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Weekly Lecture Series on 5th October 2011




                   CMS DDU
Objectives

To find the reasons behind this Cluster Development



Find the circumstances under which it can be replicate at
some other location also



To Find the Market Leader and know its USP



Comparison Between Papad Cluster of Uttarsanda and
Lijjat Papad
                          CMS DDU
Research Design
1. Sources of Data : Primary and Secondary
 sources
2. Primary Data Collection Method: Semi-
  Structured Interviews
3. Research method               : Descriptive
4. Method of contact             : Personal Interview
5. Sampling Method               : Snow Ball
6. Sample Size                   :4+1
7. Sampling Plan          : 4 – Papad
  manufacturers of Uttarsanda and 1 – Machine
  Designer(seller)
                       CMS DDU
About Uttarsanda
Uttarsanda     is   predominantly    a     farming
community. Uttarsanda Peoples Cooperative Bank
Limited was established on 9th April 1940 to help
the local businesses and farmers. On 1st March
1967, the Bank of Baroda also opened its branch
office. To help the milk producers, Uttarsanda
Milk Producers Cooperative was started in 1951.
Due to the location along the railway line and
close proximity to Nadiad and Anand, Uttarsanda
has attracted a variety of small industries. There
are several Cold Storage houses, Cement spun
pipe factories, Ice-crème and Papad Factories.
When tobacco was a very attractive cash crop,
there were several tobacco storage warehouses.
                     CMS DDU
Introduction
 Papad is a popular and tasty food item
  in the Indian diet since many centuries.
  It is essentially a wafer-like product,
  round in shape and made from dough
  of powdered pulses, spices, powdered
  chilly and salt. Variety of pulses and
  proportion of pulses and spices varies
  from region to region depending upon
  preferences of local people whereas
  certain varieties are popular on a larger
  scale.
 PFA (now, FSSAI) and BIS (IS:2839)
  standards
                   CMS DDU
What is Business Cluster?
A business cluster is a geographic concentration
of interconnected businesses, suppliers, and
associated institutions in a particular field.

Clusters are considered to increase the
productivity with which companies can compete,
nationally and globally.

Clusters are also very important aspects of
strategic management.
                       CMS DDU
Prof. Michael Porter claims that
 clusters have the potential to affect
 competition in three ways:

1. By increasing the productivity of the
  companies in the cluster,
2. By driving innovation in the field,
  and
3. By stimulating new businesses in
  the field.

                  CMS DDU
Types of Business Clusters
                 By Development

1. Geographical cluster : Papad Industries in Uttarsanda
2. Sectoral clusters : A cluster of businesses operating
   together from within the same commercial sector
3. Horizontal cluster : Interconnections between
   businesses at a sharing of resources level e.g.
   knowledge management
4. Vertical cluster : i.e. a supply chain cluster


                          CMS DDU
By Knowledge
1. Techno clusters : These clusters are high
   technology-oriented, well adapted to the
   knowledge economy, and typically have as a core
   renowned universities and research centers
Ex: Silicon Valley

2. Historic knowhow-based clusters :
   These are based on more traditional activities that
   maintain their advantage in know-how over the
   years, and for some of them, over the centuries.
Ex: Kites in Nadiad

                         CMS DDU
• Low Price
 USP
Historic • Availability of Skilled Manpower – large
 know      Production & Productivity – low cost
 how- • Storage Facility
 based
clusters
          • Each kites moves/passes from different
            home to home
 Mass     • Production in Continuous flow
Produc
 tion                   CMS DDU
3. Factor Endowment clusters :
Ex:1. Pataveliya at Kanjari-Boriyavi
   Railway crossing
Ex:2. Rice Mills in Khambhat
Ex:3. Agarbathies in Shrirampuram,
   Banglore




                  CMS DDU
Now, back to Papad
• Traditionally this activity was confined to
  household making by sun-dry but in view of
  increasing demand and availability of machinery
  (automation) it has now been developed in
  cottage and small scale sector to Ltd Company.

• Three types of processing techniques used are;
1. Handmade and then Sun-dry
2. Semi-automatic
3. Fully automatic (Dryer is Used)
                       CMS DDU
Basic Manufacturing Process




            CMS DDU
To find the reasons behind this Cluster
Development

Find the circumstances under which it can be
replicate at some other location also


To Find the Market Leader and know its USP


Comparison Between Papad Cluster of
Uttarsanda and Lijjat Papad

                       CMS DDU
Beauty of Business Clusters
 One company will succeed, Competitor &
  supplier will immerge.....
 Easy Entry & Low Risk

 All raw material was available here.

