Powerlink UK Spare Parts Brochure
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Similar a Powerlink UK Spare Parts Brochure
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Powerlink UK Spare Parts Brochure
- 1. APRIL. 2016, NO.20151001 PowerLink reserves the right to make changes in model, technical sepcification, color, configuration and accessories without prior notice. The contents included in this cataloge are just for reference, please contact PowerLink sales staff before ordering. www.powerlinkworld.com 2016 Spare Parts
- 2. CONTROL PANEL PARTS Powerlink Spare parts services CANOPY PARTS ATS ATS HEATERS FUEL TANKS Control modules Battery charger Breakers Meters Canopy doors Door latches Emergency stop Mountings Hinges Fuel level sensors Fuel caps Rain caps Batteries Water jacket heater Space heater/anti-condension heater Self-bunded Fuel Tanks Standby daily use fuel tank ENGINE PARTS Filters Repair parts Governor ECM ALTERNATOR PARTS AVR PMG Diodes & rectifier 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 www.powerlinkworld.com COMPANY INTRODUCTION Contents Established in 2001, PowerLink has been committed to the design, manufacturing, and sale of generator sets, lighting towers, screw air compressors, etc. for more than ten years. Over 70,000 PowerLink generator sets and other engineering equipment are in operation in nearly 100 countries around the world. Thanks to the group’s worldwide sales and customer service network, PowerLink can respond quickly to world-wide customer demand. The efficient PowerLink sales team offers a friendly and high-quality service to all of our customers to ensure the smooth and comfortable operation of their About Us Genuine Parts PowerLink parts perfect your equipment performance. At PowerLink, we provide high quality products, and when you use genuine PowerLink spare parts, you can be sure they are as good as the originals you’re replacing. Thanks to the network of PowerLink dealers, you can get the spare parts easily and locally. Here in PowerLink, we carefully select high quality parts to manufacture best quality products, Using genuine PowerLink parts you can get a perfect performance of your equipment. We provide genuine PowerLink parts. We deeply believe that brilliant services always based on applying to trust-worthy parts. Bearing in mind this principle, PowerLink only provides all users with original parts. All parts we assembled on our equipment are designed or selected by our professional R&D team for the best performances of the equipment. Before assemble them in PowerLink factory, the parts must go through a series of tests to ensure their reliability so as to reach a highest quality
- 3. www.powerlinkworld.com 03/04 Parameters PLC9150-12V PLC9255-24V DSE9150-12V Max. charging current Charging voltage range AC Input AC Frequency Charging power Non-load power comsuption Efficiency Working temperature Storage temperature Weight Dimensions(L*W*H) 3A 13~14.5V 95~280V 50/60HZ 40W <3W >80% （-25~55）℃ （-40~85）℃ 0.4KG 110.5*102*49 3A 26~29V 95~280V 50/60HZ 115W <3W >85% （-40~60）℃ （-40~85）℃ 0.8KG 140.5*136.5*52 2A 12.5~13.7V 90~250V 50/60HZ >80% （-30~55）℃ （-30~55）℃ 0.16KG 110.5*102*49 5A 25~30V 90~305V 50/60HZ >80% （-30~55）℃ （-30~55）℃ 0.5KG 140.5*136.5*52 Battery charger PowerLink switch-type battery charger adopts the latest switch power supply components, specially designed for lead-acid battery recharging and suitable for lead-acid battery charging (long term added floating filling). Using two steps charging methods (constant-current first, constant voltage after), recharge according its unique charging characteristics, prevent the lead acid cell from overcharge, furthest extend the life-span of the battery. With protection function of short circuit and reverse connection. Battery voltage and current adjustable. LED display: AC power supply and battery charging indicators. Using switch power source type, wide range of input AC voltage, small volume, light weight and high efficiency. Quality control: every battery charger is 100% tested by automatic testing machine. Only the qualified product will have a nameplate and a serial number. DSE9150-12V Models Vol,Amp PLC9150-12V PLC9255-24V DSE9150-12V DSE9255-24V 12V/3A 24V/3A 12V/2A 24V/5A Features and Advantages Brand Capacity Specifications Rated frequency ABB ABB ABB ABB ABB ABB ABB ABB ABB ABB ABB ABB ABB ABB ABB 400（A） 1000（A） 1600(A) 1000（A） 630(A) 1250（A) 1250（A) 1600(A) 1250（A) 2000（A) 2500(A) 2000（A) 1600(A) 3200(A) 3200(A) T5N400 TMA400/2000-4000 FF 3P T7SM1000 PR231/P-LS/I R1000 FF 4P DC24V T7SM1600 PR231/P-LS/I R1600 FF 4P DC24V T7S1000 PR231/P-LS/I R1000 FF 3P T5N630 TMA500/2500-5000 FF 4P T7S1250 PR231/P-LS/I R1250 FF 3P/DC24V T7S1250 PR231/P-LS/I R1250 FF 4P/DC24V T7S1600 PR231/P-LS/I R1600 FF 4P/DC24V T7SM1250 PR231/P-LS/I R1250 FF 4P DC24V E2B2000 R2000 PR121/P-LI FHR NST 3P E3N2500 R2500 PR121/P-LI FHR NST 3P E2B2000 R2000 PR121/P-LI FHR NST 4P E2B1600 R1600 PR121/P-LI FHR NST 3P E3N3200 R3200 PR121/P-LI FHR NST 3P E3N3200 R3200 PR121/P-LI FHR NST 3P DC24V 50（Hz） 50-60（Hz） 50-60（Hz） 50-60（Hz） 50（Hz） 50-60（Hz） 50-60（Hz） 50-60（Hz） 50-60（Hz） 50Hz（Hz） 50Hz（Hz） 50Hz（Hz） 50Hz（Hz） 50Hz（Hz） 50Hz（Hz） Rated Insulation voltage Poles Fitting method Speed 1000（V） 1000（V） 1000（V） 1000（V） 1000（V） 1000（V） 1000（V） 1000（V） 1000（V） 690（V） 690（V） 690（V） 690（V） 690（V） 690（V） 3 4 4 3 4 3 4 4 4 3 3 4 3 3 3 Fixed Fixed Fixed Fixed Fixed Fixed Fixed Fixed Fixed Fixed Fixed Fixed Fixed Fixed Fixed Ordinary Ordinary Ordinary Ordinary Ordinary Ordinary Ordinary Ordinary Ordinary Ordinary Ordinary Ordinary Ordinary Ordinary Ordinary Brand Capacity Specifications Rated frequency DADA DADA DADA 1000A 1600A 1250A DAM1S-1250/1000A DAM1S-1600/1600A DAM1S-1250/1250A 50hz 50hz 50hz Rated Insulation voltage Poles Fitting method Speed 690V 690V 690V 3 3 3 Fixed Fixed Fixed Ordinary Ordinary Ordinary Breakers Circuit breaker is a very important part for generators to ensure the security of using Power, the breakers Powerlink used on generators are mainly ABB, DADA, Schneider , Nader, Chint, etc.
