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SUCKER ROD PUMP
(Artificial Lift)
Aditya Kirti (R080114002)
Aditya Varun (R080114003)
Rajat Sharma (R080114026)
Rakesh Kumar (R080114027)
Talk Outline
Artificial lift – what & why
Artificial Lift – Types
What is SRP? When do we use it?
Main Parts of SRP
Surface pumping unit
Sub- surface pumping unit
 Pumping Cycle
Ideal Pumping Speed
Pump operations in gaseous fluid
Types of subsurface sucker rod pumps
Illustration of API subsurface pump designation
Types of surface pumping unit
Illustration of API surface pump designation
Artificial lift is a process used on oil wells to increase pressure
within the reservoir and encourage oil to the surface. When the
natural drive energy of the reservoir is not strong enough to push
the oil to the surface, artificial lift is employed to recover more
production.
Artificial Lift: what & why
Why Artificial Lift?
‱ When the production reaches the limit of 10bbl/day (commonly
known as stripper wells).
‱ The reservoir pressure gets declined.
SRP ESP Gas Lift PCP
Artificial Lift types
SRP (Sucker Rod Pump)
Beam pumping, or the sucker-rod lift method, is the oldest and most
widely used type of artificial lift method.
It is made up of several components, some of which operate
aboveground and other parts of which operate underground, down in
the well.
MAIN PARTS
SURFACE PUMPING UNIT
SUB-SURFACE PUMP SUCKER RODS
Sucker Rod Pumping System
Surface Pumping Unit
Courtesy : Bosch Rexroth
SUB SURFACE
PUMP
PARTS
STANDING VALVE
PUMP SEAT NIPPLE
TRAVELLING
VALVE
BARREL
PLUNGER
1
2
3
4
3
1
4
2
5
TUBING
S/RODS
5
Sub Surface Pumping Unit
Near bottom of stroke
Near top of stroke
1
2
3 4
Plunger
Travelling Valve
Barrel
Standing Valve
Pumping Cycle
Pumping Cycle
Courtesy : Bosch Rexroth
Ideal Pumping Speed
GAS LOCKED
Pump Operations in Gaseous Fluid
UPSTROKE DOWNSTROKE
Due to low
pressure, fluid
expands releasing
free gas.
Types of sub surface
Sucker rod pumps
Insert (rod pump)
Stationary
Barrel
Top hold down
Stationary
Barrel bottom
Hold down
Travelling
Barrel
Tubing
Pump
Types Of Sub Surface Pumping Units
Types Of Sub Surface Pumping Units
25 - 2.5” tubing
RHAM - Rod, heavy wall, top hold down mech. type
175 - 1.75” pump bore
25 - 175 - RHAM - 16 - 4 - 3
16 - 16 feet barrel length
4 - 4 feet plunger length
3 - 3 feet barrel extension ( either Or both sides)
Example:
API Sub Surface Pump Designation
Types Of Surface Pumping Units
Type IV – Reverse Mark (Earlier TorqMaster)
COURTESY – LUFKIN PRODUCT CATALOG
Types Of Surface Pumping Units
C - Crank balanced conventional unit
456 - Peak torque of gear box is 456,000 in-lbs
D - Double reduction gear box
256 - Peak polished rod load is 25600 lbs
144 - Max. Available stroke length is 144 inch
C - 456D - 256 - 144
API Surface Pump Designation
‱ High energy efficiency.
‱ Simple, rugged equipment.
‱ Easy automation if prime mover is electric.
‱ High salvage value of the surface equipment.
Advantages of SRP
‱ High viscous oil.
‱ Inclined well bore.
‱ Sandy crude oil production.
‱ High GOR wells.
‱ Greater well depth.
Unsuitable Conditions
X Total length of extensions (feet)
X Nominal plunger length (feet)
X Barrel length (feet)
X Seating assembly type; C - Cup, M - Mech.
X Barrel type; Barrel type; H - Heavy wall / W - Thin
X Hold Down location; A - Top, B - Bottom, T - T/Barrel
X Pump type; R - Rod / T - Tubing
X X X Pump bore; 125 - 1.25”, 150 - 1.50”, 175 - 1.75”
178 - 1.78”, 200 - 2.00”, 225 - 2.25”
250 - 2.50”, 275 - 2.75”
X X Tubing Size; 15 - 1.9” / 20 - 2.375”/ 25 - 2.875” / 30 - 3.5”
API Designations of sub-surface pumps:
Introduction
‱ The oldest and most widely used artificial lifting method of the oil
wells is the sucker rod pumping.
‱ Most of the stripper wells use sucker rod pumping.
‱ It is possible to lift 1000bbl/day from the depth of about 7000ft and
200bbl/day from the depth of 14000ft by SRP.
‱ Presence of H2S hampers the depth by increasing from 4000ft to
10000ft.
Types of pump
‱ Casing pump.
‱ Tubing pump.
‱ Rod pump with traveling barrel.
‱ Rod pump with stationary barrel.

