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HOW TO CHOOSE THE
RIGHT PACKAGING
FOR YOUR PRODUCT
iNewtrition
October 2020
All products made of any materials
of any nature to be used for the
containment, protection, handling,
delivery and presentation of goods,
from raw materials to processed
goods, from the producer to the
user or the consumer including non-
returnable items used for the same
purposes. (Directive 94/ 62/EC)
PACKAGING
MAIN FUNCTIONS OF FOOD PACKAGING
Containment: the ability of the packaging to
maintain its integrity during the handling
involved in filling, sealing, processing.
Protection: generally includes prevention of
biological contamination, moisture change,
aroma loss or gain, and physical damage.
Preservation: the establishment of a barrier
between the contained product and the
environment.
Convenience: providing convenience to the
consumer. Easy opening, easy handling, etc.
Communication: the information that a
package provides involves meeting both legal
requirements and marketing objectives.
Containment
Communication
& Marketing
Convenience
Food package must
serve one or more
functions
Protection
&
Preservation
CREATING A FOOD PACKAGE
โ€ข Creating a food package is partly art and partly science โ€“ both are significant and go hand in hand for the
development or selection of food packages and packaging systems.
โ€ข Many commercial food packages are developed by empirical trial-and-error approach that leads waste of
time and sources. On the other hand, the practice of packaging art alone, with little consideration of the
relevant food or food packaging science, is one of the most common food packaging design mistakes and
frequently leads to ineffective designs and poor products.
TRIAL AND ERROR APPROACH WASTE OF TIME AND MONEY
SCIENCE & TECHNOLOGY OF FOOD PACKAGING
collection and analysis
of data to study the
impact of food
packaging on the
changing society and
economy.
Market pull
FOOD PACKAGING TECHNOLOGY
Food Science Materials Science Information Science Socio- economics
FOOD PACKAGING SCIENCE
Technology push
Examples
modified atmosphere packaging
aseptic packaging
microwavable packaging
Kinetics of food
deterioration
Mass transfer
phenomena
Stress-strain relationship
Mechanical strength, barrier properties,
appearance, and other physical and
chemical properties of packaging
materials
e.g. intelligent packaging
Technology push and market pull are particularly important concepts. Innovations in food packaging science
are pushed forward to seek market acceptance. Similarly, dynamics of socioeconomics create market needs
and the technology seeks solutions to satisfy those trends (e.g., microwavable food packages, concerns of
plastic waste, sustainable packaging alternativesโ€ฆ).
A TYPICAL FOOD PACKAGING
DEVELOPMENT PROCESS
STEP 1
Determine
Product/Package
Requirements
STEP 2
Select Package
Materials and
Equipment
STEP 3
Evaluate Prototype
packages
STEP 4
Test In the Market
โ€ข Requirements of food
โ€ข Requirements of production
โ€ข Requirements of marketing
โ€ข Shelf-life testing
โ€ข Distribution testing
โ€ข Production/package interaction testing
โ€ข Identifying options
โ€ข Cost and availability
โ€ข Identifying potential issues
โ€ข Regulation compliance
โ€ขConfirm costumer acceptance and monitor feedback
โ€ขRefine package/process design if necessary
EMERGING TRENDS IN FOOD PACKAGING
This type of packaging allows tracking several parameters like pH, time/temperature indicators,
fermentation, packaging integrity, gas composition, microbial growth to ensure freshness, flavour,
quality and maintain compliance with health standards.
โœ“IOSP
โœ“time-temperature indicators (TTIs):
โœ“radiofrequency identification (RFID)
โœ“gas indicators
โœ“microwave doneness indicators
โœ“others
The Japanese company To-
Genkyo added a bumper
sticker on their products as
freshness indicator. It changes
its color as more ammonia
releases. The bottom of the
hourglass appears gray when
it is not consumable.
(Source: https://adage.com/creativity/work/bad-meat-detector/17360)
This type of packaging allows tracking several parameters like pH, time/temperature indicators,
fermentation, packaging integrity, gas composition, microbial growth to ensure freshness, flavour,
quality and maintain compliance with health standards.