 He Initiate with Risk. 'No business can start
 without Risk and can start from smaller
 Investment‘

• Since 1980
• Started using Pendle Machine with investment of Rs.10000
• Direct Marketing(Door to Door selling)

Said Mr. Trivedi, Uttam Papad, Pioneer of this Cluster
                              CMS DDU
• Job Work
• Daily basis pay to workers
• Scheme of EMI on Machinery by Kirtiraj

• There are not much seasonal fluctuations in sales of
  Papad but demand generally goes up by 15 to 20%
  during winter season(Nov.– Feb.)

• But for other allied products sell time is only diwali
  season. so, 60-65% contribution of annual sells in this
  duration only

• Gov. Provides Subsides for Starting the Business as
  well as for Expansion

• Industry Enjoys Tax Exemptions
                         CMS DDU
Example of Automobile Industry @ Sanad




                 CMS DDU
To find the reasons behind this Cluster
Development

Find the circumstances under which it can be
replicate at some other location also


To Find the Market Leader and know its USP


Comparison Between Uttarsanda Cluster Papad
and Lijjat Papad

                       CMS DDU
CMS DDU
Ingredients Used
For 1 kg Papad,
•   Urad Dhal flour (Black Gram) – 1 kg
•   Black Pepper Dal – 25 gm
•   Soda-Bicarbonate (NaHCO3) – 35 gm
•   Salt– 35 gm
•   Asafoetida (Hing) – 12.5 gm
•   Edible Oil – 25 gm
•   Flavors (as per choice) - ground black pepper or garlic, or chili
• Water - 350 ml

 Supply Channel
 Technology
                                    CMS DDU
To find the reasons behind this Cluster
Development

Find the circumstances under which it can be
replicate at some other location also


To Find the Market Leader and know its USP


Comparison Between Uttarsanda Cluster Papad
and Lijjat Papad

                       CMS DDU
USP of Market Leader
ISO 9001:2008 and 5S
Strengthen Distribution Network
C-n-F Network
Dealers
Retail outlets
Export Network (U.S., U.K., Australia, Africa)
Turnover : 3.5 Cr. - includes Exports of 65lacs




                      CMS DDU
To find the reasons behind this Cluster
Development

Find the circumstances under which it can be
replicate at some other location also


To Find the Market Leader and know its USP


Comparison Between Papad Cluster of
Uttarsanda and Lijjat Papad

                       CMS DDU
V
          s
          .
CMS DDU
Parameter                Uttarsanda                Lijjat Papad
                              Cluster
  Established in Year            1980 – 2000                1968
 Annual Sales Turnover             20 – 25                 > 65O
 (Rs. in Crores) include
     allied products
Exports (% of total sales            < 10                   < 10
         in Rs.)
     Price Range /                 80 – 120              163 – 182
    M.R.P. (Rs. / kg)
   Self Life (months)                2-3                     3
Taste (based on sensory            Average               Very Good
       evaluation)
      Technology                Machine Made             Handmade
      No. of Units              7 – 8 (regular)        73 Branches and
                            12 – 15 (only seasonal)      27 Divisions
      Employment                  200 – 500            > 42000 woman
                                    CMS DDU
Issues Identification
o Fast life and Today, majority doesn’t know how to
  make Papad?

o Technology not strengthen to compete traditional

o Round shape of Papad                       IDEA !!!!


o NaHCO3 and NaCl

o Quality Standards

o Think Beyond Papad i.e. Pickle

                         CMS DDU
References
   lijjat.com
   wikipedia.org/wiki/Business_cluster
   indianclusters.org/
   ibef.org/download/Gujarat_190111.pdf
   craftofgujarat.com/showpage.aspx?contentid=1127
   mapsofindia.com
   REPORT ON RURAL CLUSTER DEVELOPMENT - A
    CASE STUDY By Society for Economic and Social
    Transition, New Delhi




                          CMS DDU
Shri.   Jitubhai Trivedi, Utam Papad
Shri.   Priteshbhai Patel, Harsh Papad
Shri.   Kanubhai Patel, Shreeji Papad
Shri.   Ismilebhai Vohra, Yash Papad
Shri.   Munnabhai, Kirtiraj Foods, Anand

