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Best Practices
• Dr Peter Taylor
Overview
• Design
• Foundation system
• Materials
• Construction
Proper Design
Design methods
• Programs
• AASHTO Design Guide 1993 (WinPass)
• AASHTO M-E PDG
• StreetPave (ACPA)
• TCP Design
Foundation System
TR-525, Design Guide for Improved
Quality of Roadway Subgrades
& Subbases
“The performance of a pavement
depends on the quality of its
subgrade and subbase layers; these
foundational layers play a key role in
mitigating the effects of climate and
the stresses generated by traffic.”
• To provide support
• To control movement
Goals
• Support should be
• Uniform
• Stiff / strong enough
• Stable
Natural
Subgrades
Movement
• Causes of subgrade movement:
• Non-uniform soils
• Compressible soils
• Expansive Soils
• High Moisture Content
• Low Strength
• Poor Consolidation
• Settlement
• Frost susceptible soils
Uniformity
• Critical Areas to Control
• Uniform compaction after disturbing soil.
• Moisture in subgrade
Moisture
• Moisture content influences compressive strength
• Granular Soils: Stay ~1-3 percent below optimum
• Silt and Clay: Stay ~ 2 percent of optimum
100
102
104
106
108
110
112
114
116
4 6 8 10 12 14 16 18 20 22 24
Percent moisture content (based on dry unit weight)
DryUnitWeight(lb/ft3)
0
50
100
150
200
250
300
Compressivestrength(lb/in2)
Density
90-day Strength
Strength
• California Bearing Ratio (CBR)
• Compares the bearing capacity of soil
with that of a well graded crushed stone.
• Intended for cohesive soils
Stability
• Effect of moisture on movement and support
Materials
• Aggregates
• Cementitious materials
• Admixtures
• Water
• Mixture
Aggregates
• Gradation
• Tarantula
• Stability
• Alkali aggregate reactivity
• D-cracking
• Surface popouts
• Abrasion resistance
• Others?
Cementitious Materials
• Hydraulic cement – reacts under water (Portland
cement, Slag and Class C fly Ash)
• Pozzolan – reacts with cement and water- Slag,
Class C and F fly Ash, Silica Fume
• Supplementary cementitious materials –
cementitious materials & pozzolans
So What Do SCM’s Do?
• Reduce water requirement
• Make air entrainment more difficult
• Retard setting
• Slow bleeding
• Reduce heat
• Slow initial
strength gain
Time
Property
What Do SCM’s Do?
0.0
0.1
0.2
0.3
0.4
0 100 200 300
Expansion,%
Time, days
0%
10% C
20% C
20% F
• Reduce permeability
• Reduce chloride penetration
• Reduce ASR expansion
• Improve sulfate resistance
• Reported higher risk of scaling
• Similar mechanical
(creep, shrinkage)
Implications of Using SCMs
• SCMs change concrete properties
• Means we have to allow for them
• Cracking risk changes
• Finishing and curing needs change
Chemical Admixtures
• Air entraining admixtures (AEA)
• Water reducers
• Set modifying admixtures
• Make good concrete better – not to fix bad concrete
Air Entraining Admixtures
• Essential for resistance to freezing and thawing
• Improved workability, reduced water, and reduced segregation
• Reduces strength
• Inexpensive
• ASTM C 260
Water Reducers
• Reduce water required about 5% (12%)
• ASTM C 494 Type A (or F)
• May affect air-entrainment
• May retard setting
Mixture Design
• Process of determining required and specifiable characteristics of a
concrete mixture:
• i.e. Choosing what you want
Mixture Proportioning
• Process of determining the quantities of concrete ingredient
• i.e. choosing what to use to get what
you want
Construction
• Batching, mixing and hauling
• Placing, consolidating and finishing
• Sawing and curing
Batching
• Control
• Uniformity
• Batching sequence
• Calibrations
• Goal
• Batch-to-batch uniformity
25
Manage Stockpile
• Prevent contamination
• Maintain uniform
• Gradation
• Moisture
Adjust for Aggregate Moisture
Monitoring
• Watch materials uniformity
• Beware of “incompatibility”
• Allow for changes in weather
• Don’t add excess water
Excess water
• Adding 1 gal. of water to 1 yd3 of concrete:
• Increases slump 1 in.