- 4. www.powerlinkworld.com 05/06 Model PART NO. Measure Range Working V （V） CPFR-BN-10-180/12V CPFR-BN-10-180/24V 1000061968 1000061969 0-100% 0-100% 12 24 weight(kg) 0.1 0.1 Item name Brand Specifications Poles Working Voltage Rated Current Rate Isolation Voltage Fixing Method Meters Certificate NDM SERIES NDM SERIES NDM SERIES NDM SERIES NDW SERIES NDW SERIES NDW SERIES NDME SERIES NDME SERIES NDME SERIES NDME SERIES NDME SERIES NDME SERIES NDME SERIES NDME SERIES NDME SERIES NDW SERIES NDME SERIES NDME SERIES NDME SERIES NDME SERIES NDME SERIES NDME SERIES NDME SERIES Nader Nader Nader Nader Nader Nader Nader Nader Nader Nader Nader Nader Nader Nader Nader Nader Nader Nader Nader Nader Nader Nader Nader Nader NDM1-63 D 16/1 NDM1-63 D 20/3 NDM1-125 D 125/3 NDM1-125 D 125/4 NDM1L-100MA NDW1-3200 2500/3P 3M DC24V NDW1-3200 3200/3P 3M NDW1-2000 1600/3P 3M NDM2E-100H/3300 40A NDM2E-100H/3300 50A NDM2E-100H/3300 63A NDM2E-100H/3300 80A NDM2E-100H/3300 100A NDM2E-250H/3300 125A NDM2E-250H/3300 160A NDM2E-250H/3300 200A NDM2E-250H/3300 225A NDM2-400C/3300 315A NDM2E-400H/3300 315A NDM2E-400H/3310 400A NDM2E-400H/3300 350A NDM2E-400H/3300 400A NDM2E-630H/3300 630A NDM2E-630H/3300 500A NDM2E-800H/3300 700A 1 3 3 4 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 AC230V/400V,DC60V AC230V/400V,DC60V AC230V/400V,DC60V AC400V AC400V/690V AC400V/690V AC400V/690V AC400V AC400V AC400V AC400V AC400V AC400V AC400V AC400V AC400V AC400V AC400V AC400V AC400V AC400V AC400V AC400V AC400V 16A 20A 125A 125A 2500A 3200A 1600A 40A 50A 63A 80A 100A 125A 160A 200A 225A 315A 315A 400A 350A 400A 630A 500A 700A 400V 400V 415V 415V 1000V 1000V 1000V 800V 800V 800V 800V 800V 800V 800V 800V 800V 800V 800V 800V 800V 800V 800V 800V 800V Vertical or horizontal Vertical or horizontal Vertical or horizontal Vertical or horizontal Vertical or horizontal Vertical or horizontal Vertical or horizontal Vertical or horizontal Vertical or horizontal Vertical or horizontal Vertical or horizontal Vertical or horizontal Vertical or horizontal Vertical or horizontal Vertical or horizontal Vertical or horizontal Vertical or horizontal Vertical or horizontal Vertical or horizontal Vertical or horizontal Vertical or horizontal Vertical or horizontal Vertical or horizontal Vertical or horizontal TUV、CCC、CE TUV、CCC、CE TUV、CCC、CE、UL TUV、CCC、CE CCC、CE CCC、CE CCC、CE CCC CCC CCC CCC CCC CCC CCC CCC CCC TUV、CCC、CE CCC CCC CCC CCC CCC CCC CCC Fuel Level Meter Model PART NO. Measure Range （V） LxWxH （mm） A（mm） Voltage Meter B（mm） C（mm） Weight（Kg） KLY-T60V 0~500V CP-T96V 500V KLY-L670V 10V-500V CP-Z72V-3D 500V KLY-T50V 500V 1000201712 1000201969 1000201840 1000197548 1000180723 0~500 0~500 10~500 0~500 0~500 65x30x60 96x71x96 68.5x65.5x58 72x71x72 51x64.5x51 11 65 52 65 51.5 63 75 66.5 56 48 30.6 77 29 58 24.5 0.2 3.7 1.07 7.4 0.2 Model PART NO. Measure Range（Hz） Working V （V） A（mm） Frequency Meter B（mm） C（mm） Weight（Kg） LxWxH （mm） CP-F72 46-65Hz KLY-F60 45-65HZ 220V KLY-F72 45~65Hz KLY-F60 45-65HZ RSC-80F 45-65Hz KLY-F50 45-65Hz KLY-F60-45/65HZ 240V 45~65HZ AC110V 1000205550 1000201713 1000197549 1000201713 1000197564 1000180724 1000073566 1000061996 46~65 45~65 45~65 45~65 45~65 45~65 45~65 45~65 AC220V AC220V AC220V AC220V AC220V AC220V AC240V AC110V 72x71x72 65x30x60 72x71x72 65x30x60 80x62x80 / / / 65 11 65 11 48.5 / / / 56 63 56 63 80 / / / 58 30.6 58 30.6 40 / / / 2 0.2 7.4 0.2 0.2 / / / Breakers
