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Specialist in Plastic processing Industry
Working Hard towards Success attainment through correct bombardment………..
Contact:
E-Mail : s68rao_2000@yahoo.com
Vishnumythili77@gmail.com
Mobile: 91- 98419 88092,9843730503
PRESENT EMPLOYER
PERSONAL INFORMATION:
CURRICULUM VITAE
SARAVANAN.A. RAO
No.30 . SUNFLOWERAPPT, KASTURI NAGAR,
SAKTHI NAGAREXT, PEERKANKARANAI
NEW PERUNGALATUR,
CHENNAI - 600 063
INDIA.
NAME : SARAVANANANNARAMARAO
DATE OF BIRTH &AGE : 17 - 03 - 1968 & 51 YEARS
WORK EXPERIENCE : 28 YEAR PLUS
MARITIAL STATUS : MARRIED
PASSPORTNO : Z2633363 – Validtill 07/2023
QUALIFICATIONRECORDS:
INSTITUTE/UNIVERSITIY COURSE CLASS YEAR
Central Institute ofPlastics
EngineeringAndTechnology(CIPET).
Chennai ,India
PGD-PPT “B” 1989 - 1990
Sourashtra College –MKU , Madurai,
India
B.sc., Physics First 1986 - 1989
DATA powerInstitute,
Aurangabad,India
Certificat in Basic
Computer
First 1993-1994
NILAM, Chennai
Diploma in TQM
& ISO 9000
First 1998 - 99
VENUE : SEOYONEHWA AUTOMOTIVE CHENNAI PVT LTD
POSITION : SENIOR MANAGER- PLANT
TABLE : MANUFACTURING ACTIVITIES
TIME : FROM NOV 2009 - TILL DATE
Saravanan Rao
SR MANAGER - PLANT
Specialist in Plastic processing Industry
Working Hard towards Success attainment through correct bombardment………..
Seoyon Ehwa Automotive Chennai Pvt Ltd. Established: Year 2008
Outline:
GreenFieldProject : Year 2009 StartedInjectionMouldingandAssemblyforRenault&Nissan
Turn Over : INR.1,010 Million/Year
Land Area : 32,000 Square Meter
BuildArea : 9,000 Sq.M , Shopfloor– 6100 Square Meter
Machines : 1800 Tons – 2500 Tons – 5 nos
Products : Car InteriorandExteriorParts.Door Trim/Bumper/Luggage/SideTrimsassembly.
Customers : Renault/Nissan,Daimler,AshokLeylandandHyundai.
Category : Tier1
Achievements : Door Trim Sequence Year2012 / “BestSupplier”AwardedFromRenaultNissan
Responsibility Areas
 Production : InjectionMouldingandAssembly
 Maintenance : Mould,Machine and plantmaintenance
 PPC/SCM : PlanningandSupplyChainManagement,incomingStore
 Engineering : ProductionEngineering –LayoutChanges,packagingDesign ,New Building
Skills
 Corporate Strategy - Vision,StrategyformationandExecution,
 Budget - YearlybudgetplanpreparationSales/Raw material/ExpensesandBudget
for eachdepartment
 Performance improvement - Process/Product/Quality/Delivery/Pokeyoke
 SupplyChainStrategy - Planoptimization/Plannedquantity receipt
 InventoryControl - InventoryPolicysetup/DailyInventoryManagement/PlannedSpace
Utilization
 RiskManagement - Planfor failure Mode analysis/Temporary,permanentaction planfor
failuresof Production/Delivery
 Cost Analysis/Optimization - Material portionreconciliation/Rootcause analysisforcostvariation/
 Growth Management - Utilize existingsourcesforbusinessdevelopment/Salesturnoverincrease
 CustomerSatisfaction - Planfor zeroPPMand 100% Deliveryperformance
 ReductionControl - Space reduction/Manpowerreduction/Powerconsumption(servo
changes)
 Continuousimprovement - Packagingdesign/Assemblyarealayoutmodification/Natural resources
saving
 LeadershipDevelopment - LeadershipSkillimprovementtoTeamsupervisor/LeaderandManagers
 NewProductDevelopment - Trial/Manpowerplan/LayoutChangesarrangement/ET/PT1/PT2andSOP
Specialist in Plastic processing Industry
Working Hard towards Success attainment through correct bombardment………..