โœ“ oxygen scavengers
โœ“ moisture absorbers
โœ“ antimicrobials
โœ“ antioxidants
(Source: Ramos et al., 2015)
EMERGING TRENDS IN FOOD PACKAGING
The disposal issues of synthetic polymers and their carbon footprint is a growing concern among
consumers.
Bio-based plastics are made in whole or partially from renewable biological resources. For example,
sugar cane is processed to produce ethylene, which can then be used to manufacture for example
polyethylene. Similarly, starch can be processed to produce lactic acid and subsequently polylactic
acid (PLA).
Bio-based
packaging
materials
Natural
polymers
Microbial
polymers
Bio-derived
monomer
polymers
Source: https://www.plasticseurope.org/
EMERGING TRENDS IN FOOD PACKAGING
Edible films and coatings are produced from edible biopolymers and food-grade additives. Film-
forming biopolymers can be proteins, polysaccharides, lipids, or their mixture (composites).
Monosol pouches
They dissolve when exposed to water.
(Source: https://www.monosol.com/)
Olive oil packed in Vivamat pouch
Source: http://www.naturality.fr/
Coating of apples with shellac or
carnauba wax to extend the shelf
life and improve their look.
EMERGING TRENDS IN FOOD PACKAGING
This type of packaging allows tracking several parameters like pH, time/temperature indicators,
fermentation, packaging integrity, gas composition, microbial growth to ensure freshness, flavour,
quality and maintain compliance with health standards.
Source: https://www.oliveoiltimes.com/business/apulian-startup-promotes-
secular-olive-trees-single-doses/57011
Source: https://www.olizzi.com/shop/
EMERGING TRENDS IN FOOD PACKAGING
This type of packaging allows tracking several parameters like pH, time/temperature indicators,
fermentation, packaging integrity, gas composition, microbial growth to ensure freshness, flavour,
quality and maintain compliance with health standards.
โ€ข Lightweight glass
containers โ€“ without loss of
quality โ€“ save raw
materials, weight and
transport costs
โ€ข Many consumers struggle
to tell the difference
between filled lightweight
bottles and their heavier
counterparts.
โ€ข New Areas for Tetrabrik and
Tetraprisma type containers
โ€ข Italy's first ever extra virgin olive
oil to be packed in Tetra
Pakยฎ packages (2018).
โ€ข Convenient, easy to open, re-seal
cap.
โ€ข Logistical and distribution
efficiency of cartons over the
alternatives
(Source: http://www.wrap.org.uk/) (Source: https://www.tetrapak.com/)
EMERGING TRENDS IN FOOD PACKAGING
REFERENCES
1. The European Parliament and the Council of the European Union. Directive 94/62/ec on packaging and
packaging waste. Off J Eur Union 1994, 50, 10-23.
2. Otles, S.; Yalcin, B. Intelligent food packaging. LogForum 4, 4 2008, 3.
3. Grumezescu, A.M.; Holban, A.M. Food packaging and preservation. Elsevier Science: 2017.
4. Lee, D.S.; Yam, K.L.; Piergiovanni, L. Food packaging science and technology. CRC Press: Boca Raton, FL,
USA, 2008.
5. Ramos, M.; Valdรฉs, A.; Mellinas, A.C.; Garrigรณs, M.C. New trends in beverage packaging systems: A
review. Beverages 2015, 1, 248-272.
6. Kontominas, M. Olive oil packaging:Recent developments. In Olives and olive oil as functional foods:
Bioactivity, chemistry, and processing, 1st ed.; Kiritsakis, P.; Shahidi, F., Eds. John Wiley & Sons, Ltd.: 2017;
pp 279-294.
7. Katiyar, V. Bio-based plastics for food-packaging applications. Smithers Pira: 2017.
8. Han, J.-W.; Ruiz-Garcia, L.; Qian, J.-P.; Yang, X.-T. Food packaging: A comprehensive review and future
trends. Comprehensive Reviews in Food Science and Food Safety 2018, 17, 860-877.
