SlideShare ist ein Scribd-Unternehmen logo
1 von 87
Process Design and Control
Course
SUMMARY
Chapter 1
ā€¢ Our most beloved BLENDING example
Types Of Control Strategies
Hierarchy of Process
Control Activities
Major steps in process control
Development
Chapter 2:
Conservation laws
ā€¢ Mass Conservation
ā€¢ Component i conservation
ā€¢ Conservation of Energy
6Rami Bechara
Degrees of Freedom Analysis
Structured Approach
1. List all quantities in the model that are known constants (or
parameters that can be specified) on the basis of equipment
dimensions, known physical properties, and so on.
2. Determine the number of equations NE and the number of
process variables, NV. Note that time t is not considered to be
a process variable, because it is neither an input nor an
output.
3. Calculate the number of degrees of freedom, š‘ š¹ (Eq. 2-27)
4. Identify the NE output variables (include dependent variables
in the ODEs) obtained by solving the process model.
5. Identify the š‘ š¹ input variables that must be specified as
either disturbance variables (DVs) or manipulated variables
(MVs). 7Rami Bechara
Chapter 3
Definition of LaPlace Transform
ā€¢ Definition of Laplace Transform
ā€¢ F(s): symbol for the Laplace transform
ā€¢ s : complex independent variable
ā€¢ f(t) : function of time to be transformed
ā€¢ operator, defined by the integral.
ā€¢ f(t) must satisfy mild conditions that include mainly
being piecewise continuous for 0 < š‘” < āˆž
ā€“ Requirement almost always holds for functions that are
useful in process modeling and control
8Rami Bechara
Properties of LaPlace Tranform
ā€¢ Inverse Laplace transform: operates on the
function F(s) and converts it to f(t).
ā€¢ F(s) contains no information about f(t) for t <
0.
ā€¢ ļƒ  not defined for t < 0
ā€¢ Linearity of LaPlace Transform
9Rami Bechara
ā€¢ The asymptotic value of y(t) for large values of
time y(āˆž) can be found
ā€¢ if lim
š‘ ā†’0
š‘ š‘Œ š‘  exists for all š‘…š‘’(š‘ ) ā‰„ 0 and has
a limit for a real value for every s ā‰„ 0
ā€¢ Proved using derivative
Final Value Theorem
Sļƒ 0
10Rami Bechara
Initial Value Theorem
ā€¢ Similar to Final Value Theorem
ā€¢ Conditions and development similar to that of
the Final Value Theorem
ā€¢ Both theorems are useful for checking
mathematical errors that may occur in
obtaining Laplace transform solutions.
11Rami Bechara
La Place transform
General Expressions Table 3.1
12Rami Bechara
La Place transform
General Expressions Table 3.1
13Rami Bechara
La Place transform
General Expressions
Only non-polynomial
irrational form
Table 3.1
14Rami Bechara
Laplace Transforms
Rectangular Pulse Function - Definition
ā€¢ The pulse has height ā„Ž and width
š‘” š‘¤
ā€¢ This type of signal can depict the
opening and closing of a valve
regulating flow into a tank.
ā€¢ The flow rate would be held at h
for a duration of š‘” š‘¤ units of time.
ā€¢ The area under the curve could
be interpreted as the amount of
material delivered to the tank (=
ā„Žš‘” š‘¤)
ā€¢ For a unit rectangular pulse,
ā„Ž =
1
š‘” š‘¤
; area under pulse = unity.
15Rami Bechara
Laplace Transforms
Rectangular Pulse Function
Exponential term
16Rami Bechara
Laplace Transforms
Impulse or Dirac delta Function
ā€¢ Limiting case of the unit rectangular.
symbol Ī“(t)
ā€¢ Obtained when š‘” š‘¤ ā†’ 0 with area under
pulse =1
ā€¢ ļƒ  Pulse of infinite height and infinitesimal
width
ā€¢ Mathematically accomplished by
substituting ā„Ž =
1
š‘” š‘¤
in Eq. 3-15
ā€¢ ļƒ Laplace transform of Ī“(t)
Evaluated by applying
Lā€™Hospitalā€™s rule
ā€¢ š‘” š‘¤ā„Ž = š‘Ž ļƒ 
šœ ā†’ 0
17Rami Bechara
Partial Fraction Expansion
Heaviside Method - General Form
ā€¢ Conditions: factors are real and distinct (no complex
or repeated factors appear), the following expansion
formula applies:
ā€¢ Alternative Expression
ā€¢ The denominator D(s), an nth-order polynomial, is
denoted as the characteristic polynomial.
ā€¢ The numerator N(s) has a maximum order of n āˆ’ 1. 18Rami Bechara
General Procedure for Solving
Differential Equations
ā€¢ Laplace transforms are
used as an intermediate
step.
ā€¢ Step 3 can be bypassed
if the transform found in
Step 2 matches an entry
in Table 3.1.
ā€¢ In order to factor D(s) in
Step 3, software such as
MATLAB, Mathematica,
or Mathcad can be used
19Rami Bechara
Expression of Time Delay
ā€¢ Liquid velocity v = 1 m/s
ā€¢ Time delay (šœƒ = šæ/š‘£) =10 s.
ā€¢ f(t) = 1st sensor transient
temperature response
ā€¢ š‘“ š‘‘(t) = 2nd sensor temperature
response
ā€¢ š‘“ š‘‘ = 0 for t < šœƒ.
ā€¢ Therefore, š‘“ š‘‘ and f are related by
=0, t < šœƒ
=1, t > šœƒ 20Rami Bechara
Time Delay
La Place Transform
ā€¢ La Place expansion
ā€¢ (t āˆ’ Īø) is now the artificial variable of
integration, it can be replaced by tāˆ—.
ā€¢ Real Translation Theorem
21Rami Bechara
Illustration of responses
Injection of dye
Chapter 4 Transfer Functions
ā€¢ The time-domain model that relates u and y is
an ODE.
ā€¢ For a linear ODE, there is an equivalent model
in the Laplace domain, the TF model
Input/ Output
Model
23Rami Bechara
Additivity and Multiplicity of Transfer
Functions
24Rami Bechara
General procedure for developing
transfer function models 1ļƒ 4
25Rami Bechara
General procedure for developing
transfer function models 4ļƒ 8
26Rami Bechara
Linearization method
ā€¢ Suppose a nonlinear dynamic model derived
from first principles y output
u input
ā€¢ Linear approximation of this equation can be
obtained by using a Taylor series expansion
and truncating after the first-order terms.
ā€¢ Final expression
Deviation Variables
27Rami Bechara
TF reminder Blending Process
ā€¢ Blending case
ā€¢ 1st order TF:
ā€¢ TF advantages:
ā€¢ Makes it easy to compare effects of different inputs
ā€¢ The dynamic behavior of a given process can be
generalized easily.
ā€“ Once the process response to an input change is analyzed,
the response of any other process described by the same
generic transfer function is then known.
28Rami Bechara
Chapter 5
1st order TF
ā€¢ General Expression
ā€¢ An analytical time-domain solution can be
found once the nature of the input change is
specified
ā€¢ Solution can be applied to multiple cases:
blending tanks and liquid surge tanks
ā€¢ Another benefit: not necessary to re-solve the
ODE when K, Ļ„, or U(s) change.
29Rami Bechara
1- Step Input
ā€¢ Sudden and sustained input changes
ā€¢ Reactor feedstock may be changed quickly
from one supply to another
ā€¢ Causing a corresponding change in important
input variables such as feed concentration and
feed temperature
ā€¢ Best approximated by the step change
t=0 zero time / time of step change
When M Step Magnitude occurs
us: deviation variable 30Rami Bechara
Step Input Example
ā€¢ Heat input to a stirred-tank heating unit
suddenly changes from 8000 to 10,000 kcal/h
ā€¢ S(t) Unit step function, Qā€™ deviation variable
ā€¢ La Place Transform
31Rami Bechara
2- Ramp Input
Functions
ā€¢ Time-Domain function
ā€¢ La Place Transform : (From the famous Table
3.1)
uR: deviation variable
a slope
32Rami Bechara
3- Rectangular Pulse Input
ā€¢ Processes sometimes are subjected to a
sudden step change that then returns to its
original value.
ā€¢ Example : a feed to a reactor is shut off for a
certain period of time or a natural-gas-fired
furnace experiences a brief interruption in fuel
gas
ā€¢ Approximate Equation
33Rami Bechara
3- Rectangular Pulse Input
Equations
ā€¢ š‘” š‘¤ : pulse width - can range from very short
(approximation to an impulse) to very long.
ā€¢ Alternative Equation
ā€¢ š‘†(š‘”) = 0 (š‘” < 0) š‘Žš‘›š‘‘ = 1 (š‘” ā‰„ 0)
ā€¢ š‘† š‘” āˆ’ š‘” š‘¤ , shifted unit step input, equal to 1
for š‘” ā‰„ š‘” š‘¤ and equal to zero for š‘” < š‘” š‘¤.
ā€¢ Equation
ā€¢ La Place Transform
34Rami Bechara
Main Input Functions
35Rami Bechara
4-Sinusoidal Input
ā€¢ Inputs that vary periodically.
ā€¢ Example: the drift in cooling water temperature
discussed earlier often tied to diurnal (day-to-
night-to-day) fluctuations in ambient conditions.
ā€¢ Cyclic process changes within a 24-h period often
caused by variations in cooling water T
approximated as a sinusoidal function:
A amplitude of the sinusoidal function
Ļ‰ angular frequency (Ļ‰ in radians/time).
Related to the period P by P = 2Ļ€/Ļ‰
36Rami Bechara
4-Sinusoidal Input
Equations
ā€¢ On a shorter time scale, high-frequency
disturbances are associated with mixing and
pumping operations, and with 60-Hz electrical
noise arising from AC electrical equipment and
instrumentation.
ā€¢ Sinusoidal inputs are particularly important,
because they play a central role in frequency
response analysis ( Chapter 14).
ā€¢ The Laplace transform obtained by multiplying
entry 14 in Table 3.1 by the amplitude A to obtain
37Rami Bechara
5- Impulse Input
ā€¢ (Chap.3) Simplest Laplace transform:
ā€¢
Exact impulse functions are not encountered in normal
plant operations.
ā€¢ To obtain an impulse input, it is necessary to inject a
finite amount of energy or material into a process in an
infinitesimal length of time, which is not possible.
ā€¢ However, this type of input can be approximated
through the injection of a concentrated dye or other
tracer into the process
ā€¢ We have an example though (current cuts)
38Rami Bechara
6- Random Inputs
ā€¢ Many process inputs change in such a complex manner that it is not
possible to describe them as deterministic functions of time.
ā€¢ If an input u exhibits apparently random fluctuation, it is convenient
to characterize it in statistical termsā€”that is, to specify its mean
value Ī¼ and standard deviation Ļƒ.
ā€¢ The mathematical analysis of such random or stochastic processes
is beyond the scope of this book. GOOD NEWS
ā€¢ See Maybeck (1997) and Box et al. (1994) for more details.
ā€¢ Control systems designed assuming deterministic inputs usually
perform satisfactorily for random inputs; hence that approach
ā€¢ is taken in this book
ā€¢ Monitoring techniques based on statistical analysis are discussed in
Chap 21.
39Rami Bechara
Response Of First-order
Processes
ā€¢ General 1st-order TF
ā€¢ K = steady-state gain and Ļ„ =time constant.
ā€¢ Useful in describing the dynamics of the
blending system(Cha p4 ā€“ Sec 4.4)
ā€¢ Investigate responses to process inputs
40Rami Bechara
1st order TF
Response to Step Input Functions
ā€¢ u(s) expressed:
ā€¢
ā€¢ Y(s) obtained:
ā€¢ Transform into time-domain:
ā€¢ No instantaneous response to a sudden change in its input.
ā€¢ At t = Ļ„, the process response is still only 63.2% complete
ā€¢ Theoretically, process output never reaches the new
steady-state value except as š‘” ā†’ āˆž
ā€¢ It does however approximate the final steady-state value
when t ā‰ˆ 5Ļ„
41Rami Bechara
1st order TF
Response to Step Input Illustrated
ā€¢ Dimensionless or normalized
Figure
ā€¢ Time divided by the time
constant
ā€¢ Output change divided by
the product of the process
gain and magnitude of input
change.
42Rami Bechara
1st order TF
Response to Ramp Input
ā€¢ u(s) expressed:
ā€¢ Y(s) obtained:
ā€¢ Partial Fraction Expansion / Heaviside Expansion
ā€¢ Transform into time-domain
43Rami Bechara
1st order TF
Response to Ramp Input
ā€¢ For large values of time (š‘” >> šœ)
ā€¢ Equation implies : that after an initial transient period, the
ramp input yields a ramp output with slope equal to Ka, but
shifted in time by the process time constant Ļ„
ā€¢ An unbounded ramp input will ultimately cause some process
component to saturate, so ramp duration is limited.
ā€¢ A process input frequently will be ramped from one value to
another in a fixed amount of time so as to avoid the sudden
change associated with a step change.
ā€¢ Ramp inputs of this type are particularly useful during the
start-up of a continuous process or in operating a batch
process.
44Rami Bechara
1st order TF
Response to Sinusoidal Input
ā€¢ u(s) expressed:
ā€¢ Y(s) obtained:
ā€¢ Inverse LaPlace Transform
ā€¢ Transform into time-domain
45Rami Bechara
1st order TF
Response to Sinusoidal Input
ā€¢ Exponential term (š‘’āˆ’
š‘”
šœ) goes to zero as š‘” ā†’ āˆž, leaving
a pure sinusoidal response. (sin š‘¤š‘” + šœ‘ )
ā€¢ This property is exploited in Chapter 14 for frequency
response analysis.
ā€¢ Students often have difficulty imagining how a real
ā€¢ process variable might change sinusoidally.
ā€¢ How can the flow rate into a reactor be negative as
well as positive?
ā€¢ Remember that we have defined the input u and
output y in these relations to be deviation variables
46Rami Bechara
Response Of Integrating
Processes
ā€¢ Chap 2 liquid-level system with a pump
attached to the outflow line
ā€¢ Assume that outflow rate q can be set at any
time by adjusting the speed of the pump
ā€¢ Equation (deviation var) becomes
ā€¢ LaPlace
47Rami Bechara
Second order processes Expression
ā€¢ Alternatively, a second-order process transfer
function will arise upon transforming either a
second-order differential equation process
model such as the two coupled first-order
differential equations, for the CSTR
ā€¢ Global Expression:
48Rami Bechara
2nd order processes
Parameters
ā€¢ K and Ļ„ have the same importance as for a first-order
transfer function.
ā€¢ K is the steady-state gain, and Ļ„ determines the
speed of response (or, equivalently, the response
time) of the system.
ā€¢ The damping coefficient Ī¶ (zeta) is dimensionless.
ā€¢ Ī¶ measures the amount of damping in the systemā€”
that is, the degree of oscillation in a process
response after an input change.
49Rami Bechara
2nd order processes
Parameters: Ī¶
ā€¢ Small values of Ī¶ imply little damping and a large
amount of oscillation, as, for example, in an
automobile suspension system with ineffective shock
absorbers.
ā€¢ Hitting a bump causes a vehicle to bounce up and
down dangerously.