PREVIOUS EMPLOYER
LAST EMPLOYER
VENUE : SHREE MOTHER PLAST INDIA PVT LTD.
POSITION:MANAGER – BUSINESS DEVELOPMENT
TABLE : MANUFACTURING ANDBUSINESS DEVELOPMENT
TIME : FROM SEPT 2006 - NOV 2009.
 Customer : Whirlpool India,Godrej Sara lee
 Products : WashingMachine parts
 Achievement : Got " Best SupplierAward "
VENUE : MOTHERSON AUTOMOTIVE TECHNOLOGIESAND ENGNEERING LTD.
POSITION:PRODUCTION DEPUTY MANAGERINJECTIONMOULDING DEPARTMENT.
TABLE : INJECTIONMOLDING AND ASSEMBLY
TIME : FROM FEB 2004 - AUG 2006
Responsibilities:
 PreparingMonthlyProductionSchedule PlanwithPPCandmarketing.
 ProvidingCo-ordinationwithinternal departmentsforgoodsdeliveryinrighttime at100% satisfaction.
Achieving90% of OEE fromthe presentlevel of 73 % by continual improvement.
Special Task:
 Ledthe QualityCircle Teamsandreachedlower“ProductchangeoverTime”and“ReductiononInternal
rejectionlevel”.
 Involvedin variousactivitiesunderdifferentbannerforCOSTReduction.
Customers: FORD INDIA ,HMI,GMTKML
DADI INTERNATIONAL CO LTD – THAILAND
POSITION: PLANT INCHARGE
INJECTIONSTRETCH BLOW MOLDING/SILICONMOLDING /INJECTION MOLDING / ASSEMBLY
FROM JULY 1999 – AUG 2003 - 4 YEARS
LIST OF PREVIOUS EMPLOYERS
EMEMPLOYERS
Specialist in Plastic processing Industry
Working Hard towards Success attainment through correct bombardment………..
Responsibilities:
PreparingMonthlyProductionSchedule Plan.
 ProvidingCo-ordinationtoCustomers/vendorsforgoodsdeliveryinright time at100% satisfactionfrom
bothends.
 SourcingNewVendorsforcontinuousenhancement.
 Act as an Internal QualityAuditorforISO9002 dox.
 As a Teammemberinthe major ConsensusbetweenVendors,price negotiationandone amongthe Duo-
finalizingpanel.
OverseaTask:
 Visited to Germany for a short tripon MoldTrial –Prototype alongwiththe Customer V & A MARKETING
, UK.
Machine Acquaintance:
* ASIAN PLASTICMACHINERY * ARBURG * CHENHSONG * AOKI – StretchBlow Molding
Special Task:
 Ledthe Teamof BusinessProcessRe-Engg.(BPR)andreapedthe resultof heapsinveryshortreturns.
 Increasedthe Productivityby70%regardlessof products,andreduce the
“Throughput” time to one day.[Continuousflow manufacturing]
CustomersDealt:
JACKLEINTERATIONAL – UK, ANAKKUBABY PRODUCTS – MALAYSIA, SSL HEALTHCARE - ITALY.
BE BE JOU – FRANCE,INFANTWORLD– THAILAND,ROYALAMERICAN INDUSRIES –FLORIDA,USA
V&A MARKETING - UK
ProjectsHandled:
 VARIOUS BABY FEEDING BOTLLE. SILICON NIPPLE & SHOOTHER,FEEDING ACCESSORIES.
 BREAST PUMP,SPILL FREE CUPS
Row of Feats at DADi INTERNATIONAL:
 Recd.The BEST SUPPLIERAWARDfromANNAKU for righttime-flawlessdelivery.
 Recd.The QUALITYTEAMAWARD fromANAKKU
 Recd.The PRODUCTIVITYAWARDfromANAKKU.
Special Feat at DaDi International :
 Doubled their Turnover in a short period by performing total Re-Engg. and fine tune on Operative cycle-
time, Effective Utilization of machine and manpower.
