Having 28 years experience in Injection Molding manufacturing sector like automotive, white goods and electronic components. Looking for challenge position in manufacturing area.
1. Specialist in Plastic processing Industry
Working Hard towards Success attainment through correct bombardment………..
Contact:
E-Mail : s68rao_2000@yahoo.com
Vishnumythili77@gmail.com
Mobile: 91- 98419 88092,9843730503
PRESENT EMPLOYER
PERSONAL INFORMATION:
CURRICULUM VITAE
SARAVANAN.A. RAO
No.30 . SUNFLOWERAPPT, KASTURI NAGAR,
SAKTHI NAGAREXT, PEERKANKARANAI
NEW PERUNGALATUR,
CHENNAI - 600 063
INDIA.
NAME : SARAVANANANNARAMARAO
DATE OF BIRTH &AGE : 17 - 03 - 1968 & 51 YEARS
WORK EXPERIENCE : 28 YEAR PLUS
MARITIAL STATUS : MARRIED
PASSPORTNO : Z2633363 – Validtill 07/2023
QUALIFICATIONRECORDS:
INSTITUTE/UNIVERSITIY COURSE CLASS YEAR
Central Institute ofPlastics
EngineeringAndTechnology(CIPET).
Chennai ,India
PGD-PPT “B” 1989 - 1990
Sourashtra College –MKU , Madurai,
India
B.sc., Physics First 1986 - 1989
DATA powerInstitute,
Aurangabad,India
Certificat in Basic
Computer
First 1993-1994
NILAM, Chennai
Diploma in TQM
& ISO 9000
First 1998 - 99
VENUE : SEOYONEHWA AUTOMOTIVE CHENNAI PVT LTD
POSITION : SENIOR MANAGER- PLANT
TABLE : MANUFACTURING ACTIVITIES
TIME : FROM NOV 2009 - TILL DATE
Saravanan Rao
SR MANAGER - PLANT
2. Specialist in Plastic processing Industry
Working Hard towards Success attainment through correct bombardment………..
Seoyon Ehwa Automotive Chennai Pvt Ltd. Established: Year 2008
Outline:
GreenFieldProject : Year 2009 StartedInjectionMouldingandAssemblyforRenault&Nissan
Turn Over : INR.1,010 Million/Year
Land Area : 32,000 Square Meter
BuildArea : 9,000 Sq.M , Shopfloor– 6100 Square Meter
Machines : 1800 Tons – 2500 Tons – 5 nos
Products : Car InteriorandExteriorParts.Door Trim/Bumper/Luggage/SideTrimsassembly.
Customers : Renault/Nissan,Daimler,AshokLeylandandHyundai.
Category : Tier1
Achievements : Door Trim Sequence Year2012 / “BestSupplier”AwardedFromRenaultNissan
Responsibility Areas
Production : InjectionMouldingandAssembly
Maintenance : Mould,Machine and plantmaintenance
PPC/SCM : PlanningandSupplyChainManagement,incomingStore
Engineering : ProductionEngineering –LayoutChanges,packagingDesign ,New Building
Skills
Corporate Strategy - Vision,StrategyformationandExecution,
Budget - YearlybudgetplanpreparationSales/Raw material/ExpensesandBudget
for eachdepartment
Performance improvement - Process/Product/Quality/Delivery/Pokeyoke
SupplyChainStrategy - Planoptimization/Plannedquantity receipt
InventoryControl - InventoryPolicysetup/DailyInventoryManagement/PlannedSpace
Utilization
RiskManagement - Planfor failure Mode analysis/Temporary,permanentaction planfor
failuresof Production/Delivery
Cost Analysis/Optimization - Material portionreconciliation/Rootcause analysisforcostvariation/
Growth Management - Utilize existingsourcesforbusinessdevelopment/Salesturnoverincrease
CustomerSatisfaction - Planfor zeroPPMand 100% Deliveryperformance
ReductionControl - Space reduction/Manpowerreduction/Powerconsumption(servo
changes)
Continuousimprovement - Packagingdesign/Assemblyarealayoutmodification/Natural resources
saving
LeadershipDevelopment - LeadershipSkillimprovementtoTeamsupervisor/LeaderandManagers
NewProductDevelopment - Trial/Manpowerplan/LayoutChangesarrangement/ET/PT1/PT2andSOP
3. Specialist in Plastic processing Industry
Working Hard towards Success attainment through correct bombardment………..
