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2012/2013
2012/2013
ROTHENBERGER Australia Pty Ltd
Unit 6, 13 Hoyle Avenue
Castle Hill, Sydney, NSW Australia 2154
Telephone: 1800 186 657
Facsimile: 1800 286 657
Email: rothenberger@rothenberger.com.au
Web: www.rothenberger.com.au
Australia & New Zealandwww.rothenberger.com.au
1
www.rothenberger.com.au
210
2
With over 60 years of pipe tool knowledge & experience,
ROTHENBERGER continues to set new standards as the
brand leader throughout the world.
ROTHENBERGER has been servicing Australia and New
Zealand for nearly 30 years. Over the years we have
grown as a company and have become one of the leading
specialty pipe tool and equipment brands in the region.
We pride ourselves with our accumlated product, industry
and application knowledge, which is deeply engrained
within each of our Area Sales Managers throughout
Australia and New Zealand.
At ROTHENBERGER, we manufacture top quality tools to
the strictest quality control systems from raw material to
the finished product conforming to ISO 9001. To coincide
with our premium product, we also provide unmatched
after-sales support for product repairs and service
requirements. Most importantly we get the product back
in your hands as quickly as possible, doing what it does
best!
It is little wonder that millions of satisfied trade
professionals throughout the world consider
ROTHENBERGER tools as the benchmark industry
standard.
ROTHENBERGER Australia & New Zealand.
The ROTHENBERGER product program stands for quality
and technology from one source. With this we offer our
customers a comprehensive partnership for the future.
Having manufactured and sold more than 5,000 products,
ROTHENBERGER has the most extensive program for
modern premium piping tools and machines worldwide.
Technological innovative products are offered in 11
application groups for installation, service & repair,
refrigeration & air-conditioning technology and general
pupose tools.
• Cutting
• RODIA® Diamond Core Drilling & Cutting
• Bending
• Joining
• Testing & Leak Detection
• Freezing
• Inspection & Locating
• Pipe Cleaning
• ROWELD® Plastic Pipe Welding
• Refrigeration & Air-Conditioning Technology
• Trade & Hand Tools
Welcome to the world
of ROTHENBERGER.
3
”The development of technologically high-quality
products, as well as the qualification of our employees
and end-users, is a defining factor in our success”,
confirmed CEO Dr. Helmut Rothenberger, "That is why
we, as a family business and regardless of developing
market conditions, will continue to focus on competence
and innovative supportive activities in all our future
business activities.”
Our customers are our focus in everything we do. All
processes are directed so that our customer satisfaction
reaches 100%.
That is why research and development based on the
precise knowledge of the market and the users needs are
extremely important to us at ROTHENBERGER. This is
evident with our current 150 international patents and
registered trademarks, which only continues to grow.
In both TEC Centers, Kelkheim/Germany and Abadiano/Spain,
we are developing the innovative products needed to
provide solutions and meet the challenges of tomorrow.
At many of our international locations, our engineers are
researching and developing solutions for the local
markets.
We give our all, so that you have
the best tool in your hand.
Our customers are our focus in everything we do. All
processes are directed so that our customer satisfaction
reaches 100%.
That is why research and development based on the
precise knowledge of the market and the users needs are
extremely important to us at ROTHENBERGER. This is
evident with our current 150 international patents and
registered trademarks, which only continues to grow.
In both TEC Centers, Kelkheim/Germany and Abadiano/Spain,
we are developing the innovative products needed to
provide solutions and meet the challenges of tomorrow.
At many of our international locations, our engineers are
researching and developing solutions for the local
markets.
4
The two global logistic centers in Germany and Spain
deliver merchandise directly to our trade partners in more
than 12 European countries. Together, with other local
logistic centres in 21 countries, they build the international
ROTHENBERGER supply chain network
ROTHENBERGER Australia is strategically located in Castle
Hill, Sydney NSW. The location is easily accessible and
having strong alliances with leading freight companies,
result in quick turn-around times.
ROTHENBERGER has a network of repair service agents
nationwide. With the service equipment standards,
training of the service personnel, the documentation and
the spare-part supply, every ROTHENBERGER customer is
guaranteed to receive the best possible service world
wide. We place special value on short service lead times,
so that our customers can get back to work as quickly as
possible.
In the ROTHENBERGER call centres, customer questions
regarding the product and its range of uses, are answered
competently and quickly.
Quick help and the
best possible service.
5
Everywhere in the world where pipes are connected,
installed, tested or serviced, ROTHENBERGER tools are
being used. In the last few years we have expanded our
global presence and are now represented in over 90
countries.
Regardless in which country we are represented, product
responsibility all the way to the end-user is our number
one priority. More than 500 sales representatives
worldwide help make the quality and technology of
ROTHENBERGER tools vivid. Over 200 specially equipped
demonstration vehicles, a qualified partnership with the
retail market and exhibits in more than 120 trade shows
are further guarantees of our close contact to you and
your craft.
6
We are there where you need us.
Water and energy for
the poorest regions of the world:
TOOLS FOR LIFE Foundation.
Like the arteries in the human body, piping brings people
the urgently needed water and energy required to live
and often survive.
It is for this reason that TOOLS FOR LIFE was founded. The
goal of the foundation is to offer worldwide support for
projects that focus on water and energy supply. To this
end, we are supporting people whose daily work
focuses on creating and maintaining these lifelines by
providing them with products, donations, know-how and
with on-site assignments of ROTHENBERGER employees.
If you also would like to support TOOLS FOR LIFE
please visit: www.toolsforlife-foundation.de
7
7
8
Cutting
RODIA® Diamond-
Core Drilling & Cutting
Bending
Joining
Table of Contents by Application
Table of Contents
Alphabetical
Pictograms / Abbreviations
Testing & Leak Detection
Freezing
ROWELD®
Plastic Pipe Welding
Refrigeration &
Air Conditioning Technology
Trade & Hand Tools
Inspection & Locating
Pipe Cleaning
Service&MaintenanceROWELD®Cold&
Climate
TableofContentsInstallation
1
2
3
4
5
6
ROFROST TURBO
8
9
10
11
12
INOX
Cu
PVC
MSR
13
AB
C
Applications
Page
Content
General
Purpose
tools 10
30
36
52
94
102
110
128
146
160
178
195
197
11
9
1
Cutting Metal Manual
Tube Cutters for Copper 11 - 14
Tube Cutters for Stainless Steel (INOX) & Steel 15 - 16
Cutting Wheels & Spare Parts 17
Cutting Plastic / MSR Manual
Plastic Pipe Shears 18 - 20
Tube Cutters for Plastic / MSR 21 - 21
Tube Cutters for Plastic 21
Plasticut Sizing & Pipe Chart 22
Rocut 110 / 160 23 - 24
Electric Pipe Cutting
Pipe Cut Range 25 - 26
Manual Sawing
Hand Saws & Saw Blades 27
Deburring, Chamfering & Calibration
Universal Internal & External Deburrer 28
Deburrers for Metal 28
Cutting 1
10
1
DURAMAG®
Easy turning of the
adjustment knob
Always within reach
Two guide rollers with recess
Exact telescopic guide
Cutter wheel
compartment
TUBE CUTTER 35 / 42 Pro
Proven tube cutter for precise cutting of tubes
Ø 6 - 42 mm (1/4 - 1.5/8")
Product Profile
APPLICATION AREA
TC 35 / TC 42
TC 35 MSR
INOX TC 35 / INOX TC 42 Pro
KEY FEATURES
Cutting
Cutting Metal Manual
TC 35 MSR (70108) INOX TC 35 (70055)
INOX TC 42 (70070)
TC 35 (70027)
TC 42 PRO (70029E)
For copper and aluminium For INOX (Stainless Steel)-pipesFor MSR-pipes
11
Metal casing with DURAMANT®
coating:
Robust and extremely stable!
Cutting
Cutting Metal Manual 1
Accessories
DURAMAG®
TUBE CUTTER 35 DURAMAG®
Product Profile
APPLICATION AREA
100% magnesium body up to 30% lighter
compared to previous model!
70027
70108
70029E
70055
70070
ROTRAC 28 / 42
High-precision tube cutter,
Ø 3 - 42 mm (1/8 - 1.5/8")
KEY FEATURES
g g
70020 70080
70021 70081
70007
Casing made in one cast
Stable and long-lasting
Model No.
31 1500000236
32 21655
32 21660
19
12
Constant, tight working radius of 123 mm
g
Cutting
Cutting Metal Manual1
g
70105
70017
70041
g
g
No. 70401
No. 70402
42 mm38 mm
1.1/2"
42 mm42 mm
1.5/8"
42 mm45 mm
1.3/4"
42 mm58 mm
2.1/4"
MINICUT I PRO / II PRO
Copper tube cutter Ø 3 - 22 mm (1/8 - 7/8"),
dependent on model
Ideal for maintenance and repair work!
KEY FEATURES
70401
70402
70017
70041
MINICUT 2000
Copper tube cutter Ø 6 - 22 mm (1/4 - 7/8")
KEY FEATURES
MINI MAX
Copper tube cutter Ø 3 - 28 mm (1/8 - 1.1/8")
KEY FEATURES
70015
70017
70041
13
g g
1
Cutting
Cutting Metal Manual
TUBE CUTTER 30 PRO / 50
Copper tube cutter Ø 3 - 50 mm (1/8 - 2"), dependent
on model
KEY FEATURES
70017
70041
71019
70065
Automatic Ratchet Telescopic
Pipe Cutter
Telescopic tube cutter Ø 6 - 127 mm (1/4 - 5"),
dependent on model)
KEY FEATURES
No. 70030
g g
70030 70142
21652 21652
70017 70057
70041 70006
ACCESSORIES
14
Pipeslices
Copper tube cutter Ø 1/2 - 1"
KEY FEATURES
g
Pipeslice 1/2" O.D. AUS 250 88807
Pipeslice 5/8" O.D. AUS 250 88810
Pipeslice 3/4" O.D. AUS 275 88808
Pipeslice 7/8" O.D. AUS 250 88802
Pipeslice 1/2" I.D. NZ 250 88801
Pipeslice 3/4" I.D. NZ 250 88804
Pipeslice 1" I.D. NZ 150 88813
g
Spare cutter wheel 1/2" to 1" O.D. AUS (min qty 10) 5 88806
Spare cutter wheel 1/2" to 1" I.D. NZ (min qty 10) 5 88803
Model No.
28 1500000236
28 21655
28 21660
22
g
1
INOX!
INOX!
Cutting
Cutting Metal Manual
15
INOX TUBE CUTTER
Ratchet telescopic tube cutter Ø 10 - 54 mm (1/4 - 2.1/8")
for the precise cutting of stainless steel tubes
KEY FEATURES
12 x ball bearings!
12 x ball bearings
Extremely stable, fast and
direct guidance of the pipe
Easy turning of the
adjustment knob
Quick adjustment of
the working area
Wide rollers for reliable guidance
Metal casing made out
of Aluminium
70340
70341
INOX TUBE CUTTER 35 / 42 PRO
Proven tube cutter Ø 6 - 42 mm (1/4 - 1.5/8") for
the precise cutting of stainless steel tubes
KEY FEATURES
Easy turning of the
adjustment knob
Quick adjustment of
the working area
70055
70070
70056
21652
g
Metal casing made out
of Aluminium
Two guide rollers with recess
SUPER 1.1/4" and 2"
Steel pipe cutter Ø 10 - 60 mm (1/4 - 2")
1
Cutting
Cutting Metal Manual
16
ENORM 4"
Steel pipe cutter Ø 60 - 115 mm (2 - 4")
KEY FEATURES KEY FEATURES
Thread for handle
Handle (included)
Anti-slip surface
Reliable grip
g g
70060 70064
70061
KEY FEATURES (SUPER/INOX SUPER) KEY FEATURES (SUPER/INOX SUPER)
INOX!
Precise cutting of stainless steel pipes
ACCESSORIES
g g
70040 70049
70045 70051
70046 70053
Model No.
31 70075
32 21655
32 21660
19
1
Cutting
Accessories Cutting Metal Manual
17
Cutting Wheels and
Spare Parts
*Both items are needed: 7510007 (axle) & 7510008 (screw)
FOR TUBE
CUTTER
TUBE CUTTER
PART NO.
CUTTER
WHEEL PART
NO.
DIMENSIONS
d,L,D (mm)
CUTTING
DEPTH
SPARE AXLE NO. DEBURRER
BLADE
COPPER TUBE CUTTERS
1
/2” Pipeslice Aus
5
/8” Pipeslice Aus
3
/4” Pipeslice Aus
7
/8” Pipeslice Aus
1” Pipeslice Aus
88807
88810
88808
88802
88820
88806
88806
88806
88806
88806
3.0 / 4.2 / 17.0
3.0 / 4.2 / 17.0
3.0 / 4.2 / 17.0
3.0 / 4.2 / 17.0
3.0 / 4.2 / 17.0
3.0
3.0
3.0
3.0
3.0
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
1
/2” Pipeslice NZ
3
/4” Pipeslice NZ
1” Pipeslice NZ
88801
88804
88813
88803
88803
88803
3.0 / 4.1 / 16.0
3.0 / 4.1 / 16.0
3.0 / 4.1 / 16.0
3.0
3.0
3.0
N/A
N/A
N/A
N/A
N/A
N/A
Minicut No.1 Pro
Minicut No.2 Pro
70401
70402
70017
70017
4.8 / 2.0 / 18.5
4.8 / 2.0 / 18.5
3.0
3.0
70041
70041
N/A
Minicut 2000 70105 70017 4.8 / 5.9 / 18.5 3.0 70041 N/A
Minimax 70015 70017 4.8 / 5.9 / 18.5 3.0 70041 N/A
No.30 Pro
Stainless steel wheel
71019 70017
70056
4.8 / 5.9 / 18.5
4.8 / 5.9 / 18.5
3.0
4.0
70041
70041
N/A
No.35
Stainless steel wheel
No.42 Pro
Stainless steel wheel
70027
70029E
70017
70056
70017
70056
4.8 / 5.9 / 18.5
4.8 / 5.9 / 18.5
4.8 / 5.9 / 18.5
4.8 / 5.9 / 18.5
3.0
4.0
3.0
4.0
70041
70041
70041
70041
21652
21652
No.50
Stainless steel wheel
70065 70017
70056
4.8 / 5.9 / 18.5
4.8 / 5.9 / 18.5
3.0
4.0
70006
70041
N/A
Automatic No.1
Stainless steel wheel
Automatic No.2
Automatic No.3
70030
70142
N/A
70017
70056
70057
70057
4.8 / 5.9 / 18.5
4.8 / 5.9 / 18.5
8.0 / 11.0 / 29.0
8.0 / 11.0 / 29.0
3.0
4.0
7.0
7.0
70041
70041
70006
7510007 + 7510008*
21652
21652
21652
Rotrac 28
Stainless steel wheel
Rotrac 42
Stainless steel wheel
70010
70011
70007
90007
70007
90007
4.8 / 3.0 / 16.0
4.8 / 3.0 / 16.0
4.8 / 3.0 / 16.0
4.8 / 3.0 / 16.0
2.5
2.5
2.5
2.5
70080 (Pin)
70081 (Circlip)
70080 (Pin)
70081 (Circlip)
N/A
N/A
PLASTIC PIPE CUTTERS
TC 35 MSR 70108 70188 4.8 / 5.9 / 19.3 3.0 70041 21652
Automatic PL1
Automatic PL2
Automatic PL3
70031
70032
N/A
70028
55054
55074
4.8 / 6.0 / 23.6
8.0 / 11.0 / 40.0
8.0 / 11.0 / 45.0
13.0
7.0
16.0
7510007 + 7510008*
7510007 + 7510008*
7510007 + 7510008*
21652
21652
21652
STEEL PIPE CUTTERS
Super 11
/4"
Super 2”
Enorm 4”
70040
70045
70060
70046
70051
70061
7.5 / 13.5 / 26.0
9.0 / 19.0 / 31.5
9.7 / 27.0 / 41.5
5.5
7.0
7.0
70049
70053
70064
N/A
N/A
N/A
INOX / STAINLESS STEEL TUBE CUTTERS
INOX Tube Cutter 35
INOX Tube Cutter 42
INOX Pipe Cutter No.1
70055
70070
70340
70056
70056
70341
4.8 / 5.9 / 18.5
4.8 / 5.9 / 18.5
16.0 / 10.0 / 30.0
4.0
4.0
16.0
70041
70041
7530007
21652
21652
N/A
1
Cutting
Cutting Plastic / MSR Manual
18
ROCUT®
Plastic pipe shears up to Ø 75 mm (3")
APPLICATION AREA
KEY FEATURES
KEY FEATURES
TECHNICAL DATA
ROCUT®
TC Professional Cutters:
Product Profile
Structural unit of shaft and blade
Rust-free steel blade
with V-edge
Ideally meshed cutting curve
Release lever
Rubberised handle
Wide pipe support Lockable lever
No. 52000
ACCESSORIES
1
Cutting
Cutting Plastic / MSR Manual
19
No. 52010No. 52005
No. 52015
ROCUT®
TC Professional Range
Rocut TC 26 Professional
No. 52040 No. 52030
g
52005
52040
52000
52010
52030
52015
g
52041
52042
52011
52031
52016
No. 52041 No. 52011 No. 52031 No. 52016No. 52042
Rocut TC 32 Professional
(TC 32 for multi-layer composite pipes MSR)
Rocut TC 42 Professional
Rocut TC 50 Professional
Rocut TC 63 Professional
(TC 63 ideal for PVC pipes)
ID
EAL FO
R
of PVC-pipes
C U T T I N
G
Rocut TC 75 Professional
No. 52000
20
Product Profile
1
RATCHET PIPE SHEARS
Plastic pipe shears for pipe Ø 32 mm to 63 mm
Cutting
Cutting Plastic / MSR Manual
kg
70031
70032
70028
55054
55090E
55091E
55095E
50032
081332
50042
081337
50063
081340
TUBE CUTTER PL1 / PL2
Automatic
Telescopic ratchet pipe cutter
Ø 6 - 125 mm (1/4 - 5"), dependent on model
KEY FEATURES
TECHNICAL DATA
TC 67 PL:
TC 125 PL:
APPLICATION AREA
Removable internal
pipe deburrer
g
g
KEY FEATURES
1
TUBE CUTTER 35 MSR
Telescopic pipe cutter Ø 6 - 35 mm (1/4 - 1.3/8")
Product Profile
APPLICATION AREA
KEY FEATURES
TECHNICAL DATA
TC 35 MSR:
Cutting
Cutting Plastic / MSR Manual
21
Pipe Cutters
For quick, clean and right angled cuts on MDPE, PE, PP,
HEP20 and PEX pipes
• No deformation of
the pipe!
• No fraying of the
cut edge!
• Chipless pipe cutting!
Indicates rotating
direction
Best contact
with the pipe
Instructions:
Click PLASTICUT on the pipe, gently press
closed and then turn PLASTICUT around
the pipe (please pay attention to the
direction of rotation!)
Domestic (Red)
59060A
59016XA
59020A
59020XA
59025A
59035A
Waste (Gray)
59042A
59050
g
70108
70188
TM
KEY FEATURES
1
Cutting
Cutting Plastic / MSR Manual
22
Sizing and Pipe Table
Plasticut Sizing
and Pipe Table
Domestic Pipe (RED) Waste Pipe (GREY)
Part No.
