
SF-70m³
20%
30%
40%
50%
60%
70%
80%
0,40
0,60
0,80
1,00
1,20
1,40
1,60
Annualsolarheatproduction
[MWh/m².year]
Phoenix_AZ 90m³-1000m²
70m³-1000m²
50m³-1000m²
30m³-1000m²
10m³-1000m²
SF-90m³
SF-70m³
Comparison of yield and solar fraction in dependence of location,
thermal storage size and daily demand
ENER/FP7/296009/InSun 6
0%
10%
20%
0,00
0,20
0,40
0 20 40 60
Annualsolarheatproduction
Daily demand [kWh/day.m²]
SF-50m³
SF-30m³
SF-10m³
0%
10%
20%
0,00
0,20
0,40
0 20 40 60
Annualsolarheatproduction
Daily demand [kWh/day.m²]
SF-50m³
SF-30m³
SF-10m³
0%
10%
20%
30%
40%
50%
60%
70%
80%
0,00
0,20
0,40
0,60
0,80
1,00
1,20
1,40
1,60
0 20 40 60
Annualsolarheatproduction
[MWh/m².year]
Daily demand [kWh/day.m²]
Singapore 90m³-1000m²
70m³-1000m²
50m³-1000m²
30m³-1000m²
10m³-1000m²
SF-90m³
SF-70m³
SF-50m³
SF-30m³
SF-10m³
0%
10%
20%
30%
40%
50%
60%
70%
80%
0,00
0,20
0,40
0,60
0,80
1,00
1,20
1,40
1,60
0 20 40 60
Annualsolarheatproduction
[MWh/m².year]
Daily demand [kWh/day.m²]
Calama 90m³-1000m²
70m³-1000m²
50m³-1000m²
30m³-1000m²
10m³-1000m²
SF-90m³
SF-70m³
SF-50m³
SF-30m³
SF-10m³
InSun
Industrial Process Heat by Solar Collectors
Research Project funded from the European Union's Seventh Framework Programme FP7
The web design tool www.fp7-insun.eu
ENER/FP7/296009/InSun Industrial workshop on solar process heat, Sardegna 2015
Marcus Brennenstuhl M.Sc. Zafh.net
7
InSun
Industrial Process Heat by Solar Collectors
Research Project funded from the European Union's Seventh Framework Programme FP7
Solar System Costs
S.O.L.I.D Flat plate collector field
- Collector costs: 140 EUR/m²
- Solar System Costs:
Field: 350 - 370 €/m²
Roof: 400 - 470 €/m²
ENER/FP7/296009/InSun
- Solar heating energy costs:
- 53 €/MWh
(20 years, annual yield 440 kWh/m²a,without funding, 3 % Interest rate,
Solar system costs 350 EUR/m²)
.
8
InSun
Industrial Process Heat by Solar Collectors
Research Project funded from the European Union's Seventh Framework Programme FP7
Thank you!Thank you!
ENER/FP7/296009/InSun
Thank you!Thank you!
Grazie!Grazie!
9

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Feed water preheating through flat plate collectors: parametric studies - Marcus Brunnenstuhl

  • 1. InSun Industrial Process Heat by Solar Collectors Research Project funded from the European Union's Seventh Framework Programme FP7 ENER/FP7/296009/InSun Industrial workshop on solar process heat, Sardegna 2015 Marcus Brennenstuhl M.Sc. Zafh.net
  • 2. InSun Industrial Process Heat by Solar Collectors Research Project funded from the European Union's Seventh Framework Programme FP7 Target: Investigation of 4 different cases in general • process water preheating (flat plate and vacuum tube collectors) • Steam generation through concentrating collectors (direct and indirect) This case: Feed water preheating throughout flat plate collectors ENER/FP7/296009/InSun Industrial workshop on solar process heat, Sardegna 2015 Marcus Brennenstuhl M.Sc. Zafh.net • Wide variation of different locations and system sizes 12 locations collector size 200 – 2.200 m² storage size 2 – 200 m³ Daily load 200 kWh – 100 MWh 2.800 different results! Results will be available for free to the public via easy to use Web-Tool 2
  • 3. InSun Industrial Process Heat by Solar Collectors Research Project funded from the European Union's Seventh Framework Programme FP7 Phoenix AZ, USA 33°27N 112°04W | Elevation: 331m Montego Bay, Jamaica Seville, Spain 37°22N 5°59W | Elevation: 7m Graz, Austria 47°4N 15°26E | Elevation: 353m Sidi Bouzid, Tunisia 35°02N 9°30E | Elevation: 313m Amman, Jordan 31°56N 35°55E | Elevation: 900m Mumbai, India 18°58N 72°49E | Elevation: 14m Dubai, UAE Marrakesh, Morocco 31°37N 8°0W | Elevation: 466m ENER/FP7/296009/InSun Industrial workshop on solar process heat, Sardegna 2015 Marcus Brennenstuhl M.Sc. Zafh.net 3 Montego Bay, Jamaica 18°28N 77°55W | Elevation: 1m Calama, Chile 22°28S 68°56W | Elevation: 2.260m Santiago, Chile 33°27S 70°40W | Elevation: 521m 35°02N 9°30E | Elevation: 313m 18°58N 72°49E | Elevation: 14m Dubai, UAE 24°57N 55°20E | Elevation: 11m Singapore 1°17N 103°50E | Elevation: 7m