- 5. www.powerlinkworld.com 07/08 Canopy doors Battery Voltage Meter Model PART NO. Measure Range （V） Working V （V） LxWxH （mm） A（mm） B（mm） Weight（Kg） CPVR-BN-8-16/12V CPVR-BN-18-32/24V 1000061976 1000061977 8~16 18~32 12 24 56x53x56 56x53x56 40 40 46 46 0.1 0.1 Model PART NO. Measure Range（A） A（mm） Current Meter B（mm） C（mm） Weight（Kg） LxWxH （mm） CANOPY PARTS KLY-T670A 50/5A KLY-T60A 50/5A KLY-T60A 100/5A KLY-T02A 200/5A KLY-T02A 300/5A CP-Z72A-3D 100/5A CP-Z72A-3D 150/5A RSS-80AS 600/5A RSS-80AS 100/5A 1000201966 1000201711 1000201895 1000226195 1000230524 1000191152 1000191153 1000201832 1000201736 0-50 0-50 0-100 0-200 0-300 0-100 0-150 0-600 0-100 68.5x65.5x58 65x31x60 65x31x60 61x59x64 61x59x64 72x71x72 72x71x72 80x77x80 80x77x80 52 12 19 47 47 65 65 48.5 48.5 66.5 65 65 61 61 56 56 80 80 29 30.6 30.6 64 64 58 58 40 40 0.2 0.2 0.2 0.9 0.9 7.4 7.4 0.2 0.2 Any damage on the generator canopy will affects its overall looking, anti-rust, anti-corrosion and sound proof function. You may need to replace the damage part of the canopy, it’s not necessary to change the complete canopy, but Powerlink provides you with different canopy door plates, which is quite useful and cost effective. Send to Powerlink the generator S/NO. and pointing out the damaged parts of the canopy by sending some images or detail description, then we can provide you right canopy plates.
- 6. www.powerlinkworld.com 09/10 Emergency stopDoor latches Item PART NO. LxWxH （mm） B （mm） Weight （Kg） A （mm） 1 2 3 4 5 6 7 1000080659 1000080661 1000205537 1000180774 1000230714 1000073571 1000066520 70x44x39 70x44x39 89x50x50 89x36x28.5 93x40x38 85.5x94x94 85.5x94x94 20 20 38 38 48 34.5 34.5 8 8 8 8 2 12.5 12.5 0.1 0.1 0.2 0.2 0.1 0.2 0.2 Model LA39-A1-R10Z/r LA39-A1-R01Z/r B22-RS21-502-000 B22-RR21-501-000 M22-RPV+BE3C+EK01 56PBS E1/ESTOP C （mm） 19 19 21 21 17 6.5 6.5 D （mm） 23 23 22 22 26 12.7 12.7 E （mm） 36 36 35 31.6 37 31 31 F （mm） 39 39 50 36 38 / / Item Part NO. LxWxH （mm） B （mm） Weight （Kg） A （mm） 1 2 3 1000079842 1000079844 1000188208 80x26x120 110x30.5x170 120x68x152 105 156 / 65 96 / 0.25 4 2.2 C （mm） 47 76 70 D （mm） 35 28 25 E （mm） 68 124 111 F （mm） 1.5 1.5 5 S1 (mm) 6.5 8 / S2 (mm) 18 22.5 15 Item Part NO. Weight （Kg） 4 1000190617 1.32 Item Part NO. Weight （Kg） 5 1000229501 0.75
- 7. www.powerlinkworld.com 11/12 Mountings Item PART NO. Rated Capacity （KGS ） B （mm） Weight （Kg） Amount of deformation （mm ） 1 2 3 4 5 6 1000201110 1000167744 1000203639 1000191681 1000143771 1000240078 50 80~140 175 80 100~250 700~850 1.2~3.2 1.3~3.5 4.5~6.5 4.5~6.5 1.3~4.8 2.0~5.5 62 50 84 84 105 143 6.2 5 8.3 8.3 2.5 1.2 Model 3EST78-A KT-33Y-50A BRB80-60 BRB80-40 ZA39-40L ZA-49-50 C （mm） 87.5 80 110 110 135 182 D （mm） 10 10 12 12 16 14.5 E （mm） 2.5 3 3 3 4 2 MxF (mm) 9x11 10x12 11x11 11x11 14x14 14.5x14.5 A （mm） 40 46.7 61 61 78 108 Item PART NO. Rated Capacity （KGS ） B （mm） Weight （Kg） Amount of deformation （mm ） 7 8 1000067275 1000098251 1000~1680 600~800 5.0~8.0 5.0~8.0 185 185 2.5 5.6 Model WIFOCKM2001 WIFOCKL1001 C （mm） 219 219 D （mm） 20 20 E （mm） 2 2 MxF (mm) 21.5X14.5 21.5x14.5 A （mm） 127 127 Item PART NO. Rated Capacity （KGS ） B （mm） Weight （Kg） Amount of deformation （mm ） 9 10 11 12 1000067096 1000067089 1000067274 1000060289 5~10 100~250 50~100 10 1.0~2.0 1.5~2.5 1.5~2.5 0.6~2.6 25 60 80 40 6.8 3 1.8 8 Model AVMC02 AVM2016 AVM1012 JS-10 D （mm） 6 15.5 11.5 8 A （mm） 16 35 37 16 Hinges Item Part No. 1 1000106309 0.22 Weight(kg) Item Part No. 2 1000020644 0.5 Weight(kg) Item Part No. 3 1000091830 0.1 Weight(kg) Item Part No. 4 1000186352 0.1 Weight(kg)
