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BRICKWORK, PLASTERING,
WATERPROOFING
Taken by , AGM Satish sir
Group members
R.Shriram
Prasanna
Ajith
Harish
Brickwork
• Components
– Brick
– Cement mortar
• Size of brick
-230x110x70mm
- 190x90x90mm
(IS:2691:1988 Revision 2)
Where brickwork is done?
• Load bearing walls
• Partition walls
• Parapet walls
• Compound walls
• Footing of LB houses
How are bricks made?
Class of brick
L b d
• Class A 215-225 105-110 70-75
– Properly burnt chamber bricks
• Class B 210-220 105-110 60-70
– Country bricks
• (all dimensions are in mm)
Properties of bricks
• Compressive strength- 35kg/sq.cm
• Water absorption < 20%
• Density -1900 kg/m3
• Physical test
– Uniform size, shape and corner
– Metallic sound
– Stable when dropped from 1.2m height
– Uniform red color
– Should be free from flaw, cracks and lumps.
– For every 4000 bricks 6 samples should be
tested.
Typical walls
Wall thickness Mortar ratio
230mm wall
-Outer wall
1:5 or 1:6
115mm wall
-inner partition wall
1:4
75mm wall
-inner wall
1:4
Procedure of work
1. Materials for Brickwork
2. Soaking
3. Laying
4. Curing
5. Protection
6. Scaffolding
7. Measurement
(IS 650:1991 Specification for standard sand
for testing of cement)
Masonry walls
• most durable part of any building or
structure.
• provide strength, durability to the
structure
• to control indoor and outdoor
temperature.
• Partition
Masonry walls
1. Load Bearing Masonry Walls 2. Reinforced Masonry Walls
3. Hollow Masonry Walls 4. Composite Masonry Walls
Types of masonry
• Brick masonry
• Cement/fly ash bricks
• Stone masonry
• Random rubble masonry
• Hollow block – 400 mm
x200mmx(150/100/200)mm
• Solid block
• Porotherm block
• Aerocon – 600mmx200mmx(150/100/200)mm
Stone masonry
Red brick vs. fly ash bricks
Red brick Fly ash brick
color Varying shades Uniform
shape Uneven due to
handmade
Uniform shape and
smooth finish
Weight Heavier lighter
Compressive
strength
35 kg/sq.cm 100 kg/sq.cm
porosity high low
Thermal
conductivity
1.25-1.35 w/m2 c 0.9-1.05 w/m2 c
Water absorption 20-25% 6-12%
cost 5-5.50 rs 3.5 – 4.00 rs
Aerocon block
• Advantages
• very easy to handle
• available in large sizes and hence less no. of joints.
• faster construction on site
• less consumption of cement
• increasing in strength of wall.
• Earthquake resistant
• AAC blocks are made from an inorganic material
which helps to avoid termites, damages or losses.
• Saves steel and concrete due to the reduction in
dead weight.
Some more..
• Increase in floor area due to a reduction in the size
of columns and thickness of the wall.
• Easy to transport on upper floors.
• AAC blocks have a very low thermal conductivity which keeps
interior remain cool in summer and warm in winter.
• One AAC block of size (600 x 200 x 100 mm) is equivalent to 6
bricks hence it reduces 50% of joints resulting in saving of
mortar up to 48%.
• Minimal wastage of AAC blocks.
• It is environment-friendly and also saves water. Hence it is
popularly used as a green product.
• The production cost of AAC Blocks is expensive but on the
whole project cost decrease.
Types of masonry walls
Quantity estimation
• No. of bricks per cu.m
• Rate analysis per cu.m
• Estimation
Rate analysis
Category particular unit quantity rate amount
Brick work
brick Cu.m 460 5.4 2484
cement Cu.m 1.2 315 378
sand Cu.m 8.64 28 241.92
curing Cu.m 50
labour cft 35.28 21 740.88
plumbing Cu.m 35.28 30
total 3924.8
Plastering
objectives
• protect the surface from atmospheric
influences
• to cover the defective workmanship
in masonry
• to conceal porous materials
• to provide a suitable surface for
painting.
