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BY 
Taimoor Shah 
Syed Salman Hashmi
INTRODUCTION 
 A dairy product produced 
by Bacterial fermentation 
of milk. 
 Common microbes used 
for fermentation are, 
1. Lactobacillus 
bulgaricus. 
2. Streptococcus 
thermophilus.
INTRODUCTION 
CONTINUED 
 Lactose fermenting yeast can also be 
used. 
 Fermentation of lactose in milk produces 
lactic acid. 
 Lactic acid acts on milk proteins giving 
yogurt its texture and characteristics.
INGREDIENTS OF 
YOGURT 
 Main ingredient in yogurt is milk. 
 Type of milk used depends on type of yogurt. 
1. Whole milk for full fat yogurt. 
2. Low fat milk for low fat yogurt. 
3. Skimmed milk for non fat yogurt. 
 Sweeteners, flavors and fruit preparations are 
used in yogurt to provide variety to the consumer.
STEPS IN YOGURT 
PREPARATION 
Adjust Milk 
Composition 
Pasteurize 
Milk 
Homogenize 
Cool Milk 
Inoculate 
with Starter 
Culture 
Hold 
Cool Add Flavor 
or Fruits 
Packaging
Adjust Milk Composition 
 To achieve desired fats and solid 
content. 
 Ingredients such as stabilizers are 
added at this time. 
 Stabilizers include gums, starch, pectins 
and gelatins etc.
Pasteurize Milk 
 At 85°C for 30 minutes or 95°C for 10 
minutes. 
 A high heat treatment is used to 
denature the whey (serum) proteins. 
 The high heat treatment reduces the 
number of spoilage organisms in the 
milk and provide a better environment 
for the starter cultures to grow.
Homogenize 
 The blend is 
homogenized (2000 
to 2500 psi) to mix 
all ingredients and 
improve yogurt 
consistency.
Cool Milk 
 Homogenization is followed by cooling 
milk. 
 Milk is cooled to 42°C. 
 Cooling is required in order to provide 
ideal growth temperature for starter 
culture.
Inoculate With Starter 
Culture 
 Starter culture is important for initiation 
fermentation process. 
 Starter culture is added into the cooled 
milk. 
 Microbes in the culture converts Lactose 
into Lactic acid.
Hold 
 The milk is held at 42°C until its pH 
reaches 4.5. 
 This temperature is suitable for starter 
culture. 
 This process can take several hours.
Cool 
 The yogurt is cooled to 7°C. 
 Cooling is necessary to stop 
fermentation process.
Add Fruits and Flavors 
 Fruits and flavors can 
be added depending 
on the type of yogurt. 
 Fruits can be added in 
the bottom of the cup 
and inoculated yogurt 
is poured on the top 
and fermented. 
 Fruit may also be 
blended and 
fermented along with 
yogurt before packing.
Packaging 
 Final step in 
industrial 
preparation of 
yogurt. 
 Yogurt is pumped 
into the desired 
packaging material 
from the 
fermentation vat. 
 The packaging 
material is sealed.
Industrial Preparation of Yogurt

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Industrial Preparation of Yogurt

  • 1. BY Taimoor Shah Syed Salman Hashmi
  • 2. INTRODUCTION  A dairy product produced by Bacterial fermentation of milk.  Common microbes used for fermentation are, 1. Lactobacillus bulgaricus. 2. Streptococcus thermophilus.
  • 3. INTRODUCTION CONTINUED  Lactose fermenting yeast can also be used.  Fermentation of lactose in milk produces lactic acid.  Lactic acid acts on milk proteins giving yogurt its texture and characteristics.
  • 4. INGREDIENTS OF YOGURT  Main ingredient in yogurt is milk.  Type of milk used depends on type of yogurt. 1. Whole milk for full fat yogurt. 2. Low fat milk for low fat yogurt. 3. Skimmed milk for non fat yogurt.  Sweeteners, flavors and fruit preparations are used in yogurt to provide variety to the consumer.
  • 5. STEPS IN YOGURT PREPARATION Adjust Milk Composition Pasteurize Milk Homogenize Cool Milk Inoculate with Starter Culture Hold Cool Add Flavor or Fruits Packaging
  • 6. Adjust Milk Composition  To achieve desired fats and solid content.  Ingredients such as stabilizers are added at this time.  Stabilizers include gums, starch, pectins and gelatins etc.
  • 7. Pasteurize Milk  At 85°C for 30 minutes or 95°C for 10 minutes.  A high heat treatment is used to denature the whey (serum) proteins.  The high heat treatment reduces the number of spoilage organisms in the milk and provide a better environment for the starter cultures to grow.
  • 8. Homogenize  The blend is homogenized (2000 to 2500 psi) to mix all ingredients and improve yogurt consistency.
  • 9. Cool Milk  Homogenization is followed by cooling milk.  Milk is cooled to 42°C.  Cooling is required in order to provide ideal growth temperature for starter culture.
  • 10. Inoculate With Starter Culture  Starter culture is important for initiation fermentation process.  Starter culture is added into the cooled milk.  Microbes in the culture converts Lactose into Lactic acid.
  • 11. Hold  The milk is held at 42°C until its pH reaches 4.5.  This temperature is suitable for starter culture.  This process can take several hours.
  • 12. Cool  The yogurt is cooled to 7°C.  Cooling is necessary to stop fermentation process.
  • 13. Add Fruits and Flavors  Fruits and flavors can be added depending on the type of yogurt.  Fruits can be added in the bottom of the cup and inoculated yogurt is poured on the top and fermented.  Fruit may also be blended and fermented along with yogurt before packing.
  • 14. Packaging  Final step in industrial preparation of yogurt.  Yogurt is pumped into the desired packaging material from the fermentation vat.  The packaging material is sealed.