1. Ravinder Swami
Contact : +91-9785738666 E-Mail : ravinder29swami@yahoo.co.in
Senior Management Professional
Strategy Planning - Moulding Operation – PDC-Press shop- Powder coating- Paint shop-- Procurement
- Vendor Development
Professional Precise
Senior manager offering around 15years of professional experience in manufacturing / operation, material
management strategic planning & product development with cross function of exposure in plastic industry &
handled wide range of injection moulding machine upto 3150 ton capacity proven abilities to enhance the
manufacturing Production Process Operation optimize resource & capacity utilization; escalate productivity of
operational efficiencies while curtailing cost & expenses across organization.
Presently working with FIEM INDUSTRIES LTD.manufacturing of auto part for Honda 2 whiller /Suzuki as plant
head , handling the over all moulding operation,PDC,assambly,press shop,paint shop,powder coating a keen
planner of plastic product development, procurement of plastic part & material. Keen understanding of formalities
& implementation of quality systems TS,ISO,OHSAS 18001.
Experience in working on lean manufacturing system. Adroit in converting customer enquiry, RMC calculation,
development and validation testing.
Proficiency Forte
Moulding operation Inventory Control
Maintenance Value analysis / Value engineering
Operational optimization Rejection analysis
Cost Optimization Resource Development
Material Management Procurement
Quality assurance / audits Process Establishment
Vendor Management Techno Commercial Operation
 A Technologist with rich experience in Plastic Processing, in Injection Moulding.
 Over all Responsible For Process Planning, Production Planning and quality control.
 Versatile in Injection Moulding of Engineering Plastics.
 Daily review/monitoring of production as per the schedule.
 Perfect coordination with all the department to improve the productivity.
 To Identify Root cause Analysis and Solve Quality Problems of the parts.
 Providing Technical assistance to Tool Room to achieve precise Moulding.
 Proper mould Preventive maintenance planning according to mould preventive schedule.
 To Member of Development Team( Mould trial, Sample Inspection Reports,rectification.
 To Optimization of Production & Minimization of Rejection With continous improvement.
 Vendor Development & Up gradation for Moulded components, Raw material & Moulds, from INDIA.
 Development of mould, mould modification, mould maintenance India as well as China.
 Handling experience for new plant set up (like havells moulding plant in baddi,kunstocom india ltd
Neemrana Raj.
 Development of the new operator and enginners.
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2.  Handling experience of assembly line like referigator as well as auto part assembly.
 Costing of Plastic Components & Moulds.
 Introduction of Raw materials as desired for Electrical components.
 Providing Technical supports of Vendors to make them near JIT / DOL.
 Processing experience of Tough Engineering plastics like PES / PPS.
 Handing experience of sophisticated CNC Moulding machines.40 Ton to 3150 t.
 Development of Test / Check methods based on International standard.
 Ability to form & direct the teams for achieving organizational goals
 Strong acumen for production planning , production & productivity improvement
 Procurement and handling of Plastic Raw Material like PP, ABS, Nylon 6,Nylon 66,46, PBT, SAN, PC,
Delrin ,PES with monthly consumption of more than 100 Tons & knowledge of extrusion process.
 Procurement of precision plastic components worth approx 100 lakhs a month in SAP environment.
 Trouble shooting in plastic processing.
 Cost reduction in plastic component.
 Planning for the import material.
 Identifying area of observation/breakdown and take step to rectify the equipments through application of
trouble shooting tools.
 Overseeing supply chain management activities for primary & secondary material for production process
through selection of vendor, alternative source development optimum inventory control, supplier
evaluation & annul supplier meet.
 Supervising quality tools like Poka Yoke, kizen, 5s, 4m, 3r why-why analysis.
 Responsible for quality-cost-delivery-development and senior management.
PROFESSIONAL EXPERIENCE-
 Fiem industries Ltd.. Jan 2012 to Till date
plant Head
 Havell’s India Ltd., may.2004 to dec.2011
sr.manager moulding
 M/s Machino Plastics Limited may2003 to april 2004
S. Engineer(prod)
 A.G Industries Pvt. Ltd. nov 2000 to April’2003
Engineer.prod
HAVELLS INDIA LTD:
 The company is a leading player in domestic & industrial electrical switchgear market with technical
collaboration with leading European Companies like GEYER (Germany) & ELECTRIUM (U.K). The company
has ISO: 9001 certification since 1995.
ROLES & RESPONSIBILITIES:
 Leading the team for maintenance & continual improvement of quality management system as Management
Representative.