Specialist in Plastic processing Industry
Working Hard towards Success attainment through correct bombardment………..
PHASE ONE
PLACE : VIDEOCON INTERNATIONAL LTD
Period : DEC 1990 to May 1995
Position : ProductionEngineer.
Responsibilities:
 As an In charge for the Production shop-floor, Quality/Dimensional check for spray with Spec. at Paint Shop.
 As a bridge between Molding division and the End User. (TV-Assy, Washing M/c, Audio, Cooler, etc.)
As a Team member for VALUE ADDITION group.
 As an I/C for New Mold test & trial runs.
Machine Acquaintance:
 TOSHIBA - FROM450T to 1600T, NISSEI – FROM 80T to 220T and WINDSOR-350T
MaterialsHandled: PS,HIPS, ABS,PP,ACETAL ANDETC.,
Molds: Televisionparts,WashingMachine parts,Cooler,Refrigeratorparts& Audioparts
Others: Involvedinthe erectionof CONAIRAuto-Feeder.[Material HandlingSystem]
PHASE TWO:
Place : Electro Industries – SaudiArabia
Position : PlasticsTechnologist
Period : 1995 May – 1997 May
Milestones : InjectionmoldingPlantsetup to manufacture PRECISION TELECOMproductsfor
Krone -Germany
Responsibilities:
 Confirmationof Injection moldedraw partsfromassortedheapsas withthe Spec.
 Day to day productionobservation
 CoordinationwithSheetmetal Assemblyandprinting
 Responsible forNewMoldtestingandTrial runfor Krone andCarrier
CustomersDealt:
 Saudi PT & T,UAE Telecom,KRONETelecom –Saudi,Carrier A/c – Saudi Arabia
Phase THREE
PLACE : MAINETTI INDIA PVT LTD
Period : JULY 1997 to JUNE 1999 Position : ProductionManager.
Mainetti IndiapromotedbyMs. Chandariyagroup,whichishaving worldwide business operation in various activities like
property, trading, shipping, Heavy Industries and specializations on products.
Plastichangersmanufacturingdivisionhaving brandname like “ Pendy” with 63 manufacturing setup around the world
with Three Thousand type Hangers .
Specialist in Plastic processing Industry
Working Hard towards Success attainment through correct bombardment………..
I had a mainrole to setupmanufacturing facility in India to cater world reputed garment manufactures and buying house
like WALMART & ASDA – USA.
Responsibilities:
 New Material development for existing products.
 Production planning and control.
 Development of fixture and jigs to improve cycle time.
 Software development -Took active part on development of software to connect production, assembly,
store and dispatch.
 Optimization on manpower - Reduce manpower by the application of automation and improve mold
quality to reduce secondary operation with guidance of Mainetti Srilanka.
MILE STONE:
M/s. Euronat International Ltd. Leicester, UK – from September 03 – November 2003.
Done a consultancy job for a new project set up on thin wall food container with valid work permit UK VISA
Short term Visit for Technical enhancement: Taiwan, Singapore, Germany
CORE VALUE:
o Injectionmoldingprocessing
o Assemblysetup – Printing,Assembly,Ultrasonicweldingand blisterpacking.
o Individual processset up
o Continuousprocessdevelopment
Achievement:ParticipatedinCycle expeditionfromMadurai – Mumbai 1600 kmsfor National &International peace
throughNSS.
REFERNCES
1. Mr. Muniyandi , Plastics Processing In charge. CIPET, Guindy, Madras, India Phone 0091 - 44 – 2234 2371.
2. Mr. J. B. Kalyankar, AGMr, Videocon Utility Ltd. Aurangabad, India Phone 0091 - 240 -2 33307.233308.
3. Mr. C. Lobo, Assistant Managing Director, Electro Industries, Jeddah, Saudi Arabia Ph. 00966 - 2 - 6380833
4. Mr. Suheel Saraff Chairman Sinter Plast Thai Ltd : Phone: + 66 – 36 –623 304 , Fax : +66 – 36 – 623 305
5. Mr. S.Roy , VP,Sintex Industries, India . Mobile + 91-98250 69407
6. Mr.Bae – Director, Seoyon Ehwa Automotive Chennai. +44- 37176203
I do hereby confirm that the information given in this form is true and correct to the best of my knowledge.