59060A
(16mm)
Blade
Part No.
59016XA
(16mm)
Wheel
Part No.
59020A
(20mm)
Blade
Part No.
59020XA
(20mm)
Wheel
Part No.
59025A
(25mm)
Blade
Part No.
59035A
(35mm)
Blade
Part No.
59042A
(40mm)
Blade
Part No.
59050
(50mm)
Blade
Pex Pipe (Water)
16mm Rehau YES
20mm Rehau YES
16mm Auspex YES
20mm Auspex YES
16mm K2 Iplex YES
20mm K2 Iplex YES
Pex Pipe (Gas)
16mm Duopex (Auspex) YES
20mm Duopex (Auspex) YES
16mm Gaspex YES
20mm Gaspex YES
16mm K1 Iplex YES
20mm K1 Iplex YES
PVC Pressure Pipe (Drain Pipe)
15mm PVC Pressure Pipe YES
20mm PVC Pressure Pipe YES
25mm PVC Pressure Pipe YES
PVC Drainage Pipe (Waste Pipe)
40mm DWV YES
50mm DWV YES
Electrical Conduit
16mm Conduit (grey/orange) YES
20mm Conduit (grey/orange) YES
25mm Conduit (grey/orange) YES
TM
1
Cutting
Cutting Plastic / MSR Manual
23
ROCUT®
110 / ROCUT®
160
Cutting and chamfering tool for right-angled
cutting and chamfering (15°), Ø 32 - 160 mm, dependent
on model
Product Profile
APPLICATION AREA
KEY FEATURES
KEY FEATURES
TECHNICAL DATA
ROCUT®
110:
ROCUT®
160:
Carbide cutting blade with sharpened 15° angle
and retractable internal pipe deburrer with
rotatable HSS blade
Carbide cutting blade
Centred, and safe pipe
clamping, including
non-round pipes
Integrated internal reamer
is stored in the handle
With patented automatic copying (standard with
ROCUT®
160, optional with ROCUT®
110)
1
Cutting
Cutting Plastic / MSR Manual
24
No. 55030
ROCUT®
110
Basic unit Ø 32 - 110 mm
g
55030
55030K
55033
®
55018
ROCUT®
160
Basic unit Ø 110 - 160 mm
HM Cutter Blade Inserts
ROCUT®
110 and ROCUT®
160
g
55029
55019 No. 55029 No. 55019
g
®
55020
®
55020K
55018
Reamer optional (No. 55018)
Reamer optional (No. 55018)
Reducing insets optional (No. 55033)
Easy to use Cutting and chamfering in one simple movement Handy reamer optional
1
Cutting
Electric Pipe Cutting
25
PIPECUT 170 / 170 E / 200 U / 360 PRO
Portable pipe cutting system Ø 15 - 360 mm
KEY FEATURESAPPLICATION AREA
PIPECUT 170 / 200 U
PIPECUT 360 PRO
PIPECUT 170
PIPECUT 200 U PIPECUT 360 PRO
PIPECUT 170 Electronic Control
Product Profile
Hidden cutting disc
Highest safety standards
No heat insertion in the cutting material
Self-guiding saw blade
Ergonomic design
Overload protection
Manual fine-adjustment
PIPECUT 200 U
Set (56712) includes: Saw, nylon handle
bag, supports and TCT disc
Diamond disc (No. 187000316)
Plastic disc (No. 187000916)
only for PIPECUT 360 PRO
Tungsten Carbide Tip (TCT) disc
(No. 187000116) Ceramic disc (No. 187000216)
INOX!
Set (No. 56712) includes: Saw, nylon handle bag, 4 supports and TCT disc
Set (No. 1870016 / 1870012) includes: Saw, nylon handle bag, 4 supports and TCT disc
Set (No. 56713 / 56714) includes: Saw, nylon handle bad, 3 supports and TCT disc
1
26
Cutting
Electric Pipe Cutting
Adjustable
cutting speed!
PIPECUT 170 / 170 E
Portable pipe cutting system Ø 15 - 170 mm
TECHNICAL DATA 170 170 E
Pipe diameter:
Max. wall thickness:
Max. plastic wall thickness:
Voltage:
Performance:
Speed:
Accepted disc diameter:
Coupling diameter:
kg kg
1870016 187000216
1870017 187000316
187000116
PIPECUT 200
Portable pipe cutting system Ø 20 - 220 mm
TECHNICAL DATA
Pipe diameter:
Max. wall thickness
Max. plastic wall thickness:
Voltage:
Performance:
Speed:
Accepted disc diameter:
Coupling diameter:
kg kg
1870020 187000216
187000116 187000316
PIPECUT 360
Portable pipe cutting system Ø 75 - 360 mm
TECHNICAL DATA
Pipe diameter:
Max. wall thickness:
Max. plastic wall thickness:
Voltage:
Performance:
Speed:
Accepted disc diameter:
Coupling diameter:
kg kg
1870036 187000316
187000116 187000916
187000216
1
Cutting
Manual Sawing
27
Adjustable Hacksaw
Safety saw frame
g
ROBO Super saw frame 9 - 12" 680 71206
including saw blade HSSE 4 Plus (No. 71213)
Bi-Metal Hacksaw Blade
Bimetal hand handsaw blade
g
71212
71213
71214
g
1
Cutting
Deburring, Chamfering & Calibration
28
Universal Internal & External Deburrer
Quick and easy deburring Ø 4 - 54 mm (1/8 - 2")
No. 100000236No. 11006
11006
11006X
1500000236
GRATFIX HSS/UNIGRAT
Deburrer
KEY FEATURES
Ideal for deburring of edges, pipes and steel,
aluminium, brass, copper sheets, cast-iron and
plastic plates!
No. 1 (No. 21652)
UNIGRAT (No. 21660)
GRATFIX HSS (No. 21655)
g
21660
21655
g
21652
No. 011006X
2
29
Diamond Cutting
Diamond Cutting Wheels 31
Diamond Drill Bits
Diamond Tile Drills 31
Dry Diamond Core Drill Sets 32
RODIA®
Diamond Core Drilling & Cutting
System Overview 33
RODIA®
Diamond Core
Drilling & Cutting
30
2
2
31
KEY FEATURES
Technologically strengthened Diamond Segments, provides
longer working life of the cutter wheel
10mm diamond segments
Cooling slots, minimises temperature and wear of the diamond
segments
Strengthened steel core minimises vibration and provides better
cutting force
RODIA®
Diamond Core Drilling & Cutting
Diamond Cutting & Drill Bits
Diamond Tile Drill Set (No. 89090) includes: 3 x drill bits (6, 7 and 10mm), water
reservoir and a carry case.
g
89090
89080
89081
89082
89083
89084
89085
89086
89087
89088
89089
Diamond Tile Drills
Ideal for drilling clean accurate holes in most common tiles, such
as Porcelain (Grade 5), Granite, Glass, Marble and Slate. Drills have
a uniquely welded diamond tip giving them high strength and
longevity.
g
FF11100
FF11115
FF11230
Diamond Cutting Wheels
Professional diamond cutting discs Ø 100 - 230 mm
Product Profile
APPLICATION AREA
Diamond cutting wheels is suitable for:
2
RODIA®
Diamond Core Drilling & Cutting
Diamond Drill Bits
DRY DIAMOND CORE DRILL SETS
Dry cutting drill bit Ø 28 - 152 mm
Product Profile
APPLICATION AREA
Special dry diamond drill bit
Typical areas of application
32
No. 89020
Dry Diamond Core Drill Set (No. 89020) Plumbing Set includes: 5 x core drills (42,
52, 65, 117, 127mm), 3-jaw chuck adaptor, 3-jaw 250mm extension, SDS chuck
adaptor, SDS 250mm extension, taper masionry drill, taper guide rod, drift key, in
an alumnium tool case
No. 89023
Dry Diamond Core Drill Set (No. 89023) Refrigeration Set includes: 4 x core drills
(42, 52, 65, 78mm), 3-jaw chuck adaptor, 3-jaw 250mm extension, SDS chuck
adaptor, SDS 250mm extension, taper masionry drill, taper guide rod, drift key, in
an alumnium tool case
g
89020
89023
g
89001
89003
89002
89004
89005
89006
89007
89008
89009
89010
89012
89014
89015
89017
89019
89021
89018
Product Profile
KEY FEATURES
2
33
ROTHENBERGER Diamond Core Drilling
RODIADRILL
Ceramic /
Ceramic ECO
RODIADRILL
1800 DRY
RODIACUT®
170 PRO
RODIACUT®
270 PRO
RODIACUT®
400 PRO
RODIACUT®
130 PRO
RODIA®
Diamond Core Drilling & Cutting
System Overview
Drilling range
in concrete
Drilling range
in masonry
Distance to
wall
Stationary
Watt
output
Weight
Special
features
ROTHENBERGER offer a diverse range of
hand-operated & stationary Diamond Core
Drilling equipment for wet or dry
applications.
For more information please contact us on
1800 186 657
2
RODIA®
Diamond Core Drilling & Cutting
Notes
34
333
35
3
36
Bending
Manual
One Handed Bender 37 - 39
Standard Benders 40 - 41
Tube Bending Springs CU 41
Manual Hydraulic
Robull Hydraulic 42
Electric Hydraulic
Robull Electric Hydraulic 43
Robull Accessories 44
Electric
Robend 3000 45 - 46
Robend 3000 Accessories 46 - 47
Bending Tables 47 - 50
36
3
3
Bending
Manual
TUBE BENDER
For accurate one handed bending up to 90°,
Ø 5 - 12 mm (1/4 - 1/2")
Product Profile
APPLICATION AREA
Suitable for pipe made of:
Copper (soft) and aluminium: Ø 5 - 12 mm, 1/4 - 1/2"
Precision steel (soft): Ø 5 - 12 mm, 1/4 - 1/2"
KEY FEATURES
Accurate bending even in restricted spaces
Production of U-bends, counter bends, swan-neck bends and
connecting bends possible at all levels
Quick and simple change of the bending formers
Fast release and removal of the bending formers
One handed operation through the ergonomic design
Fast and accurate bending
Compact design
Accurate bending even
in restricted spaces
Mechanical ratchet feed
Quick and accurate bending
Ergonomic design
One handed operation
Release lever
Quick release and reset
of the bending former
Open bending frame
Production of U-bends, counter
bends, swan-neck bends and con-
necting bends possible at all levels
Ratchet arm with
bayonet coupling
Quick change of the
bending formers
TUBE BENDER (No. 24130)Various bends possible Bending formers (No. 24048) Back plates (No. 24049) Bending segments
Model Size g No.
Bending segment 1/4" 210 24032
Bending segment 5/16" 250 24033
Bending segment 3/8" 270 24036
Bending segment 1/2" 380 24038
TUBE BENDER Bending Segments
TUBE BENDER sets includes: basic tool complete with bending segments,
back plates, in plastic carrying case (No. 24025)
Description kg No.
TB Set 1/4 - 5/16 - 3/8 - 1/2" 2.92 24134
Basic tool without bending segments 0.36 24130
37
3
Bending
Manual
TUBE BENDER MAXI
For accurate one handed bending up to 90°,
Ø 12 - 26 mm (3/8 - 1.1/4")
Product Profile
APPLICATION AREA
For the bending of pipes made of soft copper and aluminium,
coated copper and precision steel tube, as well as multi-layered
composite pipes (only in MLP-Sets) and stainless steel (soft)
Suitable for pipe made of:
Copper (soft)
and aluminium: Ø 12 - 22 mm, 3/8 - 7/8"
Copper (coated): Ø 12 - 18 mm, 3/8 - 5/8"
Precision steel (soft): Ø 12 - 22 mm, 3/8 - 7/8"
Stainless steel (thin-walled, soft): Ø 12 - 18 mm, 3/8 - 5/8"
MSR (Multilayer): Ø 14 - 26 mm, 5/8 - 1.1/4"
KEY FEATURES
Eliminates the cost and storage of individual benders
Quick release and reset of the bending segments
Bending segments are easily exchanged
Optimum bending results
Handle will not open
during transport
Safe transport
Optimum bending results
Plastic bending segments
and support segments with
increased conductivity
Mechanical ratchet feed
Quick precise bending
TUBE BENDER MAXI Bending Segments
Description Size max. mm g No.
Bending segment 3/8" 1.0 70 23010
Bending segment 1/2" 1.0 80 23011
Bending segment 5/8" 1.0 100 23012
Bending segment 3/4" 1.0 120 23013
Bending segment 7/8" 1.0 170 23014
Adjustable bending frame
Production of U-bends,
counter bends, swan-neck
bends and connecting bends
possible at all levels
TUBE BENDER MAXI Sets include: basic unit (No. 023000X), back plate support with
segments (Cu Set No. 23001) (MSR Set No. 23080), (MSR-Set No. 24022), plastic carrying
case (No. 23097)
Description kg No.
TB MAXI set 3/8 - 1/2 - 5/8 - 3/4 - 7/8" 3.3 23022
38
Release lever
Quick release and reset
of the bending former
Sets (No. 23065 / 23095) include: TUBE BENDER MAXI MSR (No. 23076),
support brackets (No. 23080), bending formers in steel carrying case (No. 24022)
3
Universal field operation
TUBE BENDER MAXI MSR Set
One-handed bending tool for precision bending of
multi-layered composite pipes (MSR), Ø 14 - 32 mm
Product Profile
APPLICATION AREA
Universal bending tool. Increases safety by reducing the number of
joints. Eliminates the costs for bending formers, storage and purchase
Bending
Manual
KEY FEATURES
Ideal in confined spaces
Quick release and resetting of bending formers
Bending formers easily changed
Optimal bending results
Reduction of pressure-loss in the unit due to the low cross-
sectional constriction as compared to prefabricated form pieces
Adjustable bending
frame
Production of
U-bends, counter
bends, swan-neck
bends and
connecting bends
possible at all levels
Plastic bending formers and
support segments with
increased conductivity
Optimum bending results
Ratchet arm with
bayonet coupling
Bending formers
easily changed
Body made of resistant
die-cast steel
Sturdy and long-lasting
Mechanical ratchet feed
Quick operation
Release lever
Quick release and resetting
of bending formers
Smooth running feed lever
Ideal for use in confined spaces
and for one-handed operation
Description kg No.
TB MAXI MSR Set14 -16-18-20-26-32 mm 8.20 23095
39
Accessories
Description g No. Description g No.
Bending segment 14 x 2.0 mm 80 23003 Bending segment 32 x 2.0 mm 380 23051
Bending segment 16 x 2.0 mm 100 23005 Basic tool 32 without support brackets 1280 23076
Bending segment 18 x 2.0 mm 140 23050 Support brackets with support segments R/L 23076 790 23080
Bending segment 20 x 2.0 mm 150 23052 Support segments 200 23083
Bending segment 26 x 2.0 mm 200 23053
3
Bending
Manual
40
MINIBEND
For accurate two handed bending up to 180° of pipes
made of soft copper, brass, aluminium and precision
steel Ø 6 - 10 mm, (1/4 - 3/8")
KEY FEATURES
Suitable for use in refrigeration and air-conditioning, oil supply,
automotive, hydraulic and pneumatic industries
Method L Method R
Method L- Determination of the length of L - Left:
O: Reference to bending scale (0-0) and/or start/end of the bending radius
L: Used to determine/indicate the final dimension desired from the left
(pipe beginning) up to top edge of the pipe (Mass X)
Method R: Determination of the length of R - Right:
O: Reference to bending scale (0-0) and/or start/end of the bending radius
R: Used to determine/indicate the final dimension desired from the right
(pipe beginning) up to top edge of the pipe (Mass Y)
Model Size g No.
MINIBEND 1/4 - 5/16 - 3/8" 420 25151
Universal Tube Benders
For accurate bending up to 180° of pipes made of soft
copper, aluminium and precision steel
Ø 6 - 18 mm (1/4 - 5/8")
KEY FEATURES
Bending radius display of 0 - 180° for accurate bending
Clamp mechanism for better pipe hold allows the bending of
shorter pipe pieces
Light construction allows for fatigue-free hand operation
Accurate bending
Minimum size chart and
bending radius display on
measurement scale
R
Size Radius mm mm No.
1/4" 8 305 550 25140
5/16" 24 305 640 25131
3/8" 30 390 970 25141
1/2" 42 420 1500 25142
5/8" 58 450 1830 25136
ACCESSORIES
Description No.
Internal / External deburrer 31
g
Accurate bending
Minimum size chart and bending
radius display on measurement scale
3
Bending
Manual
41
Pro-Bend Tube Benders
For exact bending of hard and soft drawn copper tubes
Product Profile
APPLICATION AREA
Radius Pro-Bend 1/2" - 1.7/8"
Pro-Bend 3/4" - 3"
Model Size g No.
Pro-Bender 1/2" 2100 25913
Pro-Bender 3/4" 3850 25914
ACCESSORIES
Description No.
Internal / External deburrer 31
Copper Tube Bending Springs
For free-hand bending of soft copper pipes
Ø 10 - 16 mm (3/8 - 5/8")
KEY FEATURES
Coiled cone for ideal handling even with longer pipes
Tough and long lasting with the cadmium-plated spring steel
Optimal spring form prevents buckling in bending radius area
Model Size g No.
Bending Spring 3/8" 90 25188
Bending Spring 1/2" 130 25190
Bending Spring 5/8" 220 25186
KEY FEATURES
Easier and more accurate to use
Offset handles and grips for ultimate comfort
Angle markings for reference to 180°
Will bend hard-drawn copper
Cast iron body for extended life
3
Bending
Manual Hydraulic
42
ROBULL Hydraulic Set
For precise, manual hydraulic cold bending up to 90°
Product Profile
APPLICATION AREA
Broadly applicable, universal portable hydraulic bending system
for plumbing, sanitary and heating installation on construction
sites, for apparatus and boiler construction and for industrial use.
Also suitable for aligning tubes
ROBULL Hydraulic Set:
For accurate bending up to 90° on pipes made of:
Carbon steel suitable for
welding and thread-cutting Ø 3/8 - 2"
KEY FEATURES
Precise bending with the angle scale on the support brackets
Reduces welded joints
No pre-warming of pipe is required
Works quicker with the 150 kN piston strength
Easy and simple operation
Closed, low-maintenance hydraulic system with a mono-block
design and with quick, automatic piston retraction
Comfortable working position with the tripod stand (optional)
With foldable and adjustable bending frame
Precision bend forming
Exact bending
Hardened, hard
chrome-plated pistons
High load capacity
Effective work
Hydraulic pump with
150 kN piston load and
high capacity
Automatic piston return
once unloaded
Easy and simple operation
Oil filter
Fast, uninterrupted work
and low-maintenance
hydraulic system
Optional: Tri-pod stand
(No. 25748)
Comfortable working position
ROBULL Hydraulic Set: ROBULL hydraulic bending machine, bending segment stand-
ard 90° in 3/8" (No. 57985), 1/2" (No. 57986), 3/4" (No. 57987), 1" (No. 57988), 1.1/4"
(No. 57989), 1.1/2" (No. 57990), 2" (No. 57991), complete with carry case
Description Size inch kg No.