PREVIOUS EMPLOYER
LAST EMPLOYER
VENUE : SHREE MOTHER PLAST INDIA PVT LTD.
POSITION:MANAGER – BUSINESS DEVELOPMENT
TABLE : MANUFACTURING ANDBUSINESS DEVELOPMENT
TIME : FROM SEPT 2006 - NOV 2009.
Customer : Whirlpool India,Godrej Sara lee
Products : WashingMachine parts
Achievement : Got " Best SupplierAward "
VENUE : MOTHERSON AUTOMOTIVE TECHNOLOGIESAND ENGNEERING LTD.
POSITION:PRODUCTION DEPUTY MANAGERINJECTIONMOULDING DEPARTMENT.
TABLE : INJECTIONMOLDING AND ASSEMBLY
TIME : FROM FEB 2004 - AUG 2006
Responsibilities:
PreparingMonthlyProductionSchedule PlanwithPPCandmarketing.
ProvidingCo-ordinationwithinternal departmentsforgoodsdeliveryinrighttime at100% satisfaction.
Achieving90% of OEE fromthe presentlevel of 73 % by continual improvement.
Special Task:
Ledthe QualityCircle Teamsandreachedlower“ProductchangeoverTime”and“ReductiononInternal
rejectionlevel”.
Involvedin variousactivitiesunderdifferentbannerforCOSTReduction.
Customers: FORD INDIA ,HMI,GMTKML
DADI INTERNATIONAL CO LTD – THAILAND
POSITION: PLANT INCHARGE
INJECTIONSTRETCH BLOW MOLDING/SILICONMOLDING /INJECTION MOLDING / ASSEMBLY
FROM JULY 1999 – AUG 2003 - 4 YEARS
LIST OF PREVIOUS EMPLOYERS
EMEMPLOYERS
4. Specialist in Plastic processing Industry
Working Hard towards Success attainment through correct bombardment………..
Responsibilities:
PreparingMonthlyProductionSchedule Plan.
ProvidingCo-ordinationtoCustomers/vendorsforgoodsdeliveryinright time at100% satisfactionfrom
bothends.
SourcingNewVendorsforcontinuousenhancement.
Act as an Internal QualityAuditorforISO9002 dox.
As a Teammemberinthe major ConsensusbetweenVendors,price negotiationandone amongthe Duo-
finalizingpanel.
OverseaTask:
Visited to Germany for a short tripon MoldTrial –Prototype alongwiththe Customer V & A MARKETING
, UK.
Machine Acquaintance:
* ASIAN PLASTICMACHINERY * ARBURG * CHENHSONG * AOKI – StretchBlow Molding
Special Task:
Ledthe Teamof BusinessProcessRe-Engg.(BPR)andreapedthe resultof heapsinveryshortreturns.
Increasedthe Productivityby70%regardlessof products,andreduce the
“Throughput” time to one day.[Continuousflow manufacturing]
CustomersDealt:
JACKLEINTERATIONAL – UK, ANAKKUBABY PRODUCTS – MALAYSIA, SSL HEALTHCARE - ITALY.
BE BE JOU – FRANCE,INFANTWORLD– THAILAND,ROYALAMERICAN INDUSRIES –FLORIDA,USA
V&A MARKETING - UK
ProjectsHandled:
VARIOUS BABY FEEDING BOTLLE. SILICON NIPPLE & SHOOTHER,FEEDING ACCESSORIES.
BREAST PUMP,SPILL FREE CUPS
Row of Feats at DADi INTERNATIONAL:
Recd.The BEST SUPPLIERAWARDfromANNAKU for righttime-flawlessdelivery.
Recd.The QUALITYTEAMAWARD fromANAKKU
Recd.The PRODUCTIVITYAWARDfromANAKKU.
Special Feat at DaDi International :
Doubled their Turnover in a short period by performing total Re-Engg. and fine tune on Operative cycle-
time, Effective Utilization of machine and manpower.
5. Specialist in Plastic processing Industry
Working Hard towards Success attainment through correct bombardment………..