  • 4. InSun Industrial Process Heat by Solar Collectors Research Project funded from the European Union's Seventh Framework Programme FP7 System scheme (Berger) ENER/FP7/296009/InSun Industrial workshop on solar process heat, Sardegna 2015 Marcus Brennenstuhl M.Sc. Zafh.net 4 • System simulated dynamical until process HX • Including piping, thermal capacities and losses
  • 5. InSun Industrial Process Heat by Solar Collectors Research Project funded from the European Union's Seventh Framework Programme FP7 Comparison of location specific yield 120 211 MWh/a Demand 1000 m² Acoll flat plate 10 m³ storage 35% Solar Fraction 2.240 1.918 2.530 2.124 2.325 1.982 2.368 1.818 2.219 1.847 1000 1200 1400 Qprocess[kWh/m²a] Qprocess 1000m² Global Radiation [kWh/m²a] ENER/FP7/296009/InSun Industrial workshop on solar process heat, Sardegna 2015 Marcus Brennenstuhl M.Sc. Zafh.net 5 Sufficient yield even in areas with less direct radiation possible Graz Singapore Bombay Montego Bay Sidi Bouzid Amman Sevilla Phoenix AZ Marrakech Dubai Santiago de Chile Calama 0 20 40 60 80 100 120 jan feb mar apr may jun jul aug sep oct nov dec Qprocess[kWh/m²a] 1.918 1.392 1.818 1.847 1.626 0 200 400 600 800 Qprocess[kWh/m²a] 35% 32% 40% 36% 18% 38% 34% 40% 28% 36% 29% 27%
  • 6. InSun Industrial Process Heat by Solar Collectors Research Project funded from the European Union's Seventh Framework Programme FP7 20% 30% 40% 50% 60% 70% 80% 0,40 0,60 0,80 1,00 1,20 1,40 1,60 Annualsolarheatproduction [MWh/m².year] Dubai 90m³-1000m² 70m³-1000m² 50m³-1000m² 30m³-1000m² 10m³-1000m² SF-90m³ SF-70m³ 20% 30% 40% 50% 60% 70% 80% 0,40 0,60 0,80 1,00 1,20 1,40 1,60 Annualsolarheatproduction [MWh/m².year] Phoenix_AZ 90m³-1000m² 70m³-1000m² 50m³-1000m² 30m³-1000m² 10m³-1000m² SF-90m³ SF-70m³ Comparison of yield and solar fraction in dependence of location, thermal storage size and daily demand ENER/FP7/296009/InSun 6 0% 10% 20% 0,00 0,20 0,40 0 20 40 60 Annualsolarheatproduction Daily demand [kWh/day.m²] SF-50m³ SF-30m³ SF-10m³ 0% 10% 20% 0,00 0,20 0,40 0 20 40 60 Annualsolarheatproduction Daily demand [kWh/day.m²] SF-50m³ SF-30m³ SF-10m³ 0% 10% 20% 30% 40% 50% 60% 70% 80% 0,00 0,20 0,40 0,60 0,80 1,00 1,20 1,40 1,60 0 20 40 60 Annualsolarheatproduction [MWh/m².year] Daily demand [kWh/day.m²] Singapore 90m³-1000m² 70m³-1000m² 50m³-1000m² 30m³-1000m² 10m³-1000m² SF-90m³ SF-70m³ SF-50m³ SF-30m³ SF-10m³ 0% 10% 20% 30% 40% 50% 60% 70% 80% 0,00 0,20 0,40 0,60 0,80 1,00 1,20 1,40 1,60 0 20 40 60 Annualsolarheatproduction [MWh/m².year] Daily demand [kWh/day.m²] Calama 90m³-1000m² 70m³-1000m² 50m³-1000m² 30m³-1000m² 10m³-1000m² SF-90m³ SF-70m³ SF-50m³ SF-30m³ SF-10m³
  • 7. InSun Industrial Process Heat by Solar Collectors Research Project funded from the European Union's Seventh Framework Programme FP7 The web design tool www.fp7-insun.eu ENER/FP7/296009/InSun Industrial workshop on solar process heat, Sardegna 2015 Marcus Brennenstuhl M.Sc. Zafh.net 7
  • 8. InSun Industrial Process Heat by Solar Collectors Research Project funded from the European Union's Seventh Framework Programme FP7 Solar System Costs S.O.L.I.D Flat plate collector field - Collector costs: 140 EUR/m² - Solar System Costs: Field: 350 - 370 €/m² Roof: 400 - 470 €/m² ENER/FP7/296009/InSun - Solar heating energy costs: - 53 €/MWh (20 years, annual yield 440 kWh/m²a,without funding, 3 % Interest rate, Solar system costs 350 EUR/m²) . 8
  • 9. InSun Industrial Process Heat by Solar Collectors Research Project funded from the European Union's Seventh Framework Programme FP7 Thank you!Thank you! ENER/FP7/296009/InSun Thank you!Thank you! Grazie!Grazie! 9