Batch Management: Overview and What’s New and

Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 2Rockwell Automation TechED 2017 @ROKTechED #ROKTechED
PUBLIC
Rockwell Automation® Batch Management
What's New and What's next: Introducing FactoryTalk® Batch V13

Agenda: Batch
What’s Next?
What's New in Batch
Modern Batch Differentiation
Where is Batch Needed?

PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 4Rockwell Automation TechED 2017 @ROKTechED #ROKTechED 4
Opportunities for Batch Applications

PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 5Rockwell Automation TechED 2017 @ROKTechED #ROKTechED 5
 Batch manufacturing refers a discontinuous process
• Start with raw material, do something with it, send the resulting intermediate or
product on its way, and start over again
 Prevalent industries using batch manufacturing include:
• Food and beverage
• Household and Personal Care
• Life Sciences
• Chemical
Distributed and Scalable Batch Solutions

Agenda: Batch
What’s Next?
What's New in Batch

Batch solutions that deliver the core capabilities that are expected from S88 based
sequential control while providing:
The Rockwell Automation® portfolio is uniquely positioned to leverage multiple
technologies and partnerships to deliver upon this vision for a Modern Batch
• Faster and more reliable control
• Intuitive experiences for deployment and operations
• A system that is scalable
• Information enabled for connectivity throughout the enterprise
• Secured data

Most Scalable and Comprehensive Offerings in the Market
C o m p l e x i t y
Size
Basic Batch
Management
 Provide capability for systems through
core system functions
 Ideal for small systems with simple
requirements
 Localized visualization and control
Packaged Skids & Pilot Facilities
Comprehensive
Batch & Sequencing
 Provide capability for systems through
modular software components
 Solves complex needs around
traceability and compliance
 Optimizes product changes and
turnovers
Batch Management
• Scalable offerings and tools ranging from
controller level to enterprise wide systems.
• Based on ISA88.
• Automating sequences to reduce of time-to-
market of product mixes.
• Create repeatable and controlled operations
leveraging equipment capabilities.
• Focus on yield, throughput, and quality by
managing recipes and procedures.
• Improve traceability, reporting, and approval
controls by leveraging procedural models.

Agenda: Batch
What’s Next?
What's New in Batch

SequenceManager™
 Provides basic batch management
 Directs PhaseManager™ programs inside a
Logix-based controller in an ordered sequence
to carry out process-oriented task
 Includes integrated visualization and reporting
 Future releases of FactoryTalk® Batch will
provide integration with SequenceManager™
 Implement task-oriented sequences easily with
native controller functionality
 Intuitive operation with integrated control and
HMI solution
 Reduce infrastructure cost and software
complexity
OVERVIEW
BENEFITS
Logix Designer
FactoryTalk® View SE

SequenceManager™
Editor, Viewer, and Reporting
12
Editor & Viewer – Logix Designer Operator Viewer - FTViewSE
Sequence Execution
Reporting & Analytics
Define a procedural sequence that coordinates
the execution of equipment phases
Execute a procedural sequence through
native functions in the controller
Monitor and interact with a running
procedural sequence in the HMI
Generate events used to produce batch
reports and procedural analysis

MOBILE
DEVICE SUPPORT iOS 8 Android
DESKTOP
BROWSER SUPPORT
FactoryTalk® Batch View™ HTML5
READ and ACKNOWLEDGE | SCALABLE GRAPHICS | ALARM DISPLAYS | TRENDING
Windows
Device independent SCALABLE
and INTUITIVE graphics
Improved EFFICIENCIES for
operator and supervisory tasks
Single install for EASY validation
and lifecycle maintenance

Batch Visualization/Mobile

Batch List

Batch SFC View

Batch Prompting
Secure
Thin client
Responsive UX
Touch enabled
Any OS,
any browser