ā€¢ In some textbooks, the G(s) equation is written in
terms of Ļ‰n = 1/Ļ„, the undamped natural frequency of
the system.
ā€¢ This name arises because it represents the frequency
of oscillation of the system when there is no damping
(Ī¶=0).
50Rami Bechara
Classes of 2nd order processes
ā€¢ Three important classes of 2nd-order systems
ā€¢ The case Ī¶ < 0 omitted here because it corresponds to an
unstable second-order system that has an unbounded response
to any input (effects of instability are covered in Chapter 11).
ā€¢ The overdamped (Ī¶ >1) and critically damped (Ī¶ = 1) forms of the
second-order transfer function most often appear when two
first-order systems occur in series 51Rami Bechara
Identities for systems in series
ā€¢ Equating the denominators (slides 43-44) ļƒ 
52Rami Bechara
Underdamped Systems
0<šœ<1
ā€¢ The underdamped form can arise from some
mechanical systems
ā€¢ From flow or other processes such as a pneumatic (air)
instrument line with too little line capacity, or from a
mercury manometer, where inertial effects are
important.
ā€¢ For process control problems the underdamped form is
frequently encountered in investigating the properties
of processes under feedback control.
ā€¢ Next we develop the relations for the step responses of
all three classes of second-order processes.
53Rami Bechara
2nd order process
Step Response
54
ā€¢ u(s) expressed:
ā€¢
ā€¢ Y(s) obtained:
Rami Bechara
2nd order process
Step Response Time Domain
ā€¢ Overdamped (Identity Slide 48)
ā€¢ Critically Damped
ā€¢ Underdamped
55
šœ1= šœ2
Rami Bechara
2nd order process
Step Response Plot Underdamped
ā€¢ Normalized plots (
š‘”
šœ
š‘Žš‘›š‘‘
š¾
š‘€
)
56Rami Bechara
2nd order process Step Response Plots
Over and Critically Damped
ā€¢ Normalized plots (
š‘”
šœ
š‘Žš‘›š‘‘
š¾
š‘€
)
57Rami Bechara
2nd order process Step Response
Plot Analysis
ā€¢ Responses exhibit a higher degree of
oscillation and overshoot (y/KM > 1) as
šœ approaches zero.
ā€¢ Large values of šœ yield a sluggish (slow)
response.
ā€¢ The fastest response without overshoot is
obtained for the critically damped case (Ī¶ = 1).
58Rami Bechara
Step Response characteristics of a
2nd -order underdamped process
ā€¢ Important terms
ā€¢ X-axis: time relate terms
ā€¢ Rise Time (tr) is the time the process output
takes to first reach the new steady-state
value.
ā€¢ Time to First Peak. (tp) is the time required
for the
ā€¢ output to reach its first maximum value.
ā€¢ Settling Time. ts is the time required for the
process output to reach and remain inside a
band whose width is equal to Ā±5% of the
total change in y (Ā±1% sometimes used).
59
ā€¢ Period of Oscillation. P time between 2 successive peaks or valleys of the response.
ā€¢ Y-axis terms
ā€¢ Overshoot. OS = a/b (% overshoot is 100 a/b).
ā€¢ Decay Ratio.DR = c/a (where c is the height of the second peak).
ā€¢ True for the step response of any underdamped process.
ā€¢ If no overshoot: rise time definition: time to go from 10% to 90% of steady-state
response Rami Bechara
Expressions of terms for
2nd order underdamped processes
60
ā€¢ Expressions for terms in case of 2nd order underdamped
process:
ā€¢ For an underdamped second-order transfer function,
Equations and figures can be used t obtain estimates of
Ī¶ and Ļ„ based on step response characteristicsRami Bechara
Relation between parameters and šœ
ā€¢ OS and DR are
functions of Ī¶ only.
ā€¢ For a 2nd-order
system, DR constant
for each successive
pair of peaks.
ā€¢ Figure illustrates the
dependence of
overshoot and
decay ratio on
damping coefficient.
61Rami Bechara
Chapter 6
Roots and Poles
ā€¢ Roots of example TF
ā€¢ For control engineers roots of the
denominator polynomial as poles oftransfer
function G(s).
62Rami Bechara
ā€¢ Useful to plot the roots (poles) and to discuss process
response characteristic in terms of root locations in the
complex s plane.
ā€¢ Figure , ordinate = imaginary part of
each root; abscissa = real part.
ā€¢ Figure indicates the presence of
four poles: an integrating element
(pole at the origin), one real pole
(at āˆ’1/Ļ„1), and a pair of complex
conjugate poles, s3 and s4.
63Rami Bechara
Pole Location and speed of response
ā€¢ The real pole is closer to the
imaginary axis than the
complex pair, indicating a
slower response mode
(eāˆ’tāˆ•Ļ„1 decays slower than
eāˆ’Ī¶tāˆ•Ļ„2 ).
ā€¢ In general, the speed of
response for a given mode
increases as the pole
location moves farther away
from the imaginary axis.
64Rami Bechara
Importance of previous analysis
ā€¢ Previous have played an important role in the design of mechanical
and electrical control systems,
ā€¢ Rarely used in designing process control systems.
ā€¢ However, it is helpful to develop some intuitive feeling for the
influence of pole locations.
ā€¢ A pole to the right of the imaginary axis (called a right-half plane
pole), for example, s = +1/Ļ„, indicates that one of the system
response modes is et/Ļ„.
ā€¢ This mode grows without bound as t becomes large, a characteristic
of unstable systems.
ā€¢ As a second example, a complex pole always appears as part of a
conjugate pair, (s3 and s4 in example Equation).
ā€¢ The complex conjugate poles indicate that the response will contain
sine and cosine terms; that is, it will exhibit oscillatory modes.
65Rami Bechara
TF extension: lead-lag
ā€¢ All of the transfer functions discussed so far
can be extended to represent more complex
process dynamics simply by adding numerator
terms.
ā€¢ For example, some control systems contain a
leadā€“lag element, with differential equation
ā€¢ TF function
Term added to standard
equation
Processes with
numerator dynamics
66Rami Bechara
Effects of Integration
ā€¢ Integral of u included in differential equation
ā€¢ The transfer function becomes, assuming zero
initial conditions
ā€¢ Values of s that cause the numerator of G(s) to
become zero are called the zeros of G(s). They
have an important role in process dynamics
67Rami Bechara
Different expressions of G(s)
ā€¢ Standard TF form
ā€¢ Alternatively
zi and pi are zeros and poles
poles of G(s) are also the roots of the characteristic
equation
This equation is obtained by setting the denominator
of G(s), the characteristic polynomial, equal to zero.
68Rami Bechara
Different expressions of G(s)
ā€¢ It is convenient to express transfer functions in
gain/time constant form; that is, b0 is factored out of
the numerator and a0 out of the denominator to
show the steady-state gain explicitly (K = b0/a0 =
G(0)).
ā€¢ Then resulting expressions are factored to give
ā€¢ Relation between zeroes and poles
69Rami Bechara
Effect of zeroes
ā€¢ The presence or absence of system zeros has no effect on
the number and location of the poles and their associated
response modes
ā€¢ Exception : an exact cancellation of a pole by a zero with
the same numerical value.
ā€¢ However, the zeros exert a profound effect on the
coefficients of the response modes (i.e., how they are
weighted) in the system response.
ā€¢ Such coefficients are found by partial fraction expansion.
ā€¢ For practical control systems the number of zeros is less
than or equal to the number of poles (m ā‰¤ n).
ā€¢ When m = n, the output response is discontinuous after a
step input change.
70Rami Bechara
2nd-Order Processes with
Numerator Dynamics
ā€¢ The presence of a zero in the first-order system causes a
jump discontinuity in y(t) at t = when a step input is
applied.
ā€¢ Such an instantaneous step response is possible only when
the numerator and denominator polynomials have the
same order, which includes the case, G(s) = K.
ā€¢ Industrial processes have higher-order dynamics in the
denominator, causing them to exhibit some degree of
inertia.
ā€¢ This feature prevents them from responding
instantaneously to any input, including an impulse input.
Thus, we say that m ā‰¤ n for a system to be physically
realizable.
71Rami Bechara
Example Resolved
ā€¢ Response to step change (in time domain)
ā€¢ Note that š‘¦(š‘” ā†’ āˆž) = š¾š‘€ as expected
ā€¢ Thus, the effect of including the single zero does
not change the final value, nor does it change the
number or locations of the poles.
ā€¢ But the zero does affect how the response modes
(exponential terms) are weighted in the solution
72Rami Bechara
Example resolved
Response Types
ā€¢ Mathematical analysis (see Exercise 6.3)
shows that three response types can occur
ā€¢ Ļ„1 > Ļ„2 is arbitrarily chosen
73Rami Bechara
Example resolved
Response Types Illustrated
74
Case 1 (Ļ„a = 8, 16)
Case 2 (Ļ„a = 0.5, 1, 2, 4)
Case 3 (Ļ„a = āˆ’1,āˆ’4)
Rami Bechara
Approximation of time delays
ā€¢ For small values of s, truncating the expansion
after the first-order term provides a suitable
approximation
ā€“ Note that this time-delay approximation is a right-
half plane (RHP) zero at s = +Īø.
ā€¢ An alternative 1st -order approximation
consists of the transfer function
75ApproximationRami Bechara
Skogestadā€™s ā€œHalf Ruleā€
Approximation
ā€¢ Approximation method for higher-order models that
contain multiple time constants.
ā€¢ He approximates the largest neglected time constant in the
denominator in the following manner.
ā€¢ One-half of its value is added to the existing time delay (if
any), and the other half is added to the smallest retained
time constant.
ā€¢ Time constants smaller than the largest neglected time
constant are approximated as time delays, along with plane
zero according to previous equations.
ā€¢ The motivation for this ā€œhalf ruleā€ is to derive approximate
low-order models more appropriate for control system
design.
76Rami Bechara
Skogestadā€™s ā€œHalf Ruleā€
Approximation
ā€¢ Largest neglected time constant = 3
ā€¢ According to his ā€œhalf rule,ā€ half of this value is
added to the next largest time constant to
generate a new time constant,
Ļ„ = 5 + 0.5(3) = 6.5
ā€¢ The other half provides a new time delay of
0.5(3) = 1.5.
ā€¢ Total time delay: Īø = 1.5 + 0.1 + 0.5 = 2.1
ā€¢ Final Transfer function
77Rami Bechara
Left-plane Zeroes
ā€¢ Skogestad (2003) has also proposed
approximations for left-half plane zeros of the
form, Ļ„as + 1, where Ļ„a > 0.
ā€¢ However, these approximations are more
complicated and beyond the scope of this
book.
ā€¢ In these situations, a simpler model can be
obtained by empirical fitting of the step
response using the techniques in Chapter 7.
78Rami Bechara
Linear State Space Model
ā€¢ Matrix presentation
ā€¢ x is the state vector; u is the input vector of manipulated
variables (also called control variables); d is the disturbance
vector; and y is the output vector of measured variables.
ā€¢ The elements of x are referred to as state variables.
ā€¢ The elements of y are typically a subset of x, namely, the
state variables that are measured.
ā€¢ In general, x, u, d, and y are functions of time.
ā€¢ Matrices A, B, C, and E are constant matrices.
ā€¢ Vectors have different dimensions (or ā€œlengthsā€) and are
usually written as deviation variables.
79Rami Bechara
Chapter 7
TF estimation
ā€¢ Consider the problem of estimating the time
constants for first-order and overdamped
second-order dynamic models based on the
measured output response to a step input
change of magnitude M. (Chap 5)
80Rami Bechara
Variable Transformation
ā€¢ Sometimes a variable transformation can be employed to
transform a nonlinear model so that linear regressioncan
be used (Montgomery and Runger, 2013).
ā€¢ For example, if K is assumed to be known, the first-order
step response can be rearranged:
ā€¢ Because ln(1 āˆ’ y/KM) can be evaluated at each time ti, this
model is linear in the parameter 1/Ļ„.
ā€¢ Standard linear form, where the left-hand side is Yi,
Ī²1 = 0, and ui = ti.
ā€¢ Fraction incomplete response method of determining first-
order models
81Rami Bechara
Linking the equation and the figure
ā€¢ The normalized
step response is
shown in the figure
ā€¢ The intercept of the
tangent at t = 0 with
the horizontal line,
y/KM = 1, occurs at
t = Ļ„.
ā€¢ As an alternative, Ļ„ can be estimated from a step
response plot using the value of t at which the
response is 63.2% complete; following example
82Rami Bechara
Steps to determine FOPTD
ā€¢ The process gain K is found by calculating the ratio of
the steady-state change in y to the size of the input
step change, M.
ā€¢ 2. A tangent is drawn at the point of inflection of the
step response; the intersection of the tangent line and
the time axis (where y = 0) is the time delay.
ā€¢ 3. If the tangent is extended to intersect the steady-
state response line (where y = KM), the point of
intersection corresponds to time t = Īø + Ļ„.
ā€¢ Therefore, Ļ„ can be found by subtracting Īø from the
point of intersection.
83Rami Bechara
Steps illustrated
84Rami Bechara
Sundaresan and Krishnaswamy
Method
ā€¢ Avoids use of the point of inflection construction entirely to
estimate the time delay.
ā€¢ They proposed that two times, t1 and t2, be estimated from
a step response curve.
ā€¢ These times correspond to the 35.3% and 85.3% response
times, respectively.
ā€¢ The time delay and time constant are then calculated from
the following equations:
ā€¢ These values of Īø and Ļ„ approximately minimize the
difference between the measured response and the model
response, based on a correlation for many data sets.
85Rami Bechara
Second order functions
Approximating šœ and šœ
ā€¢ Smithā€™s method requires the
times (with apparent time
delay removed) at which the
normalized response reaches
20% and 60%, respectively
ā€¢ Using the figure, the ratio of
t20/t60 gives the value of Ī¶.
ā€¢ An estimate of Ļ„ can be
obtained from the plot of t60/Ļ„
vs. t20/t60.
86Rami Bechara
Process Modelling and Control : Summary   most important points in process modelling