ROBULL Hydraulic Set 3/8", 1/2", 3/4", 1", 1.1/4", 1.1/2" & 2" 72.6 57961
3
Bending
Electric Hydraulic
43
ROBULL Electro-hydraulic Set
For precise, power hydraulic cold bending up to 90°
Product Profile
APPLICATION AREA
Various uses, mobile hydraulic bending machine for use on the
building site in gas, sanitary and heating installations
ROBULL Electro-hydraulic Set:
For accurate bending up to 90° on pipes made of:
Carbon steel suitable for
welding and thread-cutting Ø 3/8 - 2"
KEY FEATURES
Precise bending with the angle scale on the support segments
Reduces welding joints
Pre-warming of the pipe no longer necessary
Effective use with the 150 kN piston strength
Easy and simple operation
Closed, low-maintenance hydraulic system with a mono-block
design and with quick, automatic piston retraction
Comfortable working position with the tripod stand (optional)
With foldable and adjustable bending frame
Electric -Hydraulic pump
Ideal for batch production
Hardened, hard
chrome-plated pistons
High load capacity
Precision bend forming
Exact bending
Automatic piston return
once unloaded
Easy and simple operation
Oil filter
Fast, uninterrupted work
and low-maintenance
hydraulic system
ROBULL Electro-hydraulic Set: ROBULL electro-hydraulic bending machine, bending
segment standard 90° in 3/8" (No. 57985), 1/2" (No. 57986), 3/4" (No. 57987), 1"
(No. 57988), 1.1/4" (No. 57989), 1.1/2" (No. 57990), 2" (No. 57991), complete with
carry case
Optional: Tri-pod stand
(No. 25748)
Comfortable working position
Description Size inch kg No.
ROBULL Electro-hydraulic Set 3/8", 1/2", 3/4", 1", 1.1/4", 1.1/2" & 2" 72.6 57972L
6
3
Bending
Robull Accessories
44
ROBULL Bending Segments
small bending radius
Wall thickness r
inch mm max. mm mm kg No.
3/8" 17.20 2.35 45 0.7 57985
1/2" 21.30 2.65 49 0.7 57986
3/4" 26.90 2.65 65 0.8 57987
1" 33.70 3.25 89 1.3 57988
1.1/4" 42.40 3.25 115 1.6 57989
1.1/2" 48.30 3.25 137 2.4 57990
2" 60.30 3.65 200 3.2 57991
large bending radius
Wall thickness r
inch mm max. mm mm kg No.
3/8" 17.20 2.35 56 0.8 58010
1/2" 21.30 2.35 85 0.9 58011
3/4" 26.90 2.65 115 1.2 58012
1" 33.70 2.65 145 2.1 58013
1.1/4" 42.40 3.25 180 3.5 58014
1.1/2" 48.30 3.25 214 4.3 58015
2" 60.30 3.65 245 5.6 58016
Description kg No.
Hydraulic oil, 1 litre 1.0 58185
Collapsible Tripod Stand
Hydraulic Oil
Description kg No.
Tripod stand 3.0 25748
Comfortable working position to be used with the
ROBULL Hydraulic / Electro-hydraulic bending machines
HLP hydraulic oil, high viscosity index, low variation
with the temperature & right aniline point.
3
Bending
Electric
ROBEND®
3000
Portable, sturdy power bender for cold bending up to
180°, Ø 12 - 28 mm (1/2 - 1.1/8")
Product Profile
APPLICATION AREA
Universal application in sanitary and heating installations, in pipe-
line construction, refrigeration and air-conditioning systems as well
as industrial systems and batch production. Fewer joints means
less potential for leaks. Safety implies less likelyhood of injury
Suitable for pipes made of:
Copper (hard, semi-hard and
soft DIN EN 1057): Ø 12 - 28 mm
Copper and precision steel
(coated): Ø 12 - 28 mm
Precision steel (soft
DIN 2391 / 2393 / 2394): Ø 12 - 28 mm
Threaded steel (DIN 2440 / 2441): Ø 3/8 - 3/4"
Seamless stainless steel (GW 541): Ø 12 - 28 mm
Multi-layered composite pipe (MSR): wall thickness 1.0 - 1.2mm
KEY FEATURES
Quick return on investment through the savings from purchas-
ing joints, soldering material and time spent on the job
Universal application: U-bends, counter-bends, swan-neck
bends and connecting bends possible at all levels
Retains shape and remains stable: bending formers made of
high-quality forged aluminium
Top-quality, precise and simple to use
Bending without deformation or ripples due to less friction
Motor rating: 1010 Watt
Pre-adjustment of the bending
angle without tools
Fast and precise bending
Forged aluminium former
with bending radius scale
Easy to use
Special ROLUB Guide Shoe
Bending without deformation
or ripples due to less friction
High-performance 1010 W motor
Ideal for continuous operation
Automatic switch-off when preset
bending angle is obtained
Fast batch production possible
Bending technology
Simplified work preparation,
eliminates costs of purchase
and storage of fittings
45
Comfortable carry handle
Bending of pipes made of various
materials possible ROBEND®
3000 with standSeven-fold drive
Fig. ROBEND®
3000 Set
3
Bending
Electric
ROBEND®
3000 Sets
Sets include: Robend Unit (No. 25740X), bending formers and guide
shoes for respective pipe diameters (depending on set), in a plastic
carrying case.
ROLUB-Anti-block-System!
ROLUB special guide shoe made
out of high-quality polyamide
Perfect bending results
without friction marks
Optional:
Tri-pod stand
"not included in delivery"
2 point lubricating chamber system
Ensures optimum distribution of
lubrication
Forged aluminium former with
bending radius display Pre-adjustment of the bending angle without toolsROBEND®
bending sets
Model Inch kg No.
ROBEND®
3000 Plumbing Set 1/2 - 3/4 - 1" 21.80 25711X
ROBEND®
3000 Refrigeration Set 1/2 - 5/8 - 3/4 - 7/8 - 1 1/8" 23.95 7642053
ROBEND®
3000 Basic Unit without bending segments 13.25 25740X
ACCESSORIES
Description No. Description No.
Guide shoe axle 25743 Internal / External deburrer 28 11006
Tripod stand, collapsible 25748 Soldering torch 89
Pipe cutter 11 Brazing solder 94
46
3
47
Symbols
L1, L2 = Leg length
b = Lay out length
L = Total length of the pipe piece
LW = Distance / pipe end - wall
AW = Distance wall - pipe middle
LM = Minimum Length*
LR = Reserve Length*
Draw-bending
Bending
Robend 3000 Accessories & Bending Tables
ROBEND®
3000 Bending Formers &
Guide Shoes
For bending pipes Ø 9 - 28 mm (1/2 - 1.1/8")
Formers
Size No.
Replacement Former 1/2" 0.10 7620551
Replacement Former 5/8" 0.10 7620553
Replacement Former 3/4" 0.10 7620556
Replacement Former 7/8" 0.10 7620557
Replacement Former 1" 0.15 7620558
Replacement Former 1.1/8" 0.15 7620559
kg
Guide Shoes
Size No.
Replacement Guide Shoe 1/2" 0.40 7620515
Replacement Guide Shoe 5/8" 0.60 7620517
Replacement Guide Shoe 3/4" 1.25 7620520
Replacement Guide Shoe 7/8" 1.35 7620521
Replacement Guide Shoe 1" 2.80 7620522
Replacement Guide Shoe 1.1/8" 2.75 7620523
kg
TUBE BENDER at 45° at 90° at 180°
for Ø
mm / inch
Bending radius
R (mm)
Reserve length
L R mm
Minimum length
L M mm
Reserve length
L R mm
Minimum length
L M mm
Reserve length
L R mm
Minimum length
L M mm
1/4"
5/16"
3/8"
1/2"
23,5
28,0
34,0
37,5
5,0
7,0
7,5
8,5
1,2
1,4
1,8
1,9
5,0
7,0
7,5
8,5
11,5
14,0
17,5
19,0
-
-
-
-
-
-
-
-
TUBE BENDER MAXI at 45° at 90° at 180°
for Ø
mm / inch
Bending radius
R (mm)
Reserve length
L R mm
Minimum length
L M mm
Reserve length
L R mm
Minimum length
L M mm
Reserve length
L R mm
3/8"
1/2"
5/8"
3/4"
7/8"
35,0
35,0
49,0
74,0
87,0
0,8
0,8
1,1
1,7
1,9
10,0
10,0
14,5
22,0
25,5
7,5
7,5
10,5
16,0
18,5
35,0
35,0
49,0
74,0
87,0
-
-
-
-
-
*All sizes listed are standards and are dependant on the material and the wall thickness. Bending specific sizes based on the bending radius - tabular value
3
48
Leg length L1= LW - AW = 1200 - 30 = 1.170 mm
Applied size b= L1 - LR = 1170 - 7,5 = 1.162,5 mm; LR .. Tabular value
Bending
Bending Tables
Calculation Examples TUBE BENDER MAXI
Specifications:
Installation in corner areas
LW = 1200 mm
AW = 30 mm
Pipe-Ø 12 mm, 90°-Arch
Sought after:
Leg length L1
Applied size b
Solution:
Summary from the TUBE BENDER MAXI bending table
L = L1 + L2
b = L1 - LR
L = L1 + L2 - LM
b = L1 - LR
45º-Arc 90º-Arc
3
Leg length L1= LW - AW = 1200 - 30 = 1.170 mm
Applied size a= L1 - LR = 1170 - 42 = 1.128 mm; LR .. Tabular value
Calculation Examples ROBEND®
3000
Specifications:
Installation in corner areas
LW = 1200 mm
AW = 30 mm
Pipe-Ø 12 mm, 90°-Arch
Sought after:
Leg length L1
Applied size a
Solution:
Summary from the ROBEND®
3000 bending table
49
L = L1 + L2 - LM
a = L1 - LR
L = L1 + L2 + LM
a = L1 - LR
L = L1 + L2
a = L1 - LR
45º-Arc 90º-Arc 180º-Arc
Symbols
L1, L2 = Leg length
a = Lay out length
L = Total length of the pipe piece
LW = Distance / pipe end - wall
AW = Distance wall - pipe middle
LM = Minimum Length*
LR = Reserve Length*
Pull-bending
Bending
Bending Tables
3
MINIBEND at 45° at 90° at 180°
Ø / Ws
mm / inch
Bending radius
R (mm)
Reserve length
L R mm
Minimum length
L M mm
Reserve length
L R mm
Minimum length
L M mm
Reserve length
L R mm
Minimum length
L M mm
1/4"
5/16"
3/8"
25.0
24.0
23.0
10.4
9.9
9.5
1.0
1.0
1.0
22.0
32.0
32.0
10.0
15.0
15.0
22.0
32.0
32.0
26.0
34.0
34.0
Standard Bender at 45° at 90° at 180°
for Ø
mm / inch
Bending radius
R (mm)
Reserve length
L R mm
Minimum length
L M mm
Reserve length
L R mm
Minimum length
L M mm
Reserve length
L R mm
Minimum length
L M mm
1/4"
5/16"
3/8"
1/2"
5/8"
18.0
24.0
30.0
42.0
58.0
7.0
9.5
11.5
16.5
22.5
0.8
1.0
1.3
1.8
2.5
18.5
24.0
30.5
49.5
64.0
8.0
12.0
14.5
22.5
28.5
18.5
24.0
30.5
49.5
64.0
20.0
27.0
34.0
53.0
67.0
ROBEND®
3000 at 45° at 90° at 180°
for Ø
mm / inch
Bending radius
R (mm)
Reserve length
L R mm
Minimum length
L M mm
Reserve length
L R mm
Minimum length
L M mm
Reserve length
L R mm
Minimum length
L M mm
Pipe
steel
copper
steel
copper
steel
copper
copper
copper
copper
80.0
45.0
88.0
56.0
112.0
80.0
88.0
112.0
112.0
31
18
35
23
43
31
35
44
45
-
-
-
-
-
-
-
-
-
80
45
88
56
112
80
88
112
114
46
26
50
32
64
46
50
64
66
80
45
88
56
112
80
88
112
114
103
74
119
93
148
103
119
148
152
*All sizes listed are standards and are dependant on the material and the wall thickness. Bending specific sizes based on the bending radius - tabular value
3/8"
1/2"
1/2"
5/8"
3/4"
3/4"
7/8"
1"
1.1/8"
50
Bending
Bending Tables
51
4
52
Joining
Expanding, Extracting, Flaring
Expanding Manual 53 - 56
Expander Heads 55 - 56
Extracting Manual 57
Accessories Extracting Manual 58 - 59
Flaring 60 - 62
Romax Press Machines
Romax Press Machines Overview 63 - 64
Romax Compact 65 - 66
Romax 3000 67 - 68
Press Jaws 69 - 70
Threading
Threading Manual 71 - 73
Threading Electric Handheld 74 - 78
Threading Electric Handheld Accessories 79
Threading Electric 80 - 81
Threading Electric Accessories 82 - 83
Roll Grooving
Roll Grooving 84
Roll Grooving Accessories 85
Brazing
Brazing Gas 86
Super Fire 3 Brazing Cartridge & Accessories 87 - 88
Super Fire 2 Brazing Cartridge & Accessories 89
Rojet Twin Burner 90
Industrial Torch Set 90
Accessories Soldering & Welding 90 - 92
52
4
4
Extra long segments
Joining
Expanding Manual
ROCAM®
EXPANDER Power Torque
For expanding, reducing and calibrating soft and semi-
hard pipes Ø 8 - 50 mm (5/16 - 2"), as well as
producing tapers
Product Profile
APPLICATION AREA
Suitable for pipes made of:
Copper (soft and semi-hard)
Aluminium (soft):
Precision steel (soft):
Stainless steel (soft):
KEY FEATURES
Steel receptacle
High-performance,
forged aluminium body
Ergonomic handles
Long lever arms
Expanding dimension and adjust-
ment of capillary gap with the KSO
fine adjustment screw
Expanding
EPT®
-Technology – concealed bent lever
53
TIP - Anneal the pipe
Made in Germany!
The know-how from the pioneer of expanding
technology and the leading manufacturer of
expanding tools for over 40 years!
ACCESSORIES
4
Joining
Expanding Manual
ROCAM®
EXPANDER Power Torque Sets
Quality protection against wear with the TiN sealed pin drive For efficient, fitting-free installation of pipes
EPT®
-Technology (Enclosed Power Transmission)
Concealed bent lever:
Energy efficient through optimised force transmission:
54
55 56
11 - 14 92
28 87 - 90
Set shown with extra heads
kg
012335
012321
012327
012000
gg
4
11008
11052
11053
11054
11055
11056
11057
11058
11059
11035
11038
11062
11364
Joining
Expanding Manual
Standard Expander Head
For producing standard precision flares Ø 8 - 50 mm
(5/16 - 2") according to DVGW standards; as well
as meet the specifications for the Gas de France
Product Profile
KEY FEATURES
Made in Germany!
The know-how from the pioneer of expanding
technology and the leading manufacturer of
expanding tools for over 40 years!
Fits similar expanders from
other brands as well!
6 Rivets and guide channels
Extra long segments
Step at the end of the segments
Specially hardened segments
11008
11010
11012
11015
11022
11028
11035
11042
55
4
56
Joining
Expanding Manual
Expander Adaptor
To increase the application area of the ROCAM®
EXPANDER Power Torque
Allows the use of the 2" expander heads with
copper pipe (soft) up to 67 mm and/or 2.1/2"!
11007
Industrial Tube Expander Tool
For expanding, reducing and calibrating thick walled
pipes, as well as the production of tapers
Product Profile
APPLICATION AREA
Suitable for pipes made of:
Copper and aluminium:
(soft)
KEY FEATURES
Note: Expander A1 does not include ratchet
handle, optional extra.
kg
11093
11078
11004
g
4
Joining
Extracting Manual
KEY FEATURES
Tee-Extractor Sets
For efficient production of T-branches
(extractions) for fitting-free pipe installations
Product Profile
APPLICATION AREA
Suitable for pipes made of:
Copper (soft, semi-soft,
hard):
Aluminium:
Precision steel:
Made in Germany!
The know-how from the pioneer of expanding
technology and the leading manufacturer of
expanding tools for over 40 years!
Optimum capillary gap
Limits the
insertion depth
No pipe removal
Extractor Cam Pincer
Scale and cam
depth adjustment
UNIDRILL®
Automatic 42
No. 21575
Tee-Extractor sets include: Tee-Extractor according to chart, special ratchet (No. 22081),
cam pincer (No. 22080) and special conical drill, UNIDRILL Automatic 42 (No. 21575),
in steel carrying case (No. 24022)
kg
22135
22124
22127
57
Hexagon Square
4
Joining
Extracting Manual
Tee-Extractor
Tee-Extractor with double v-block for accurate 90°
branches, Ø 10 - 50 mm (3/8 - 2")
Double V-block
22015
22022
22028
22060
22061
22016
22062
22063
22064
22065
22066
22035
22038
22068
22050
Accessories
27181
Simply calibrate the tee Ø on the UNIDRILL Automatic and the drilled hole Ø will automatically correspond to the extractor hook required
Using the ratchet, turn the extractor
to the left, while paying attention
that the v-block is seated securely
TIP - Anneal the pipe prior to
extracting for an easier extraction
& longevity of the hook life.