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Packaging design & innovation in foods and beverages

  • 1. HOW TO CHOOSE THE RIGHT PACKAGING FOR YOUR PRODUCT iNewtrition October 2020
  • 2. All products made of any materials of any nature to be used for the containment, protection, handling, delivery and presentation of goods, from raw materials to processed goods, from the producer to the user or the consumer including non- returnable items used for the same purposes. (Directive 94/ 62/EC) PACKAGING
  • 3. MAIN FUNCTIONS OF FOOD PACKAGING Containment: the ability of the packaging to maintain its integrity during the handling involved in filling, sealing, processing. Protection: generally includes prevention of biological contamination, moisture change, aroma loss or gain, and physical damage. Preservation: the establishment of a barrier between the contained product and the environment. Convenience: providing convenience to the consumer. Easy opening, easy handling, etc. Communication: the information that a package provides involves meeting both legal requirements and marketing objectives. Containment Communication & Marketing Convenience Food package must serve one or more functions Protection & Preservation
  • 4. CREATING A FOOD PACKAGE โ€ข Creating a food package is partly art and partly science โ€“ both are significant and go hand in hand for the development or selection of food packages and packaging systems. โ€ข Many commercial food packages are developed by empirical trial-and-error approach that leads waste of time and sources. On the other hand, the practice of packaging art alone, with little consideration of the relevant food or food packaging science, is one of the most common food packaging design mistakes and frequently leads to ineffective designs and poor products. TRIAL AND ERROR APPROACH WASTE OF TIME AND MONEY
  • 5. SCIENCE & TECHNOLOGY OF FOOD PACKAGING collection and analysis of data to study the impact of food packaging on the changing society and economy. Market pull FOOD PACKAGING TECHNOLOGY Food Science Materials Science Information Science Socio- economics FOOD PACKAGING SCIENCE Technology push Examples modified atmosphere packaging aseptic packaging microwavable packaging Kinetics of food deterioration Mass transfer phenomena Stress-strain relationship Mechanical strength, barrier properties, appearance, and other physical and chemical properties of packaging materials e.g. intelligent packaging Technology push and market pull are particularly important concepts. Innovations in food packaging science are pushed forward to seek market acceptance. Similarly, dynamics of socioeconomics create market needs and the technology seeks solutions to satisfy those trends (e.g., microwavable food packages, concerns of plastic waste, sustainable packaging alternativesโ€ฆ).
  • 6. A TYPICAL FOOD PACKAGING DEVELOPMENT PROCESS STEP 1 Determine Product/Package Requirements STEP 2 Select Package Materials and Equipment STEP 3 Evaluate Prototype packages STEP 4 Test In the Market โ€ข Requirements of food โ€ข Requirements of production โ€ข Requirements of marketing โ€ข Shelf-life testing โ€ข Distribution testing โ€ข Production/package interaction testing โ€ข Identifying options โ€ข Cost and availability โ€ข Identifying potential issues โ€ข Regulation compliance โ€ขConfirm costumer acceptance and monitor feedback โ€ขRefine package/process design if necessary
  • 7. EMERGING TRENDS IN FOOD PACKAGING This type of packaging allows tracking several parameters like pH, time/temperature indicators, fermentation, packaging integrity, gas composition, microbial growth to ensure freshness, flavour, quality and maintain compliance with health standards. โœ“IOSP โœ“time-temperature indicators (TTIs): โœ“radiofrequency identification (RFID) โœ“gas indicators โœ“microwave doneness indicators โœ“others The Japanese company To- Genkyo added a bumper sticker on their products as freshness indicator. It changes its color as more ammonia releases. The bottom of the hourglass appears gray when it is not consumable. (Source: https://adage.com/creativity/work/bad-meat-detector/17360)