• Decreases compressive strength by 200 psi
• Wastes the effect of 1/4 sack (23.5 lb) of cement
• Increases shrinkage by 10%
• Increases permeability by up to 50%
• Increases risk of air void problems
Concrete Mixing and Delivery
• The concrete must be thoroughly mixed either at the plant or in the
transit mixer.
• If allowed by specifications, adjustments to the mix are possible if a
transit mixer is used.
• Ideally, the paver controls the production and delivery rate.
30
Field Adjustments
• Ambient temperatures
• Material variability
• Material supply changes
31
Control Workability
• Affected by
• Water content
• Aggregates
• Air
• Time
• Temperature
• SCMs
• Admixtures
Consolidation
• Ensure adequate consolidation
• Required around dowels and tie bars
• Throughout the slab
• But not too much
• Control amplitude, speed and frequency
Curing
• Cement hydration starts fast, slows, and goes a long time
• Has to have water available
• Has to be warm enough
• Cure early cure often
Thermal Protection
• Avoid thermal shock
• Protect from cold fronts
Sawing Joints
• Concrete expands as temperature rises and as moisture falls
Drying or Thermal?
• Thermal
• 140 to 350 millionths (40°F)
• Starts with cooling
• Drying
• 400 to 800 millionths
• Starts with drying, continues for a long time
Joints
• Pay attention to
• Locations
• Type
• Timing
• Details
T/3
Sawing
Late Sawing Poor Detailing
Sawing
Closing
• It’s complicated
• Details are important
• Education is critical
• Enjoy!
• Questions?

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07 best practices.ppt

  • 1.
  • 2. Best Practices • Dr Peter Taylor
  • 3. Overview • Design • Foundation system • Materials • Construction
  • 5. Design methods • Programs • AASHTO Design Guide 1993 (WinPass) • AASHTO M-E PDG • StreetPave (ACPA) • TCP Design
  • 6. Foundation System TR-525, Design Guide for Improved Quality of Roadway Subgrades & Subbases “The performance of a pavement depends on the quality of its subgrade and subbase layers; these foundational layers play a key role in mitigating the effects of climate and the stresses generated by traffic.” • To provide support • To control movement
  • 7. Goals • Support should be • Uniform • Stiff / strong enough • Stable
  • 8. Natural Subgrades Movement • Causes of subgrade movement: • Non-uniform soils • Compressible soils • Expansive Soils • High Moisture Content • Low Strength • Poor Consolidation • Settlement • Frost susceptible soils
  • 9. Uniformity • Critical Areas to Control • Uniform compaction after disturbing soil. • Moisture in subgrade
  • 10. Moisture • Moisture content influences compressive strength • Granular Soils: Stay ~1-3 percent below optimum • Silt and Clay: Stay ~ 2 percent of optimum 100 102 104 106 108 110 112 114 116 4 6 8 10 12 14 16 18 20 22 24 Percent moisture content (based on dry unit weight) DryUnitWeight(lb/ft3) 0 50 100 150 200 250 300 Compressivestrength(lb/in2) Density 90-day Strength
  • 11. Strength • California Bearing Ratio (CBR) • Compares the bearing capacity of soil with that of a well graded crushed stone. • Intended for cohesive soils
  • 12. Stability • Effect of moisture on movement and support
  • 13. Materials • Aggregates • Cementitious materials • Admixtures • Water • Mixture
  • 14. Aggregates • Gradation • Tarantula • Stability • Alkali aggregate reactivity • D-cracking • Surface popouts • Abrasion resistance • Others?