- 8. www.powerlinkworld.com 13/14 Fuel level sensors Item Part No. L （mm） B （mm） Weight （Kg） D1xD2xD3 （mm） 1 2 3 4 5 1000234353 1000223788 1000179415 1000101016 1000189640 443 758 1198 868 623 25X21X14 25X21X14 25X21X14 25X21X14 25X21X14 32 32 32 32 32 0.81 0.99 1.56 1.32 0.99 Model J-S60786 S5-760MM S5-1200MM J-S60786 S5-625MM C （mm） 3 3 3 3 3 E （mm） 5 5 5 5 5 F （mm） 359 374 1114 784 539 S1 （mm） 5.5 5.5 5.5 5.5 5.5 A （mm） 69 69 69 69 69 S2 （mm） 35 35 35 35 35 S3 （mm） 12.7 12.7 12.7 12.7 12.7 Item Part No. L （mm） B （mm） Weight （Kg） D1xD2xD3 （mm） 6 7 8 9 10 1000186370 1000152379 1000181242 1000071270 1000222668 415 175.5 346.5 232.5 211 22x30x11 18.5x30x12.5 17x30x12.5 17x30x12.5 19.5x30x12.5 32.5 32.5 32.5 32.5 32.5 1.36 0.45 1.41 0.5 1.1 Model ASFA415 ASFA16018 ASFA35014 F3016062 ASFA210 C （mm） 32.5 32.5 32.5 32.5 32.5 E （mm） 5 5 7.5 7.5 5 F （mm） 346 106.5 274.5 159.5 142 S1 （mm） 5.5 5.5 5.5 4.5 5.5 A （mm） 110 110 100 70 110 S2 （mm） 11 11 9 9 11 S3 （mm） 12.7 12.7 11 11 12.7 Item Part No. A （mm ） Fuel caps B （mm） C （mm） Weight （Kg） 1 1000147992 18 75 47 0.2 D （mm） E （mm） 26 5 110.8 L （mm） 2 3 4 1000075005 1000152952 1000097858 20 20 14.5 70 88 92 0.51 0.85 0.1 54 75 58 35 45 39.5 Item Part No. A （mm ） C （mm） Weight （Kg） D （mm） L （mm） 1 2 3 4 5 1000228371 1000228516 1000178593 1000152498 1000176518 192 460 343 237 321 103 220 220 133.5 138 55 70 180 55 184 1 3 1.5 1 0.25 105 190 255 135 255 Item Part No. A （mm ） B （mm） C （mm） Weight （Kg） H （mm） Rain cap 11096B-FYM 3932067210 A029Y623 1109B34A A040G142 Model
- 9. www.powerlinkworld.com 15/16 Batteries Item LxWxH （mm） B （mm） Weight （Kg） 6 214.5x89x70 58 82 8 0.25 Part No. 1000078062 C （mm） 72 D （mm） 32 θ1 50° θ2 A （mm） 55 E （mm） F （mm） 130° Item LxWxH （mm） B （mm） Weight （Kg） 7 556x342x122 158 244 4.3 Part No. 1000098232 C （mm） A （mm） 2.5 Features: Never requires watering Spill proof and leak proof No gases escape in charging Explosion proof Increased safety Freezing tolerated Accepts high charge rate Requires no equalization Long service life Deep cycle capability Low self-discharge Advantages: Requires no daily care; No need to check electrolyte levels and ensures no sulfur formation; Safe for using; Longer service life. Model Spec. L*W*H*Total H (mm) Voltage （V） 12V18AH 200A 12V24AH 250A 12V36AH 330A 12V80AH 620A 12V100AH 720A (12V 72Ah 570CCA) (12V 120Ah) (12V150Ah) (12V 60Ah 500A) (12V 60Ah 460A) 12V200Ah 12V90AH 750A 12V105AH 900A U1-7 U1-9 36B20R 6-QW-80 6-QW-100 80D26LMF NS120MF N150LMF-1-1 86610MF 55D26LMF N200LMF 31A-750 31A-900 197*130*159*185 197*130*159*185 196*128*200*220 302*172*200*220 406*173*210*230 263*173*198*218 406*173*210*230 513*222*195*219 234*172*183*203 263*173*198*218 513*265*215*242 330*172*217*239 330*172*217*239 12 12 12 12 12 12 12 12 12 12 12 12 12 Capacity 20hr (Ah) Terminals Weight (KGS) Application 18 24 36 80 100 72 120 150 60 60 200 90 105 1 1 1 1 1 0 1 3 1 0 3 1 1 8 8 3 1 1 1 1 1 1 1 1 1 1 7.2 7.9 10.1 20.7 26.4 17.7 28.4 38.6 15 16.3 51.8 24.9 27 Position Mode Generator Generator Generator Generator Generator Construction equipment Generator Generator Construction equipment Generator Generator Generator Generator Construction equipment Construction equipment Construction equipment