Insert extractor hook into the
drilled hole and screw the bell
firmly against the drill hole
Precise drilling of the pipe without
a centre punch – drill stop
prevents perforation of the pipe
After extraction, set correct
insertion depth (dependant on
pipe Ø) with cam pincer
58
g g
Forged and tempered extractor
hooks with special polish
Special trapezoid thread
Special hook design
Product Profile
KEY FEATURES
4
g
Joining
Accessories Extracting Manual
Tee-Extractor Ratchet
UNIDRILL®
Automatic 42
HSS special conical drill
g
22081
27181
No. 22081
No. 27181
21575
UNIDRILL®
Automatic 42
g
22080
Extractor Cam Pincer
59
KEY FEATURES
KEY FEATURES
4
60
Joining
Flaring
Single flare
Universal Flaring Tool set (No. 222601) includes: Universal Flaring Tool for pipe
diameters 5 - 16 mm, 3/16 - 5/8", in a plastic case
g
222601
Universal Flaring Tool
For producing precision 45° single flares on copper
pipes Ø 5 - 16 mm (3/16 - 5/8")
KEY FEATURES
Standard Flaring Tool
For producing precision 45° single flares on copper,
brass, aluminium and precision steel pipes Ø 5 - 16
mm (3/16 - 5/8") up to 1mm wall thickness
Double Flaring Tool Kit
For producing precision 45° flares or double flares on
copper, brass, aluminium and precision steel pipes Ø 5
- 16 mm (3/16 - 5/8") up to 1mm wall thickness
Standard Flaring Tool set (No. 26051) includes: Standard Flaring Tool for pipe
diameters 3/16 - 1/4 - 5/16 - 3/8 - 7/16 -1/2 - 5/8", in a plastic case
g
26051
KEY FEATURES
Double Flaring Tool kit (No. 26052) includes: Standard Flaring Tool (26051) for pipe
diameters 3/16 - 1/4 - 5/16 - 3/8 - 7/16 -1/2 - 5/8", 7 double flare attachments and a
No.30 Pro Tube Cutter (71019), in a plastic case
g
26052
KEY FEATURES
Single flare
Single flare Double flare
4
Joining
Flaring
Pro Flaring Tool
For producing precision 45° single flares on copper pipes
Ø 3 - 18mm (1/8 - 3/4"). R410A Compliant
Product Profile
KEY FEATURES
Square connection
E-contour
single flare
Eccentric flaring cone for
smooth and effortless flares
Made from forged steel
Spring-loaded slide coupling
Die available in metric
and imperial sizes
Adaptor for
cordless drill
Self-centring die
Pro Flaring Tool set includes: Pro Flaring Tool in plastic case with mould
g
R222402
61
4
62
Setting right /
left-hand rotation
Quick and easy operation
Made of forged steel
E-contour
single flare
Ratchet Flaring Tool
For the production of precise, simple 45° flares on
copper pipes Ø 3 - 18 mm (1/8 – 3/4"). R410A Compliant
Product Profile
KEY FEATURES
Joining
Flaring
Roflare Compact Flaring Tool
For producing precision 45° single or double flares on
copper copper, brass, alumminium and precision steel
pipes Ø 4 - 16 mm (3/16 - 5/8")
Roflare Compact Flaring Tools Single action (No. 26036) or Double action
(No.26033) is ideal for flaring pipe diameters 3/16 - 1/4 - 5/16 - 3/8 - 7/16 -1/2 - 5/8"
g
26036
26033
26034
KEY FEATURES
Single flare Double flare
*Double Action ROFLARE (No.26033) & Double Flare Adaptor must be used
together to gain a double flare
Ratchet Flaring Tool set (R222404) includes: Ratchet flaring tool, die, in a plastic carrying case
g
R222404
Eccentric flaring cone for smooth
and effortless flares
NominalsizePressjaws
4
Joining
System Overview Pressing Technology
ROMAX Press Machines – Made in Germany
ROTHENBERGER Pressing Technology Overview
Compact
For press connections of
Ø 15 - 40 mm - Overview below
For press connections of
Ø 15 - 50 mm* - Overview below
*Capable of pressing up to Ø 110 mm but dependent on the availability
of a fitting system and approved jaws
3000
Pressmachines
ROMAX®
Compact ROMAX®
3000
starting on 65
starting on 69 starting on 69
Compact Press Jaws 3000 Press Jaws
63
starting on 67
Label Colour Pipe system Romax unit Jaw sizes available
B-Press
Duopex
Auspex
Compact
3000
Compact
3000
Compact
3000
15 - 20 - 25mm
15 - 20 - 25 - 32 - 40 - 50mm
16 - 20 - 26 - 32 - 40mm
16 - 20 - 26 - 32 - 40mm
16 - 20 - 25mm
16 - 20 - 25mm
Press Jaw & Pipe System Overview
Note: Press jaws are not interchangable between the Romax Compact and Romax 3000 Systems
4
Volt
Pressings
NiMh
Li-Ion
Pressings
Li-IonNiMh
Joining
System Overview Pressing Technology
Safety lockROTHENBERGER Constant Force Technology
ROMAX®
Compact
19-21 kN for 10,000 press cycles
ROMAX®
3000
32-34 kN for 20,000 press cycles
Safe operation with the emergency-stop switch
ROTHENBERGER Li-Ion TechnologyControlled press cycle
Electronic control
64
F
C
ontro
l
FORCE
S
hut-Of
f
E
m
ergen
cy
S
hut-Of
f
E
m
ergen
cy
op
en cl
ose
180°
E
m
ergen
cy
S
hut-Of
f
4
Joining
Press Machines
ROMAX Compact
Electro-hydraulic press machine, for battery and
mains operation for the pressing of fittings up to
Ø 40 mm (plastic/multi-layer) and/or up to Ø 25 mm
(metal) with 19 kN
Product Profile
APPLICATION AREA
KEY FEATURES
TECHNICAL DATA
Dimension:
Weight:
Piston force / hub:
Nominal size:
Press jaw fixture:
Power supply:
Operating temperature:
Pressings:
PRESSING TOOLS
Press jaws:
Please observe system characteristics/
benefits on pages 63 - 64!
Made in Germany
270° rotatable jaw fixture
Wand-likeLight weight and balanced
weight distribution
LED display
Powerful motor
Li-ion battery technology
Emergency stop switch
Rubberised handle
Safety lock
CFT®
- Technology (Constant Force-Technology)
for a constant axial force of 19 kN
* compared to ROTHENBERGER NiMH batteries
65
Made in Germany
4
Cold-resistantHigh energy density
No memory effect
Low self dischargeL
Joining
Press Machines
ROMAX Compact Set
(No. 1000000184) includes: ROMAX®
Compact press machine,
1x 14.4 V/2.6 Ah Li-ion battery (No. 15418), rapid charger (No. 1500000230),
3 x B-Press jaws (15, 20 &25mm) in a plastic carrying case
All ROMAX®
Compact
have a Li-ion battery!
Workbench function with stable supporting
surface Slim – compact wand-like design Work above head
kg
1000000184
1000000161
15418
1500000230
15031
Press jaws, interchangeable press jaws starting on 69
ACCESSORIES
66
4
Joining
Press Machines
Made in Germany
Please observe system characteristics/
benefits on pages 63 - 64!
ROMAX 3000
Electro-hydraulic press machine for battery and mains
operation for the system dependant pressing of
fittings up to Ø110 mm* with 32 - 34 kN
Product Profile
APPLICATION RANGE
KEY FEATURES
Fast
Safe
Light
*Dependent on the availability of a system with that size fitting and a
press jaw engineered to match that system.
KEY FEATURES
Reliable & economical
Expanded operational temperature range
Large range
Practical design
2-speed switch
Wand-like Rubberised handle
Safety lock
LED display
Powerful motor
Emergency stop switch
Light weight and
balanced weight
distribution
CFT®
- Technology (Constant Force-Technology)
for constant axial pressing force of 32 kN
Press jaw fixture
can be rotated 270°
67
Rub
2)
Compared to the ROTHENBERGER NiMH battery
4
Made in Germany
All ROMAX®
Compact
have a Li-ion battery!
Joining
Press Machines
TECHNICAL DATA
Dimensions:
Weight:
Piston force/-hub:
Nominal size:
Press jaw fixture:
Power supply:
Operating temperature:
Pressings:
PRESSING TOOLS
Press jaws:
Cold-resistantHigh energy density
No memory effect
Low self discharge
Light Fast
Reliable Slim
kg
1000000162
1000000186
*Romax 3000 (1000000162) Romax 3000 Jaw Set (1000000186) must be puchased together to make a complete set
ACCESSORIES
15810
1500000231
15031
Press jaws, pressing collars starting on 69
68
ROMAX 3000 Set Basic I
Set Basic I (No. 15020) includes: ROMAX®
Compact press machine,
1x 14.4 V/2.6 Ah Li-ion battery (No. 15418), rapid charger (No. 15017),
plastic carrying case (No. 15016), (without press jaws)
Romax® 3000 Jaw Set
Romax® 3000 Set
4
Joining
Press Jaws
69
Compact Press Jaws
For ROMAX®
Compact
Made of forged,
highly resilient special steel
19 kN
Permanent bolt
Precision-manufactured contours
Product identification, simple to read, clear
system and nominal size classification
Optimised inlet contour
Long-term
corrosion protection
Batch numbering and
individual testing
3-bolt synchronised mechanism
Special hardening process
3000 Press Jaws
For ROMAX®
3000
Precision-manufactured contours
Made of forged,
highly resilient special steel
32 - 34 kN
Permanent bolt
Optimised inlet contour
Long-term
Corrosion protection
3-bolt synchronised mechanism
Product identification, simple to read, clear
system and nominal size classification
Special hardening process
Batch numbering and individual testing
70
4
kg
1000000163
1000000164
1000000165
kg
1000000166
1000000167
1000000168
1000000169
1000000170
1000000171
Joining
Press Jaws
Romax Compact Press Jaws
For B Press system
Romax 3000 Press Jaws*
For B Press
kg
1000000174
1000000176
1000000177
1000000178
1000000179
kg
1000000206
1000000207
1000000208
1000000178
For Duopex system
For Auspex system
kg
3000D16
3000D20
3000D26
3000A32
3000D40
kg
3000A16
3000A20
3000A25
3000A32
*Capable of pressing up to Ø 110 mm but dependent on the availability of a fitting system and approved jaws
For Duopex system
For Auspex system
Joining
Threading Manual
1.1/2" 2" Adaptor 1/4" 3/8" 1/2" 3/4" 1" 1.1/4"
Product Profile
4
SUPER CUT
Ratchet threader Ø 1/4 - 2"
APPLICATION AREA
BSPT right:
KEY FEATURES
Quick Change Die Heads
Secure hold
Fits all ROTHENBERGER Manual
and Power Threaders
Power optimisation with
the offset hand lever!
Long lever
Offset lever
Quick adjustment
SUPER CUT when working at the
building site
Precision Dies
Made of high quality tempered steel
With ratchet handle 1/4" - 2" the
attachment of the 1/4" - 1.1/4" die
head results with the use of the
adaptor (No. 71273) Monoblock - adaptor (No. 71273)
71
Joining
Threading Manual
ACCESSORIES
4
kg
70791X
SUPER CUT – Sets Ø 1/2 - 1.1/4"
1/2" 3/4" 1" 1.1/4"
1/2 - 1.1/4"
kg
70780X
1/2 - 1"
1/2" 3/4" 1"
SUPER CUT – Sets Ø 1/2 - 1"
79
79
79
73
72
No. 070891X with lever arm
SUPER CUT – Sets Ø 1/2 - 2"
4
Joining
Threading Manual
73
kg
70840X
71272
Monoblock Adaptor
kg
71273
79
79
79
ACCESSORIES
SUPER CUT Ratchet Arm
1/2 - 2"
kg
70892X
4
(optional)
74
Joining
Threading Electric
SUPERTRONIC®
1000
Power threader Ø 1/2 - 1"
Product Profile
APPLICATION AREA
BSPT right:
Optional:
KEY FEATURES
KEY FEATURES
TECHNICAL DATA
Threading speed:
Rapid reverse speed:
Performance:
Current:
Weight (unit only):
Dimensions:
5-axle helical gear
Compact gear housing
Electric reverse
Aluminium casing
Fibreglass reinforced
plastic gear housing
Suitable for field operation,
small shaped head
Compact design, only X.X kg, ideal for portable operation
Small head shape
kg
71350
Helical gears for maximum power (710 watt)
4
Joining
Threading Electric
SUPERTRONIC®
1250
Power threader Ø 1/2 - 1.1/4"
Product Profile
APPLICATION AREA
BSPT right:
Optional:
KEY FEATURES
KEY FEATURES
TECHNICAL DATA
Threading speed:
Rapid reverse speed:
Performance:
Current:
Weight (unit only):
Dimensions:
5-axle helical gear
Compact gear housing
Electric reverse
Aluminium casing
Fibreglass reinforced
plastic gear housing
Suitable for field operation,
small shaped head (11 cm)
Compact design, only 5.85 kg, ideal for portable operation Small head shape (11 cm)
75
4
SUPERTRONIC®
1250 Set
Small – Fast – Light (1/4 - 1. 1/4")!
Joining
Threading Electric
(optional)
Pipe clamp
Helical gears for maximum power (800 watt) Steel pipe processing portable, fast and easy
ACCESSORIES
76
kg
71450
79
79
79
4
Joining
Threading Electric
SUPERTRONIC®
2000
Power threader Ø 1/4 – 2"
Product Profile
APPLICATION AREA
BSPT right, BSPT left:
NPT:
High reduction gears with spur wheel teeth,
High, consistent power transmission
Performance:
Threading speed:
Maintenance friendly
KEY FEATURES
Large mechanism for switching directions
Off-set die head
mounting
Compact
gear housing
Direct seating with
tension ring locking
Strong 1010 W motor, double insulated
with VDE and CEE, interference free
Hardened, interlocking prism
pipe clamp
1010 W universal motor
Performance: 1010 Watt!
High reduction gearsEasy insertion of the die heads
Use with roll grooving tool
ROGROOVER Die head adaptor (No. 71271)
77
4
Joining
Threading Electric
SUPERTRONIC®
2000 Set
Can also be used in combination
with a roll grooving tool!
Pipe clamp
Adaptor
Work in confined spaces Die heads with the tripod universal workbench
ACCESSORIES
78
kg
71256
71250
79
79
79
(optional)
4
Precision Die Heads
With enlarged shaving discharge chambers
70821X
70822X
70823X
70824X
70825X
70826X
70842X
70843X
Joining
Threading Electric
Precision Threading Dies
70831X
70832X
70833X
70834X
70835X
70836X
70869X
70870X
Die Head Adaptor
g
71271
Tension ring locking
79
Threading Oil
High-performance cutting oil
g
65010
4
80
Joining
Threading Electric
SUPERTRONIC®
2SE / 3SE / 4SE
Compact threader Ø 1/4 - 4"
Can also be used in combination
with a roll grooving tool!
KEY FEATURES
Product Profile
Internal deburrer, snap in, 3-blade
Modular system concept
Sturdy oil pump with high flow
power and adjustable fluid
quantities, filter system
integrated oil feed
Large shavings collection trough
made of plastic
Impact hammer chuck with
inter-changeable clamping jaw,
optimal clamping properties
through flexible adjustment
and broad support
Automatic die heads with quick
adjustment of thread size automatic
thread length, finely adjustable
thread depth without recentering
APPLICATION AREA
For threading of:
BSPT right:
NPT:
BSPP:
BSW:
Metric:
Smooth action impact hammer chuck
with maximal clamping force
Working spindle with closed
bearings on both sides
Dual-sided tool guide sled
Tool / guide sled propulsion
via turnstile
Self-centering rear chuck
SUPERTRONIC®
2SE
4
Joining
Threading Electric
81
SUPERTRONIC®
2SE
Compact threader Ø 1/2 - 2"
TECHNICAL DATA
Motor strength:
Speed:
Weight, with die heads:
Dimensions (L x W x H):
SUPERTRONIC 2SE kg
56130
Complete with one automatic die head, two sets of dies, pipe cutter, reamer,
threading oil, foot switch and a set of 4 legs.
SUPERTRONIC®
3SE
Compact threader Ø 1/2 - 3"
SUPERTRONIC 3SE kg
56240
TECHNICAL DATA
Motor strength:
Speed:
Weight, with die heads:
Dimensions (L x W x H):
Complete with one automatic die head, two sets of dies, pipe cutter, reamer,
threading oil, foot switch and a set of 4 legs.
Lever
SUPERTRONIC®
4SE
Compact threader Ø 1/2 - 4"
SUPERTRONIC 4SE kg
56345
TECHNICAL DATA
Motor strength:
Speed:
Weight, with die heads:
Dimensions (L x W x H):
Complete with two automatic die heads, three sets of dies, pipe cutter, reamer,
threading oil, foot switch and a set of 4 legs.
KEY FEATURES
Automatic die heads
4
Joining
Threading Electric Accessories
82
Precision Die Heads
For machine types ROPOWER®
50 R, PANDA, PISET,
SUPERTRONIC®
2S, 2SE, 3S, 3SE, 4S, 4SE
KEY FEATURES
Standard die heads
Product Profile
Product Profile
Please note the die heads do not include threading dies!
Precision Threading Dies
Suitable for:
Conical pipe threads NPT
Conical pipe threads BSPT
For optimal threading results, use only with original
ROTHENBERGER cutting fluid or cutting oil (see 79)!
83
4
Joining
Threading Electric Accessories
SUPERTRONIC®
2SE
SUPERTRONIC®
3SE
SUPERTRONIC®
4SE
Overview Die Heads / Threading Dies
Automatic die heads suitable for ROTHENBERGER threading dies
ROTHENBERGER standard / manual die heads
Joining
Roll Grooving
Product Profile
4
84
Roll Groover 6"
Portable rolling groover for steel pipes up to Ø 6"
(150 mm) for rapid rolling of grooves on standard
and thin-walled steel pipes
Extremely light: 12 kg!
APPLICATION AREA
Standard and thin-walled steel pipes up to 6" (150 mm)
Light weight and compact
KEY FEATURES
Allen key mount
Ratchet drive R/L for precise
adjustment of the groove
according to approved
standards
Spacer for standard groove depths
Aluminium casing
Easy assembly/dismantling of the case hardened
and knurled pressure and drive rollers
Professional application with
threader for the production
of grooves
Cost-effective production
of grooves Pipe with groovesDetailed view
kg
8870922
8870905
8870906
R2.7180
4
Joining
Roll Grooving
85
Roll Groover Base Plate
Roll Groover (8870922) must be used in conjunction
with a Base Plate. Base Plate does not come with the
Roll Groover and must be ordered seperately
kg
88709B50
88709B80
88709B100
88709O300
88709R1300
8870921
Mobile Roll Grooving and Threading Set
Portable rolling groover for steel pipes up to Ø 6"
(150 mm) for rapid rolling of grooves on standard
and thin-walled steel pipes
A real portability solution for the mobile tradesman:
kg
8870922
71256
8870921
70751
000999
10640
71250
71271
86
4
Joining
Brazing Gas
35663
35664
35461
g
MAP/Pro Gas
Special gas mix for high-performance soldering work
1“ US valve connection
Less weight compared to conventional
steel cylinders (228g empty)
Quality disposable steel cyclinder
Hot
Burns approx. 1/3 longer than propane
KEY FEATURES
Product Profile
KEY FEATURES
1" US
Valve
Special gas mixture with outstanding
flame characteristics
ROTHENBERGER MAP/Pro Gas is produced in ultra-
modern filling plants and processor-controlled
batching systems
*Dependent on brazing torch used
35663
35461
g
Gas cylinder safety stand optional
Gas cylinder safety stand optional
Propane Gas
For high-performance soldering work
Gas Handling Safety Tips:
Ask us about special
quantity pricing
SUPER FIRE 3 Nozzles
Quick exchange with the "Twist 'N Load" system
4
Hot
Joining
Brazing Torch
SUPER FIRE 3
Ergonomic HEAVY-DUTY soldering & brazing unit up to
Ø 35 mm
Product Profile
APPLICATION AREA
Brazing & Soldering:
KEY FEATURES
KEY FEATURES
°C
TECHNICAL DATA
Coupling:
Handle:
Burner:
"Twist 'N Load":
"Twist 'N Load"!
Elaborately manufactured brass /
stainless steel design
Only ignites if torch has
been securely locked
Locking button
Nozzle with swirl flame
High Performance Piezo
Can be used in any
position (360°)!
87
Soldering in refrigeration
and climate control
Fast "Twist 'n Load" system
Fine regulating valve
Ergonomically designed handle
made of high-quality aluminium
High flame temperature
through cyclone swirl Brazing in gas installation
~
~~
Shrinking Nozzle (720 °C):
4
88
91
92
91
Pin-point Nozzle (460 °C):
Standard Nozzle (700 °C):
Cyclone Nozzle (950 °C):
Hot air Nozzle (400 °C):
(No. 35459)
35490UK
SUPER FIRE 3
Super Fire 3 (No. 35430) includes:
Super Fire 3 handle (No.35446), gas cylinder collar (No. 35462), cyclone burner (No.
35457), pin-point Burner (No. 35455) and cylinder safety stand (No. 35461)
Hotbox (No. 35490U) includes: handle (No. 35445), cyclone burner (No. 35457),
pin-point burner (No. 35455), heat guard (No. 31043), cylinder safety stand (No.