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Sucker Rod Pump (SRP)

  • 1. SUCKER ROD PUMP (Artificial Lift) Aditya Kirti (R080114002) Aditya Varun (R080114003) Rajat Sharma (R080114026) Rakesh Kumar (R080114027)
  • 2. Talk Outline Artificial lift – what & why Artificial Lift – Types What is SRP? When do we use it? Main Parts of SRP Surface pumping unit Sub- surface pumping unit  Pumping Cycle Ideal Pumping Speed Pump operations in gaseous fluid Types of subsurface sucker rod pumps Illustration of API subsurface pump designation Types of surface pumping unit Illustration of API surface pump designation
  • 3. Artificial lift is a process used on oil wells to increase pressure within the reservoir and encourage oil to the surface. When the natural drive energy of the reservoir is not strong enough to push the oil to the surface, artificial lift is employed to recover more production. Artificial Lift: what & why
  • 4. Why Artificial Lift? ‱ When the production reaches the limit of 10bbl/day (commonly known as stripper wells). ‱ The reservoir pressure gets declined.
  • 5. SRP ESP Gas Lift PCP Artificial Lift types
  • 6. SRP (Sucker Rod Pump) Beam pumping, or the sucker-rod lift method, is the oldest and most widely used type of artificial lift method. It is made up of several components, some of which operate aboveground and other parts of which operate underground, down in the well.
  • 7. MAIN PARTS SURFACE PUMPING UNIT SUB-SURFACE PUMP SUCKER RODS Sucker Rod Pumping System
  • 9. SUB SURFACE PUMP PARTS STANDING VALVE PUMP SEAT NIPPLE TRAVELLING VALVE BARREL PLUNGER 1 2 3 4 3 1 4 2 5 TUBING S/RODS 5 Sub Surface Pumping Unit
  • 10. Near bottom of stroke Near top of stroke 1 2 3 4 Plunger Travelling Valve Barrel Standing Valve Pumping Cycle
  • 11. Pumping Cycle Courtesy : Bosch Rexroth
  • 13. GAS LOCKED Pump Operations in Gaseous Fluid UPSTROKE DOWNSTROKE Due to low pressure, fluid expands releasing free gas.
  • 14. Types of sub surface Sucker rod pumps Insert (rod pump) Stationary Barrel Top hold down Stationary Barrel bottom Hold down Travelling Barrel Tubing Pump Types Of Sub Surface Pumping Units
  • 15. Types Of Sub Surface Pumping Units
  • 16. 25 - 2.5” tubing RHAM - Rod, heavy wall, top hold down mech. type 175 - 1.75” pump bore 25 - 175 - RHAM - 16 - 4 - 3 16 - 16 feet barrel length 4 - 4 feet plunger length 3 - 3 feet barrel extension ( either Or both sides) Example: API Sub Surface Pump Designation
  • 17. Types Of Surface Pumping Units
  • 18. Type IV – Reverse Mark (Earlier TorqMaster) COURTESY – LUFKIN PRODUCT CATALOG Types Of Surface Pumping Units
  • 19. C - Crank balanced conventional unit 456 - Peak torque of gear box is 456,000 in-lbs D - Double reduction gear box 256 - Peak polished rod load is 25600 lbs 144 - Max. Available stroke length is 144 inch C - 456D - 256 - 144 API Surface Pump Designation
  • 20. ‱ High energy efficiency. ‱ Simple, rugged equipment. ‱ Easy automation if prime mover is electric. ‱ High salvage value of the surface equipment. Advantages of SRP
  • 21. ‱ High viscous oil. ‱ Inclined well bore. ‱ Sandy crude oil production. ‱ High GOR wells. ‱ Greater well depth. Unsuitable Conditions
  • 22.
  • 23.
  • 24.
  • 25. X Total length of extensions (feet) X Nominal plunger length (feet) X Barrel length (feet) X Seating assembly type; C - Cup, M - Mech. X Barrel type; Barrel type; H - Heavy wall / W - Thin X Hold Down location; A - Top, B - Bottom, T - T/Barrel X Pump type; R - Rod / T - Tubing X X X Pump bore; 125 - 1.25”, 150 - 1.50”, 175 - 1.75” 178 - 1.78”, 200 - 2.00”, 225 - 2.25” 250 - 2.50”, 275 - 2.75” X X Tubing Size; 15 - 1.9” / 20 - 2.375”/ 25 - 2.875” / 30 - 3.5” API Designations of sub-surface pumps:
  • 26. Introduction ‱ The oldest and most widely used artificial lifting method of the oil wells is the sucker rod pumping. ‱ Most of the stripper wells use sucker rod pumping. ‱ It is possible to lift 1000bbl/day from the depth of about 7000ft and 200bbl/day from the depth of 14000ft by SRP. ‱ Presence of H2S hampers the depth by increasing from 4000ft to 10000ft.
  • 27. Types of pump ‱ Casing pump. ‱ Tubing pump. ‱ Rod pump with traveling barrel. ‱ Rod pump with stationary barrel.