Prof.(Dr.) Nareshbhai Patel, CMS DDU
Prof.(Ms.) Mansiben Rathod, CMS DDU
Prof.(Ms.) Falguniben Pandya, CMS DDU



         CMS DDU

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A Study on Cluster Development of Papad Industry in Uttarsanda

  • 1. Weekly Lecture Series on 5th October 2011 CMS DDU
  • 2. Objectives To find the reasons behind this Cluster Development Find the circumstances under which it can be replicate at some other location also To Find the Market Leader and know its USP Comparison Between Papad Cluster of Uttarsanda and Lijjat Papad CMS DDU
  • 3. Research Design 1. Sources of Data : Primary and Secondary sources 2. Primary Data Collection Method: Semi- Structured Interviews 3. Research method : Descriptive 4. Method of contact : Personal Interview 5. Sampling Method : Snow Ball 6. Sample Size :4+1 7. Sampling Plan : 4 – Papad manufacturers of Uttarsanda and 1 – Machine Designer(seller) CMS DDU
  • 4. About Uttarsanda Uttarsanda is predominantly a farming community. Uttarsanda Peoples Cooperative Bank Limited was established on 9th April 1940 to help the local businesses and farmers. On 1st March 1967, the Bank of Baroda also opened its branch office. To help the milk producers, Uttarsanda Milk Producers Cooperative was started in 1951. Due to the location along the railway line and close proximity to Nadiad and Anand, Uttarsanda has attracted a variety of small industries. There are several Cold Storage houses, Cement spun pipe factories, Ice-crème and Papad Factories. When tobacco was a very attractive cash crop, there were several tobacco storage warehouses. CMS DDU
  • 5. Introduction  Papad is a popular and tasty food item in the Indian diet since many centuries. It is essentially a wafer-like product, round in shape and made from dough of powdered pulses, spices, powdered chilly and salt. Variety of pulses and proportion of pulses and spices varies from region to region depending upon preferences of local people whereas certain varieties are popular on a larger scale.  PFA (now, FSSAI) and BIS (IS:2839) standards CMS DDU
  • 6. What is Business Cluster? A business cluster is a geographic concentration of interconnected businesses, suppliers, and associated institutions in a particular field. Clusters are considered to increase the productivity with which companies can compete, nationally and globally. Clusters are also very important aspects of strategic management. CMS DDU
  • 7. Prof. Michael Porter claims that clusters have the potential to affect competition in three ways: 1. By increasing the productivity of the companies in the cluster, 2. By driving innovation in the field, and 3. By stimulating new businesses in the field. CMS DDU
  • 8. Types of Business Clusters By Development 1. Geographical cluster : Papad Industries in Uttarsanda 2. Sectoral clusters : A cluster of businesses operating together from within the same commercial sector 3. Horizontal cluster : Interconnections between businesses at a sharing of resources level e.g. knowledge management 4. Vertical cluster : i.e. a supply chain cluster CMS DDU
  • 9. By Knowledge 1. Techno clusters : These clusters are high technology-oriented, well adapted to the knowledge economy, and typically have as a core renowned universities and research centers Ex: Silicon Valley 2. Historic knowhow-based clusters : These are based on more traditional activities that maintain their advantage in know-how over the years, and for some of them, over the centuries. Ex: Kites in Nadiad CMS DDU
  • 10. • Low Price USP Historic • Availability of Skilled Manpower – large know Production & Productivity – low cost how- • Storage Facility based clusters • Each kites moves/passes from different home to home Mass • Production in Continuous flow Produc tion CMS DDU
  • 11. 3. Factor Endowment clusters : Ex:1. Pataveliya at Kanjari-Boriyavi Railway crossing Ex:2. Rice Mills in Khambhat Ex:3. Agarbathies in Shrirampuram, Banglore CMS DDU
  • 12. Now, back to Papad • Traditionally this activity was confined to household making by sun-dry but in view of increasing demand and availability of machinery (automation) it has now been developed in cottage and small scale sector to Ltd Company. • Three types of processing techniques used are; 1. Handmade and then Sun-dry 2. Semi-automatic 3. Fully automatic (Dryer is Used) CMS DDU