Ratio
• Rcc surface- 1:3
• Inner wall - 1:4 or 1:5(12mm)
• Outer wall - 1:5 or 1:6(20 mm)
• only 12mm thk plaster per layer.
• Mixture
PRE-CHECK
• Specification like lime finish, trowel finish,
sponge finish, rough plaster should be
clarified from architect.
• Check aluminum temp. opening
• Brick work should be cured for 7 days.
• Button mark should be fixed –min 12mm
• For composite structure use chicken mesh
or fibre net.(6” on both sides)
• Admixture if needed
• Hacking to be done(25-30 hacks / sft)
procedure
• Keep all the mortar joints
of wall rough, so as to give a good
bonding to hold plaster.
• Wet the surface with cement slurry
• Prepare the mix
– Mix sand with cement
– Add water
Post check
• Curing -7 days , after 24hrs of plaster
• Smoothness of plaster surface
• Level of plaster
• Sharpness of Edges and corners
• Groove and other design work
• Window border
• Window sill
Quantity
• For 1:5 12mm thk
• For 1:3 20 mm thk
Rate analysis
Category particular unit quantity rate amount
plastering
inner
plaster(1:5) cement bags 0.08 315 25.2
sand cft 0
add 40%
bulkage cft 0.711 28 19.908
scaffolding cft 10.76 1.25 13.45
scoff removing cft 10.76 0.75 8.07
labour cft 10.76 10 107.6
curing cft 20
total 194.228
Waterproof
• Purpose-
• Done in roof slab,
toilet sunken slab and tank.
• Procedure
• Materials
• chemicals
Pre check
• Check water leakage in mother slab
• Find the leakage point and do
pressure grout(chemical used
rendrock)
• Floor chipping
• Wet the surface
Procedure
• Arrest the corner v-grove(6” inch) with
plaster mix and fiber net + cico1 or cico3
chemical.
• Tapecrete 1st coat – 1:1.5
tapecrete :cement
• After 4hrs – fiber net covering
• Tapecrete 2nd coat – 1:1.5:0.75(sand)
• After 4hrs 3rd coat
• Fix spout outlet.
brickwork, plastering and waterproofing
brickwork, plastering and waterproofing

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brickwork, plastering and waterproofing

  • 1. BRICKWORK, PLASTERING, WATERPROOFING Taken by , AGM Satish sir Group members R.Shriram Prasanna Ajith Harish
  • 2. Brickwork • Components – Brick – Cement mortar • Size of brick -230x110x70mm - 190x90x90mm (IS:2691:1988 Revision 2)
  • 3. Where brickwork is done? • Load bearing walls • Partition walls • Parapet walls • Compound walls • Footing of LB houses
  • 5. Class of brick L b d • Class A 215-225 105-110 70-75 – Properly burnt chamber bricks • Class B 210-220 105-110 60-70 – Country bricks • (all dimensions are in mm)
  • 6. Properties of bricks • Compressive strength- 35kg/sq.cm • Water absorption < 20% • Density -1900 kg/m3 • Physical test – Uniform size, shape and corner – Metallic sound – Stable when dropped from 1.2m height – Uniform red color – Should be free from flaw, cracks and lumps. – For every 4000 bricks 6 samples should be tested.
  • 7. Typical walls Wall thickness Mortar ratio 230mm wall -Outer wall 1:5 or 1:6 115mm wall -inner partition wall 1:4 75mm wall -inner wall 1:4
  • 8. Procedure of work 1. Materials for Brickwork 2. Soaking 3. Laying 4. Curing 5. Protection 6. Scaffolding 7. Measurement (IS 650:1991 Specification for standard sand for testing of cement)
  • 9. Masonry walls • most durable part of any building or structure. • provide strength, durability to the structure • to control indoor and outdoor temperature. • Partition
  • 10. Masonry walls 1. Load Bearing Masonry Walls 2. Reinforced Masonry Walls 3. Hollow Masonry Walls 4. Composite Masonry Walls
  • 11. Types of masonry • Brick masonry • Cement/fly ash bricks • Stone masonry • Random rubble masonry • Hollow block – 400 mm x200mmx(150/100/200)mm • Solid block • Porotherm block • Aerocon – 600mmx200mmx(150/100/200)mm
  • 13. Red brick vs. fly ash bricks Red brick Fly ash brick color Varying shades Uniform shape Uneven due to handmade Uniform shape and smooth finish Weight Heavier lighter Compressive strength 35 kg/sq.cm 100 kg/sq.cm porosity high low Thermal conductivity 1.25-1.35 w/m2 c 0.9-1.05 w/m2 c Water absorption 20-25% 6-12% cost 5-5.50 rs 3.5 – 4.00 rs
  • 14. Aerocon block • Advantages • very easy to handle • available in large sizes and hence less no. of joints. • faster construction on site • less consumption of cement • increasing in strength of wall. • Earthquake resistant • AAC blocks are made from an inorganic material which helps to avoid termites, damages or losses. • Saves steel and concrete due to the reduction in dead weight.