35461), 2 x MAP/Pro gas cylinders (No. 35663), in a carrying case
SUPER FIRE 3 HOT BOX
KEY FEATURES
Joining
Brazing Torch
ACCESSORIES
(No. 35455)
(No. 35456)
(No. 35457)
(No. 35458)
g
Spare Parts for SUPER FIRE 3
35430
g
35446
35462
35652
g
Hot
4
Joining
Brazing Torch
89
Hot
SUPER FIRE 2
Ergonomic HEAVY-DUTY soldering & brazing unit up to
Ø 35 mm
Product Profile
APPLICATION AREA
Brazing & Soldering:
KEY FEATURES
°C
TECHNICAL DATA
Coupling:
Handle:
Burner:
Locking Button
Nozzle with swirl flame
Can be used in any
position (360°)!
Fine regulating valve
Fracture Groove
Piezo Ignition
35644
g
Spare Parts for SUPER FIRE 2
35661
35662
35652
35659
35660
99998
g
A B C
4
Hot
Joining
Brazing Torch
90
ROJET TWIN FLAME
High-performance torch for soldering & brazing up to
Ø 54 mm
APPLICATION AREA
Brazing & Soldering:
KEY FEATURES
Product Profile
kg
31037
g
35012
Fine regulating valveNozzle with swirl flame
Twin stainless steel torch
1" US coupling
Can be used in any
position (360°)!
High flame temperature
INDUSTRIAL TORCH SET
Propane torch for soldering & brazing up to Ø 54 mm
For bazing and soldering of copper and steel pipes up to 2200 C
without oxygen.
Sets include: Safety handle with push-in coupling (No. 31009), brazing torch with
push-in nipple Ø 12 mm (No. 31032) / Ø 15 mm (No. 31033) / Ø 18 mm (No. 31034),
2.5 m propane hose with 3/8" L coupling (No. 32201), safety igniter (No. 32077),
replacement flints (No. 32088), open-ended spanner (No. 32073), steel case
(No. 31005)
SAFETY SPARK LIGHTER
32077
32088
g
g
4
Supermat
®
Joining
Accessories Soldering & Welding
91
ROVLIES®
Cleaning Pads
g
45268
Soldering Mat
g
67022
Heat Deflector Guard
31042
31043
g
67023
Soldering Gel
g
R31060
4
Joining
Accessories Soldering & Welding
92
2% Silver Solder
guaranteed according to
AS1167.1B2, DIN 8513 and AS/NZ3500,
TECHNICAL DATA
Silver (weight %):
Melting range:
Working temperature:
Colour Code:
Guaranteed content, Watermark Certified
g
40005-R2.5
40005-R3.0
5% Silver Solder
guaranteed
according to AS1167.1B2, DIN 8513 and AS/NZ3500,
TECHNICAL DATA
Silver (weight %):
Melting range:
Working temperature:
Colour Code:
15% Silver Solder
guaranteed according to
AS1167.1B2, DIN 8513 and AS/NZ3500,
TECHNICAL DATA
Silver (weight %):
Melting range:
Working temperature:
Colour Code:
Guaranteed content, Watermark Certified
Guaranteed content, Watermark Certified
g
40212-R2.5
40212-R3.0
g
40015-R2.5
40015-R3.0
Yellow Tip
Silver Tip
Brown Tip
Watermark Certified
Silver Solder
For copper pipe installation
KEY FEATURES
Ask us about special
quantity pricing
5
93
94
Testing & Leak Detection
Overview Testing Pumps 95
Testing of Water Lines & Containers
Testing Pumps 96 - 98
Testing of Waste Water Lines
Roleak Aqua 99
Leak Detection on Gas Lines
Leak Detection Spray 100
Rotest Electronic 3 100
94
5
5
Testing & Leak Detection
Overview Testing Pumps
RP 50-S
Manual precision testing pump, 0 - 60 bar
175
176
RP PRO III
Self-priming electrical testing pump, 0 - 40 bar
upto60barupto40barupto25bar
TP 25
Manual testing pump, 0 - 25 bar
177
95
Adjustment of the pressure
gauge to 0.1 bar is possible!
5
Testing & Leak Detection
Testing of Water Lines & Containers
RP 50-S Pressure Testing Pump
Robust, precision testing pump for the pressure testing
of water lines and containers up to 60 bar with very
high testing standards
Product Profile
APPLICATION AREA
KEY FEATURES
TECHNICAL DATA
Testing and pressure range:
Hub suction capacity:
Tank capacity:
Dimensions (L x W x H):
Connection:
Container RP 50-S:
Additional pressure gauge with
fine scaling 0.1 bar optional
Warp-resistant and lockable lever
Weather and cold-resistant
container
Testing hose with steel mesh
Optional: Extra fine scaling
Pressure gauge for the testing
of systems up to 16 bar with a
0.1 scaling
Double valve system: enables
self-testing of the pump, as
well as a precise fine adjustment
of the pressure
kg
60200
61306
61315
61300
61309
60201
96
5
Testing & Leak Detection
Testing of Water Lines & Containers
RP PRO III Pressure Testing Pump
Self-priming electric filling and testing pump
up to 40 bar
Product Profile
APPLICATION AREA
KEY FEATURES
TECHNICAL DATA
Testing and pressure range:
Flow Rate:
Dimensions (L x W x H):
Connection:
Mains voltage:
Performance:
Container:
Optimal weight distribution
Glycerine pressure gauge
Valve for pressure adjustment
Installation diagram on unit
Function Overview
Optional pressure testing kit:
Extra fine scaling Pressure gauge
for the testing of systems up to 16
bar with a 0.1 scaling.
Allows for simeltaneous multi-
point testing while reducing risk
of theft.
kg
61185
V121060
v121020
61187
97
5
Testing hose with steel mesh
Steel Drain Test Plugs
Testing & Leak Detection
Testing of Water Lines & Containers
TP 25 Pressure Testing Pump
Small, robust precision testing pump for pressure testing
up to 25 bar
Product Profile
APPLICATION AREA
KEY FEATURES
For the daily work on site
kg
130091
130092
130094
98
TECHNICAL DATA
Testing and pressure range:
Hub suction capacity:
Tank capacity:
Dimensions (L x W x H):
Connection:
Container:
Weather and cold-resistant
container
kg
60250
5
Testing & Leak Detection
Testing of Waste Water Lines
99
ROLEAK Aqua
Acoustic leak detection device for pipelines systems.
Product Profile
APPLICATION AREA
KEY FEATURES
Simple operation with the tripod
adaptor for indoor and outdoor use
Wireless transmission to
headphones
g g
66090 66094
66090 66096
66092 66097
66093
TECHNICAL DATA
Filter:
Resolution:
Radio frequency:
Frequency Range:
Transmission range:
Detection Range / Depth:
Flow Range:
ROLEAK Batteries:
Headphones Batteries:
Operating time:
Dimensions:
Integrated LED lamp
10 sound increments
Wireless technology
Different adaptors
Sensitive microphone
Adjustable frequency
It’s This Easy To Use:
One-button operation
5
Testing & Leak Detection
Leak Detection on Gas Lines
Finds leaks easily
ROTEST Electronic 3
Leak detection on gas lines
Product Profile
APPLICATION AREA
KEY FEATURES
TECHNICAL DATA
Detects:
Sensitivity:
Power supply:
Rotest®
Electronic 3 Set (No. 66080) includes:
ROTEST®
Electronic 3, 9 V battery, plastic carrying case (No. 66085)
kg
66080
66086
66087
66085
100
ROTEST LEAK DETECTION SPRAY
Leak detection on gas lines
Product Profile
APPLICATION AREA
KEY FEATURES
TECHNICAL DATA
Highly sensitive foam spray:
Quick and reliable location of leaks!
g
65000
6
ROFROST TURBO
101
102
Freezing Electric
Rofrost Turbo II 103 - 104
Plumb Freeze Eco 105
Freezing with Gas
Rofrost CO2 106
Freeze-Pak 106
Freezing FAQ 107
6
ROFROST TURBO
Freezing
102
6
ROFROST TURBO
ROFROST®
TURBO II
Pipe freezing system for copper, steel and
plastic composite pipes
Product Profile
APPLICATION AREA
Copper pipes:
Steel pipes:
Plastic pipes, as well as multi-layered composite pipes
Please be aware all sizes are not included in one set, inserts
for certain sizes are optional. Please check pg. 104 for more
details
Freezing
Freezing Electric
KEY FEATURES
Simple and flexible
use in all situations!
Temperature display easy to
read and rotatable
Capable of freezing
a wide range pipes & sizes
Compact design
103
Simple clamping system
A min = 17 mm
Use on vertical
pipes on walls
Freezing
Freezing Electric
A min = 37 mm
B min = 45 mm
Use on vertical pipes
in corners
A min = 57 mm
Use on pipes
wall fitting / valve
Can also be used with parallel
running pipes and in confined
spaces
Excellent overall size for working
close to walls or on floors
Trouble-free use near walls,
only 52 mm contact surface
on pipe required
Space requirements for freezing clamps
ROFROST®
TURBO 2"
ROFROST®
TURBO Reduction Inserts & Clamps
Anti-kink, diffusion proof mono-
tube system with plastic capillary
pipes guarantees high flexibility
and uninterrupted operation
6
ROFROST TURBO
62217
62211
62212
62219
62213
62224
62214
62226
62215
62227
62221
62216
g
62291
Heat conductive paste enables fully
automatic freezing without spraying!
104
62231
62232
62233
62234
62235
62236
62237
g g
ROFROST®
Heat Conductive Paste
kg
62206
g
F86611
F86710
6
ROFROST TURBO
Freezing
Freezing Electric
KEY FEATURES
TECHNICAL DATA
Power requirement:
Voltage:
Temperature range:
Copper/Plastic/Steel pipes:
PLUMB FREEZE ECO
The compact and refrigerant-free freezing unit for copper,
steel and multi-layered composite pipe
Product Profile
APPLICATION AREA
KEY FEATURES
Refrigerant-free!
Defrost function
A min = 41 mm
B min = 15 mm
A min = 36 mm
B min = 36 mm
A min = 50 mm
Space requirements for the Plumb Freeze ECO
freezing clamps
Plumb Freeze Eco (No. 88935AU / 88935NZ): Plumb Freeze Eco unit, 2 x reduction
inserts ( AUS 1/2" & 3/4" or NZ 15mm & 20mm), 2 x 1.7m clamp hoses and heat
conductive paste (No. 62291)
kg
88935AU
88935NZ
62291
Freezing clamps can be use one-
handed
Freezing with ROFROST®
ECO
Clear control panel with a
digital display of the temperature
on the freezing clamps
105
World First
Innovation!
g g
6
ROFROST TURBO
Freezing
Freezing with Gas
ROFROST®
CO2 Pipe Freezing Set
Freezing unit for the freezing of pipes up to 2" without
electricity
Product Profile
APPLICATION AREA
KEY FEATURES
TECHNICAL DATA
Copper pipes:
Steel pipes:
Plastic pipes, as well as plastic composite pipes
Set does not include gas cylinder!
ROFROST®
Freezer Heads
65035
65036
65037
65038
65039
65040
65041
65042
65043
65044
Please specify liquid withdrawal type CO2 from your local industrial gas supplier
Freezer Heads
®
65030
65033
65032
65048
65034
Rofrost®
CO2 Pipe Freeaing set (No. 65030) includes: 2 handles with feed valves (No.
65032), 2 high pressure hoses (No. 65033), 10 pairs of freezer heads (2 for each pipe
dimension), stopper for one-sided freezing (No. 65049), wrench (No. 65045),
internal hexagonal screwdriver (No. 65046), T-piece (65034), in a plastic carrying case
106
kg
Freeze-Pak Pipe Freezing Set
Freezing set for creating temporary ice plugs in pipes from
1/4" to 1.1/8" avoiding the need to drain down.
64004
64001
64002
Gas Handling Safety Tips:
°
g
6
ROFROST TURBO
• In addition to copper and steel, can I freeze
plastic and lead pipes?
Yes, but plastic and lead will take longer to
freeze, typically 1.25–3 times longer than
copper tube, depending on the type of
pipe freezer used.
• Can you freeze in any position (on vertical
pipes as well as horizontal runs)?
Yes. All ROTHENBERGER pipe freezers will
freeze both vertically & horizontally,
however wherever possible a horizontal set
up is more effective and efficient.
• Can I freeze moving water?
No, not really. All pipe freezers will arrest
and freeze moving water if it is a drip or
trickle. However it is not safe to make a
general statement that moving water can
be frozen with any standard off-the shelf
pipe freezing product. It is possible to
freeze running water with liquid nitrogen,
but this should only be performed by
specialist cryogenic freezing contractors.
• Can I freeze hot water?
Theoretically, yes, but it is more difficult
than freezing cold water and, due to the
high probability of convection currents in
hot water, is not recommended.
• How will I know when the pipe is frozen?
Firstly, follow the freezing tables/times
which are clearly displayed on all
ROTHENBERGER pipe freezing products.
These are based on a safety first principle!
Secondly, visual signs of freezing will be
apparent around the freeze head (or jacket)
and on the hoses.
If you are in any doubt, allow a few extra
minutes to the stated freezing time, just to
be sure.
• Will the ice plug burst the pipe?
No. As the water turns to ice it will fill the
pipe from the outside diameter, working
inwards to the centre. Once the full bore
has turned to ice, the plug will then spread
along the pipe work system as opposed to
trying to expand further outwards and
pushing the wall of the pipes. The only
exception to this rule is when freezing close
to a stop-end fitting or a closed valve
which should be avoided – freeze at least
18” from either of these situations.
• Will the ice plug withstand mains pressure?
Yes. All ROTHENBERGER pipe freezing
systems will produce ice plugs to withstand
a minimum pressure of 120psi / 10 bar.
• How long will the freeze last?
It generally takes 10-30 minutes for an ice
plug to melt once the pipe freezer is turned
off or removed.
By periodically ‘topping-up’ the gas, or
keeping gas flowing on a reduced ‘trickle’
basis the ice plug will remain solid and will
not melt. The same effect is achieved with
our electric pipe freezers by leaving them
permanently switched on.
• Can I solder close to an ice plug?
In general it is preferable to use
compression type fittings whenever
possible when using a pipe freezer. If you
do have to solder then it is wise to be at
least 18” from the ice plug to prevent any
premature thawing and to allow the solder
to run smoothly.
• Will extreme high temperatures in hot
weather stop the freezer from working?
The formation of an ice plug will take a
longer time in hot environments and
continuous freezing is required to maintain
the plug once formed. Pipe freezing may
prove difficult at high ambient
temperatures and is not normally possible
at above 40°C without liquid nitrogen,
which should only be used by specialists.
• How many freezes will I get from my
bottle(s)?
Please see the gas consumption details in
the table below, relating to the type and
size of cylinder used.
• Are there any general good tips to follow?
Yes. Always check for the following points:
-A clean, grease and paint free surface.
-Ensure that all circulatory pumps are
switched off and that the water is cold and
stationary.
-Follow instructions and freezing tables to
the letter!
-Check that you have sufficient gas to
complete your job before starting
– once you cut in to the pipe there is no
going back!
-Do not smoke when using
ROTHENBERGER pipe freezers.
Remember, help is always at hand – if you
find yourself unsure or in difficulties – call
ROTHENBERGER on 1800 186 657 (toll
free).
PIPE FREEZING - YOUR QUESTIONS ANSWERED
Copper Tube Steel Pipe Freezing Coolant
Diameter Diameter Time (mins) Usage
Plumb Freeze Eco 1/2” , 15mm 1/2” , 15mm 8 -
3/4” , 20mm 3/4” , 20mm 10 -
ROFROST CO2 1/2” 1/8” 3 170g
Pipe Freezing Set 5/8” 3/8” 4 200g
- 1/4” 5 1000g
3/4”-7/8” 1/2” 6 1400g
1.1/8” 3/4” 8 1500g
1.3/8”, 1.5/8” 1”, 1.1/4” 14 1600g
- 1½” 17 1700g
2.1/8” 2” 40 Conditional
QUICK-FREEZE 3/8”, 1/2”, 5/8” 1/4”, 3/8”, 1/2” 10 ½ x 500gCan
Aerosol Sprays 3/4”, 1” 3/4”, 1” 10 1 x 500g Can
Copper Tube Steel Pipe Freezing Coolant
Diameter Diameter Time (mins) Usage
ROFROST TURBO 2 3/8” 1/8” 5 -
Pipe Freezing Set 1/2” - 6 -
- 1/4” 7 -
5/8” 3/8” 8 -
3/4” - 10 -
7/8” 1/2” 11 -
1” 3/4” 15 -
1.1/8” - 18 -
1.1/4” - 20 -
1.3/8” 1” 25 -
- 1.1/4” 35 -
- 1.1/2” 45 -
2.1/8” - 55 -
- 2” 80 -
Freezing
Freezing FAQ
107
FREEZING TIMES AND GAS CONSUMPTION TABLE
This freezing table is published as an approximate guide only. Several varying factors such as pipe material, pipe contents and ambient temperatures can affect the time
required for a suitable ice plug to form. Times and consumption rates in this table are based upon pipes filled with stationary cold water at an ambient temperature of
20°C. Stainless steel, lead and plastic pipes will take longer to freeze than steel or copper pipe – we strongly recommend that you add at least 25% to the freezing times
indicated in this table. Freezing times also need to be increased at high ambient temperatures and pipe freezing may prove difficult in extreme hot weather or
environments above 40°C.
6
ROFROST TURBO
108
Freezing
Notes
109
7
7
Inspection & Locating
System Overview Video Inspection 111 - 112
Video Inspection
ROSCOPE®
1000 Overview 113 - 114
Inspection Module for ROSCOPE®
1000 115 - 116
Locating Module for ROSCOPE®
1000 117 - 118
ROCAM®
Pipe Inspection Cameras 119 - 122
Accessories for ROCAM®
Pipe Inspection Cameras 123 - 125
110
111
32
1
7
Inspection & Locating
System Overview Video Inspection
ROSCOPE®
1000
Modular system for inspecting pipes and hollow spaces
KEY FEATURES
Which ROSCOPE®
system for which application area?
Cable length / range: 0.9 m
Working range: hollow spaces
Page 115
Cable length / range: 16 m
Working range: up to Ø 100 mm
Page 116
Cable length / range: 22m
Working range: up to Ø 100 mm
Page 115
1 2 3
50 mm
150 mm
200 mm
250 mm
300 mm
Ø Working range (mm)
100 mm
Drain and
sewage ducts
Distributing main
and ground piping
Access lines
10 m0,9 16 2220 m 30 m 60 m
Cable length / range (m)
3
1
1*
2
7
10 m 20 m 30 m 60 m
Cable length / range (m)
50 mm
150 mm
200 mm
250 mm
300 mm
100 mm
Cable length / range: 30 m
Working range: up to Ø 150 mm
(*Can be optionally used with the
SL-40 camera head up to Ø 300 mm)
Page 119
Cable length / range: 60 m or 100 m
Working range: up to Ø 300 mm
Page 122
Ø Working range (mm)
Drain and
sewage ducts
Distributing main
and ground piping
Access lines
1 3
112
ROCAM®
Camera for the inspection of pipes
KEY FEATURES
Which ROCAM®
for which application area?