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  • 15. To find the reasons behind this Cluster Development Find the circumstances under which it can be replicate at some other location also To Find the Market Leader and know its USP Comparison Between Papad Cluster of Uttarsanda and Lijjat Papad CMS DDU
  • 16. Beauty of Business Clusters  One company will succeed, Competitor & supplier will immerge.....  Easy Entry & Low Risk  All raw material was available here.  He Initiate with Risk. 'No business can start without Risk and can start from smaller Investment‘ • Since 1980 • Started using Pendle Machine with investment of Rs.10000 • Direct Marketing(Door to Door selling) Said Mr. Trivedi, Uttam Papad, Pioneer of this Cluster CMS DDU
  • 17. • Job Work • Daily basis pay to workers • Scheme of EMI on Machinery by Kirtiraj • There are not much seasonal fluctuations in sales of Papad but demand generally goes up by 15 to 20% during winter season(Nov.– Feb.) • But for other allied products sell time is only diwali season. so, 60-65% contribution of annual sells in this duration only • Gov. Provides Subsides for Starting the Business as well as for Expansion • Industry Enjoys Tax Exemptions CMS DDU
  • 18. Example of Automobile Industry @ Sanad CMS DDU
  • 19. To find the reasons behind this Cluster Development Find the circumstances under which it can be replicate at some other location also To Find the Market Leader and know its USP Comparison Between Uttarsanda Cluster Papad and Lijjat Papad CMS DDU
  • 21. Ingredients Used For 1 kg Papad, • Urad Dhal flour (Black Gram) – 1 kg • Black Pepper Dal – 25 gm • Soda-Bicarbonate (NaHCO3) – 35 gm • Salt– 35 gm • Asafoetida (Hing) – 12.5 gm • Edible Oil – 25 gm • Flavors (as per choice) - ground black pepper or garlic, or chili • Water - 350 ml  Supply Channel  Technology CMS DDU
  • 22. To find the reasons behind this Cluster Development Find the circumstances under which it can be replicate at some other location also To Find the Market Leader and know its USP Comparison Between Uttarsanda Cluster Papad and Lijjat Papad CMS DDU
  • 23. USP of Market Leader ISO 9001:2008 and 5S Strengthen Distribution Network C-n-F Network Dealers Retail outlets Export Network (U.S., U.K., Australia, Africa) Turnover : 3.5 Cr. - includes Exports of 65lacs CMS DDU
  • 24. To find the reasons behind this Cluster Development Find the circumstances under which it can be replicate at some other location also To Find the Market Leader and know its USP Comparison Between Papad Cluster of Uttarsanda and Lijjat Papad CMS DDU
  • 25. V s . CMS DDU
  • 26. Parameter Uttarsanda Lijjat Papad Cluster Established in Year 1980 – 2000 1968 Annual Sales Turnover 20 – 25 > 65O (Rs. in Crores) include allied products Exports (% of total sales < 10 < 10 in Rs.) Price Range / 80 – 120 163 – 182 M.R.P. (Rs. / kg) Self Life (months) 2-3 3 Taste (based on sensory Average Very Good evaluation) Technology Machine Made Handmade No. of Units 7 – 8 (regular) 73 Branches and 12 – 15 (only seasonal) 27 Divisions Employment 200 – 500 > 42000 woman CMS DDU
  • 27. Issues Identification o Fast life and Today, majority doesn’t know how to make Papad? o Technology not strengthen to compete traditional o Round shape of Papad IDEA !!!! o NaHCO3 and NaCl o Quality Standards o Think Beyond Papad i.e. Pickle CMS DDU
  • 28. References  lijjat.com  wikipedia.org/wiki/Business_cluster  indianclusters.org/  ibef.org/download/Gujarat_190111.pdf  craftofgujarat.com/showpage.aspx?contentid=1127  mapsofindia.com  REPORT ON RURAL CLUSTER DEVELOPMENT - A CASE STUDY By Society for Economic and Social Transition, New Delhi CMS DDU
  • 29. Shri. Jitubhai Trivedi, Utam Papad Shri. Priteshbhai Patel, Harsh Papad Shri. Kanubhai Patel, Shreeji Papad Shri. Ismilebhai Vohra, Yash Papad Shri. Munnabhai, Kirtiraj Foods, Anand Prof.(Dr.) Nareshbhai Patel, CMS DDU Prof.(Ms.) Mansiben Rathod, CMS DDU Prof.(Ms.) Falguniben Pandya, CMS DDU CMS DDU