Date :
Place : Saravanan. Anna. Ramarao.

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Resume rao 28032019 v0

  • 1. Specialist in Plastic processing Industry Working Hard towards Success attainment through correct bombardment……….. Contact: E-Mail : s68rao_2000@yahoo.com Vishnumythili77@gmail.com Mobile: 91- 98419 88092,9843730503 PRESENT EMPLOYER PERSONAL INFORMATION: CURRICULUM VITAE SARAVANAN.A. RAO No.30 . SUNFLOWERAPPT, KASTURI NAGAR, SAKTHI NAGAREXT, PEERKANKARANAI NEW PERUNGALATUR, CHENNAI - 600 063 INDIA. NAME : SARAVANANANNARAMARAO DATE OF BIRTH &AGE : 17 - 03 - 1968 & 51 YEARS WORK EXPERIENCE : 28 YEAR PLUS MARITIAL STATUS : MARRIED PASSPORTNO : Z2633363 – Validtill 07/2023 QUALIFICATIONRECORDS: INSTITUTE/UNIVERSITIY COURSE CLASS YEAR Central Institute ofPlastics EngineeringAndTechnology(CIPET). Chennai ,India PGD-PPT “B” 1989 - 1990 Sourashtra College –MKU , Madurai, India B.sc., Physics First 1986 - 1989 DATA powerInstitute, Aurangabad,India Certificat in Basic Computer First 1993-1994 NILAM, Chennai Diploma in TQM & ISO 9000 First 1998 - 99 VENUE : SEOYONEHWA AUTOMOTIVE CHENNAI PVT LTD POSITION : SENIOR MANAGER- PLANT TABLE : MANUFACTURING ACTIVITIES TIME : FROM NOV 2009 - TILL DATE Saravanan Rao SR MANAGER - PLANT
  • 2. Specialist in Plastic processing Industry Working Hard towards Success attainment through correct bombardment……….. Seoyon Ehwa Automotive Chennai Pvt Ltd. Established: Year 2008 Outline: GreenFieldProject : Year 2009 StartedInjectionMouldingandAssemblyforRenault&Nissan Turn Over : INR.1,010 Million/Year Land Area : 32,000 Square Meter BuildArea : 9,000 Sq.M , Shopfloor– 6100 Square Meter Machines : 1800 Tons – 2500 Tons – 5 nos Products : Car InteriorandExteriorParts.Door Trim/Bumper/Luggage/SideTrimsassembly. Customers : Renault/Nissan,Daimler,AshokLeylandandHyundai. Category : Tier1 Achievements : Door Trim Sequence Year2012 / “BestSupplier”AwardedFromRenaultNissan Responsibility Areas  Production : InjectionMouldingandAssembly  Maintenance : Mould,Machine and plantmaintenance  PPC/SCM : PlanningandSupplyChainManagement,incomingStore  Engineering : ProductionEngineering –LayoutChanges,packagingDesign ,New Building Skills  Corporate Strategy - Vision,StrategyformationandExecution,  Budget - YearlybudgetplanpreparationSales/Raw material/ExpensesandBudget for eachdepartment  Performance improvement - Process/Product/Quality/Delivery/Pokeyoke  SupplyChainStrategy - Planoptimization/Plannedquantity receipt  InventoryControl - InventoryPolicysetup/DailyInventoryManagement/PlannedSpace Utilization  RiskManagement - Planfor failure Mode analysis/Temporary,permanentaction planfor failuresof Production/Delivery  Cost Analysis/Optimization - Material portionreconciliation/Rootcause analysisforcostvariation/  Growth Management - Utilize existingsourcesforbusinessdevelopment/Salesturnoverincrease  CustomerSatisfaction - Planfor zeroPPMand 100% Deliveryperformance  ReductionControl - Space reduction/Manpowerreduction/Powerconsumption(servo changes)  Continuousimprovement - Packagingdesign/Assemblyarealayoutmodification/Natural resources saving  LeadershipDevelopment - LeadershipSkillimprovementtoTeamsupervisor/LeaderandManagers  NewProductDevelopment - Trial/Manpowerplan/LayoutChangesarrangement/ET/PT1/PT2andSOP