Inspection & Locating
System Overview Video Inspection
Cable length / range: 36 m
Working range: up to Ø 150 mm
Page 121
2
36 m
3
100 m
COMING
SOON!
LATE
2012
TECHNICAL DATA
Display:
Video format:
Picture format:
Connection:
Power supply:
Inspection & Locating
Video Inspection
7
USB
SD
g
ROSCOPE®
1000
The MULTIFUNCTION technology unites inspection
technology and locating technology in one unit
Product Profile
APPLICATION AREA
KEY FEATURES
3.5" TFT-LCD colour display
Can be switched to
black and white
Powerful Li-ion battery
Two connection slots
SD-card slot
Ergonomically arranged
function keys
Slip-free, ergonomical handle
Versatile and
user-friendly!
Protection against splash water as per IP 65
Headset connection
Accessories
Model No.
69616
69618
69619
113
Module Pipe 25/22
7
For Inspection:
MULTIVIEW
Modular concept for visual inspection of pipes,
hollow spaces and pipes
KEY FEATURES
3 different modules for the ROSCOPE®
1000 base unit
For Locating:
ROLOC PLUS
Module for locating sondes and pipelines
KEY FEATURES
Module TEC 1000 (extended)
Module TEC 1000
Module Pipe 25/16
Hollow spaces
Pipes
Target is right of the running
direction. Correction of your
direction to the right is necessary
Camera head is 1.5 m deep
Inspection & Locating
Video Inspection
114
7
Camera head with
high-performance LEDs
ROSCOPE®
1000 TEC Set
High-performance camera for the inspection of hollow
spaces and hard to reach areas
Product Profile
KEY FEATURES
TECHNICAL DATA
Display:
Camera head:
Brightness:
Cable length:
Power supply:
Weight:
No. 69615
Inspection of hollow spaces
Self-leveling camera head
Model No.
69600
69601
69614
69615
Scope of delivery ROSCOPE®
TEC 1000 Set (No. 69600): ROSCOPE®
1000 basic unit,
TEC 1000 Module, battery, charger, in a plastic carrying case
Inspection & Locating
Video Inspection
ROSCOPE®
1000 PIPE 25/22 Set
High-performance camera for the inspection of pipes
from ø 40 up to 100 mm. With TEC module included
free.
Product Profile
KEY FEATURES
TECHNICAL DATA
Display:
Camera head:
Brightness:
Cable length:
Cable diameter:
Power supply:
Weight:
Scope of delivery ROSCOPE®
1000 PIPE Set 25/22 (No. 1000000009): ROSCOPE®
1000 basic unit, Pipe 25/22 Module, TEC Module, battery, charger, in a plastic
carrying case
Inspection of rain drainage pipesInspection of rain downpipes
Model No.
1000000009
69603
74629
22 m long cable!
115
No. 69615
kg
kg
USB
SD
Integrated transmitter
Battery compartment
Switch to black and white
Simple locating of the
camera head with the
integrated transmitter! Self-levelling camera head
ROSCOPE®
1000 PIPE 25/16 Set
High-performance camera for the inspection of pipes
from Ø 40 up to 100 mm. With an integrated
transmitter for the precise locating of the camera head.
With TEC module included free.
Product Profile
KEY FEATURES TECHNICAL DATA
Display:
Camera head:
Brightness:
Cable length:
Cable diameter:
Frequency:
Power supply:
Weight:
Inspection & Locating
Video Inspection
7
Scope of delivery ROSCOPE®
1000 PIPE 25/16 Set (No. 1000000064): ROSCOPE®
1000 basic unit, PIPE 25/16 Module, TEC Module, battery, charger, in a plastic
carrying case
Model No.
1000000064
1500000052
74629
Rubberized base
No. 74629
Guide skid for Pipe 25/16 and
25/22 Module (optional)
Inspection of rain drainpipesInspection from floor drains
116
kg
7
Scope of delivery ROSCOPE®
1000 Set ROLOC PLUS (No. 1000000065): ROSCOPE®
1000 basic unit, Module ROLOC PLUS; Module TEC 1000, battery, charger, plastic carrying case
ROSCOPE®
1000 ROLOC PLUS Set
Easy to use pipe and sonde locating device.
Available as a complete unit, as well as locating
module for the ROSCOPE®
1000 base unit
Product Profile
KEY FEATURES
TECHNICAL DATA
Display:
Frequencies:
Power supply:
Dimensions:
Weight:
Simple menu guidance
Depth measurement
Telescopic function
Multi-frequencies
ROSCOPE 1000 unit combined with
the ROLOC PLUS module can now be
used as a location device!
TECHNICAL DATA
Camera head: self-levelling
Brightness:
Cable length:
TEC Module included in free with the
ROLOC Plus set:
Formable camera module for the ROSCOPE®
1000 basic
unit for the inspection from hollow spaces and hard to
reach areas
Model No.
1000000065
1500000057
Inspection & Locating
Video Inspection
117
kg
Target is right of the running direction. Correction
of your direction to the right is necessary
7
Target is in the running direction.
No correction is necessary Depth measurement with a push of the button
Self explanatory and simple:
With a push of a button the depth of the camera head is displayed
Positioning of camera heads:
Inspection & Locating
Video Inspection
118
ROCAM LOCATOR
Basic positioning module for sondes and pipelines,
automatic and manual gain control
Model g No.
069256
33 kHz: ROCAM®
Plus640 Hz: ROCAM®
mobile
33 kHz: ROCAM®
3 Multimedia512 Hz: ROSCOPE®
1000
Pipe 25/16 Set
7
ROCAM®
3 Multimedia
Inspection camera for pipes from Ø 50 up to 150 mm
and/or from Ø 150 up to 300 mm. With integrated
transmitter for the precise locating of the camera head
Simple locating of the camera head
with the integrated transmitter!
Product Profile
KEY FEATURES TECHNICAL DATA
Display:
Camera head:
self-leveling
Brightness:
Cable length:
Cable diameter:
Power supply:
Weight:
Model No.
1500000118
Protection against
splash water (IP65)
Strong push cable
Ø 7 mm, 30 m long
Integrated transmitter
Mechanical self-levelling
of the picture
Exchangeable head system
Digital metre
count fade-in
Removable control unit with
10.4" TFT LCD colour display
Recording of photos
and videos
Inspection & Locating
Video Inspection
119
kg
COMING
SOON!
LATE
2012
7
Removable control unit
Makes working in tight spaces easier
Logging software
Product Profile
KEY FEATURES
self-levelling
Model g No.
1500000123
1500000122
With large 10.4"colour display!
Logging software included!
ROCAM®
3 Multimedia with removable control unit
Keypad of the control unit
Locating of the integrated camera head with Module ROLOC PLUS
With exchangeable head system!
Self levelling of the picture
Inspection & Locating
Video Inspection
120
7
Inspection & Locating
Video Inspection
121
69620
69626
69631
kg
ROCAM®
Mobile / PDM
Inspection camera with battery and mains operation
for pipes from Ø 50 up to 150 mm
Product Profile
APPLICATION AREA
KEY FEATURES
Sapphire glass lens
Built in sonde (640kHz)
Automatic shut-off
when the hub is closed
Duo-Power
6.8 mm camera cable
Video In / Video Out
TFT LCD colour display
Digital metre count fade-in
Take still shot images
TECHNICAL DATA
Display:
Camera head:
Brightness:
Cable length:
Cable diameter:
Frequency:
Power supply:
Weight:
7
122
Inspection & Locating
Video Inspection
ROCAM®
Mobile Plus
Inspection camera with battery and mains operation
for pipes from Ø 50 up to 300 mm
Product Profile
APPLICATION AREA
KEY FEATURES
KEY FEATURES
TECHNICAL DATA
Display:
Camera head: self-levelling
Brightness:
Cable length:
Cable diameter:
Frequency:
Power supply:
Weight:
Self-levelling camera head
Strong push cable
60 or 100 m long
Video In / Video Out
TFT LCD colour display
Digital metre count fade-in
Data enrolment
Automatic shut-off
when the hub is closed
Duo-Power
Colour Mini Module,
5 m long
69725
69740
69825
69840
069850
kg
Optional: In line Sonde for transmitting
No. 069850
7
Inspection & Locating
Accessories Inspection Cameras
ROCAM®
Camera Heads & Service Kits
Camera heads made of high-quality materials for
professional inspection of pipes
Product Profile
KEY FEATURES
Model g No.
69505
69506
69528
69701
H82402
1500000123
1500000122
1500000367
1500000379
123
Camera head service kits, which includes lens, cap and seals
ROCAM®
Cables
Replacment Cables for the ROCAM camera range
kg
69161
kg
69480
H82471
H82472
069481
69490
69491
1500000400
Inspektion & Ortung
Video Inspektion
7
Inspection & Locating
Accessories Inspection Cameras
No. 72628
Brush attachement camera head (front)
No. 69117
No. H82306
g
H82306
74628
ROCAM®
Mobile / PDM Guide Skids
Improved view and glide of camera head
APPLICATION AREA
KEY FEATURES
ROCAM®
Mobile Plus & ROCAM®
3
Brush Attachments
To improve the overview in pipes from Ø 100 – 200 mm
APPLICATION AREA
KEY FEATURES
Brush attachement spiral feather (rear)
No. 69113
No. 1500000120 / 69111No. 69112
ROCAM®
Mobile Plus & ROCAM®
3
Guide Skids
For centring of the camera head in pipes for a better
overview and illumination
APPLICATION AREA
KEY FEATURES
124
No. 69118 No. 69119
ROCAM®
Mobile Plus Rolling Skids
Recommended for distances from 30 m
APPLICATION AREA
KEY FEATURES
g
69118
69119
g
1500000120
69111
69112
g
69113
69117
7
Inspection & Locating
Accessories Inspection Cameras
125
ROCAM®
Plus In-line Sonde
Optional sonde which gives the Rocam Plus cameras
the ability to be located via location devices.
Spare ROCAM®
Battery and Charger
KEY FEATURES
g
69550
69555
69570
69575
1500000121
g
069850
TECHNICAL DATA
ROCAM®
Computer Recording
Analogue-to-digital converter for recording on laptop
or PC of the inspection.
g
69560
KEY FEATURES
126
7
Inspection & Locating
Notes
8
127
8
8
128
Pipe Cleaning Manual
Pipe and Drain Cleaning Units 129 - 130
Pipe Cleaning Electric
Pipe and Drain Cleaning Machines 131 - 134
Spiral & Tool Sets 135
Accessories Pipe and Drain Cleaning Machines 136 - 137
Drain Cleaning Tools
Pipe Cleaning Spirals 138 - 139
Heads & Augers 140 - 143
128
Pipe Cleaning
8
8
129
Pipe Cleaning
Pipe Cleaning Manual
kg
72070X
72071
72072
72073
Ergonomic D-handle
Long adaptor
Adaptor long
No. 72071
Adaptor wide
No. 72073
Flexible, in all directions
adjustable handle
Moulded main body
ROPUMP®
SUPER PLUS
Professional force pump cleaner
Product Profile
KEY FEATURES KEY FEATURES
Piston with double-sided sealing lip
Highest suction and pressure
Quick – Compact – Handy!
Short and long Adaptor
included in scope of delivery!
Short adaptor
Universal bulb auger
8
130
Pipe Cleaning
Pipe Cleaning Manual
WC-BLITZ Toilet Auger
KEY FEATURES
Flexible use even in hard-to-reach places
No damage to ceramic surfaces
kg
78551
Ergonomic handle
with soft grip inlet Angle with plastic protection
Polypropylene Drain Rods
kg
130080
130055
130059
130058
130063
130065
130069
130071
130076
Drain Rods Set (No. 130080) includes: 10 x drain rods (No.130055), 4" plunger
(No.130059) & 2" double worm screw (130063)
Drain Brush (optional)
No.130071
4" Rubber Plunger
No.130059
2"Double Worm Screw
No.130063 4" Drop Scraper (optional)
No.130065
8
Pipe Cleaning
Pipe Cleaning Electric
131
ROSPIMATIC
Electrical pipe and drain cleaning machine up to Ø 50mm
Product Profile
KEY FEATURES TECHNICAL DATA
Application range:
Spiral with inner-liner &
Bulb head auger:
Dimensions (without spiral):
Weight (with 8 mm spiral):
Rating:
Speed:
One-of-a-kind spiral control mechanism
Locking knob with
torque control
Electronic speed control
Fast removal of obstructions
Forward and reverse
Closed plastic spiral container
Steel spiral
kg
78576
72413
ROSPIMATIC (No. 78576) includes: ROSPIMATIC pipe cleaning machine with 8mm x
7.5mm bulb head cable
Powerful drill with right & left hand drive
Ergonomic handle
132
Pipe Cleaning
Pipe Cleaning Electric
8
Individual and flexible working range
with the different spiral diameters
Powerful ROTHENBERGER Portable
Machines for the Professional
Product Profile
SYSTEM CHARACTERISTICS FOR ALL PORTABLE MACHINES
R 550, R 650 & R 750
BENEFITS OF SECTIONAL TYPE DRAIN CLEANERS
Patented, central force transmission
directly on the driveshaft!
PRODUCT SERVICEPRODUCT SERVICE
Patented jaw clamp system
Low-friction toothed belt
and geared drive pinion
Field tested motor with
right/left rotation
Noise suppression and protected
from splash water per IP 44
Made in Germany!
8
Pipe Cleaning
Pipe Cleaning Electric
133
Type of pipe Down Mains Municipal
connecting pipes pipe
pipes network
Spiral Ø 16 mm Ø 22 mm Ø 32 mm
Range of use up to DN 100 up to DN 150 up to DN 200
R 550 – –
R 650 –
R 750
R 550
THE LITTLE GENERAL
Drain cleaning machine for pipe Ø 20 - 65 mm
Product Profile
APPLICATION AREA
Especially light, compact and handy design:
KEY FEATURES
TECHNICAL DATA
For pipe diameters:
Direct attachment:
Max. working length:
Rating:
Voltage:
Speed:
Weight:
kg
72655A
Tool sets and accessories starting on 135
8
Pipe Cleaning
Pipe Cleaning Electric
134
Full rubber transport wheels
Drive lever can be
fitted on the side
R 650
THE ALL ROUNDER
Drain cleaning machine for pipe Ø 20 - 100 mm
Product Profile
APPLICATION AREA
Perfectly suited for rough use and in extreme working
conditions:
KEY FEATURES
TECHNICAL DATA
For pipe diameters:
Direct attachment:
Max. working length:
Rating:
Voltage:
Speed:
Weight:
R 750
THE BIG BOSS
Drain cleaning machine for pipe Ø 20 - 200 mm
Product Profile
APPLICATION AREA
Perfectly suited for the cleaning of domestic, commercial &
industrial connections and main pipes:
KEY FEATURES
TECHNICAL DATA
For pipe diameters:
With direct attachment:
With drive adaptor:
Max. working length:
Rating:
Voltage:
Speed:
Weight:
kg
72670
Tool sets and accessories starting on 135
kg
72904
Tool sets and accessories starting on 135
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rothenberger-2012-catalogue

  • 1. 2012/2013 2012/2013 ROTHENBERGER Australia Pty Ltd Unit 6, 13 Hoyle Avenue Castle Hill, Sydney, NSW Australia 2154 Telephone: 1800 186 657 Facsimile: 1800 286 657 Email: rothenberger@rothenberger.com.au Web: www.rothenberger.com.au Australia & New Zealandwww.rothenberger.com.au
  • 3. 2 With over 60 years of pipe tool knowledge & experience, ROTHENBERGER continues to set new standards as the brand leader throughout the world. ROTHENBERGER has been servicing Australia and New Zealand for nearly 30 years. Over the years we have grown as a company and have become one of the leading specialty pipe tool and equipment brands in the region. We pride ourselves with our accumlated product, industry and application knowledge, which is deeply engrained within each of our Area Sales Managers throughout Australia and New Zealand. At ROTHENBERGER, we manufacture top quality tools to the strictest quality control systems from raw material to the finished product conforming to ISO 9001. To coincide with our premium product, we also provide unmatched after-sales support for product repairs and service requirements. Most importantly we get the product back in your hands as quickly as possible, doing what it does best! It is little wonder that millions of satisfied trade professionals throughout the world consider ROTHENBERGER tools as the benchmark industry standard. ROTHENBERGER Australia & New Zealand.
  • 4. The ROTHENBERGER product program stands for quality and technology from one source. With this we offer our customers a comprehensive partnership for the future. Having manufactured and sold more than 5,000 products, ROTHENBERGER has the most extensive program for modern premium piping tools and machines worldwide. Technological innovative products are offered in 11 application groups for installation, service & repair, refrigeration & air-conditioning technology and general pupose tools. • Cutting • RODIA® Diamond Core Drilling & Cutting • Bending • Joining • Testing & Leak Detection • Freezing • Inspection & Locating • Pipe Cleaning • ROWELD® Plastic Pipe Welding • Refrigeration & Air-Conditioning Technology • Trade & Hand Tools Welcome to the world of ROTHENBERGER. 3
  • 5. ”The development of technologically high-quality products, as well as the qualification of our employees and end-users, is a defining factor in our success”, confirmed CEO Dr. Helmut Rothenberger, "That is why we, as a family business and regardless of developing market conditions, will continue to focus on competence and innovative supportive activities in all our future business activities.” Our customers are our focus in everything we do. All processes are directed so that our customer satisfaction reaches 100%. That is why research and development based on the precise knowledge of the market and the users needs are extremely important to us at ROTHENBERGER. This is evident with our current 150 international patents and registered trademarks, which only continues to grow. In both TEC Centers, Kelkheim/Germany and Abadiano/Spain, we are developing the innovative products needed to provide solutions and meet the challenges of tomorrow. At many of our international locations, our engineers are researching and developing solutions for the local markets. We give our all, so that you have the best tool in your hand. Our customers are our focus in everything we do. All processes are directed so that our customer satisfaction reaches 100%. That is why research and development based on the precise knowledge of the market and the users needs are extremely important to us at ROTHENBERGER. This is evident with our current 150 international patents and registered trademarks, which only continues to grow. In both TEC Centers, Kelkheim/Germany and Abadiano/Spain, we are developing the innovative products needed to provide solutions and meet the challenges of tomorrow. At many of our international locations, our engineers are researching and developing solutions for the local markets. 4
  • 6. The two global logistic centers in Germany and Spain deliver merchandise directly to our trade partners in more than 12 European countries. Together, with other local logistic centres in 21 countries, they build the international ROTHENBERGER supply chain network ROTHENBERGER Australia is strategically located in Castle Hill, Sydney NSW. The location is easily accessible and having strong alliances with leading freight companies, result in quick turn-around times. ROTHENBERGER has a network of repair service agents nationwide. With the service equipment standards, training of the service personnel, the documentation and the spare-part supply, every ROTHENBERGER customer is guaranteed to receive the best possible service world wide. We place special value on short service lead times, so that our customers can get back to work as quickly as possible. In the ROTHENBERGER call centres, customer questions regarding the product and its range of uses, are answered competently and quickly. Quick help and the best possible service. 5
  • 7. Everywhere in the world where pipes are connected, installed, tested or serviced, ROTHENBERGER tools are being used. In the last few years we have expanded our global presence and are now represented in over 90 countries. Regardless in which country we are represented, product responsibility all the way to the end-user is our number one priority. More than 500 sales representatives worldwide help make the quality and technology of ROTHENBERGER tools vivid. Over 200 specially equipped demonstration vehicles, a qualified partnership with the retail market and exhibits in more than 120 trade shows are further guarantees of our close contact to you and your craft. 6 We are there where you need us.