- 10. www.powerlinkworld.com 17/18 ATS HEATERS Water jacket heater Water jacket heaters are devices that make use of water to maintain a workable temperature around a piece of machinery. One of the more common examples of a water jacket is the enclosure found around the cylinder block on an engine. By using water to help keep the engine from overheating, the jacket minimizes wear and tear on the engine components, and thus extends the life of the machinery. Features of water jacket heaters used on powerlink gensets: Saves warm-up time; Save fuel; Prolongs battery life; Provides immediate defrosting; 90% of engine wear is due to low water jacket temperature; Stops destructive condensation; Extends time between overhauls; Eliminates “White Smoke” upon start-up; Reduces idle time; Engine is ready for clean full power operation; Reduces noise pollution No high speed idle; 1.Easy starts 2.Reduce engine wear 3.Protects the Environment 50/60 Hz, 20-3200 Amps Rated Thermal Current Ith Rated Isolation Voltage Ui Rated Impulse Withstand Voltage Uimp Rated Operating Voltage Ue Rated Ability to Connect Breaking Capacity of Rated Limit Short-Circuit Rated Limit Short-Circuit Current Short-Time With Stand Current IS Switch Time I-II or II-I P20A 20A 750V 8KV AC44 0V 20 20 20 10Ie 8Ie 100K A 7KA 0.45S AC22 0V 645.2 325.5 580 P40A 40A 750V 8KV AC44 0V 40 40 40 10Ie 8Ie 100K A 7KA 0.45S AC22 0V 645.2 325.5 580 P63A 63A 750V 8KV AC440 V 63 63 63 10Ie 8Ie 100KA 7KA 0.45S AC220 V 645.2 325.5 580 300V P80A 80A 750V 8KV AC440 V 80 80 80 10Ie 8Ie 100KA 7KA 0.45S AC220 V 645.2 325.5 580 300V P100A 100A 750V 8KV AC440 V 100 100 100 10Ie 8Ie 100KA 7KA 0.45S AC220 V 645.2 325.5 580 300V P125A 125A 750V 8KV AC440 V 125 125 125 10Ie 8Ie 100KA 7KA 0.45S AC220 V 645.2 325.5 580 300V P160A 160A 750V 8KV AC440 V 160 160 160 10Ie 8Ie 100KA 9KA 0.45S AC220 V 645.2 325.5 580 300V P250A 250A 750V 8KV AC440 V 250 250 250 10Ie 8Ie 100KA 9KA 0.45S AC220 V 645.2 325.5 580 300V Rated Operating AC-31 A AC-35 Dimension（mm） L W H Start Normal SYK14 Rated Control W e i g h t Model P400A 400A 1000V 12KV AC440 V 400 400 400 10Ie 8Ie 100KA 9KA 0.45S AC220 V 725.2 502 1649 300V P630A 630A 1000V 12KV AC440 V 630 630 630 10Ie 8Ie 100KA 9KA 0.45S AC220 V 725.2 502 1649 300V P800A 800A 1000V 12KV AC44 0V 800 800 800 10Ie 8Ie 100KA 9KA 0.45S AC22 0V 905.2 631.5 2026 325V P1000 A 1000A 1000V 12KV AC44 0V 1000 1000 1000 10Ie 8Ie 70KA 13KA 0.6S AC22 0V 905.2 631.5 2026 P1250 A 1250A 1000V 12KV AC440 V 1250 1250 1250 10Ie 8Ie 100KA 26KA 0.6S AC220 V 905.2 631.5 2026 P1600 A 1600A 1000V 12KV AC440 V 1600 1600 1600 10Ie 8Ie 120KA 50KA 0.6S AC220 V 1000 800 1927 P2000 A 2000A 1000V 12KV AC440 V 2000 2000 2000 10Ie 8Ie 80KA 55KA 0.6S AC220 V 1000 800 1927 P2500 A 2500A 1000V 12KV AC440 V 2500 2500 2500 10Ie 8Ie 80KA 55KA 0.6S AC220 V 1000 800 1927 P3200 A 3200A 1000V 12KV AC440 V 3200 3200 3200 10Ie 8Ie 80KA 55KA 0.6S AC220 V 1000 800 1927 Sheet steel lockable enclosure with hinged door Finished in RAL7035 textured powder-coat Removable base gland plate for cable entry/exit on all ratings Additional top gland plate on all ratings of 160A and above Control segregation and secondary screening on all ratings of 160A and above Voltmeter (0-500) across L1-L2 on load output Load transfer push buttons 22.5mm multi-head LED indicators for “mains on load” and “generator on load” Interface to PowerLink generator control panel Suitably rated earth bar Features: We can make design on below engine models, enable them to be fixed with water jacket heaters in different types and capacity. Engines which are able to be fixed with our water jacket heaters are as follows: Deutz, Volvo, Cummins, Perkins, etc. Water jacket heater's capacity ranges from 1KW ~4KW. You may consult our spare parts sales for specification selections. Other heaters available in Powerlink is space heater or anti-condension heater.