  • 15. Cementitious Materials • Hydraulic cement – reacts under water (Portland cement, Slag and Class C fly Ash) • Pozzolan – reacts with cement and water- Slag, Class C and F fly Ash, Silica Fume • Supplementary cementitious materials – cementitious materials & pozzolans
  • 16. So What Do SCM’s Do? • Reduce water requirement • Make air entrainment more difficult • Retard setting • Slow bleeding • Reduce heat • Slow initial strength gain Time Property
  • 17. What Do SCM’s Do? 0.0 0.1 0.2 0.3 0.4 0 100 200 300 Expansion,% Time, days 0% 10% C 20% C 20% F • Reduce permeability • Reduce chloride penetration • Reduce ASR expansion • Improve sulfate resistance • Reported higher risk of scaling • Similar mechanical (creep, shrinkage)
  • 18. Implications of Using SCMs • SCMs change concrete properties • Means we have to allow for them • Cracking risk changes • Finishing and curing needs change
  • 19. Chemical Admixtures • Air entraining admixtures (AEA) • Water reducers • Set modifying admixtures • Make good concrete better – not to fix bad concrete
  • 20. Air Entraining Admixtures • Essential for resistance to freezing and thawing • Improved workability, reduced water, and reduced segregation • Reduces strength • Inexpensive • ASTM C 260
  • 21. Water Reducers • Reduce water required about 5% (12%) • ASTM C 494 Type A (or F) • May affect air-entrainment • May retard setting
  • 22. Mixture Design • Process of determining required and specifiable characteristics of a concrete mixture: • i.e. Choosing what you want
  • 23. Mixture Proportioning • Process of determining the quantities of concrete ingredient • i.e. choosing what to use to get what you want
  • 24. Construction • Batching, mixing and hauling • Placing, consolidating and finishing • Sawing and curing
  • 25. Batching • Control • Uniformity • Batching sequence • Calibrations • Goal • Batch-to-batch uniformity 25
  • 26. Manage Stockpile • Prevent contamination • Maintain uniform • Gradation • Moisture
  • 28. Monitoring • Watch materials uniformity • Beware of “incompatibility” • Allow for changes in weather • Don’t add excess water
  • 29. Excess water • Adding 1 gal. of water to 1 yd3 of concrete: • Increases slump 1 in. • Decreases compressive strength by 200 psi • Wastes the effect of 1/4 sack (23.5 lb) of cement • Increases shrinkage by 10% • Increases permeability by up to 50% • Increases risk of air void problems
  • 30. Concrete Mixing and Delivery • The concrete must be thoroughly mixed either at the plant or in the transit mixer. • If allowed by specifications, adjustments to the mix are possible if a transit mixer is used. • Ideally, the paver controls the production and delivery rate. 30
  • 31. Field Adjustments • Ambient temperatures • Material variability • Material supply changes 31
  • 32. Control Workability • Affected by • Water content • Aggregates • Air • Time • Temperature • SCMs • Admixtures
  • 33. Consolidation • Ensure adequate consolidation • Required around dowels and tie bars • Throughout the slab • But not too much • Control amplitude, speed and frequency
  • 34. Curing • Cement hydration starts fast, slows, and goes a long time • Has to have water available • Has to be warm enough • Cure early cure often
  • 35. Thermal Protection • Avoid thermal shock • Protect from cold fronts
  • 36. Sawing Joints • Concrete expands as temperature rises and as moisture falls
  • 37. Drying or Thermal? • Thermal • 140 to 350 millionths (40°F) • Starts with cooling • Drying • 400 to 800 millionths • Starts with drying, continues for a long time
  • 38. Joints • Pay attention to • Locations • Type • Timing • Details T/3
  • 40. Late Sawing Poor Detailing Sawing
  • 41. Closing • It’s complicated • Details are important • Education is critical • Enjoy!