  • 8. Water and energy for the poorest regions of the world: TOOLS FOR LIFE Foundation. Like the arteries in the human body, piping brings people the urgently needed water and energy required to live and often survive. It is for this reason that TOOLS FOR LIFE was founded. The goal of the foundation is to offer worldwide support for projects that focus on water and energy supply. To this end, we are supporting people whose daily work focuses on creating and maintaining these lifelines by providing them with products, donations, know-how and with on-site assignments of ROTHENBERGER employees. If you also would like to support TOOLS FOR LIFE please visit: www.toolsforlife-foundation.de 7
  • 9. 7 8 Cutting RODIA® Diamond- Core Drilling & Cutting Bending Joining Table of Contents by Application Table of Contents Alphabetical Pictograms / Abbreviations Testing & Leak Detection Freezing ROWELD® Plastic Pipe Welding Refrigeration & Air Conditioning Technology Trade & Hand Tools Inspection & Locating Pipe Cleaning Service&MaintenanceROWELD®Cold& Climate TableofContentsInstallation 1 2 3 4 5 6 ROFROST TURBO 8 9 10 11 12 INOX Cu PVC MSR 13 AB C Applications Page Content General Purpose tools 10 30 36 52 94 102 110 128 146 160 178 195 197
  • 10. 11 9
  • 11. 1 Cutting Metal Manual Tube Cutters for Copper 11 - 14 Tube Cutters for Stainless Steel (INOX) & Steel 15 - 16 Cutting Wheels & Spare Parts 17 Cutting Plastic / MSR Manual Plastic Pipe Shears 18 - 20 Tube Cutters for Plastic / MSR 21 - 21 Tube Cutters for Plastic 21 Plasticut Sizing & Pipe Chart 22 Rocut 110 / 160 23 - 24 Electric Pipe Cutting Pipe Cut Range 25 - 26 Manual Sawing Hand Saws & Saw Blades 27 Deburring, Chamfering & Calibration Universal Internal & External Deburrer 28 Deburrers for Metal 28 Cutting 1 10
  • 12. 1 DURAMAG® Easy turning of the adjustment knob Always within reach Two guide rollers with recess Exact telescopic guide Cutter wheel compartment TUBE CUTTER 35 / 42 Pro Proven tube cutter for precise cutting of tubes Ø 6 - 42 mm (1/4 - 1.5/8") Product Profile APPLICATION AREA TC 35 / TC 42 TC 35 MSR INOX TC 35 / INOX TC 42 Pro KEY FEATURES Cutting Cutting Metal Manual TC 35 MSR (70108) INOX TC 35 (70055) INOX TC 42 (70070) TC 35 (70027) TC 42 PRO (70029E) For copper and aluminium For INOX (Stainless Steel)-pipesFor MSR-pipes 11 Metal casing with DURAMANT® coating: Robust and extremely stable!
  • 13. Cutting Cutting Metal Manual 1 Accessories DURAMAG® TUBE CUTTER 35 DURAMAG® Product Profile APPLICATION AREA 100% magnesium body up to 30% lighter compared to previous model! 70027 70108 70029E 70055 70070 ROTRAC 28 / 42 High-precision tube cutter, Ø 3 - 42 mm (1/8 - 1.5/8") KEY FEATURES g g 70020 70080 70021 70081 70007 Casing made in one cast Stable and long-lasting Model No. 31 1500000236 32 21655 32 21660 19 12 Constant, tight working radius of 123 mm g
  • 14. Cutting Cutting Metal Manual1 g 70105 70017 70041 g g No. 70401 No. 70402 42 mm38 mm 1.1/2" 42 mm42 mm 1.5/8" 42 mm45 mm 1.3/4" 42 mm58 mm 2.1/4" MINICUT I PRO / II PRO Copper tube cutter Ø 3 - 22 mm (1/8 - 7/8"), dependent on model Ideal for maintenance and repair work! KEY FEATURES 70401 70402 70017 70041 MINICUT 2000 Copper tube cutter Ø 6 - 22 mm (1/4 - 7/8") KEY FEATURES MINI MAX Copper tube cutter Ø 3 - 28 mm (1/8 - 1.1/8") KEY FEATURES 70015 70017 70041 13
  • 15. g g 1 Cutting Cutting Metal Manual TUBE CUTTER 30 PRO / 50 Copper tube cutter Ø 3 - 50 mm (1/8 - 2"), dependent on model KEY FEATURES 70017 70041 71019 70065 Automatic Ratchet Telescopic Pipe Cutter Telescopic tube cutter Ø 6 - 127 mm (1/4 - 5"), dependent on model) KEY FEATURES No. 70030 g g 70030 70142 21652 21652 70017 70057 70041 70006 ACCESSORIES 14 Pipeslices Copper tube cutter Ø 1/2 - 1" KEY FEATURES g Pipeslice 1/2" O.D. AUS 250 88807 Pipeslice 5/8" O.D. AUS 250 88810 Pipeslice 3/4" O.D. AUS 275 88808 Pipeslice 7/8" O.D. AUS 250 88802 Pipeslice 1/2" I.D. NZ 250 88801 Pipeslice 3/4" I.D. NZ 250 88804 Pipeslice 1" I.D. NZ 150 88813 g Spare cutter wheel 1/2" to 1" O.D. AUS (min qty 10) 5 88806 Spare cutter wheel 1/2" to 1" I.D. NZ (min qty 10) 5 88803 Model No. 28 1500000236 28 21655 28 21660 22
  • 16. g 1 INOX! INOX! Cutting Cutting Metal Manual 15 INOX TUBE CUTTER Ratchet telescopic tube cutter Ø 10 - 54 mm (1/4 - 2.1/8") for the precise cutting of stainless steel tubes KEY FEATURES 12 x ball bearings! 12 x ball bearings Extremely stable, fast and direct guidance of the pipe Easy turning of the adjustment knob Quick adjustment of the working area Wide rollers for reliable guidance Metal casing made out of Aluminium 70340 70341 INOX TUBE CUTTER 35 / 42 PRO Proven tube cutter Ø 6 - 42 mm (1/4 - 1.5/8") for the precise cutting of stainless steel tubes KEY FEATURES Easy turning of the adjustment knob Quick adjustment of the working area 70055 70070 70056 21652 g Metal casing made out of Aluminium Two guide rollers with recess
  • 17. SUPER 1.1/4" and 2" Steel pipe cutter Ø 10 - 60 mm (1/4 - 2") 1 Cutting Cutting Metal Manual 16 ENORM 4" Steel pipe cutter Ø 60 - 115 mm (2 - 4") KEY FEATURES KEY FEATURES Thread for handle Handle (included) Anti-slip surface Reliable grip g g 70060 70064 70061 KEY FEATURES (SUPER/INOX SUPER) KEY FEATURES (SUPER/INOX SUPER) INOX! Precise cutting of stainless steel pipes ACCESSORIES g g 70040 70049 70045 70051 70046 70053 Model No. 31 70075 32 21655 32 21660 19
  • 18. 1 Cutting Accessories Cutting Metal Manual 17 Cutting Wheels and Spare Parts *Both items are needed: 7510007 (axle) & 7510008 (screw) FOR TUBE CUTTER TUBE CUTTER PART NO. CUTTER WHEEL PART NO. DIMENSIONS d,L,D (mm) CUTTING DEPTH SPARE AXLE NO. DEBURRER BLADE COPPER TUBE CUTTERS 1 /2” Pipeslice Aus 5 /8” Pipeslice Aus 3 /4” Pipeslice Aus 7 /8” Pipeslice Aus 1” Pipeslice Aus 88807 88810 88808 88802 88820 88806 88806 88806 88806 88806 3.0 / 4.2 / 17.0 3.0 / 4.2 / 17.0 3.0 / 4.2 / 17.0 3.0 / 4.2 / 17.0 3.0 / 4.2 / 17.0 3.0 3.0 3.0 3.0 3.0 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 1 /2” Pipeslice NZ 3 /4” Pipeslice NZ 1” Pipeslice NZ 88801 88804 88813 88803 88803 88803 3.0 / 4.1 / 16.0 3.0 / 4.1 / 16.0 3.0 / 4.1 / 16.0 3.0 3.0 3.0 N/A N/A N/A N/A N/A N/A Minicut No.1 Pro Minicut No.2 Pro 70401 70402 70017 70017 4.8 / 2.0 / 18.5 4.8 / 2.0 / 18.5 3.0 3.0 70041 70041 N/A Minicut 2000 70105 70017 4.8 / 5.9 / 18.5 3.0 70041 N/A Minimax 70015 70017 4.8 / 5.9 / 18.5 3.0 70041 N/A No.30 Pro Stainless steel wheel 71019 70017 70056 4.8 / 5.9 / 18.5 4.8 / 5.9 / 18.5 3.0 4.0 70041 70041 N/A No.35 Stainless steel wheel No.42 Pro Stainless steel wheel 70027 70029E 70017 70056 70017 70056 4.8 / 5.9 / 18.5 4.8 / 5.9 / 18.5 4.8 / 5.9 / 18.5 4.8 / 5.9 / 18.5 3.0 4.0 3.0 4.0 70041 70041 70041 70041 21652 21652 No.50 Stainless steel wheel 70065 70017 70056 4.8 / 5.9 / 18.5 4.8 / 5.9 / 18.5 3.0 4.0 70006 70041 N/A Automatic No.1 Stainless steel wheel Automatic No.2 Automatic No.3 70030 70142 N/A 70017 70056 70057 70057 4.8 / 5.9 / 18.5 4.8 / 5.9 / 18.5 8.0 / 11.0 / 29.0 8.0 / 11.0 / 29.0 3.0 4.0 7.0 7.0 70041 70041 70006 7510007 + 7510008* 21652 21652 21652 Rotrac 28 Stainless steel wheel Rotrac 42 Stainless steel wheel 70010 70011 70007 90007 70007 90007 4.8 / 3.0 / 16.0 4.8 / 3.0 / 16.0 4.8 / 3.0 / 16.0 4.8 / 3.0 / 16.0 2.5 2.5 2.5 2.5 70080 (Pin) 70081 (Circlip) 70080 (Pin) 70081 (Circlip) N/A N/A PLASTIC PIPE CUTTERS TC 35 MSR 70108 70188 4.8 / 5.9 / 19.3 3.0 70041 21652 Automatic PL1 Automatic PL2 Automatic PL3 70031 70032 N/A 70028 55054 55074 4.8 / 6.0 / 23.6 8.0 / 11.0 / 40.0 8.0 / 11.0 / 45.0 13.0 7.0 16.0 7510007 + 7510008* 7510007 + 7510008* 7510007 + 7510008* 21652 21652 21652 STEEL PIPE CUTTERS Super 11 /4" Super 2” Enorm 4” 70040 70045 70060 70046 70051 70061 7.5 / 13.5 / 26.0 9.0 / 19.0 / 31.5 9.7 / 27.0 / 41.5 5.5 7.0 7.0 70049 70053 70064 N/A N/A N/A INOX / STAINLESS STEEL TUBE CUTTERS INOX Tube Cutter 35 INOX Tube Cutter 42 INOX Pipe Cutter No.1 70055 70070 70340 70056 70056 70341 4.8 / 5.9 / 18.5 4.8 / 5.9 / 18.5 16.0 / 10.0 / 30.0 4.0 4.0 16.0 70041 70041 7530007 21652 21652 N/A
  • 19. 1 Cutting Cutting Plastic / MSR Manual 18 ROCUT® Plastic pipe shears up to Ø 75 mm (3") APPLICATION AREA KEY FEATURES KEY FEATURES TECHNICAL DATA ROCUT® TC Professional Cutters: Product Profile Structural unit of shaft and blade Rust-free steel blade with V-edge Ideally meshed cutting curve Release lever Rubberised handle Wide pipe support Lockable lever No. 52000
  • 20. ACCESSORIES 1 Cutting Cutting Plastic / MSR Manual 19 No. 52010No. 52005 No. 52015 ROCUT® TC Professional Range Rocut TC 26 Professional No. 52040 No. 52030 g 52005 52040 52000 52010 52030 52015 g 52041 52042 52011 52031 52016 No. 52041 No. 52011 No. 52031 No. 52016No. 52042 Rocut TC 32 Professional (TC 32 for multi-layer composite pipes MSR) Rocut TC 42 Professional Rocut TC 50 Professional Rocut TC 63 Professional (TC 63 ideal for PVC pipes) ID EAL FO R of PVC-pipes C U T T I N G Rocut TC 75 Professional No. 52000
  • 21. 20 Product Profile 1 RATCHET PIPE SHEARS Plastic pipe shears for pipe Ø 32 mm to 63 mm Cutting Cutting Plastic / MSR Manual kg 70031 70032 70028 55054 55090E 55091E 55095E 50032 081332 50042 081337 50063 081340 TUBE CUTTER PL1 / PL2 Automatic Telescopic ratchet pipe cutter Ø 6 - 125 mm (1/4 - 5"), dependent on model KEY FEATURES TECHNICAL DATA TC 67 PL: TC 125 PL: APPLICATION AREA Removable internal pipe deburrer g g KEY FEATURES
  • 22. 1 TUBE CUTTER 35 MSR Telescopic pipe cutter Ø 6 - 35 mm (1/4 - 1.3/8") Product Profile APPLICATION AREA KEY FEATURES TECHNICAL DATA TC 35 MSR: Cutting Cutting Plastic / MSR Manual 21 Pipe Cutters For quick, clean and right angled cuts on MDPE, PE, PP, HEP20 and PEX pipes • No deformation of the pipe! • No fraying of the cut edge! • Chipless pipe cutting! Indicates rotating direction Best contact with the pipe Instructions: Click PLASTICUT on the pipe, gently press closed and then turn PLASTICUT around the pipe (please pay attention to the direction of rotation!) Domestic (Red) 59060A 59016XA 59020A 59020XA 59025A 59035A Waste (Gray) 59042A 59050 g 70108 70188 TM KEY FEATURES
  • 23. 1 Cutting Cutting Plastic / MSR Manual 22 Sizing and Pipe Table Plasticut Sizing and Pipe Table Domestic Pipe (RED) Waste Pipe (GREY) Part No. 59060A (16mm) Blade Part No. 59016XA (16mm) Wheel Part No. 59020A (20mm) Blade Part No. 59020XA (20mm) Wheel Part No. 59025A (25mm) Blade Part No. 59035A (35mm) Blade Part No. 59042A (40mm) Blade Part No. 59050 (50mm) Blade Pex Pipe (Water) 16mm Rehau YES 20mm Rehau YES 16mm Auspex YES 20mm Auspex YES 16mm K2 Iplex YES 20mm K2 Iplex YES Pex Pipe (Gas) 16mm Duopex (Auspex) YES 20mm Duopex (Auspex) YES 16mm Gaspex YES 20mm Gaspex YES 16mm K1 Iplex YES 20mm K1 Iplex YES PVC Pressure Pipe (Drain Pipe) 15mm PVC Pressure Pipe YES 20mm PVC Pressure Pipe YES 25mm PVC Pressure Pipe YES PVC Drainage Pipe (Waste Pipe) 40mm DWV YES 50mm DWV YES Electrical Conduit 16mm Conduit (grey/orange) YES 20mm Conduit (grey/orange) YES 25mm Conduit (grey/orange) YES TM
  • 24. 1 Cutting Cutting Plastic / MSR Manual 23 ROCUT® 110 / ROCUT® 160 Cutting and chamfering tool for right-angled cutting and chamfering (15°), Ø 32 - 160 mm, dependent on model Product Profile APPLICATION AREA KEY FEATURES KEY FEATURES TECHNICAL DATA ROCUT® 110: ROCUT® 160: Carbide cutting blade with sharpened 15° angle and retractable internal pipe deburrer with rotatable HSS blade Carbide cutting blade Centred, and safe pipe clamping, including non-round pipes Integrated internal reamer is stored in the handle With patented automatic copying (standard with ROCUT® 160, optional with ROCUT® 110)
  • 25. 1 Cutting Cutting Plastic / MSR Manual 24 No. 55030 ROCUT® 110 Basic unit Ø 32 - 110 mm g 55030 55030K 55033 ® 55018 ROCUT® 160 Basic unit Ø 110 - 160 mm HM Cutter Blade Inserts ROCUT® 110 and ROCUT® 160 g 55029 55019 No. 55029 No. 55019 g ® 55020 ® 55020K 55018 Reamer optional (No. 55018) Reamer optional (No. 55018) Reducing insets optional (No. 55033) Easy to use Cutting and chamfering in one simple movement Handy reamer optional
  • 26. 1 Cutting Electric Pipe Cutting 25 PIPECUT 170 / 170 E / 200 U / 360 PRO Portable pipe cutting system Ø 15 - 360 mm KEY FEATURESAPPLICATION AREA PIPECUT 170 / 200 U PIPECUT 360 PRO PIPECUT 170 PIPECUT 200 U PIPECUT 360 PRO PIPECUT 170 Electronic Control Product Profile Hidden cutting disc Highest safety standards No heat insertion in the cutting material Self-guiding saw blade Ergonomic design Overload protection Manual fine-adjustment PIPECUT 200 U Set (56712) includes: Saw, nylon handle bag, supports and TCT disc Diamond disc (No. 187000316) Plastic disc (No. 187000916) only for PIPECUT 360 PRO Tungsten Carbide Tip (TCT) disc (No. 187000116) Ceramic disc (No. 187000216) INOX!