- 11. www.powerlinkworld.com 19/20 Engine Brand Model of Engine Water Jacket Cummins Cummins Cummins Cummins Cummins Cummins Cummins Cummins Cummins Cummins 4B3.9-G2 4BT3.9-G4 6BT5.9-G6 6BT5.9-G6 6CT8.3-G2 6CTA8.3-G2 6CTA8.3-G2 6CTAA8.3-G2 KTA19-G2 KTA19-G3 KTA19 G4 KTA38-G5 KTA50-G2 KTA50-G3 KTTA50-G2 M11-G2 M11-G2 N14-G2 N14-G2 NT855-G6 NTA855-G2 NTA855-G4 NTA855-G5 QSK15-G9 QSK15-G9 QSK15-G9 QSK15-G9 QSK60 QSK60 QSM11-G1 QSM11-G2 QSM11-G2 QST30-G1 QST30-G2 QST30-G3 VTA28-G5 VTA28-G5 PL102GT10-000PL PL102GT10-000PL PL152GT10-000 PL-CL140210-100 PL-CSM10602-000 PL202GT10 000 PL-CL130210-000 PL-CSM10902-000 PL202GT10-000 PL-CSM10602-000 Description 500W 240V 38-49C 1kW 240V 38-49C 1.5kW 240V 38-49C 4kW 240V 38-49C 1ph 6kW 240V ADJ30- 50C with Pump and Controls 2kW 240V 38 49C 3kW 240V 38-49C 1ph 9kW 240V ADJ30- 50C with Pump and Controls 2kW 240V 38-49C 1ph 6kW 240V ADJ30- 50C with Pump and Controls Image Engine Brand Model of Engine Heater Perkins Perkins Perkins Perkins Perkins 403D-11G 403D-15G 404D-22G 1103A-33G 1103A-33TG1 1103A-33TG2 1104A-44TG2 1104C-44TAG2 1006TG2A 1006TAG 1006TAG2 1106C-E66TAG4 1306-E87TAG3 1306-E87TAG4 1306-E87TAG6 2206C-E14TAG2 2206C-E14TAG3 2506C-E15TAG1 2506C-E15TAG2 2806C-E18TAG1 2806C-E18TAG2 2806A-E18TAG2 4006-23TAG2A 4006-23TAG3A 4008TAG2A 4012TWG2A 4012TAG2A 4016TAG 4016TAG1 4016TAG2 PL102GT08-000 PL152GT08-000 PL-CL125208-00 PL-CL130208-00 PL-CL140208-00 Description Image 1KW,220-240V, 1.5KW,220-240V, 2.5KW,220-240V 3.0KW,220-240V 4.0KW,220-240KW 4.0KW,220-240KW 4.0KW,220-240KW 4.0KW,220-240KW 4.0KW,220-240KW 4KW*2;220-240KW 4KW*2;220-240KW 4KW*2;220-240KW 4KW*2;220-240KW 4KW*2;220-240KW 4KW*2;220-240KW 4KW*2;220-240KW 4KW*2;220-240KW Water Inlet R3/4×14 R3/4×14 R3/4×14 G3/4×14 G3/4×14 G3/4×14 G3/4×14 G3/4×14 G1/4×19 G1/4×19 G1/4×19 R1/2×14 R3/4 14 R3/4 14 R3/4 14 1（1/16） ×12 G3/4×14 G3/4×14 G3/4×14 G3/4×14 G3/4×14 G3/4×14 G3/4×14 G1/2×14 G3/4×14 G3/4×14 Water R3/8×19 R3/8×19 R3/8×19 G1/2×14 G1/2×14 G1/2×14 G1/2×14 G1/2×14 G1/2×14 G1/2×14 G1/2×14 R1/2×14 R1/2×14 R1/2×14 R1/2×14 1（1/16） ×12 G3/4×14 G3/4×14 G3/4×14 G3/4×14 G3/4×14 G1/2×14 G1/2×14 G1/2×14 G1/2×14 G1/2×14 Space heater/anti-condension heater Part Name Specification Q'ty per Alternator unit Models of Alternators Appling to Dimension(mm) W/T(KGS) Space Heater 230V 60W 1 Kit LSA40&42.3 210*130*2 0.11 Space Heater 230V 125W/74273002 1 Kit LSA42.2 110*64*4 0.12 Space Heater 230V 125W/74273002 1 Kit LSA43.2&20.2&44.2&30.2 110*66*6 0.14 Space Heater 220V 250W/74273001 1 Kit LSA46.2&40.1&47.2&49.1&50 235*50*30 0.26 Space Heater 220V/500W 1 Kit LSA50.2 235*50*30 0.26 Space Heater 230V/250W 1 Kit LSA50.1 235*50*30 0.26 Space Heater 500W/230V 2 Kit LSA51.2 235*50*30 0.26 Stamford Space Heater 45-1161 1 Kit P0&P1 260*170*60 1.5 Space Heater 45-0117 1 Kit UC22&UC27 260*170*60 1.5 Space Heater 45-0374 1 Kit HC4 260*260*260 2 Space Heater 45-0074 1 Kit HC5&HC6&LV6 260*260*260 2 Leroysomer Part Name Specification Q'ty per Alternator unit Models of Alternators Appling to Dimension(mm) W/T(KGS)
- 12. www.powerlinkworld.com 21/22 FUEL TANKS Self bounded fuel tanks Standby daily use fuel tank ENGINE PARTS Filters Various capacities Anti-rust Water proof Perfect sealing Durable Features: Fuel Capacity (L) Material Thickness N/W (KGS) Drawings 400L 600L 800L 1000L 1200L 1500L 2000L 2500L 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 102.87 137.41 158.04 186.07 202.87 241.37 432.96 452.59 Available Available Available Available Available Available Available Available Dimension (mm) 1012*575*1054 1212*619*1205 1212*719*1304 1312*807*1404 1412*819*1404 1412*869*1654 2012*969*1590 2012*1069*1590 Fuel Capacity (L) Material Thickness N/W (KGS) Drawings 1000L 1500L 2500L 4000L 3mm 3mm 3mm 3mm 402.06 515.7 893.59 1207.72 Available Available Available Available Dimension (mm) 1641*958*1250 1941*1158*1250 2141*1362*1450 2841*1562*1450 This type of fuel tanks are with double layers, commonly used in mining industry, the inner and outer metal plates ensure no leaking of the fuel tanks, safer and care free. PowerLink provides separate daily fuel tank with below capacity. Engine filters normally include air filter, fuel filter, water fuel separator, oil filter and corrosion filter or water filter. They are the most consumable maintenance parts for every engine, whether they are used and replaced reasonably will directly affect the service life and operation of your engines and gensets. The replacement intervals is 500 operational hours for standby generators and 200~250 operational hours for prime generators. Features and Function: Fuel Filter (water fuel separator): Clean the water and unclean foreign matters to prolong the service life of the engines; Oil Filter: This filter places an important role in keeping the engine in normal operation. Once they are properly used, users may maximize the protection to engines and reduce its maintenance and repair fees. Air Filter: Air filter is used to clean the unclean air to make sure only clean air enters into engines, and insure a more complete burning, also keep the air flow smooth. High quality and original air filter can ensure engine’s normal operation and service life. Water Filter (Corrosion Filer): Water filter is used to clean the coolant, a kind of DCA chemical released from it can enable the ability of anti-corrosion, anti-rust and anti-dust, anti-boiling, as well anti-stress corrosion of engine cooling system, and it can also protect engine cylinder sleeves to reduce engine maintenance and repair fees. Filters available in Powerlink: Cummins, Perkins, Fleetguard, Kubota, Volvo, Deutz, Iveco, Donaldson etc. Besides those fast moving maintenance filters, for running a generator smoothly, the mostly needed parts are normally engine parts. PowerLink provides you all types of engine parts from small gaskets, seals, rings to pistons, cylinder liners, connection rod, and even long block engine for various types of engines. Not limited to Power Link, Perkins, Cummins, but also Kubota, Volvo, Deutz, Caterpillar, Man, MWM etc.