Weitere Ƥhnliche Inhalte

Was ist angesagt?

Basics instrumentation and control
Basics instrumentation and control Basics instrumentation and control
Basics instrumentation and control islam deif
Ā 
Non ideal flow
Non ideal flowNon ideal flow
Non ideal flowKarnav Rana
Ā 
THE CONTROL SYSTEM
THE CONTROL SYSTEMTHE CONTROL SYSTEM
THE CONTROL SYSTEMSunny Chauhan
Ā 
Mass Transfer Principles for Vapor-Liquid Unit Operations (3 of 3)
Mass Transfer Principles for Vapor-Liquid Unit Operations (3 of 3)Mass Transfer Principles for Vapor-Liquid Unit Operations (3 of 3)
Mass Transfer Principles for Vapor-Liquid Unit Operations (3 of 3)Chemical Engineering Guy
Ā 
Full report gas absorption
Full report gas  absorptionFull report gas  absorption
Full report gas absorptionErra Zulkifli
Ā 
Space time and Space velocity, CSTR
Space time and Space velocity, CSTRSpace time and Space velocity, CSTR
Space time and Space velocity, CSTRMujeeb UR Rahman
Ā 
Flow In Pipes
Flow In PipesFlow In Pipes
Flow In PipesIla Lee
Ā 
Cavitation in PUMP & NPSH detailed (FLUID machinery, centrifugal pumps, recip...
Cavitation in PUMP & NPSH detailed (FLUID machinery, centrifugal pumps, recip...Cavitation in PUMP & NPSH detailed (FLUID machinery, centrifugal pumps, recip...
Cavitation in PUMP & NPSH detailed (FLUID machinery, centrifugal pumps, recip...Jeet Amrutiya
Ā 
Evaporator performance
Evaporator performanceEvaporator performance
Evaporator performanceMamta Sahurkar
Ā 
Van Laar & NRTL Equation in Chemical Engineering Thermodynamicas
Van Laar & NRTL Equation in Chemical Engineering ThermodynamicasVan Laar & NRTL Equation in Chemical Engineering Thermodynamicas
Van Laar & NRTL Equation in Chemical Engineering ThermodynamicasSatish Movaliya
Ā 
Factors affecting distillation column operation
Factors affecting distillation column operationFactors affecting distillation column operation
Factors affecting distillation column operationKarnav Rana
Ā 
Distillation Column
Distillation ColumnDistillation Column
Distillation ColumnKhalid Nawaz
Ā 
saybolt viscometer
saybolt viscometersaybolt viscometer
saybolt viscometerbeerappa143
Ā 
Design of packed columns
Design of packed columnsDesign of packed columns
Design of packed columnsalsyourih
Ā 
Lab cstr in series
Lab cstr in seriesLab cstr in series
Lab cstr in seriesAzlan Skool
Ā 
Applications of CFD in Chemical Engineering
Applications of CFD in Chemical EngineeringApplications of CFD in Chemical Engineering
Applications of CFD in Chemical EngineeringiMentor Education
Ā 
Ratio control system
Ratio control systemRatio control system
Ratio control systemAshvani Shukla
Ā 

Was ist angesagt? (20)

