1. S. JAYA KUMAR
Contact: +234-8101344805 / +91-9944018962
E-Mail: jkumar105@hotmail.com / jkumarvizhi@hotmail.com
in.linkedin.com/pub/s-jaya-kumar- Kumar/59/ba7/53b
Skype – jayakumar.kumar14
TOTAL WORK EXPERIENCE: 30 YEARS
OIL &GAS EXPERIENCE : 17 YEARS
SENIOR LEVEL ASSIGNMENTS IN INSTRUMENTATION, ERECTION & COMMISSIONING AND OPERATIONS &
MAINTENANCE WITH A REPUTED ORGANISATION PREFERABLY IN OIL & GAS SECTOR
• A seasoned professional with nearly 3 decades of rich & qualitative experience inclusive of 17 years of international
experience in Instrumentation, Erection & Commissioning, Operations & Maintenance and Team Management within the Oil,
Gas and Refinery sectors.
• Deft in commissioning, troubleshooting and Loop Checking of the alarms/trips of MARK VI Control System along with Turbo
Generator and Compressor Package
• Gained working experience in Turbine Loops such as Servo Valve, LVDT, Transmitter, Speed Pickups, Digital,Analog Signals
and Anti Surge System for Centrifugal Compressor
• Holds the credit of commissioning Compressors, Columns, Reformers and NGL Plant
• An enterprising leader with proven dexterity in leading and directing personnel towards accomplishment of a common goal
• Talent for proactively identifying & resolving problems and ramping up project activities on time
• Possess excellent leadership, analytical, problem solving and planning skills
Employment Details:
Since Sep’11 Zerock, Nigerian AGIP Oil Company, Nigeria as Instrument Supervisor / Engineer
Nigerian Agip Oil Company- Instrument Supervisor/ Zerock Company
• Supervising Instrumentation, Installation, Calibration, pre-commission and commission of:
MACHHI (make Italy) steam boiler and CAMEROAN (make –U-k) LLP COPMPRESSOR
DCS - DETALV SYSTEM.PLC ABB/ OMARON / SIEMENS.
• Successfully prepared all loop drawing / PID/ material procurements – Site In-charge
Sep’2005 – Apr’2011 Dietsmann- Nigerian Agip Oil Company, Nigeria as Instrument Supervisor/Engineer
• Supervising and Commissioning of New Plant
• Supervising the Preventive and Corrective maintenance in Plant
• Model – Mark.V. Control System
• Honeywell – TDC – 3000 System/ Delta –v- System
• Trouble shooting for logic sequence based on Relay logic
• Corrective action taken for PLC system implement in the process of Glycol –Gas Regenerator
• Commissioning and Modification of Project – Co2 Removal Plant
• Burner Management System (ABB – Boiler) and Heat Exchangers.
• Familiar and Trouble Shooting in Process Instruments (Pressure, Flow, Level)
• In any unit trip in Gas plant immediately taken the action to startup
Aug’03 – Jun’05: AL - Bahar Jacorossi Engineering (Instrument Maintenance Contract withK.N.P.C, Mina Al-Ahmadi
Refinery), Mina AL Ahmadi, Kuwait as Instrument Supervisor
Aug’96 – Apr’03’: Kentz Overseas Ltd. (Instrument Maintenance Contract with K.N.P.C, Mina Al-Ahmadi Refinery), Kuwait
as Instrument Supervisor
Jan’95 –Apr’96: Sogex Oman Co. LLC, Sultanate of Oman as Instrument Supervisor
Apr’80–Dec’94: ChemplastSanmar Company, Mettur, Tamil Nadu as Instrument Supervisor
Key Result Areas
2. Project Management
• Spearheading activities involving working out various requirements & monitoring overall project operations for ensuring timely
completion
• Monitoring the activity at sites and reviewing project schedule, ensuring cost control within budget, planning for cash flow
requirements, etc.
Instrumentation
• Selecting control schemes, identifying appropriate control system, handling enquiry specification preparation and selecting
instruments based on type of application.
• Managing the process measurement, control instrumentation and services to monitor the operations.
Erection& Commissioning
• Anchoring erection & commissioning of equipment and ensuring completion of project in minimum turnaround time effective
resource utilisation to maximize the output
• Overseeing installation & commissioning as well as conducting inspections to ensure operational effectiveness of utilities
Operations & Maintenance
• Overseeing execution of preventive maintenance including schedules / shutdown maintenance to ensure trouble free and
seamless operations
• Executing cost saving techniques / measures and modifications to achieve substantial reduction in O&M expenditures and
work within the budget
Highlights
• Significantly involved in supervising the instrumentation, installation, calibration, pre-commission and
commissioning of MACHHI (make Italy) Steam Boiler and Cameroan (make –U.K.) LLP Compressor
• Extensively worked in Turbine Loops such as servo valve, LVDT, Transmitter, speed pickups, digital, Analog signals
Anti surge system for centrifugal compressor
• Functioned as Instrumentation Supervisor in Netco Dietsmann for the contract with NAOC at OB/OB plant, having:
• Reactors, Distillation Columns, Reformers, Boilers, Glycol Regenerators, Oil& Gas Separators and Heaters for
instrument maintenance and revamping the units
• Instrumental in supervising and commissioning of new plant:
• Model – Mark.V. Control System
• Honeywell – TDC – 3000 System/ Delta –v- System
• DCS ROSEMOUNT DELTV SYSTEM / PLC SYSTEM OMARON / ABB/ SIEMENS.