- 13. www.powerlinkworld.com 23/24 Repair parts Pumps Deutz oil pump Sarter with web Water pump Cummins 3802071 Turbo Charger Fuel injection pump 3051408-2Water pump Oil drain pump2 Oil pump Oil transfer pump spare parts for overhaul Startor motor Inner acturator Cylinder head spare parts for overhaul Coolant sensor Thermostat Valve tube Valve tappet Shutdown Solenoid Inlet, Outlet valve Cylinder linder Piston & Piston pins
- 14. www.powerlinkworld.com 25/26 Bearings & seals Injectors Segma Power Speed Controller S6700H Speed controller C2000 GAC Speed Controller ESD5500E Main bearings Air outlet rings Oil seal (3) Oil seal (2) Air rings bearings & Thrust Conrod bearing Cylinder seal Gaskets & seals Air filter assembly 1 Governor ECM
- 15. www.powerlinkworld.com 27/28 ALTERNATOR PARTS Leroy somer AVR R448 AVR AVR stands for Automatic voltage regulator, it’s an important electronic part for alternators, and normally we have models such as: SX460, AS440, AS480, and MX321, MX341 for Stamford, and R220, R250, R438, R448, R490, R450 for Leroy Somer. Power input & sensing Voltage: 85-140V AC Frequency:50-60Hz. Output Voltage: 90V DC at 110V AC. Current: 10 A DC. Forcing 15 A DC for 15 seconds Regulation: +/- 1 % Features Under frequency protection. Remote pot. Facility to adjust voltage. Jumper link for 50 / 60 Hz. Fuse protection. Surge voltage protection at input and output. High PIV Power devices used for reliable operation. Power input Voltage: 35-150V AC Frequency: 40-400Hz. Sensing input Voltage: 110-220-415 V AC Frequency: 50/60 Hz. Output Voltage: 90V DC at 110V AC. Current: 10 A DC. Forcing 15 A DC for 15 seconds Regulation: +/- 0.5 % Features Power input can be from PMG, isolated Auxiliary and/or booster input. DROOP C. T. Input for parallel operation. Remote pot. Facility to adjust voltage. DC biasing to interface PLC / Engine controller. Under frequency protection with LED indicator. Over Excitation protection with LED indicator. Jumper link to adjust parameters like 50 / 60 Hz, engine relief parameters and 3 phase sensing module interface. Fuse protection. Surge voltage protection at input and output. High PIV Power devices used for reliable operation. Power input Voltage: 35-150V AC Frequency:40-400Hz. Sensing input Voltage: 110-220-415 V AC Frequency:50/60 Hz. Output Voltage: 90V DC at 110V AC. Current: 10 A DC. Forcing 15 A DC for 15 seconds Regulation: +/- 0.5 % Features Power input can be from PMG, isolated Auxiliary and/or booster input. DROOP C. T. Input for parallel operation. Remote pot. Facility to adjust voltage. DC biasing to interface PLC / Engine controller. Under frequency protection with LED indicator. Over Excitation protection with LED indicator. Jumper link to adjust parameters like 50 / 60 Hz, engine relief parameters and 3 phase sensing module interface. Fuse protection. Surge voltage protection at input and output. High PIV Power devices used for reliable operation. Leroy somer avr R449 Leroy somer avr R230 Power input Voltage: 35 - 150V AC Frequency: 40-400Hz. Sensing input Voltage: 110-220-415 V AC Frequency:50/60 Hz. Output Voltage: 90V DC at 110V AC. Current: 10 A DC. Forcing 15 A DC for 15 seconds Regulation: +/- 0.5 % Features Power input can be from PMG, isolated Auxiliary and/or booster input. DROOP C. T. Input for parallel operation. Remote pot. Facility to adjust voltage. DC biasing to interface PLC / Engine controller. Under frequency protection with LED indicator. Leroy somer avr R438 Power input (PMG) Voltage: 40-50VAC, 3 phase Current: 3A/phase Sensing and power input Voltage: terminal 0-110V=95-140V terminal 0-220V =170-260V terminal 0-380V=340-520V Frequency:50-60Hz nominal Output Voltage: max 160VDC at 120VAC input Current: max 10A Resistance:15 ohms min Regulation: +/-5% RMS with 4% engine governing Leroy somer avr R450 Power input & sensing Voltage: 85-140V AC Frequency:50-60Hz. Output Voltage: 90V DC at 110V AC. Current: 10 A DC. Forcing 15 A DC for 15 seconds Regulation: +/- 0.5 % Features Multifunction selector switch to set 50/60 Hz, Under frequency and engine relief adjustments. Remote pot. Facility to adjust voltage. Fuse protection. Surge voltage protection at input and output. High PIV Power devices used for reliable operation. Leroy somer avr R250 Power input (PMG) Voltage: 170-220V ac max, 3 phase, 3 wire. Current: 3A/phase Frequency: 100-120Hz nominal Sensing and power input Voltage: Jumper selectable 95-132V AC or 190-265V AC Frequency: 50-60Hz nominal Output Voltage: max 120V dc Current: continuous 3.7 A Intermittent 6A for 10secs. Resistance: 15 ohms min Regulation: +/- 0.5% RMS with 4% engine governing. Stamford avr MX321 Under frequency protection with LED indicator. Over Excitation protection with LED indicator. Jumper link to adjust parameters like 50 / 60 Hz, engine relief parameters and 3 phase sensing module interface. Fuse protection. Surge voltage protection at input and output. High PIV Power devices used for reliable operation.