Basics instrumentation and control
Basics instrumentation and control Basics instrumentation and control
Basics instrumentation and control
Ā 
Non ideal flow
Non ideal flowNon ideal flow
Non ideal flow
Ā 
THE CONTROL SYSTEM
THE CONTROL SYSTEMTHE CONTROL SYSTEM
THE CONTROL SYSTEM
Ā 
conversion and reactor sizing
conversion and reactor sizingconversion and reactor sizing
conversion and reactor sizing
Ā 
Mass Transfer Principles for Vapor-Liquid Unit Operations (3 of 3)
Mass Transfer Principles for Vapor-Liquid Unit Operations (3 of 3)Mass Transfer Principles for Vapor-Liquid Unit Operations (3 of 3)
Mass Transfer Principles for Vapor-Liquid Unit Operations (3 of 3)
Ā 
Full report gas absorption
Full report gas  absorptionFull report gas  absorption
Full report gas absorption
Ā 
Space time and Space velocity, CSTR
Space time and Space velocity, CSTRSpace time and Space velocity, CSTR
Space time and Space velocity, CSTR
Ā 
Flow In Pipes
Flow In PipesFlow In Pipes
Flow In Pipes
Ā 
Cavitation in PUMP & NPSH detailed (FLUID machinery, centrifugal pumps, recip...
Cavitation in PUMP & NPSH detailed (FLUID machinery, centrifugal pumps, recip...Cavitation in PUMP & NPSH detailed (FLUID machinery, centrifugal pumps, recip...
Cavitation in PUMP & NPSH detailed (FLUID machinery, centrifugal pumps, recip...
Ā 
Evaporator performance
Evaporator performanceEvaporator performance
Evaporator performance
Ā 
Van Laar & NRTL Equation in Chemical Engineering Thermodynamicas
Van Laar & NRTL Equation in Chemical Engineering ThermodynamicasVan Laar & NRTL Equation in Chemical Engineering Thermodynamicas
Van Laar & NRTL Equation in Chemical Engineering Thermodynamicas
Ā 
Factors affecting distillation column operation
Factors affecting distillation column operationFactors affecting distillation column operation
Factors affecting distillation column operation
Ā 
Distillation Column
Distillation ColumnDistillation Column
Distillation Column
Ā 
Tray vs packed column
Tray  vs packed columnTray  vs packed column
Tray vs packed column
Ā 
saybolt viscometer
saybolt viscometersaybolt viscometer
saybolt viscometer
Ā 
Design of packed columns
Design of packed columnsDesign of packed columns
Design of packed columns
Ā 
Lab cstr in series
Lab cstr in seriesLab cstr in series
Lab cstr in series
Ā 
2.2 McCabe-Thiele method
2.2 McCabe-Thiele method2.2 McCabe-Thiele method
2.2 McCabe-Thiele method
Ā 
Applications of CFD in Chemical Engineering
Applications of CFD in Chemical EngineeringApplications of CFD in Chemical Engineering
Applications of CFD in Chemical Engineering
Ā 
Ratio control system
Ratio control systemRatio control system
Ratio control system
Ā 

Ƅhnlich wie Process Modelling and Control : Summary most important points in process modelling

1. Process Dynamics.pptx
1. Process Dynamics.pptx1. Process Dynamics.pptx
1. Process Dynamics.pptxAravindanMohan4
Ā 
Process Dynamics Exercises and their solutions
Process Dynamics Exercises and their solutionsProcess Dynamics Exercises and their solutions
Process Dynamics Exercises and their solutionsRami Bechara
Ā 
Dynamic behaviour of process
Dynamic behaviour of processDynamic behaviour of process
Dynamic behaviour of processswethaT16
Ā 
Lecture control 1.pptx
Lecture control 1.pptxLecture control 1.pptx
Lecture control 1.pptxAsmaCh17
Ā 
Power System Dynamics & Stability Overview & Electromagnetic Transients
Power System Dynamics & Stability Overview  &  Electromagnetic TransientsPower System Dynamics & Stability Overview  &  Electromagnetic Transients
Power System Dynamics & Stability Overview & Electromagnetic TransientsPower System Operation
Ā 
Components of Control Loops and ISA.pptx
Components of Control Loops and ISA.pptxComponents of Control Loops and ISA.pptx
Components of Control Loops and ISA.pptxsarkmank1
Ā 
instrument and control value in petrleum
instrument and control value in petrleuminstrument and control value in petrleum
instrument and control value in petrleumchilinks4all1
Ā 
Chapter 3-Dynamic Behavior of First and Second Order Processes-1.pptx
Chapter 3-Dynamic Behavior of First and Second Order Processes-1.pptxChapter 3-Dynamic Behavior of First and Second Order Processes-1.pptx
Chapter 3-Dynamic Behavior of First and Second Order Processes-1.pptxaduladube0992
Ā 
TOCbw I&ECPDD Oct67
TOCbw I&ECPDD Oct67TOCbw I&ECPDD Oct67
TOCbw I&ECPDD Oct67Pierre Latour
Ā 
Data acquisition and conversion
Data acquisition and conversionData acquisition and conversion
Data acquisition and conversionTejas Prajapati
Ā 
Time domain analysis
Time domain analysisTime domain analysis
Time domain analysisHussain K
Ā 
Fuzzy Logic Modeling of Heat Transfer in a double Pipe Heat Exchanger with Wa...
Fuzzy Logic Modeling of Heat Transfer in a double Pipe Heat Exchanger with Wa...Fuzzy Logic Modeling of Heat Transfer in a double Pipe Heat Exchanger with Wa...
Fuzzy Logic Modeling of Heat Transfer in a double Pipe Heat Exchanger with Wa...ijiert bestjournal
Ā 
basics of stochastic and queueing theory
basics of stochastic and queueing theorybasics of stochastic and queueing theory
basics of stochastic and queueing theoryjyoti daddarwal
Ā 
NONLINEAR MODEL PREDICTIVE CONTROL FOR OPERATION OF A POST COMBUSTION ABSORPT...
NONLINEAR MODEL PREDICTIVE CONTROL FOR OPERATION OF A POST COMBUSTION ABSORPT...NONLINEAR MODEL PREDICTIVE CONTROL FOR OPERATION OF A POST COMBUSTION ABSORPT...
NONLINEAR MODEL PREDICTIVE CONTROL FOR OPERATION OF A POST COMBUSTION ABSORPT...Modelon
Ā 
PDC NOTES (JAN 2021).pptx
PDC NOTES (JAN 2021).pptxPDC NOTES (JAN 2021).pptx
PDC NOTES (JAN 2021).pptxRITIKA161174
Ā 

Ƅhnlich wie Process Modelling and Control : Summary most important points in process modelling (20)

IEEE APE
IEEE APEIEEE APE
IEEE APE
Ā 
1. Process Dynamics.pptx
1. Process Dynamics.pptx1. Process Dynamics.pptx
1. Process Dynamics.pptx
Ā 
Process Dynamics Exercises and their solutions
Process Dynamics Exercises and their solutionsProcess Dynamics Exercises and their solutions
Process Dynamics Exercises and their solutions
Ā 
Dynamic behaviour of process
Dynamic behaviour of processDynamic behaviour of process
Dynamic behaviour of process
Ā 
Matlab
MatlabMatlab
Matlab
Ā 
Lecture control 1.pptx
Lecture control 1.pptxLecture control 1.pptx
Lecture control 1.pptx
Ā 
Power System Dynamics & Stability Overview & Electromagnetic Transients
Power System Dynamics & Stability Overview  &  Electromagnetic TransientsPower System Dynamics & Stability Overview  &  Electromagnetic Transients
Power System Dynamics & Stability Overview & Electromagnetic Transients
Ā 
Components of Control Loops and ISA.pptx
Components of Control Loops and ISA.pptxComponents of Control Loops and ISA.pptx
Components of Control Loops and ISA.pptx
Ā 
instrument and control value in petrleum
instrument and control value in petrleuminstrument and control value in petrleum
instrument and control value in petrleum
Ā 
Studies
StudiesStudies
Studies
Ā 
Chapter 3-Dynamic Behavior of First and Second Order Processes-1.pptx
Chapter 3-Dynamic Behavior of First and Second Order Processes-1.pptxChapter 3-Dynamic Behavior of First and Second Order Processes-1.pptx
Chapter 3-Dynamic Behavior of First and Second Order Processes-1.pptx
Ā 
TOCbw I&ECPDD Oct67
TOCbw I&ECPDD Oct67TOCbw I&ECPDD Oct67
TOCbw I&ECPDD Oct67
Ā 
Data acquisition and conversion
Data acquisition and conversionData acquisition and conversion
Data acquisition and conversion
Ā 
Time domain analysis
Time domain analysisTime domain analysis
Time domain analysis
Ā 
Fuzzy Logic Modeling of Heat Transfer in a double Pipe Heat Exchanger with Wa...
Fuzzy Logic Modeling of Heat Transfer in a double Pipe Heat Exchanger with Wa...Fuzzy Logic Modeling of Heat Transfer in a double Pipe Heat Exchanger with Wa...
Fuzzy Logic Modeling of Heat Transfer in a double Pipe Heat Exchanger with Wa...
Ā 
ME-314- Control Engineering - Week 02
ME-314- Control Engineering - Week 02ME-314- Control Engineering - Week 02
ME-314- Control Engineering - Week 02
Ā 
basics of stochastic and queueing theory
basics of stochastic and queueing theorybasics of stochastic and queueing theory
basics of stochastic and queueing theory
Ā 
Basic concepts
Basic conceptsBasic concepts
Basic concepts
Ā 
NONLINEAR MODEL PREDICTIVE CONTROL FOR OPERATION OF A POST COMBUSTION ABSORPT...
NONLINEAR MODEL PREDICTIVE CONTROL FOR OPERATION OF A POST COMBUSTION ABSORPT...NONLINEAR MODEL PREDICTIVE CONTROL FOR OPERATION OF A POST COMBUSTION ABSORPT...
NONLINEAR MODEL PREDICTIVE CONTROL FOR OPERATION OF A POST COMBUSTION ABSORPT...
Ā 
PDC NOTES (JAN 2021).pptx
PDC NOTES (JAN 2021).pptxPDC NOTES (JAN 2021).pptx
PDC NOTES (JAN 2021).pptx
Ā 

Mehr von Rami Bechara

Bibliographic presentation sustainabl restaurant
Bibliographic presentation sustainabl restaurantBibliographic presentation sustainabl restaurant
Bibliographic presentation sustainabl restaurantRami Bechara
Ā 
Hysys manual summary 1
Hysys manual summary 1Hysys manual summary 1
Hysys manual summary 1Rami Bechara
Ā 
Hydroxychloroquine
HydroxychloroquineHydroxychloroquine
HydroxychloroquineRami Bechara
Ā 
Possible drugs to fight coronavirus remdesivir
Possible drugs to fight coronavirus   remdesivirPossible drugs to fight coronavirus   remdesivir
Possible drugs to fight coronavirus remdesivirRami Bechara
Ā 
Presentation finale
Presentation finalePresentation finale
Presentation finaleRami Bechara
Ā 
Distillation production de spiritueux
Distillation   production de spiritueuxDistillation   production de spiritueux
Distillation production de spiritueuxRami Bechara
Ā 
Process Design and control
Process Design and controlProcess Design and control
Process Design and controlRami Bechara
Ā 

Mehr von Rami Bechara (8)