  • 3. Specialist in Plastic processing Industry Working Hard towards Success attainment through correct bombardment……….. PREVIOUS EMPLOYER LAST EMPLOYER VENUE : SHREE MOTHER PLAST INDIA PVT LTD. POSITION:MANAGER – BUSINESS DEVELOPMENT TABLE : MANUFACTURING ANDBUSINESS DEVELOPMENT TIME : FROM SEPT 2006 - NOV 2009.  Customer : Whirlpool India,Godrej Sara lee  Products : WashingMachine parts  Achievement : Got " Best SupplierAward " VENUE : MOTHERSON AUTOMOTIVE TECHNOLOGIESAND ENGNEERING LTD. POSITION:PRODUCTION DEPUTY MANAGERINJECTIONMOULDING DEPARTMENT. TABLE : INJECTIONMOLDING AND ASSEMBLY TIME : FROM FEB 2004 - AUG 2006 Responsibilities:  PreparingMonthlyProductionSchedule PlanwithPPCandmarketing.  ProvidingCo-ordinationwithinternal departmentsforgoodsdeliveryinrighttime at100% satisfaction. Achieving90% of OEE fromthe presentlevel of 73 % by continual improvement. Special Task:  Ledthe QualityCircle Teamsandreachedlower“ProductchangeoverTime”and“ReductiononInternal rejectionlevel”.  Involvedin variousactivitiesunderdifferentbannerforCOSTReduction. Customers: FORD INDIA ,HMI,GMTKML DADI INTERNATIONAL CO LTD – THAILAND POSITION: PLANT INCHARGE INJECTIONSTRETCH BLOW MOLDING/SILICONMOLDING /INJECTION MOLDING / ASSEMBLY FROM JULY 1999 – AUG 2003 - 4 YEARS LIST OF PREVIOUS EMPLOYERS EMEMPLOYERS
  • 4. Specialist in Plastic processing Industry Working Hard towards Success attainment through correct bombardment……….. Responsibilities: PreparingMonthlyProductionSchedule Plan.  ProvidingCo-ordinationtoCustomers/vendorsforgoodsdeliveryinright time at100% satisfactionfrom bothends.  SourcingNewVendorsforcontinuousenhancement.  Act as an Internal QualityAuditorforISO9002 dox.  As a Teammemberinthe major ConsensusbetweenVendors,price negotiationandone amongthe Duo- finalizingpanel. OverseaTask:  Visited to Germany for a short tripon MoldTrial –Prototype alongwiththe Customer V & A MARKETING , UK. Machine Acquaintance: * ASIAN PLASTICMACHINERY * ARBURG * CHENHSONG * AOKI – StretchBlow Molding Special Task:  Ledthe Teamof BusinessProcessRe-Engg.(BPR)andreapedthe resultof heapsinveryshortreturns.  Increasedthe Productivityby70%regardlessof products,andreduce the “Throughput” time to one day.[Continuousflow manufacturing] CustomersDealt: JACKLEINTERATIONAL – UK, ANAKKUBABY PRODUCTS – MALAYSIA, SSL HEALTHCARE - ITALY. BE BE JOU – FRANCE,INFANTWORLD– THAILAND,ROYALAMERICAN INDUSRIES –FLORIDA,USA V&A MARKETING - UK ProjectsHandled:  VARIOUS BABY FEEDING BOTLLE. SILICON NIPPLE & SHOOTHER,FEEDING ACCESSORIES.  BREAST PUMP,SPILL FREE CUPS Row of Feats at DADi INTERNATIONAL:  Recd.The BEST SUPPLIERAWARDfromANNAKU for righttime-flawlessdelivery.  Recd.The QUALITYTEAMAWARD fromANAKKU  Recd.The PRODUCTIVITYAWARDfromANAKKU. Special Feat at DaDi International :  Doubled their Turnover in a short period by performing total Re-Engg. and fine tune on Operative cycle- time, Effective Utilization of machine and manpower.