- 16. www.powerlinkworld.com 29/30 Sensing and power input Voltage: 100-264 V ac 1 phase Frequency: 50-60Hz nominal Output Voltage: 82V d.c. @ 200V a.c power input Voltage: 45 V d.c. @ 110 Va.c power input Current: continuous 5A Transient 7.5A for 10secs. Resistance: 15 ohms min Regulation: +/- 1.0% Features De-rate by 20% in mounted external to generator. Inclusive of 4% engine governing. After 2minutes warm-up. Factory set, semi-sealed, jumper selectable. De-rate output current by 5% pre deg. C above 60C. Non-condensing Stamford avr AS480 Sensing and power input Voltage: Jumper selectable 95-132V AC or 190-265V AC Frequency: 50-60Hz nominal Output Voltage: 90V DC at 200V AC. Current: 4 A DC. Forcing 8 A DC for 15 seconds Resistance: 15 ohms min Regulation: +/- 1 % Features Under frequency protection with LED indicator. Over Excitation protection with LED indicator. Jumper link for 50 / 60 Hz. Fuse protection. Surge voltage protection at input and output. High PIV Power devices used for reliable operation. Stamford avr SX460 Sensing and power input Voltage: Jumper selectable 95-132V AC or 190-265V AC Frequency: 50-60Hz nominal Output Voltage: 90V DC at 200V AC. Current: 4 A DC. Forcing 8 A DC for 15 seconds Resistance: 15 ohms min Regulation: +/- 1 % Features DROOP C. T. Input for parallel operation. Remote pot. Facility to adjust voltage. DC biasing to interface PLC / Engine controller. Under frequency protection with LED indicator. Over Excitation protection with LED indicator. Jumper link for 50 / 60 Hz. Fuse protection. Surge voltage protection at input and output. High PIV Power devices used for reliable operation. Stamford avr AS440 Power input (PMG) Voltage: 140-220V ac max, 3 phase, 3 wire. Current: 3A/phase Frequency: 100-120Hz nominal Sensing and power input Voltage: 190-264 V ac max, 1 phase, 2 wire. Frequency: 50-60Hz nominal Output Voltage: max 120V dc- Current: continuous 2.7 A Intermittent 6A for 10secs. Resistance: 15 ohms min Regulation: +/- 1% RMS with 4% engine governing. Stamford avr MX341 PMG (PERMERNENT MAGNETIC GENERATOR) Diodes & rectifiers rectifier RSK2001 rectifier RSK5001 rectifier RSK6001 rectifier plate 45WS014（RSK5001) varistor B stamford diode kits
- 17. www.powerlinkworld.com 31/32 OPTIONAL PACKAGES Optional packages are available, while fees should be on buyer's side. High durability carton; Features: High durability Light weight suitable for air freight shipment Higher cost SPARE PARTS SERVICES To identify the correct parts for customers in short time, Powerlink developed an advanced system for 3D spare parts checking, from which our service people can clearly see the parts drawings and making correct select and quotation for customer in short time. Inquiry Guideline PowerLink parts services are supported by powerful systems. However, in order to speed up the process for quotation and supplying correct parts to all users, you need to get the following information before sending us the inquiry: Wooden case for Free Fumigation Features: High durability Heavy weight, suitable for sea freight shippment Lower cost Pallets for Free Fumigation; Features: Easy for lifting Suitable for sea freight in container shippment Lower cost Picture of name plate for generators; Serial number of generator; Engine S/NO. for engine parts; Alternator S/NO. for alternator parts; Guidance for getting correct engine Serial number Some clients has little idea about the correct serial number for certain brand of engines, hereby, we will give you an instruction about it. Before sending the engine serial number to PowerLink, please check following: S/NO. for DCEC engine, 8 numbers, the name plate is on top of the engine gear box cover. S/NO. for CCEC engine: 8 numbers, the name plate is located by the side of engine oil pump. S/NO. for American Cummins engine: 8numbers, name plate is located by the side of oil pump. S/NO. for Perkins engine: 2~4letters & 4~6numbers & 1-2letters & 4~6 numbers & 1 letter. For example: MGEF5085U19498X, the name plate is fixed by the side of the engine oil pump. S/NO. for Kubota engine: 2 letters & 4 numbers or 1 number & 2letters & 4 numbers. For example: CA1866 or 1CW9211. the name plate is fixed at the side of the engine rock arm box cover. S/NO. for Volvo engine: 10numbers, the name plate is fixed on one side of the engine block. S/NO. for Powerlink, there are follow possibilities： A. For engine model 3D1.4 and 3D1.5 ：1letter & 9 numbers, or 5numbers. The name plate is fixed on the side of the valve cover. B. For engine model 4D2.3, 4D2.7 and 4D3.2 ：8 numbers. The name plate is fixed on the top or side of the valve cover. C. For engine model 4D5.0 ：1 letter & 8 numbers. The name plate is fixed on the side of inlet pipe. S/NO. for Doosan engine: 1 letter & 7 numbers; the name plate is fixed below the starter motor. S/NO. for MAN engine: 14 numbers; the name plate is fixed below the air-out heat shield cover. Warranty Terms All our quoted parts will automatically adhere to original manufacturer's full warranty terms. The warranty period starts from 3months to 2 years, vary from parts to parts. You may consult our parts department before ordering for them. Logistics Support Our sufficient stock and diversified sourcing network ensures us a fast delivery. Here, you may choose various ways for shipping your orders, they are mainly as follows: courier door to door service, air freight, sea freight, as well as shipping with POWERLINK generators or containers etc. All these flexible ways of transportation may provide you and your client efficient and high quality services.