Bibliographic presentation sustainabl restaurant
Bibliographic presentation sustainabl restaurantBibliographic presentation sustainabl restaurant
Bibliographic presentation sustainabl restaurant
Ā 
Hysys manual summary 1
Hysys manual summary 1Hysys manual summary 1
Hysys manual summary 1
Ā 
Hydroxychloroquine
HydroxychloroquineHydroxychloroquine
Hydroxychloroquine
Ā 
Possible drugs to fight coronavirus remdesivir
Possible drugs to fight coronavirus   remdesivirPossible drugs to fight coronavirus   remdesivir
Possible drugs to fight coronavirus remdesivir
Ā 
Presentation finale
Presentation finalePresentation finale
Presentation finale
Ā 
Le viol
Le violLe viol
Le viol
Ā 
Distillation production de spiritueux
Distillation   production de spiritueuxDistillation   production de spiritueux
Distillation production de spiritueux
Ā 
Process Design and control
Process Design and controlProcess Design and control
Process Design and control
Ā 

KĆ¼rzlich hochgeladen

High Profile Call Girls Nagpur Meera Call 7001035870 Meet With Nagpur Escorts
High Profile Call Girls Nagpur Meera Call 7001035870 Meet With Nagpur EscortsHigh Profile Call Girls Nagpur Meera Call 7001035870 Meet With Nagpur Escorts
High Profile Call Girls Nagpur Meera Call 7001035870 Meet With Nagpur EscortsCall Girls in Nagpur High Profile
Ā 
Processing & Properties of Floor and Wall Tiles.pptx
Processing & Properties of Floor and Wall Tiles.pptxProcessing & Properties of Floor and Wall Tiles.pptx
Processing & Properties of Floor and Wall Tiles.pptxpranjaldaimarysona
Ā 
Extrusion Processes and Their Limitations
Extrusion Processes and Their LimitationsExtrusion Processes and Their Limitations
Extrusion Processes and Their Limitations120cr0395
Ā 
Coefficient of Thermal Expansion and their Importance.pptx
Coefficient of Thermal Expansion and their Importance.pptxCoefficient of Thermal Expansion and their Importance.pptx
Coefficient of Thermal Expansion and their Importance.pptxAsutosh Ranjan
Ā 
SPICE PARK APR2024 ( 6,793 SPICE Models )
SPICE PARK APR2024 ( 6,793 SPICE Models )SPICE PARK APR2024 ( 6,793 SPICE Models )
SPICE PARK APR2024 ( 6,793 SPICE Models )Tsuyoshi Horigome
Ā 
247267395-1-Symmetric-and-distributed-shared-memory-architectures-ppt (1).ppt
247267395-1-Symmetric-and-distributed-shared-memory-architectures-ppt (1).ppt247267395-1-Symmetric-and-distributed-shared-memory-architectures-ppt (1).ppt
247267395-1-Symmetric-and-distributed-shared-memory-architectures-ppt (1).pptssuser5c9d4b1
Ā 
Introduction and different types of Ethernet.pptx
Introduction and different types of Ethernet.pptxIntroduction and different types of Ethernet.pptx
Introduction and different types of Ethernet.pptxupamatechverse
Ā 
(ANVI) Koregaon Park Call Girls Just Call 7001035870 [ Cash on Delivery ] Pun...
(ANVI) Koregaon Park Call Girls Just Call 7001035870 [ Cash on Delivery ] Pun...(ANVI) Koregaon Park Call Girls Just Call 7001035870 [ Cash on Delivery ] Pun...
(ANVI) Koregaon Park Call Girls Just Call 7001035870 [ Cash on Delivery ] Pun...ranjana rawat
Ā 
Call for Papers - African Journal of Biological Sciences, E-ISSN: 2663-2187, ...
Call for Papers - African Journal of Biological Sciences, E-ISSN: 2663-2187, ...Call for Papers - African Journal of Biological Sciences, E-ISSN: 2663-2187, ...
Call for Papers - African Journal of Biological Sciences, E-ISSN: 2663-2187, ...Christo Ananth
Ā 
the ladakh protest in leh ladakh 2024 sonam wangchuk.pptx
the ladakh protest in leh ladakh 2024 sonam wangchuk.pptxthe ladakh protest in leh ladakh 2024 sonam wangchuk.pptx
the ladakh protest in leh ladakh 2024 sonam wangchuk.pptxhumanexperienceaaa
Ā 
VIP Call Girls Service Hitech City Hyderabad Call +91-8250192130
VIP Call Girls Service Hitech City Hyderabad Call +91-8250192130VIP Call Girls Service Hitech City Hyderabad Call +91-8250192130
VIP Call Girls Service Hitech City Hyderabad Call +91-8250192130Suhani Kapoor
Ā 
OSVC_Meta-Data based Simulation Automation to overcome Verification Challenge...
OSVC_Meta-Data based Simulation Automation to overcome Verification Challenge...OSVC_Meta-Data based Simulation Automation to overcome Verification Challenge...
OSVC_Meta-Data based Simulation Automation to overcome Verification Challenge...Soham Mondal
Ā 
The Most Attractive Pune Call Girls Budhwar Peth 8250192130 Will You Miss Thi...
The Most Attractive Pune Call Girls Budhwar Peth 8250192130 Will You Miss Thi...The Most Attractive Pune Call Girls Budhwar Peth 8250192130 Will You Miss Thi...
The Most Attractive Pune Call Girls Budhwar Peth 8250192130 Will You Miss Thi...ranjana rawat
Ā 
Sheet Pile Wall Design and Construction: A Practical Guide for Civil Engineer...
Sheet Pile Wall Design and Construction: A Practical Guide for Civil Engineer...Sheet Pile Wall Design and Construction: A Practical Guide for Civil Engineer...
Sheet Pile Wall Design and Construction: A Practical Guide for Civil Engineer...Dr.Costas Sachpazis
Ā 
College Call Girls Nashik Nehal 7001305949 Independent Escort Service Nashik
College Call Girls Nashik Nehal 7001305949 Independent Escort Service NashikCollege Call Girls Nashik Nehal 7001305949 Independent Escort Service Nashik
College Call Girls Nashik Nehal 7001305949 Independent Escort Service NashikCall Girls in Nagpur High Profile
Ā 
Model Call Girl in Narela Delhi reach out to us at šŸ”8264348440šŸ”
Model Call Girl in Narela Delhi reach out to us at šŸ”8264348440šŸ”Model Call Girl in Narela Delhi reach out to us at šŸ”8264348440šŸ”
Model Call Girl in Narela Delhi reach out to us at šŸ”8264348440šŸ”soniya singh
Ā 
IMPLICATIONS OF THE ABOVE HOLISTIC UNDERSTANDING OF HARMONY ON PROFESSIONAL E...
IMPLICATIONS OF THE ABOVE HOLISTIC UNDERSTANDING OF HARMONY ON PROFESSIONAL E...IMPLICATIONS OF THE ABOVE HOLISTIC UNDERSTANDING OF HARMONY ON PROFESSIONAL E...
IMPLICATIONS OF THE ABOVE HOLISTIC UNDERSTANDING OF HARMONY ON PROFESSIONAL E...RajaP95
Ā 
Call Girls Service Nashik Vaishnavi 7001305949 Independent Escort Service Nashik
Call Girls Service Nashik Vaishnavi 7001305949 Independent Escort Service NashikCall Girls Service Nashik Vaishnavi 7001305949 Independent Escort Service Nashik
Call Girls Service Nashik Vaishnavi 7001305949 Independent Escort Service NashikCall Girls in Nagpur High Profile
Ā 
APPLICATIONS-AC/DC DRIVES-OPERATING CHARACTERISTICS
APPLICATIONS-AC/DC DRIVES-OPERATING CHARACTERISTICSAPPLICATIONS-AC/DC DRIVES-OPERATING CHARACTERISTICS
APPLICATIONS-AC/DC DRIVES-OPERATING CHARACTERISTICSKurinjimalarL3
Ā 
High Profile Call Girls Nagpur Isha Call 7001035870 Meet With Nagpur Escorts
High Profile Call Girls Nagpur Isha Call 7001035870 Meet With Nagpur EscortsHigh Profile Call Girls Nagpur Isha Call 7001035870 Meet With Nagpur Escorts
High Profile Call Girls Nagpur Isha Call 7001035870 Meet With Nagpur Escortsranjana rawat
Ā 

KĆ¼rzlich hochgeladen (20)