• Accountable for troubleshooting for logic sequence based on Relay logic
• Undertook corrective action for PLC system implementation in the process of Glycol –Gas Regenerator
• Steered efforts in commissioning and modifying project – Co2 Removal Plant
• Dexterously handled the Burner Management System (ABB – Boiler) and Heat Exchangers
• Deftly studied the troubleshooting of the process instruments i.e. pressure, flow and level
• Holds the credit of visiting Gas Plant and taking further action to start-up
• Troubleshooting Ladder logic and relay logic sequence.
Vibration Monitors:-
• Bentley Nevada 1700, 7200, 3300 and 990 series Vibration monitors, Proximities, Radial and Axial Vibration probes, Key
phases, Calibration of above using Tk-3 Calibration Kit
• BROWN BROWE Solid state Logic (Linde Turbine
CERTIFICATION & TRAININGS
• Bagged the National Apprenticeship Certificate instrumentation.
• Underwent the following trainings:
o SAP ----- Three Week Training Institute of Computer Institute in Salem.
o MP2----- Nigerian Agip Oil Company made Training in Nigeria.
ACADEMIC DETAILS
• Diploma (Instrumentation) from Coimbatore institute of Technology in 1983 – Issue by Government of India
• Pre university course passed 1979
KNOWLEDGE PURVIEW:
3. • WHRS Gas Turbine Familiar with following machines for routine maintenance job
• Plant and Instrument air Compressors- United Technologies, Elotti and U.S.A
• Air Dryers: Brunet & Lewis Ltd.
• Nitrogen Plant: Linde & Aktiengs Ellschaft
• Flare system: Ultrasonic Flow Meters
• Thorough knowledge of following DCS
• SPEC-200 Foxboro System, 760/761, MOD 30, TDC-3000, Foxboro I/A AP-20 and Rosemount RS-3
• Programmable Logic Controllers
• Programmable logic controllers ABB ALLEN Bradley Sic Dual Logic Processor with Dual Rock I/O System
• Fuji Programmable Controls
• Micrex - F - 55 Series (Japan)
• OMRON PLC C284 System (GAS Turbine)
• ABB Mark with Turbo Control System (Steam Turbine)
• WOOWARD Governor Controls (G.E Gas turbine)
• BROWN BROWE Solid Stat Logic (Linde Turbine)
• ELOTTI PLC Ladder Logic Programmed
• Gas Turbine
• General Electric (Wood Word Governor Controls)
• Alsthom Befort (Omron PLC)
• Brayan Jackson (ABB PLC)
• Linde Expansion Turbine Nitrogen plant (B.B Solid Stat Logic)
• Elliott United Technologies Air Compressor (Turbine and Motor Drivers)
• Rotary Machines
• Unit Technologic Elotti Air Compressors, Turbine Drive Pumps and Steam Turbines
• Vibration Monitors
• Bentley Nevada 1700, 7200, 3300 and 990 Series Vibration Monitors, Proximities, Radial and Axial Vibration Probes,
Key Phases, Calibration of above using Tk-3 Calibration Kit
• Process instruments
• Calibration, Servicing, Testing and Maintenance of Wide Range of the following Pneumatic/Electronic Instruments in
the Field and Workshop
• Transmitters
• Foxboro 43 AP, Stabilog, Bells
• Leveitros & Level Switches
• Masonelian, Fisher, Yokogawa and Magneto
• Danfoss, Switzer, Mercoid and Delta
• Control Valves
• I/L, Masoneilan, Fischer, Xomax, Marti nor hydraulic, Limitorque and Actuators
• Masoneilan 7400, 4600 Series Foxboro, Yamatake, Honey Well, Fisher
• Converters (I/P & P/I)
• Masoneilan, Foxboro, Honeywell and Yamatake
• Recorders
• Foxboro, Yokogawa, Digital Electronics and Taylor
• Troubleshooting and Calibration for:
• Drum Level – Three element control system
• Boiler Control System
• Feed Water Control System
• Turbo Control System
• Calibration and Troubleshooting of following Analytical Instruments
• PH Meter – KENT
• Conductivity Meter – KENT
• Oxygen Sensor - KENT
• CO2 Sensor - KENT
• Fuel Gas O2 Sensor - KENT
• Fault Finding and Troubleshooting of
• YOKOGAWA 800 & 1100 Series System – Japan
• Omran PLC System – West German
4. PERSONAL DETAILS
Date of Birth: 10th
May, 1959
Nationality: Indian
Passport No.: G 2405345 (Dt. of Expiry: 17th
Apr’17)
Permanent Address: C/o. S. Jaya Kumar, No. 15/7 Avvaiyar Street Salem—636005 Tamil Nadu India.
Languages Known: English and Hindi & Tamil