  • 5. Specialist in Plastic processing Industry Working Hard towards Success attainment through correct bombardment……….. PHASE ONE PLACE : VIDEOCON INTERNATIONAL LTD Period : DEC 1990 to May 1995 Position : ProductionEngineer. Responsibilities:  As an In charge for the Production shop-floor, Quality/Dimensional check for spray with Spec. at Paint Shop.  As a bridge between Molding division and the End User. (TV-Assy, Washing M/c, Audio, Cooler, etc.) As a Team member for VALUE ADDITION group.  As an I/C for New Mold test & trial runs. Machine Acquaintance:  TOSHIBA - FROM450T to 1600T, NISSEI – FROM 80T to 220T and WINDSOR-350T MaterialsHandled: PS,HIPS, ABS,PP,ACETAL ANDETC., Molds: Televisionparts,WashingMachine parts,Cooler,Refrigeratorparts& Audioparts Others: Involvedinthe erectionof CONAIRAuto-Feeder.[Material HandlingSystem] PHASE TWO: Place : Electro Industries – SaudiArabia Position : PlasticsTechnologist Period : 1995 May – 1997 May Milestones : InjectionmoldingPlantsetup to manufacture PRECISION TELECOMproductsfor Krone -Germany Responsibilities:  Confirmationof Injection moldedraw partsfromassortedheapsas withthe Spec.  Day to day productionobservation  CoordinationwithSheetmetal Assemblyandprinting  Responsible forNewMoldtestingandTrial runfor Krone andCarrier CustomersDealt:  Saudi PT & T,UAE Telecom,KRONETelecom –Saudi,Carrier A/c – Saudi Arabia Phase THREE PLACE : MAINETTI INDIA PVT LTD Period : JULY 1997 to JUNE 1999 Position : ProductionManager. Mainetti IndiapromotedbyMs. Chandariyagroup,whichishaving worldwide business operation in various activities like property, trading, shipping, Heavy Industries and specializations on products. Plastichangersmanufacturingdivisionhaving brandname like “ Pendy” with 63 manufacturing setup around the world with Three Thousand type Hangers .
  • 6. Specialist in Plastic processing Industry Working Hard towards Success attainment through correct bombardment……….. I had a mainrole to setupmanufacturing facility in India to cater world reputed garment manufactures and buying house like WALMART & ASDA – USA. Responsibilities:  New Material development for existing products.  Production planning and control.  Development of fixture and jigs to improve cycle time.  Software development -Took active part on development of software to connect production, assembly, store and dispatch.  Optimization on manpower - Reduce manpower by the application of automation and improve mold quality to reduce secondary operation with guidance of Mainetti Srilanka. MILE STONE: M/s. Euronat International Ltd. Leicester, UK – from September 03 – November 2003. Done a consultancy job for a new project set up on thin wall food container with valid work permit UK VISA Short term Visit for Technical enhancement: Taiwan, Singapore, Germany CORE VALUE: o Injectionmoldingprocessing o Assemblysetup – Printing,Assembly,Ultrasonicweldingand blisterpacking. o Individual processset up o Continuousprocessdevelopment Achievement:ParticipatedinCycle expeditionfromMadurai – Mumbai 1600 kmsfor National &International peace throughNSS. REFERNCES 1. Mr. Muniyandi , Plastics Processing In charge. CIPET, Guindy, Madras, India Phone 0091 - 44 – 2234 2371. 2. Mr. J. B. Kalyankar, AGMr, Videocon Utility Ltd. Aurangabad, India Phone 0091 - 240 -2 33307.233308. 3. Mr. C. Lobo, Assistant Managing Director, Electro Industries, Jeddah, Saudi Arabia Ph. 00966 - 2 - 6380833 4. Mr. Suheel Saraff Chairman Sinter Plast Thai Ltd : Phone: + 66 – 36 –623 304 , Fax : +66 – 36 – 623 305 5. Mr. S.Roy , VP,Sintex Industries, India . Mobile + 91-98250 69407 6. Mr.Bae – Director, Seoyon Ehwa Automotive Chennai. +44- 37176203 I do hereby confirm that the information given in this form is true and correct to the best of my knowledge. Date : Place : Saravanan. Anna. Ramarao.