High Profile Call Girls Nagpur Meera Call 7001035870 Meet With Nagpur Escorts
High Profile Call Girls Nagpur Meera Call 7001035870 Meet With Nagpur EscortsHigh Profile Call Girls Nagpur Meera Call 7001035870 Meet With Nagpur Escorts
High Profile Call Girls Nagpur Meera Call 7001035870 Meet With Nagpur Escorts
Ā 
Processing & Properties of Floor and Wall Tiles.pptx
Processing & Properties of Floor and Wall Tiles.pptxProcessing & Properties of Floor and Wall Tiles.pptx
Processing & Properties of Floor and Wall Tiles.pptx
Ā 
Extrusion Processes and Their Limitations
Extrusion Processes and Their LimitationsExtrusion Processes and Their Limitations
Extrusion Processes and Their Limitations
Ā 
Coefficient of Thermal Expansion and their Importance.pptx
Coefficient of Thermal Expansion and their Importance.pptxCoefficient of Thermal Expansion and their Importance.pptx
Coefficient of Thermal Expansion and their Importance.pptx
Ā 
SPICE PARK APR2024 ( 6,793 SPICE Models )
SPICE PARK APR2024 ( 6,793 SPICE Models )SPICE PARK APR2024 ( 6,793 SPICE Models )
SPICE PARK APR2024 ( 6,793 SPICE Models )
Ā 
247267395-1-Symmetric-and-distributed-shared-memory-architectures-ppt (1).ppt
247267395-1-Symmetric-and-distributed-shared-memory-architectures-ppt (1).ppt247267395-1-Symmetric-and-distributed-shared-memory-architectures-ppt (1).ppt
247267395-1-Symmetric-and-distributed-shared-memory-architectures-ppt (1).ppt
Ā 
Introduction and different types of Ethernet.pptx
Introduction and different types of Ethernet.pptxIntroduction and different types of Ethernet.pptx
Introduction and different types of Ethernet.pptx
Ā 
(ANVI) Koregaon Park Call Girls Just Call 7001035870 [ Cash on Delivery ] Pun...
(ANVI) Koregaon Park Call Girls Just Call 7001035870 [ Cash on Delivery ] Pun...(ANVI) Koregaon Park Call Girls Just Call 7001035870 [ Cash on Delivery ] Pun...
(ANVI) Koregaon Park Call Girls Just Call 7001035870 [ Cash on Delivery ] Pun...
Ā 
Call for Papers - African Journal of Biological Sciences, E-ISSN: 2663-2187, ...
Call for Papers - African Journal of Biological Sciences, E-ISSN: 2663-2187, ...Call for Papers - African Journal of Biological Sciences, E-ISSN: 2663-2187, ...
Call for Papers - African Journal of Biological Sciences, E-ISSN: 2663-2187, ...
Ā 
the ladakh protest in leh ladakh 2024 sonam wangchuk.pptx
the ladakh protest in leh ladakh 2024 sonam wangchuk.pptxthe ladakh protest in leh ladakh 2024 sonam wangchuk.pptx
the ladakh protest in leh ladakh 2024 sonam wangchuk.pptx
Ā 
VIP Call Girls Service Hitech City Hyderabad Call +91-8250192130
VIP Call Girls Service Hitech City Hyderabad Call +91-8250192130VIP Call Girls Service Hitech City Hyderabad Call +91-8250192130
VIP Call Girls Service Hitech City Hyderabad Call +91-8250192130
Ā 
OSVC_Meta-Data based Simulation Automation to overcome Verification Challenge...
OSVC_Meta-Data based Simulation Automation to overcome Verification Challenge...OSVC_Meta-Data based Simulation Automation to overcome Verification Challenge...
OSVC_Meta-Data based Simulation Automation to overcome Verification Challenge...
Ā 
The Most Attractive Pune Call Girls Budhwar Peth 8250192130 Will You Miss Thi...
The Most Attractive Pune Call Girls Budhwar Peth 8250192130 Will You Miss Thi...The Most Attractive Pune Call Girls Budhwar Peth 8250192130 Will You Miss Thi...
The Most Attractive Pune Call Girls Budhwar Peth 8250192130 Will You Miss Thi...
Ā 
Sheet Pile Wall Design and Construction: A Practical Guide for Civil Engineer...
Sheet Pile Wall Design and Construction: A Practical Guide for Civil Engineer...Sheet Pile Wall Design and Construction: A Practical Guide for Civil Engineer...
Sheet Pile Wall Design and Construction: A Practical Guide for Civil Engineer...
Ā 
College Call Girls Nashik Nehal 7001305949 Independent Escort Service Nashik
College Call Girls Nashik Nehal 7001305949 Independent Escort Service NashikCollege Call Girls Nashik Nehal 7001305949 Independent Escort Service Nashik
College Call Girls Nashik Nehal 7001305949 Independent Escort Service Nashik
Ā 
Model Call Girl in Narela Delhi reach out to us at šŸ”8264348440šŸ”
Model Call Girl in Narela Delhi reach out to us at šŸ”8264348440šŸ”Model Call Girl in Narela Delhi reach out to us at šŸ”8264348440šŸ”
Model Call Girl in Narela Delhi reach out to us at šŸ”8264348440šŸ”
Ā 
IMPLICATIONS OF THE ABOVE HOLISTIC UNDERSTANDING OF HARMONY ON PROFESSIONAL E...
IMPLICATIONS OF THE ABOVE HOLISTIC UNDERSTANDING OF HARMONY ON PROFESSIONAL E...IMPLICATIONS OF THE ABOVE HOLISTIC UNDERSTANDING OF HARMONY ON PROFESSIONAL E...
IMPLICATIONS OF THE ABOVE HOLISTIC UNDERSTANDING OF HARMONY ON PROFESSIONAL E...
Ā 
Call Girls Service Nashik Vaishnavi 7001305949 Independent Escort Service Nashik
Call Girls Service Nashik Vaishnavi 7001305949 Independent Escort Service NashikCall Girls Service Nashik Vaishnavi 7001305949 Independent Escort Service Nashik
Call Girls Service Nashik Vaishnavi 7001305949 Independent Escort Service Nashik
Ā 
APPLICATIONS-AC/DC DRIVES-OPERATING CHARACTERISTICS
APPLICATIONS-AC/DC DRIVES-OPERATING CHARACTERISTICSAPPLICATIONS-AC/DC DRIVES-OPERATING CHARACTERISTICS
APPLICATIONS-AC/DC DRIVES-OPERATING CHARACTERISTICS
Ā 
High Profile Call Girls Nagpur Isha Call 7001035870 Meet With Nagpur Escorts
High Profile Call Girls Nagpur Isha Call 7001035870 Meet With Nagpur EscortsHigh Profile Call Girls Nagpur Isha Call 7001035870 Meet With Nagpur Escorts
High Profile Call Girls Nagpur Isha Call 7001035870 Meet With Nagpur Escorts
Ā 

Process Modelling and Control : Summary most important points in process modelling