  • 8. This type of packaging allows tracking several parameters like pH, time/temperature indicators, fermentation, packaging integrity, gas composition, microbial growth to ensure freshness, flavour, quality and maintain compliance with health standards. โœ“ oxygen scavengers โœ“ moisture absorbers โœ“ antimicrobials โœ“ antioxidants (Source: Ramos et al., 2015) EMERGING TRENDS IN FOOD PACKAGING
  • 9. The disposal issues of synthetic polymers and their carbon footprint is a growing concern among consumers. Bio-based plastics are made in whole or partially from renewable biological resources. For example, sugar cane is processed to produce ethylene, which can then be used to manufacture for example polyethylene. Similarly, starch can be processed to produce lactic acid and subsequently polylactic acid (PLA). Bio-based packaging materials Natural polymers Microbial polymers Bio-derived monomer polymers Source: https://www.plasticseurope.org/ EMERGING TRENDS IN FOOD PACKAGING
  • 10. Edible films and coatings are produced from edible biopolymers and food-grade additives. Film- forming biopolymers can be proteins, polysaccharides, lipids, or their mixture (composites). Monosol pouches They dissolve when exposed to water. (Source: https://www.monosol.com/) Olive oil packed in Vivamat pouch Source: http://www.naturality.fr/ Coating of apples with shellac or carnauba wax to extend the shelf life and improve their look. EMERGING TRENDS IN FOOD PACKAGING
  • 11. This type of packaging allows tracking several parameters like pH, time/temperature indicators, fermentation, packaging integrity, gas composition, microbial growth to ensure freshness, flavour, quality and maintain compliance with health standards. Source: https://www.oliveoiltimes.com/business/apulian-startup-promotes- secular-olive-trees-single-doses/57011 Source: https://www.olizzi.com/shop/ EMERGING TRENDS IN FOOD PACKAGING
  • 12. This type of packaging allows tracking several parameters like pH, time/temperature indicators, fermentation, packaging integrity, gas composition, microbial growth to ensure freshness, flavour, quality and maintain compliance with health standards. โ€ข Lightweight glass containers โ€“ without loss of quality โ€“ save raw materials, weight and transport costs โ€ข Many consumers struggle to tell the difference between filled lightweight bottles and their heavier counterparts. โ€ข New Areas for Tetrabrik and Tetraprisma type containers โ€ข Italy's first ever extra virgin olive oil to be packed in Tetra Pakยฎ packages (2018). โ€ข Convenient, easy to open, re-seal cap. โ€ข Logistical and distribution efficiency of cartons over the alternatives (Source: http://www.wrap.org.uk/) (Source: https://www.tetrapak.com/) EMERGING TRENDS IN FOOD PACKAGING
  • 13. REFERENCES 1. The European Parliament and the Council of the European Union. Directive 94/62/ec on packaging and packaging waste. Off J Eur Union 1994, 50, 10-23. 2. Otles, S.; Yalcin, B. Intelligent food packaging. LogForum 4, 4 2008, 3. 3. Grumezescu, A.M.; Holban, A.M. Food packaging and preservation. Elsevier Science: 2017. 4. Lee, D.S.; Yam, K.L.; Piergiovanni, L. Food packaging science and technology. CRC Press: Boca Raton, FL, USA, 2008. 5. Ramos, M.; Valdรฉs, A.; Mellinas, A.C.; Garrigรณs, M.C. New trends in beverage packaging systems: A review. Beverages 2015, 1, 248-272. 6. Kontominas, M. Olive oil packaging:Recent developments. In Olives and olive oil as functional foods: Bioactivity, chemistry, and processing, 1st ed.; Kiritsakis, P.; Shahidi, F., Eds. John Wiley & Sons, Ltd.: 2017; pp 279-294. 7. Katiyar, V. Bio-based plastics for food-packaging applications. Smithers Pira: 2017. 8. Han, J.-W.; Ruiz-Garcia, L.; Qian, J.-P.; Yang, X.-T. Food packaging: A comprehensive review and future trends. Comprehensive Reviews in Food Science and Food Safety 2018, 17, 860-877.
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