  • 15. Some more.. • Increase in floor area due to a reduction in the size of columns and thickness of the wall. • Easy to transport on upper floors. • AAC blocks have a very low thermal conductivity which keeps interior remain cool in summer and warm in winter. • One AAC block of size (600 x 200 x 100 mm) is equivalent to 6 bricks hence it reduces 50% of joints resulting in saving of mortar up to 48%. • Minimal wastage of AAC blocks. • It is environment-friendly and also saves water. Hence it is popularly used as a green product. • The production cost of AAC Blocks is expensive but on the whole project cost decrease.
  • 17. Quantity estimation • No. of bricks per cu.m • Rate analysis per cu.m • Estimation
  • 18. Rate analysis Category particular unit quantity rate amount Brick work brick Cu.m 460 5.4 2484 cement Cu.m 1.2 315 378 sand Cu.m 8.64 28 241.92 curing Cu.m 50 labour cft 35.28 21 740.88 plumbing Cu.m 35.28 30 total 3924.8
  • 19. Plastering objectives • protect the surface from atmospheric influences • to cover the defective workmanship in masonry • to conceal porous materials • to provide a suitable surface for painting.
  • 20. Ratio • Rcc surface- 1:3 • Inner wall - 1:4 or 1:5(12mm) • Outer wall - 1:5 or 1:6(20 mm) • only 12mm thk plaster per layer. • Mixture
  • 21. PRE-CHECK • Specification like lime finish, trowel finish, sponge finish, rough plaster should be clarified from architect. • Check aluminum temp. opening • Brick work should be cured for 7 days. • Button mark should be fixed –min 12mm • For composite structure use chicken mesh or fibre net.(6” on both sides) • Admixture if needed • Hacking to be done(25-30 hacks / sft)
  • 22. procedure • Keep all the mortar joints of wall rough, so as to give a good bonding to hold plaster. • Wet the surface with cement slurry • Prepare the mix – Mix sand with cement – Add water
  • 23. Post check • Curing -7 days , after 24hrs of plaster • Smoothness of plaster surface • Level of plaster • Sharpness of Edges and corners • Groove and other design work • Window border • Window sill
  • 24. Quantity • For 1:5 12mm thk • For 1:3 20 mm thk
  • 25. Rate analysis Category particular unit quantity rate amount plastering inner plaster(1:5) cement bags 0.08 315 25.2 sand cft 0 add 40% bulkage cft 0.711 28 19.908 scaffolding cft 10.76 1.25 13.45 scoff removing cft 10.76 0.75 8.07 labour cft 10.76 10 107.6 curing cft 20 total 194.228
  • 26. Waterproof • Purpose- • Done in roof slab, toilet sunken slab and tank. • Procedure • Materials • chemicals
  • 27. Pre check • Check water leakage in mother slab • Find the leakage point and do pressure grout(chemical used rendrock) • Floor chipping • Wet the surface
  • 28. Procedure • Arrest the corner v-grove(6” inch) with plaster mix and fiber net + cico1 or cico3 chemical. • Tapecrete 1st coat – 1:1.5 tapecrete :cement • After 4hrs – fiber net covering • Tapecrete 2nd coat – 1:1.5:0.75(sand) • After 4hrs 3rd coat • Fix spout outlet.