 Conception & implementation of Quality Improvement programs like 5S, Kaizen, CFT & DWM etc.
 Ensuring continual improvement in product & processes by conducting periodic audit of all critical processes.
 Process Parameters Establishing for all Injection Moulded components.
 Cost calculation of moulded components.
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3.  Material Requirement Planning (Through SAP)
 Production Order maintaining of Sub Contacting components.
 Mould maintenance & correction from tool room.
 Dimensional Analysis of the components.
 Procurement & ordering of Raw Material & moulded components.
 Ensuring the Quality at Vendors premises.
ACHIEVEMENT & TEQHNIQUE ADOPTED.
 Reduced in process rejection of moulded components by 30%
 Introduced better substitute for some components by changing the basic material
 Cost reduction of 80% moulded components.
 Using 7 QC Tools/ SPC for better process control & to maintain the quality of the final product.
 Increased House Keeping level through 5S.
MACHINO PLASTIC LIMITED
M/s Machino Plastics Limited, It’s an ISO 9001:2000, OHSAS 18001:1999, ISO 14001:1996, and
ISO/TS–16949:2002 certified company. The company is a Joint venture of Maruti Udyog Limited and
Suzuki Motor Corporation, Manufacturing high quality plastics components such as Bumper, Instrument
Panel, Front Grill, etc for all MARUTI vehicles. Apart from MUL our other valued Customer’s include
EICHER MOTORS LTD, SUZUKI MOTOR, SAMSUNG, WHIRLPOOL, COKE, etc.
ACHIEVEMENT
 Increased SPH from 50 to 52, bringing it at par with SUZUKI- KOSAI plant.
 Reduced processing cost of components by shifting the mould from higher tonnage to lower tonnage.
 Reduced from 1000 PPM to 30 PPM at Customer End.
 In House Rejection reduced to less than 0.5%.
 Regrinding reduced from 3 Shifts to Single Shift.
 Waste Minimization (100% consumption of input raw material, 0% of scrap sale).
 Maximum Raw material yields achieved in same industry.
 Single Digit Mould Change Time achieved.
 Reduction in manpower by nearly 30% by Time & Motion Study.
 Reduction in Mould down Time.
 Reduction in Machine down Time through TPM.
 Vendor rating at MUL among Top Ten vendors
AG INDUSTRIES PVT. LTD.:
AG Industries is the joint venture of HERO HONDA & HERO MOTERS, it is an ISO 9001, 14001, 18000,
TS-16949, and company is OEM for HERO HONDA & HERO MOTERS.
Company Product like FENDOR FRONT, FENDER REAR, VISOR, SEAT BOTTAM, SIDE COVER,
SIDE COWEL, SHROUD, and FOR DIFFERENT MODELS OF HERO HONDA & HERO MOTORS.
ROLES & RESPONSIBILITIES
 Maintaining the process parameter sheet as per freeze parameter.
 Maintain the cycle time of the m/c as pet standards.
 Testing of Raw material (MFI)
 Testing of final component. (Impact test)
 Machine maintenance.
 Dispatch of finish goods.
 Attending customer’s complaints.
 Men power handling
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4.  Deputation of the operator on the m/c as per component requirement during shift changing.
 Maintain the 5S on shop floor.
ACHIEVEMENT:
 Developed the capability to handle a shift & give the quality products
EDUCATIONAL QUALIFICATION
 B. Sc. in Chemistry, Botany & Zoology - from MDU University Ajmer(Rajasthan) – 1997
 Diploma in Plastics Processing Technology – From CIPET Howarh – 2000.
 M.B.A from M.D.U. rohtak in 2006
COMPUTER KNOWLEDGE
 Operating Packages: Excel, PowerPoint and Word
 Key User of ERP (Baan) Package & SAP also.
STRENGTHS
 Strong understanding TPM quality systems & Quality Tools & Techniques
 Good leadership skills with an ability to motivate teams in delivering desired results
 Strong ability to constantly upgrade skills and knowledge
 Good communication and interpersonal skills
PERSONAL DETAILS
Father name Lt. Shri P. C. Swami
Date of Birth : 10th
day of December, 1975
Marital Status : Married
Address : EG-02 GROUND FLOOR
Ashiana Garden bhiwadi raj.
Passport no. : G2765182
Language Known : Hindi, English/Nihon go(N5 level)
Salary drawn ; rs= 18 lakh/annum ctc
Excepted salary : rs= negotiable
Others : company vehicle
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