PHASE ONE
PLACE : VIDEOCON INTERNATIONAL LTD
Period : DEC 1990 to May 1995
Position : ProductionEngineer.
Responsibilities:
As an In charge for the Production shop-floor, Quality/Dimensional check for spray with Spec. at Paint Shop.
As a bridge between Molding division and the End User. (TV-Assy, Washing M/c, Audio, Cooler, etc.)
As a Team member for VALUE ADDITION group.
As an I/C for New Mold test & trial runs.
Machine Acquaintance:
TOSHIBA - FROM450T to 1600T, NISSEI – FROM 80T to 220T and WINDSOR-350T
MaterialsHandled: PS,HIPS, ABS,PP,ACETAL ANDETC.,
Molds: Televisionparts,WashingMachine parts,Cooler,Refrigeratorparts& Audioparts
Others: Involvedinthe erectionof CONAIRAuto-Feeder.[Material HandlingSystem]
PHASE TWO:
Place : Electro Industries – SaudiArabia
Position : PlasticsTechnologist
Period : 1995 May – 1997 May
Milestones : InjectionmoldingPlantsetup to manufacture PRECISION TELECOMproductsfor
Krone -Germany
Responsibilities:
Confirmationof Injection moldedraw partsfromassortedheapsas withthe Spec.
Day to day productionobservation
CoordinationwithSheetmetal Assemblyandprinting
Responsible forNewMoldtestingandTrial runfor Krone andCarrier
CustomersDealt:
Saudi PT & T,UAE Telecom,KRONETelecom –Saudi,Carrier A/c – Saudi Arabia
Phase THREE
PLACE : MAINETTI INDIA PVT LTD
Period : JULY 1997 to JUNE 1999 Position : ProductionManager.
Mainetti IndiapromotedbyMs. Chandariyagroup,whichishaving worldwide business operation in various activities like
property, trading, shipping, Heavy Industries and specializations on products.
Plastichangersmanufacturingdivisionhaving brandname like “ Pendy” with 63 manufacturing setup around the world
with Three Thousand type Hangers .
6. Specialist in Plastic processing Industry
Working Hard towards Success attainment through correct bombardment………..
I had a mainrole to setupmanufacturing facility in India to cater world reputed garment manufactures and buying house
like WALMART & ASDA – USA.
Responsibilities:
New Material development for existing products.
Production planning and control.
Development of fixture and jigs to improve cycle time.
Software development -Took active part on development of software to connect production, assembly,
store and dispatch.
Optimization on manpower - Reduce manpower by the application of automation and improve mold
quality to reduce secondary operation with guidance of Mainetti Srilanka.
MILE STONE:
M/s. Euronat International Ltd. Leicester, UK – from September 03 – November 2003.
Done a consultancy job for a new project set up on thin wall food container with valid work permit UK VISA
Short term Visit for Technical enhancement: Taiwan, Singapore, Germany
CORE VALUE:
o Injectionmoldingprocessing
o Assemblysetup – Printing,Assembly,Ultrasonicweldingand blisterpacking.
o Individual processset up
o Continuousprocessdevelopment
Achievement:ParticipatedinCycle expeditionfromMadurai – Mumbai 1600 kmsfor National &International peace
throughNSS.
REFERNCES
1. Mr. Muniyandi , Plastics Processing In charge. CIPET, Guindy, Madras, India Phone 0091 - 44 – 2234 2371.
2. Mr. J. B. Kalyankar, AGMr, Videocon Utility Ltd. Aurangabad, India Phone 0091 - 240 -2 33307.233308.
3. Mr. C. Lobo, Assistant Managing Director, Electro Industries, Jeddah, Saudi Arabia Ph. 00966 - 2 - 6380833
4. Mr. Suheel Saraff Chairman Sinter Plast Thai Ltd : Phone: + 66 – 36 –623 304 , Fax : +66 – 36 – 623 305
5. Mr. S.Roy , VP,Sintex Industries, India . Mobile + 91-98250 69407
6. Mr.Bae – Director, Seoyon Ehwa Automotive Chennai. +44- 37176203
I do hereby confirm that the information given in this form is true and correct to the best of my knowledge.
Date :
Place : Saravanan. Anna. Ramarao.