Diagnostics
Integrated in a
single app

Localization
Localized text
Runtime language
selection

Modern – Application Help
Contextualized Help Based on Launch Point

FactoryTalk® Batch v13
SCALABLE | DISTRIBUTED | INTUITIVE | FAST & RELIABLE
Improved EFFICIENCIES for
operators and supervisors
SCALABLE architecture integrates
into existing strategies
COMPLETE coordination of S88
phases in the controller
Distributed
Control
+ Intuitive
Interfaces
+ Secured
Information
FAST navigations with INTUITIVE
device-independent graphics

FactoryTalk® Batch V13
SequenceManager™ Integration
 Ability to connect to and command SequenceManager™ Sequences
 Scale up from small systems
 Distribution of batch control

Database Management Tool
 Allows for archiving of batch SQL database
 Ability to restore database backups
 Allows for better control of size of database

Software API
FactoryTalk® Batch v13.0
Batch & PharmaSuite® Integration
Encompassing the Recipe Lifecycle while heling
to ensure the Electronic Batch Record
Process
Design
Workflow
Design
Recipe
Dispatching
Batch
Execution
Review
Approval
Business
Intelligence
Recipes
GMP
Alarms
GMP
Reports
Procedural
Execution
Process
Historian
Realize the benefits of fully integrated MES and Batch system:
 Feature-rich procedural control of the process areas
 Accelerate exception based reporting with data extracted directly
from the process control layer
 Vendor-supported integration eases validation efforts
 Streamlined workflows of the overall enterprise operation
 Equipment tracking & Inventory management
 Workforce Policies to ensure compliance and training
 Prebuilt modules for automated and manual procedures such
as: Weigh & Dispense, Formulation…and more
 Integration to Business systems such as ERP, LIMS,
Warehouse….
PharmaSuite®
MES
FactoryTalk®
Batch

Improved Installation Experience
 Reduce manual install and uninstall procedures
 Combined Installation for Batch, eProcedure®, Material Manager

Installation and Release Notes Improvement
 Individual installation guides combined into one to support the new install
user interface.
 New install guide leads the user
 Need-to-know component information remains in install manual
 Single set of release notes in delivered in HTML format.

System Requirements
 Windows Server 2008 R2, Server 2012, Server 2012 R2
 Windows 7 Service Pack 1
 Windows 8.1
 Windows 10 (Clients Only)
 SQL Server 2008 R2, 2008 SP4, 2012 SP2, 2014 SP1
 IE 11
 Logix Designer 29 or later (for SequenceManager™ integration)

New FactoryTalk® Batch View™ Version Released Concurrently
 First release of batch to fully take advantage of new FactoryTalk® Batch
View™
 New Features
 Active Step Change
 eProcedure® Manual Instructions Integrated

eProcedure® Manual Instruction Entry

Documentation, code, and HMI components
to assist development of a Batch application
• Serves as a starting point for a batch
project
• Free download on external web page
 Reduced design efforts
 Efficiencies in code and graphic
configuration
 Reduced component testing efforts
 Realize fewer errors on commissioning
OVERVIEW
BENEFITS
Batch Application Toolkit
Summary Overview

45 detailed videos
 Posted online
 English
Sample Project files which
adhere to one prescribed
design philosophy
 Studio 5000® *.ACD file
 ViewSE client files
Contents of the toolkit

Value Summary
Reduced Design Efforts
 Reduced code and graphics building, and reduced component testing;
Reliable and Repeatable Solution
 Repeatable and prescribed manner to implement an ISA-88 batch solution;
 Contains library of code and HMI graphical objects that help drive consistency;
Built on Experience
 Provides guidance by leveraging proven design philosophies and best
practices;
 Including the required interactions and control provided the operators and the
batch management executive, or sequencer;

Where Do I Find It?

Agenda: Batch
What’s Next?
What's New in Batch

FactoryTalk® Batch What’s Next
 Server robustness (online changes)
 Recipe management improvements
 Improved communications through RSLE
 Microsoft Server 2016 Support
 FactoryTalk® Batch View™ will full legacy capabilities
 Continuous improvement of Install
 Continuous improvement of database management
** Subject to Change **

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Batch Management: Overview and What’s New and

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