  • 1. Process Design and Control Course SUMMARY
  • 2. Chapter 1 ā€¢ Our most beloved BLENDING example
  • 3. Types Of Control Strategies
  • 5. Major steps in process control Development
  • 6. Chapter 2: Conservation laws ā€¢ Mass Conservation ā€¢ Component i conservation ā€¢ Conservation of Energy 6Rami Bechara
  • 7. Degrees of Freedom Analysis Structured Approach 1. List all quantities in the model that are known constants (or parameters that can be specified) on the basis of equipment dimensions, known physical properties, and so on. 2. Determine the number of equations NE and the number of process variables, NV. Note that time t is not considered to be a process variable, because it is neither an input nor an output. 3. Calculate the number of degrees of freedom, š‘ š¹ (Eq. 2-27) 4. Identify the NE output variables (include dependent variables in the ODEs) obtained by solving the process model. 5. Identify the š‘ š¹ input variables that must be specified as either disturbance variables (DVs) or manipulated variables (MVs). 7Rami Bechara
  • 8. Chapter 3 Definition of LaPlace Transform ā€¢ Definition of Laplace Transform ā€¢ F(s): symbol for the Laplace transform ā€¢ s : complex independent variable ā€¢ f(t) : function of time to be transformed ā€¢ operator, defined by the integral. ā€¢ f(t) must satisfy mild conditions that include mainly being piecewise continuous for 0 < š‘” < āˆž ā€“ Requirement almost always holds for functions that are useful in process modeling and control 8Rami Bechara
  • 9. Properties of LaPlace Tranform ā€¢ Inverse Laplace transform: operates on the function F(s) and converts it to f(t). ā€¢ F(s) contains no information about f(t) for t < 0. ā€¢ ļƒ  not defined for t < 0 ā€¢ Linearity of LaPlace Transform 9Rami Bechara
  • 10. ā€¢ The asymptotic value of y(t) for large values of time y(āˆž) can be found ā€¢ if lim š‘ ā†’0 š‘ š‘Œ š‘  exists for all š‘…š‘’(š‘ ) ā‰„ 0 and has a limit for a real value for every s ā‰„ 0 ā€¢ Proved using derivative Final Value Theorem Sļƒ 0 10Rami Bechara
  • 11. Initial Value Theorem ā€¢ Similar to Final Value Theorem ā€¢ Conditions and development similar to that of the Final Value Theorem ā€¢ Both theorems are useful for checking mathematical errors that may occur in obtaining Laplace transform solutions. 11Rami Bechara
  • 12. La Place transform General Expressions Table 3.1 12Rami Bechara
  • 13. La Place transform General Expressions Table 3.1 13Rami Bechara
  • 14. La Place transform General Expressions Only non-polynomial irrational form Table 3.1 14Rami Bechara
  • 15. Laplace Transforms Rectangular Pulse Function - Definition ā€¢ The pulse has height ā„Ž and width š‘” š‘¤ ā€¢ This type of signal can depict the opening and closing of a valve regulating flow into a tank. ā€¢ The flow rate would be held at h for a duration of š‘” š‘¤ units of time. ā€¢ The area under the curve could be interpreted as the amount of material delivered to the tank (= ā„Žš‘” š‘¤) ā€¢ For a unit rectangular pulse, ā„Ž = 1 š‘” š‘¤ ; area under pulse = unity. 15Rami Bechara
  • 16. Laplace Transforms Rectangular Pulse Function Exponential term 16Rami Bechara
  • 17. Laplace Transforms Impulse or Dirac delta Function ā€¢ Limiting case of the unit rectangular. symbol Ī“(t) ā€¢ Obtained when š‘” š‘¤ ā†’ 0 with area under pulse =1 ā€¢ ļƒ  Pulse of infinite height and infinitesimal width ā€¢ Mathematically accomplished by substituting ā„Ž = 1 š‘” š‘¤ in Eq. 3-15 ā€¢ ļƒ Laplace transform of Ī“(t) Evaluated by applying Lā€™Hospitalā€™s rule ā€¢ š‘” š‘¤ā„Ž = š‘Ž ļƒ  šœ ā†’ 0 17Rami Bechara
  • 18. Partial Fraction Expansion Heaviside Method - General Form ā€¢ Conditions: factors are real and distinct (no complex or repeated factors appear), the following expansion formula applies: ā€¢ Alternative Expression ā€¢ The denominator D(s), an nth-order polynomial, is denoted as the characteristic polynomial. ā€¢ The numerator N(s) has a maximum order of n āˆ’ 1. 18Rami Bechara
  • 19. General Procedure for Solving Differential Equations ā€¢ Laplace transforms are used as an intermediate step. ā€¢ Step 3 can be bypassed if the transform found in Step 2 matches an entry in Table 3.1. ā€¢ In order to factor D(s) in Step 3, software such as MATLAB, Mathematica, or Mathcad can be used 19Rami Bechara
  • 20. Expression of Time Delay ā€¢ Liquid velocity v = 1 m/s ā€¢ Time delay (šœƒ = šæ/š‘£) =10 s. ā€¢ f(t) = 1st sensor transient temperature response ā€¢ š‘“ š‘‘(t) = 2nd sensor temperature response ā€¢ š‘“ š‘‘ = 0 for t < šœƒ. ā€¢ Therefore, š‘“ š‘‘ and f are related by =0, t < šœƒ =1, t > šœƒ 20Rami Bechara
  • 21. Time Delay La Place Transform ā€¢ La Place expansion ā€¢ (t āˆ’ Īø) is now the artificial variable of integration, it can be replaced by tāˆ—. ā€¢ Real Translation Theorem 21Rami Bechara
  • 23. Chapter 4 Transfer Functions ā€¢ The time-domain model that relates u and y is an ODE. ā€¢ For a linear ODE, there is an equivalent model in the Laplace domain, the TF model Input/ Output Model 23Rami Bechara
  • 24. Additivity and Multiplicity of Transfer Functions 24Rami Bechara
  • 25. General procedure for developing transfer function models 1ļƒ 4 25Rami Bechara
  • 26. General procedure for developing transfer function models 4ļƒ 8 26Rami Bechara
  • 27. Linearization method ā€¢ Suppose a nonlinear dynamic model derived from first principles y output u input ā€¢ Linear approximation of this equation can be obtained by using a Taylor series expansion and truncating after the first-order terms. ā€¢ Final expression Deviation Variables 27Rami Bechara
  • 28. TF reminder Blending Process ā€¢ Blending case ā€¢ 1st order TF: ā€¢ TF advantages: ā€¢ Makes it easy to compare effects of different inputs ā€¢ The dynamic behavior of a given process can be generalized easily. ā€“ Once the process response to an input change is analyzed, the response of any other process described by the same generic transfer function is then known. 28Rami Bechara
  • 29. Chapter 5 1st order TF ā€¢ General Expression ā€¢ An analytical time-domain solution can be found once the nature of the input change is specified ā€¢ Solution can be applied to multiple cases: blending tanks and liquid surge tanks ā€¢ Another benefit: not necessary to re-solve the ODE when K, Ļ„, or U(s) change. 29Rami Bechara
  • 30. 1- Step Input ā€¢ Sudden and sustained input changes ā€¢ Reactor feedstock may be changed quickly from one supply to another ā€¢ Causing a corresponding change in important input variables such as feed concentration and feed temperature ā€¢ Best approximated by the step change t=0 zero time / time of step change When M Step Magnitude occurs us: deviation variable 30Rami Bechara
  • 31. Step Input Example ā€¢ Heat input to a stirred-tank heating unit suddenly changes from 8000 to 10,000 kcal/h ā€¢ S(t) Unit step function, Qā€™ deviation variable ā€¢ La Place Transform 31Rami Bechara
  • 32. 2- Ramp Input Functions ā€¢ Time-Domain function ā€¢ La Place Transform : (From the famous Table 3.1) uR: deviation variable a slope 32Rami Bechara
  • 33. 3- Rectangular Pulse Input ā€¢ Processes sometimes are subjected to a sudden step change that then returns to its original value. ā€¢ Example : a feed to a reactor is shut off for a certain period of time or a natural-gas-fired furnace experiences a brief interruption in fuel gas ā€¢ Approximate Equation 33Rami Bechara
  • 34. 3- Rectangular Pulse Input Equations ā€¢ š‘” š‘¤ : pulse width - can range from very short (approximation to an impulse) to very long. ā€¢ Alternative Equation ā€¢ š‘†(š‘”) = 0 (š‘” < 0) š‘Žš‘›š‘‘ = 1 (š‘” ā‰„ 0) ā€¢ š‘† š‘” āˆ’ š‘” š‘¤ , shifted unit step input, equal to 1 for š‘” ā‰„ š‘” š‘¤ and equal to zero for š‘” < š‘” š‘¤. ā€¢ Equation ā€¢ La Place Transform 34Rami Bechara
  • 36. 4-Sinusoidal Input ā€¢ Inputs that vary periodically. ā€¢ Example: the drift in cooling water temperature discussed earlier often tied to diurnal (day-to- night-to-day) fluctuations in ambient conditions. ā€¢ Cyclic process changes within a 24-h period often caused by variations in cooling water T approximated as a sinusoidal function: A amplitude of the sinusoidal function Ļ‰ angular frequency (Ļ‰ in radians/time). Related to the period P by P = 2Ļ€/Ļ‰ 36Rami Bechara
  • 37. 4-Sinusoidal Input Equations ā€¢ On a shorter time scale, high-frequency disturbances are associated with mixing and pumping operations, and with 60-Hz electrical noise arising from AC electrical equipment and instrumentation. ā€¢ Sinusoidal inputs are particularly important, because they play a central role in frequency response analysis ( Chapter 14). ā€¢ The Laplace transform obtained by multiplying entry 14 in Table 3.1 by the amplitude A to obtain 37Rami Bechara
  • 38. 5- Impulse Input ā€¢ (Chap.3) Simplest Laplace transform: ā€¢ Exact impulse functions are not encountered in normal plant operations. ā€¢ To obtain an impulse input, it is necessary to inject a finite amount of energy or material into a process in an infinitesimal length of time, which is not possible. ā€¢ However, this type of input can be approximated through the injection of a concentrated dye or other tracer into the process ā€¢ We have an example though (current cuts) 38Rami Bechara
  • 39. 6- Random Inputs ā€¢ Many process inputs change in such a complex manner that it is not possible to describe them as deterministic functions of time. ā€¢ If an input u exhibits apparently random fluctuation, it is convenient to characterize it in statistical termsā€”that is, to specify its mean value Ī¼ and standard deviation Ļƒ. ā€¢ The mathematical analysis of such random or stochastic processes is beyond the scope of this book. GOOD NEWS ā€¢ See Maybeck (1997) and Box et al. (1994) for more details. ā€¢ Control systems designed assuming deterministic inputs usually perform satisfactorily for random inputs; hence that approach ā€¢ is taken in this book ā€¢ Monitoring techniques based on statistical analysis are discussed in Chap 21. 39Rami Bechara
  • 40. Response Of First-order Processes ā€¢ General 1st-order TF ā€¢ K = steady-state gain and Ļ„ =time constant. ā€¢ Useful in describing the dynamics of the blending system(Cha p4 ā€“ Sec 4.4) ā€¢ Investigate responses to process inputs 40Rami Bechara
  • 41. 1st order TF Response to Step Input Functions ā€¢ u(s) expressed: ā€¢ ā€¢ Y(s) obtained: ā€¢ Transform into time-domain: ā€¢ No instantaneous response to a sudden change in its input. ā€¢ At t = Ļ„, the process response is still only 63.2% complete ā€¢ Theoretically, process output never reaches the new steady-state value except as š‘” ā†’ āˆž ā€¢ It does however approximate the final steady-state value when t ā‰ˆ 5Ļ„ 41Rami Bechara
  • 42. 1st order TF Response to Step Input Illustrated ā€¢ Dimensionless or normalized Figure ā€¢ Time divided by the time constant ā€¢ Output change divided by the product of the process gain and magnitude of input change. 42Rami Bechara
  • 43. 1st order TF Response to Ramp Input ā€¢ u(s) expressed: ā€¢ Y(s) obtained: ā€¢ Partial Fraction Expansion / Heaviside Expansion ā€¢ Transform into time-domain 43Rami Bechara
  • 44. 1st order TF Response to Ramp Input ā€¢ For large values of time (š‘” >> šœ) ā€¢ Equation implies : that after an initial transient period, the ramp input yields a ramp output with slope equal to Ka, but shifted in time by the process time constant Ļ„ ā€¢ An unbounded ramp input will ultimately cause some process component to saturate, so ramp duration is limited. ā€¢ A process input frequently will be ramped from one value to another in a fixed amount of time so as to avoid the sudden change associated with a step change. ā€¢ Ramp inputs of this type are particularly useful during the start-up of a continuous process or in operating a batch process. 44Rami Bechara
  • 45. 1st order TF Response to Sinusoidal Input ā€¢ u(s) expressed: ā€¢ Y(s) obtained: ā€¢ Inverse LaPlace Transform ā€¢ Transform into time-domain 45Rami Bechara
  • 46. 1st order TF Response to Sinusoidal Input ā€¢ Exponential term (š‘’āˆ’ š‘” šœ) goes to zero as š‘” ā†’ āˆž, leaving a pure sinusoidal response. (sin š‘¤š‘” + šœ‘ ) ā€¢ This property is exploited in Chapter 14 for frequency response analysis. ā€¢ Students often have difficulty imagining how a real ā€¢ process variable might change sinusoidally. ā€¢ How can the flow rate into a reactor be negative as well as positive? ā€¢ Remember that we have defined the input u and output y in these relations to be deviation variables 46Rami Bechara
  • 47. Response Of Integrating Processes ā€¢ Chap 2 liquid-level system with a pump attached to the outflow line ā€¢ Assume that outflow rate q can be set at any time by adjusting the speed of the pump ā€¢ Equation (deviation var) becomes ā€¢ LaPlace 47Rami Bechara
  • 48. Second order processes Expression ā€¢ Alternatively, a second-order process transfer function will arise upon transforming either a second-order differential equation process model such as the two coupled first-order differential equations, for the CSTR ā€¢ Global Expression: 48Rami Bechara
  • 49. 2nd order processes Parameters ā€¢ K and Ļ„ have the same importance as for a first-order transfer function. ā€¢ K is the steady-state gain, and Ļ„ determines the speed of response (or, equivalently, the response time) of the system. ā€¢ The damping coefficient Ī¶ (zeta) is dimensionless. ā€¢ Ī¶ measures the amount of damping in the systemā€” that is, the degree of oscillation in a process response after an input change. 49Rami Bechara
  • 50. 2nd order processes Parameters: Ī¶ ā€¢ Small values of Ī¶ imply little damping and a large amount of oscillation, as, for example, in an automobile suspension system with ineffective shock absorbers. ā€¢ Hitting a bump causes a vehicle to bounce up and down dangerously. ā€¢ In some textbooks, the G(s) equation is written in terms of Ļ‰n = 1/Ļ„, the undamped natural frequency of the system. ā€¢ This name arises because it represents the frequency of oscillation of the system when there is no damping (Ī¶=0). 50Rami Bechara
  • 51. Classes of 2nd order processes ā€¢ Three important classes of 2nd-order systems ā€¢ The case Ī¶ < 0 omitted here because it corresponds to an unstable second-order system that has an unbounded response to any input (effects of instability are covered in Chapter 11). ā€¢ The overdamped (Ī¶ >1) and critically damped (Ī¶ = 1) forms of the second-order transfer function most often appear when two first-order systems occur in series 51Rami Bechara
  • 52. Identities for systems in series ā€¢ Equating the denominators (slides 43-44) ļƒ  52Rami Bechara
  • 53. Underdamped Systems 0<šœ<1 ā€¢ The underdamped form can arise from some mechanical systems ā€¢ From flow or other processes such as a pneumatic (air) instrument line with too little line capacity, or from a mercury manometer, where inertial effects are important. ā€¢ For process control problems the underdamped form is frequently encountered in investigating the properties of processes under feedback control. ā€¢ Next we develop the relations for the step responses of all three classes of second-order processes. 53Rami Bechara
  • 54. 2nd order process Step Response 54 ā€¢ u(s) expressed: ā€¢ ā€¢ Y(s) obtained: Rami Bechara
  • 55. 2nd order process Step Response Time Domain ā€¢ Overdamped (Identity Slide 48) ā€¢ Critically Damped ā€¢ Underdamped 55 šœ1= šœ2 Rami Bechara
  • 56. 2nd order process Step Response Plot Underdamped ā€¢ Normalized plots ( š‘” šœ š‘Žš‘›š‘‘ š¾ š‘€ ) 56Rami Bechara
  • 57. 2nd order process Step Response Plots Over and Critically Damped ā€¢ Normalized plots ( š‘” šœ š‘Žš‘›š‘‘ š¾ š‘€ ) 57Rami Bechara
  • 58. 2nd order process Step Response Plot Analysis ā€¢ Responses exhibit a higher degree of oscillation and overshoot (y/KM > 1) as šœ approaches zero. ā€¢ Large values of šœ yield a sluggish (slow) response. ā€¢ The fastest response without overshoot is obtained for the critically damped case (Ī¶ = 1). 58Rami Bechara
  • 59. Step Response characteristics of a 2nd -order underdamped process ā€¢ Important terms ā€¢ X-axis: time relate terms ā€¢ Rise Time (tr) is the time the process output takes to first reach the new steady-state value. ā€¢ Time to First Peak. (tp) is the time required for the ā€¢ output to reach its first maximum value. ā€¢ Settling Time. ts is the time required for the process output to reach and remain inside a band whose width is equal to Ā±5% of the total change in y (Ā±1% sometimes used). 59 ā€¢ Period of Oscillation. P time between 2 successive peaks or valleys of the response. ā€¢ Y-axis terms ā€¢ Overshoot. OS = a/b (% overshoot is 100 a/b). ā€¢ Decay Ratio.DR = c/a (where c is the height of the second peak). ā€¢ True for the step response of any underdamped process. ā€¢ If no overshoot: rise time definition: time to go from 10% to 90% of steady-state response Rami Bechara
  • 60. Expressions of terms for 2nd order underdamped processes 60 ā€¢ Expressions for terms in case of 2nd order underdamped process: ā€¢ For an underdamped second-order transfer function, Equations and figures can be used t obtain estimates of Ī¶ and Ļ„ based on step response characteristicsRami Bechara
  • 61. Relation between parameters and šœ ā€¢ OS and DR are functions of Ī¶ only. ā€¢ For a 2nd-order system, DR constant for each successive pair of peaks. ā€¢ Figure illustrates the dependence of overshoot and decay ratio on damping coefficient. 61Rami Bechara
  • 62. Chapter 6 Roots and Poles ā€¢ Roots of example TF ā€¢ For control engineers roots of the denominator polynomial as poles oftransfer function G(s). 62Rami Bechara
  • 63. ā€¢ Useful to plot the roots (poles) and to discuss process response characteristic in terms of root locations in the complex s plane. ā€¢ Figure , ordinate = imaginary part of each root; abscissa = real part. ā€¢ Figure indicates the presence of four poles: an integrating element (pole at the origin), one real pole (at āˆ’1/Ļ„1), and a pair of complex conjugate poles, s3 and s4. 63Rami Bechara
  • 64. Pole Location and speed of response ā€¢ The real pole is closer to the imaginary axis than the complex pair, indicating a slower response mode (eāˆ’tāˆ•Ļ„1 decays slower than eāˆ’Ī¶tāˆ•Ļ„2 ). ā€¢ In general, the speed of response for a given mode increases as the pole location moves farther away from the imaginary axis. 64Rami Bechara
  • 65. Importance of previous analysis ā€¢ Previous have played an important role in the design of mechanical and electrical control systems, ā€¢ Rarely used in designing process control systems. ā€¢ However, it is helpful to develop some intuitive feeling for the influence of pole locations. ā€¢ A pole to the right of the imaginary axis (called a right-half plane pole), for example, s = +1/Ļ„, indicates that one of the system response modes is et/Ļ„. ā€¢ This mode grows without bound as t becomes large, a characteristic of unstable systems. ā€¢ As a second example, a complex pole always appears as part of a conjugate pair, (s3 and s4 in example Equation). ā€¢ The complex conjugate poles indicate that the response will contain sine and cosine terms; that is, it will exhibit oscillatory modes. 65Rami Bechara
  • 66. TF extension: lead-lag ā€¢ All of the transfer functions discussed so far can be extended to represent more complex process dynamics simply by adding numerator terms. ā€¢ For example, some control systems contain a leadā€“lag element, with differential equation ā€¢ TF function Term added to standard equation Processes with numerator dynamics 66Rami Bechara
  • 67. Effects of Integration ā€¢ Integral of u included in differential equation ā€¢ The transfer function becomes, assuming zero initial conditions ā€¢ Values of s that cause the numerator of G(s) to become zero are called the zeros of G(s). They have an important role in process dynamics 67Rami Bechara
  • 68. Different expressions of G(s) ā€¢ Standard TF form ā€¢ Alternatively zi and pi are zeros and poles poles of G(s) are also the roots of the characteristic equation This equation is obtained by setting the denominator of G(s), the characteristic polynomial, equal to zero. 68Rami Bechara
  • 69. Different expressions of G(s) ā€¢ It is convenient to express transfer functions in gain/time constant form; that is, b0 is factored out of the numerator and a0 out of the denominator to show the steady-state gain explicitly (K = b0/a0 = G(0)). ā€¢ Then resulting expressions are factored to give ā€¢ Relation between zeroes and poles 69Rami Bechara
  • 70. Effect of zeroes ā€¢ The presence or absence of system zeros has no effect on the number and location of the poles and their associated response modes ā€¢ Exception : an exact cancellation of a pole by a zero with the same numerical value. ā€¢ However, the zeros exert a profound effect on the coefficients of the response modes (i.e., how they are weighted) in the system response. ā€¢ Such coefficients are found by partial fraction expansion. ā€¢ For practical control systems the number of zeros is less than or equal to the number of poles (m ā‰¤ n). ā€¢ When m = n, the output response is discontinuous after a step input change. 70Rami Bechara
  • 71. 2nd-Order Processes with Numerator Dynamics ā€¢ The presence of a zero in the first-order system causes a jump discontinuity in y(t) at t = when a step input is applied. ā€¢ Such an instantaneous step response is possible only when the numerator and denominator polynomials have the same order, which includes the case, G(s) = K. ā€¢ Industrial processes have higher-order dynamics in the denominator, causing them to exhibit some degree of inertia. ā€¢ This feature prevents them from responding instantaneously to any input, including an impulse input. Thus, we say that m ā‰¤ n for a system to be physically realizable. 71Rami Bechara
  • 72. Example Resolved ā€¢ Response to step change (in time domain) ā€¢ Note that š‘¦(š‘” ā†’ āˆž) = š¾š‘€ as expected ā€¢ Thus, the effect of including the single zero does not change the final value, nor does it change the number or locations of the poles. ā€¢ But the zero does affect how the response modes (exponential terms) are weighted in the solution 72Rami Bechara
  • 73. Example resolved Response Types ā€¢ Mathematical analysis (see Exercise 6.3) shows that three response types can occur ā€¢ Ļ„1 > Ļ„2 is arbitrarily chosen 73Rami Bechara
  • 74. Example resolved Response Types Illustrated 74 Case 1 (Ļ„a = 8, 16) Case 2 (Ļ„a = 0.5, 1, 2, 4) Case 3 (Ļ„a = āˆ’1,āˆ’4) Rami Bechara
  • 75. Approximation of time delays ā€¢ For small values of s, truncating the expansion after the first-order term provides a suitable approximation ā€“ Note that this time-delay approximation is a right- half plane (RHP) zero at s = +Īø. ā€¢ An alternative 1st -order approximation consists of the transfer function 75ApproximationRami Bechara
  • 76. Skogestadā€™s ā€œHalf Ruleā€ Approximation ā€¢ Approximation method for higher-order models that contain multiple time constants. ā€¢ He approximates the largest neglected time constant in the denominator in the following manner. ā€¢ One-half of its value is added to the existing time delay (if any), and the other half is added to the smallest retained time constant. ā€¢ Time constants smaller than the largest neglected time constant are approximated as time delays, along with plane zero according to previous equations. ā€¢ The motivation for this ā€œhalf ruleā€ is to derive approximate low-order models more appropriate for control system design. 76Rami Bechara
  • 77. Skogestadā€™s ā€œHalf Ruleā€ Approximation ā€¢ Largest neglected time constant = 3 ā€¢ According to his ā€œhalf rule,ā€ half of this value is added to the next largest time constant to generate a new time constant, Ļ„ = 5 + 0.5(3) = 6.5 ā€¢ The other half provides a new time delay of 0.5(3) = 1.5. ā€¢ Total time delay: Īø = 1.5 + 0.1 + 0.5 = 2.1 ā€¢ Final Transfer function 77Rami Bechara
  • 78. Left-plane Zeroes ā€¢ Skogestad (2003) has also proposed approximations for left-half plane zeros of the form, Ļ„as + 1, where Ļ„a > 0. ā€¢ However, these approximations are more complicated and beyond the scope of this book. ā€¢ In these situations, a simpler model can be obtained by empirical fitting of the step response using the techniques in Chapter 7. 78Rami Bechara
  • 79. Linear State Space Model ā€¢ Matrix presentation ā€¢ x is the state vector; u is the input vector of manipulated variables (also called control variables); d is the disturbance vector; and y is the output vector of measured variables. ā€¢ The elements of x are referred to as state variables. ā€¢ The elements of y are typically a subset of x, namely, the state variables that are measured. ā€¢ In general, x, u, d, and y are functions of time. ā€¢ Matrices A, B, C, and E are constant matrices. ā€¢ Vectors have different dimensions (or ā€œlengthsā€) and are usually written as deviation variables. 79Rami Bechara
  • 80. Chapter 7 TF estimation ā€¢ Consider the problem of estimating the time constants for first-order and overdamped second-order dynamic models based on the measured output response to a step input change of magnitude M. (Chap 5) 80Rami Bechara
  • 81. Variable Transformation ā€¢ Sometimes a variable transformation can be employed to transform a nonlinear model so that linear regressioncan be used (Montgomery and Runger, 2013). ā€¢ For example, if K is assumed to be known, the first-order step response can be rearranged: ā€¢ Because ln(1 āˆ’ y/KM) can be evaluated at each time ti, this model is linear in the parameter 1/Ļ„. ā€¢ Standard linear form, where the left-hand side is Yi, Ī²1 = 0, and ui = ti. ā€¢ Fraction incomplete response method of determining first- order models 81Rami Bechara
  • 82. Linking the equation and the figure ā€¢ The normalized step response is shown in the figure ā€¢ The intercept of the tangent at t = 0 with the horizontal line, y/KM = 1, occurs at t = Ļ„. ā€¢ As an alternative, Ļ„ can be estimated from a step response plot using the value of t at which the response is 63.2% complete; following example 82Rami Bechara
  • 83. Steps to determine FOPTD ā€¢ The process gain K is found by calculating the ratio of the steady-state change in y to the size of the input step change, M. ā€¢ 2. A tangent is drawn at the point of inflection of the step response; the intersection of the tangent line and the time axis (where y = 0) is the time delay. ā€¢ 3. If the tangent is extended to intersect the steady- state response line (where y = KM), the point of intersection corresponds to time t = Īø + Ļ„. ā€¢ Therefore, Ļ„ can be found by subtracting Īø from the point of intersection. 83Rami Bechara
  • 85. Sundaresan and Krishnaswamy Method ā€¢ Avoids use of the point of inflection construction entirely to estimate the time delay. ā€¢ They proposed that two times, t1 and t2, be estimated from a step response curve. ā€¢ These times correspond to the 35.3% and 85.3% response times, respectively. ā€¢ The time delay and time constant are then calculated from the following equations: ā€¢ These values of Īø and Ļ„ approximately minimize the difference between the measured response and the model response, based on a correlation for many data sets. 85Rami Bechara
  • 86. Second order functions Approximating šœ and šœ ā€¢ Smithā€™s method requires the times (with apparent time delay removed) at which the normalized response reaches 20% and 60%, respectively ā€¢ Using the figure, the ratio of t20/t60 gives the value of Ī¶. ā€¢ An estimate of Ļ„ can be obtained from the plot of t60/Ļ„ vs. t20/t60. 86Rami Bechara