  • 27. Set (No. 56712) includes: Saw, nylon handle bag, 4 supports and TCT disc Set (No. 1870016 / 1870012) includes: Saw, nylon handle bag, 4 supports and TCT disc Set (No. 56713 / 56714) includes: Saw, nylon handle bad, 3 supports and TCT disc 1 26 Cutting Electric Pipe Cutting Adjustable cutting speed! PIPECUT 170 / 170 E Portable pipe cutting system Ø 15 - 170 mm TECHNICAL DATA 170 170 E Pipe diameter: Max. wall thickness: Max. plastic wall thickness: Voltage: Performance: Speed: Accepted disc diameter: Coupling diameter: kg kg 1870016 187000216 1870017 187000316 187000116 PIPECUT 200 Portable pipe cutting system Ø 20 - 220 mm TECHNICAL DATA Pipe diameter: Max. wall thickness Max. plastic wall thickness: Voltage: Performance: Speed: Accepted disc diameter: Coupling diameter: kg kg 1870020 187000216 187000116 187000316 PIPECUT 360 Portable pipe cutting system Ø 75 - 360 mm TECHNICAL DATA Pipe diameter: Max. wall thickness: Max. plastic wall thickness: Voltage: Performance: Speed: Accepted disc diameter: Coupling diameter: kg kg 1870036 187000316 187000116 187000916 187000216
  • 28. 1 Cutting Manual Sawing 27 Adjustable Hacksaw Safety saw frame g ROBO Super saw frame 9 - 12" 680 71206 including saw blade HSSE 4 Plus (No. 71213) Bi-Metal Hacksaw Blade Bimetal hand handsaw blade g 71212 71213 71214
  • 29. g 1 Cutting Deburring, Chamfering & Calibration 28 Universal Internal & External Deburrer Quick and easy deburring Ø 4 - 54 mm (1/8 - 2") No. 100000236No. 11006 11006 11006X 1500000236 GRATFIX HSS/UNIGRAT Deburrer KEY FEATURES Ideal for deburring of edges, pipes and steel, aluminium, brass, copper sheets, cast-iron and plastic plates! No. 1 (No. 21652) UNIGRAT (No. 21660) GRATFIX HSS (No. 21655) g 21660 21655 g 21652 No. 011006X
  • 30. 2 29
  • 31. Diamond Cutting Diamond Cutting Wheels 31 Diamond Drill Bits Diamond Tile Drills 31 Dry Diamond Core Drill Sets 32 RODIA® Diamond Core Drilling & Cutting System Overview 33 RODIA® Diamond Core Drilling & Cutting 30 2
  • 32. 2 31 KEY FEATURES Technologically strengthened Diamond Segments, provides longer working life of the cutter wheel 10mm diamond segments Cooling slots, minimises temperature and wear of the diamond segments Strengthened steel core minimises vibration and provides better cutting force RODIA® Diamond Core Drilling & Cutting Diamond Cutting & Drill Bits Diamond Tile Drill Set (No. 89090) includes: 3 x drill bits (6, 7 and 10mm), water reservoir and a carry case. g 89090 89080 89081 89082 89083 89084 89085 89086 89087 89088 89089 Diamond Tile Drills Ideal for drilling clean accurate holes in most common tiles, such as Porcelain (Grade 5), Granite, Glass, Marble and Slate. Drills have a uniquely welded diamond tip giving them high strength and longevity. g FF11100 FF11115 FF11230 Diamond Cutting Wheels Professional diamond cutting discs Ø 100 - 230 mm Product Profile APPLICATION AREA Diamond cutting wheels is suitable for:
  • 33. 2 RODIA® Diamond Core Drilling & Cutting Diamond Drill Bits DRY DIAMOND CORE DRILL SETS Dry cutting drill bit Ø 28 - 152 mm Product Profile APPLICATION AREA Special dry diamond drill bit Typical areas of application 32 No. 89020 Dry Diamond Core Drill Set (No. 89020) Plumbing Set includes: 5 x core drills (42, 52, 65, 117, 127mm), 3-jaw chuck adaptor, 3-jaw 250mm extension, SDS chuck adaptor, SDS 250mm extension, taper masionry drill, taper guide rod, drift key, in an alumnium tool case No. 89023 Dry Diamond Core Drill Set (No. 89023) Refrigeration Set includes: 4 x core drills (42, 52, 65, 78mm), 3-jaw chuck adaptor, 3-jaw 250mm extension, SDS chuck adaptor, SDS 250mm extension, taper masionry drill, taper guide rod, drift key, in an alumnium tool case g 89020 89023 g 89001 89003 89002 89004 89005 89006 89007 89008 89009 89010 89012 89014 89015 89017 89019 89021 89018 Product Profile KEY FEATURES
  • 34. 2 33 ROTHENBERGER Diamond Core Drilling RODIADRILL Ceramic / Ceramic ECO RODIADRILL 1800 DRY RODIACUT® 170 PRO RODIACUT® 270 PRO RODIACUT® 400 PRO RODIACUT® 130 PRO RODIA® Diamond Core Drilling & Cutting System Overview Drilling range in concrete Drilling range in masonry Distance to wall Stationary Watt output Weight Special features ROTHENBERGER offer a diverse range of hand-operated & stationary Diamond Core Drilling equipment for wet or dry applications. For more information please contact us on 1800 186 657
  • 35. 2 RODIA® Diamond Core Drilling & Cutting Notes 34
  • 37. 3 36 Bending Manual One Handed Bender 37 - 39 Standard Benders 40 - 41 Tube Bending Springs CU 41 Manual Hydraulic Robull Hydraulic 42 Electric Hydraulic Robull Electric Hydraulic 43 Robull Accessories 44 Electric Robend 3000 45 - 46 Robend 3000 Accessories 46 - 47 Bending Tables 47 - 50 36 3
  • 38. 3 Bending Manual TUBE BENDER For accurate one handed bending up to 90°, Ø 5 - 12 mm (1/4 - 1/2") Product Profile APPLICATION AREA Suitable for pipe made of: Copper (soft) and aluminium: Ø 5 - 12 mm, 1/4 - 1/2" Precision steel (soft): Ø 5 - 12 mm, 1/4 - 1/2" KEY FEATURES Accurate bending even in restricted spaces Production of U-bends, counter bends, swan-neck bends and connecting bends possible at all levels Quick and simple change of the bending formers Fast release and removal of the bending formers One handed operation through the ergonomic design Fast and accurate bending Compact design Accurate bending even in restricted spaces Mechanical ratchet feed Quick and accurate bending Ergonomic design One handed operation Release lever Quick release and reset of the bending former Open bending frame Production of U-bends, counter bends, swan-neck bends and con- necting bends possible at all levels Ratchet arm with bayonet coupling Quick change of the bending formers TUBE BENDER (No. 24130)Various bends possible Bending formers (No. 24048) Back plates (No. 24049) Bending segments Model Size g No. Bending segment 1/4" 210 24032 Bending segment 5/16" 250 24033 Bending segment 3/8" 270 24036 Bending segment 1/2" 380 24038 TUBE BENDER Bending Segments TUBE BENDER sets includes: basic tool complete with bending segments, back plates, in plastic carrying case (No. 24025) Description kg No. TB Set 1/4 - 5/16 - 3/8 - 1/2" 2.92 24134 Basic tool without bending segments 0.36 24130 37
  • 39. 3 Bending Manual TUBE BENDER MAXI For accurate one handed bending up to 90°, Ø 12 - 26 mm (3/8 - 1.1/4") Product Profile APPLICATION AREA For the bending of pipes made of soft copper and aluminium, coated copper and precision steel tube, as well as multi-layered composite pipes (only in MLP-Sets) and stainless steel (soft) Suitable for pipe made of: Copper (soft) and aluminium: Ø 12 - 22 mm, 3/8 - 7/8" Copper (coated): Ø 12 - 18 mm, 3/8 - 5/8" Precision steel (soft): Ø 12 - 22 mm, 3/8 - 7/8" Stainless steel (thin-walled, soft): Ø 12 - 18 mm, 3/8 - 5/8" MSR (Multilayer): Ø 14 - 26 mm, 5/8 - 1.1/4" KEY FEATURES Eliminates the cost and storage of individual benders Quick release and reset of the bending segments Bending segments are easily exchanged Optimum bending results Handle will not open during transport Safe transport Optimum bending results Plastic bending segments and support segments with increased conductivity Mechanical ratchet feed Quick precise bending TUBE BENDER MAXI Bending Segments Description Size max. mm g No. Bending segment 3/8" 1.0 70 23010 Bending segment 1/2" 1.0 80 23011 Bending segment 5/8" 1.0 100 23012 Bending segment 3/4" 1.0 120 23013 Bending segment 7/8" 1.0 170 23014 Adjustable bending frame Production of U-bends, counter bends, swan-neck bends and connecting bends possible at all levels TUBE BENDER MAXI Sets include: basic unit (No. 023000X), back plate support with segments (Cu Set No. 23001) (MSR Set No. 23080), (MSR-Set No. 24022), plastic carrying case (No. 23097) Description kg No. TB MAXI set 3/8 - 1/2 - 5/8 - 3/4 - 7/8" 3.3 23022 38 Release lever Quick release and reset of the bending former
  • 40. Sets (No. 23065 / 23095) include: TUBE BENDER MAXI MSR (No. 23076), support brackets (No. 23080), bending formers in steel carrying case (No. 24022) 3 Universal field operation TUBE BENDER MAXI MSR Set One-handed bending tool for precision bending of multi-layered composite pipes (MSR), Ø 14 - 32 mm Product Profile APPLICATION AREA Universal bending tool. Increases safety by reducing the number of joints. Eliminates the costs for bending formers, storage and purchase Bending Manual KEY FEATURES Ideal in confined spaces Quick release and resetting of bending formers Bending formers easily changed Optimal bending results Reduction of pressure-loss in the unit due to the low cross- sectional constriction as compared to prefabricated form pieces Adjustable bending frame Production of U-bends, counter bends, swan-neck bends and connecting bends possible at all levels Plastic bending formers and support segments with increased conductivity Optimum bending results Ratchet arm with bayonet coupling Bending formers easily changed Body made of resistant die-cast steel Sturdy and long-lasting Mechanical ratchet feed Quick operation Release lever Quick release and resetting of bending formers Smooth running feed lever Ideal for use in confined spaces and for one-handed operation Description kg No. TB MAXI MSR Set14 -16-18-20-26-32 mm 8.20 23095 39 Accessories Description g No. Description g No. Bending segment 14 x 2.0 mm 80 23003 Bending segment 32 x 2.0 mm 380 23051 Bending segment 16 x 2.0 mm 100 23005 Basic tool 32 without support brackets 1280 23076 Bending segment 18 x 2.0 mm 140 23050 Support brackets with support segments R/L 23076 790 23080 Bending segment 20 x 2.0 mm 150 23052 Support segments 200 23083 Bending segment 26 x 2.0 mm 200 23053
  • 41. 3 Bending Manual 40 MINIBEND For accurate two handed bending up to 180° of pipes made of soft copper, brass, aluminium and precision steel Ø 6 - 10 mm, (1/4 - 3/8") KEY FEATURES Suitable for use in refrigeration and air-conditioning, oil supply, automotive, hydraulic and pneumatic industries Method L Method R Method L- Determination of the length of L - Left: O: Reference to bending scale (0-0) and/or start/end of the bending radius L: Used to determine/indicate the final dimension desired from the left (pipe beginning) up to top edge of the pipe (Mass X) Method R: Determination of the length of R - Right: O: Reference to bending scale (0-0) and/or start/end of the bending radius R: Used to determine/indicate the final dimension desired from the right (pipe beginning) up to top edge of the pipe (Mass Y) Model Size g No. MINIBEND 1/4 - 5/16 - 3/8" 420 25151 Universal Tube Benders For accurate bending up to 180° of pipes made of soft copper, aluminium and precision steel Ø 6 - 18 mm (1/4 - 5/8") KEY FEATURES Bending radius display of 0 - 180° for accurate bending Clamp mechanism for better pipe hold allows the bending of shorter pipe pieces Light construction allows for fatigue-free hand operation Accurate bending Minimum size chart and bending radius display on measurement scale R Size Radius mm mm No. 1/4" 8 305 550 25140 5/16" 24 305 640 25131 3/8" 30 390 970 25141 1/2" 42 420 1500 25142 5/8" 58 450 1830 25136 ACCESSORIES Description No. Internal / External deburrer 31 g Accurate bending Minimum size chart and bending radius display on measurement scale
  • 42. 3 Bending Manual 41 Pro-Bend Tube Benders For exact bending of hard and soft drawn copper tubes Product Profile APPLICATION AREA Radius Pro-Bend 1/2" - 1.7/8" Pro-Bend 3/4" - 3" Model Size g No. Pro-Bender 1/2" 2100 25913 Pro-Bender 3/4" 3850 25914 ACCESSORIES Description No. Internal / External deburrer 31 Copper Tube Bending Springs For free-hand bending of soft copper pipes Ø 10 - 16 mm (3/8 - 5/8") KEY FEATURES Coiled cone for ideal handling even with longer pipes Tough and long lasting with the cadmium-plated spring steel Optimal spring form prevents buckling in bending radius area Model Size g No. Bending Spring 3/8" 90 25188 Bending Spring 1/2" 130 25190 Bending Spring 5/8" 220 25186 KEY FEATURES Easier and more accurate to use Offset handles and grips for ultimate comfort Angle markings for reference to 180° Will bend hard-drawn copper Cast iron body for extended life
  • 43. 3 Bending Manual Hydraulic 42 ROBULL Hydraulic Set For precise, manual hydraulic cold bending up to 90° Product Profile APPLICATION AREA Broadly applicable, universal portable hydraulic bending system for plumbing, sanitary and heating installation on construction sites, for apparatus and boiler construction and for industrial use. Also suitable for aligning tubes ROBULL Hydraulic Set: For accurate bending up to 90° on pipes made of: Carbon steel suitable for welding and thread-cutting Ø 3/8 - 2" KEY FEATURES Precise bending with the angle scale on the support brackets Reduces welded joints No pre-warming of pipe is required Works quicker with the 150 kN piston strength Easy and simple operation Closed, low-maintenance hydraulic system with a mono-block design and with quick, automatic piston retraction Comfortable working position with the tripod stand (optional) With foldable and adjustable bending frame Precision bend forming Exact bending Hardened, hard chrome-plated pistons High load capacity Effective work Hydraulic pump with 150 kN piston load and high capacity Automatic piston return once unloaded Easy and simple operation Oil filter Fast, uninterrupted work and low-maintenance hydraulic system Optional: Tri-pod stand (No. 25748) Comfortable working position ROBULL Hydraulic Set: ROBULL hydraulic bending machine, bending segment stand- ard 90° in 3/8" (No. 57985), 1/2" (No. 57986), 3/4" (No. 57987), 1" (No. 57988), 1.1/4" (No. 57989), 1.1/2" (No. 57990), 2" (No. 57991), complete with carry case Description Size inch kg No. ROBULL Hydraulic Set 3/8", 1/2", 3/4", 1", 1.1/4", 1.1/2" & 2" 72.6 57961
  • 44. 3 Bending Electric Hydraulic 43 ROBULL Electro-hydraulic Set For precise, power hydraulic cold bending up to 90° Product Profile APPLICATION AREA Various uses, mobile hydraulic bending machine for use on the building site in gas, sanitary and heating installations ROBULL Electro-hydraulic Set: For accurate bending up to 90° on pipes made of: Carbon steel suitable for welding and thread-cutting Ø 3/8 - 2" KEY FEATURES Precise bending with the angle scale on the support segments Reduces welding joints Pre-warming of the pipe no longer necessary Effective use with the 150 kN piston strength Easy and simple operation Closed, low-maintenance hydraulic system with a mono-block design and with quick, automatic piston retraction Comfortable working position with the tripod stand (optional) With foldable and adjustable bending frame Electric -Hydraulic pump Ideal for batch production Hardened, hard chrome-plated pistons High load capacity Precision bend forming Exact bending Automatic piston return once unloaded Easy and simple operation Oil filter Fast, uninterrupted work and low-maintenance hydraulic system ROBULL Electro-hydraulic Set: ROBULL electro-hydraulic bending machine, bending segment standard 90° in 3/8" (No. 57985), 1/2" (No. 57986), 3/4" (No. 57987), 1" (No. 57988), 1.1/4" (No. 57989), 1.1/2" (No. 57990), 2" (No. 57991), complete with carry case Optional: Tri-pod stand (No. 25748) Comfortable working position Description Size inch kg No. ROBULL Electro-hydraulic Set 3/8", 1/2", 3/4", 1", 1.1/4", 1.1/2" & 2" 72.6 57972L
  • 45. 6 3 Bending Robull Accessories 44 ROBULL Bending Segments small bending radius Wall thickness r inch mm max. mm mm kg No. 3/8" 17.20 2.35 45 0.7 57985 1/2" 21.30 2.65 49 0.7 57986 3/4" 26.90 2.65 65 0.8 57987 1" 33.70 3.25 89 1.3 57988 1.1/4" 42.40 3.25 115 1.6 57989 1.1/2" 48.30 3.25 137 2.4 57990 2" 60.30 3.65 200 3.2 57991 large bending radius Wall thickness r inch mm max. mm mm kg No. 3/8" 17.20 2.35 56 0.8 58010 1/2" 21.30 2.35 85 0.9 58011 3/4" 26.90 2.65 115 1.2 58012 1" 33.70 2.65 145 2.1 58013 1.1/4" 42.40 3.25 180 3.5 58014 1.1/2" 48.30 3.25 214 4.3 58015 2" 60.30 3.65 245 5.6 58016 Description kg No. Hydraulic oil, 1 litre 1.0 58185 Collapsible Tripod Stand Hydraulic Oil Description kg No. Tripod stand 3.0 25748 Comfortable working position to be used with the ROBULL Hydraulic / Electro-hydraulic bending machines HLP hydraulic oil, high viscosity index, low variation with the temperature & right aniline point.
  • 46. 3 Bending Electric ROBEND® 3000 Portable, sturdy power bender for cold bending up to 180°, Ø 12 - 28 mm (1/2 - 1.1/8") Product Profile APPLICATION AREA Universal application in sanitary and heating installations, in pipe- line construction, refrigeration and air-conditioning systems as well as industrial systems and batch production. Fewer joints means less potential for leaks. Safety implies less likelyhood of injury Suitable for pipes made of: Copper (hard, semi-hard and soft DIN EN 1057): Ø 12 - 28 mm Copper and precision steel (coated): Ø 12 - 28 mm Precision steel (soft DIN 2391 / 2393 / 2394): Ø 12 - 28 mm Threaded steel (DIN 2440 / 2441): Ø 3/8 - 3/4" Seamless stainless steel (GW 541): Ø 12 - 28 mm Multi-layered composite pipe (MSR): wall thickness 1.0 - 1.2mm KEY FEATURES Quick return on investment through the savings from purchas- ing joints, soldering material and time spent on the job Universal application: U-bends, counter-bends, swan-neck bends and connecting bends possible at all levels Retains shape and remains stable: bending formers made of high-quality forged aluminium Top-quality, precise and simple to use Bending without deformation or ripples due to less friction Motor rating: 1010 Watt Pre-adjustment of the bending angle without tools Fast and precise bending Forged aluminium former with bending radius scale Easy to use Special ROLUB Guide Shoe Bending without deformation or ripples due to less friction High-performance 1010 W motor Ideal for continuous operation Automatic switch-off when preset bending angle is obtained Fast batch production possible Bending technology Simplified work preparation, eliminates costs of purchase and storage of fittings 45 Comfortable carry handle Bending of pipes made of various materials possible ROBEND® 3000 with standSeven-fold drive
  • 47. Fig. ROBEND® 3000 Set 3 Bending Electric ROBEND® 3000 Sets Sets include: Robend Unit (No. 25740X), bending formers and guide shoes for respective pipe diameters (depending on set), in a plastic carrying case. ROLUB-Anti-block-System! ROLUB special guide shoe made out of high-quality polyamide Perfect bending results without friction marks Optional: Tri-pod stand "not included in delivery" 2 point lubricating chamber system Ensures optimum distribution of lubrication Forged aluminium former with bending radius display Pre-adjustment of the bending angle without toolsROBEND® bending sets Model Inch kg No. ROBEND® 3000 Plumbing Set 1/2 - 3/4 - 1" 21.80 25711X ROBEND® 3000 Refrigeration Set 1/2 - 5/8 - 3/4 - 7/8 - 1 1/8" 23.95 7642053 ROBEND® 3000 Basic Unit without bending segments 13.25 25740X ACCESSORIES Description No. Description No. Guide shoe axle 25743 Internal / External deburrer 28 11006 Tripod stand, collapsible 25748 Soldering torch 89 Pipe cutter 11 Brazing solder 94 46
  • 48. 3 47 Symbols L1, L2 = Leg length b = Lay out length L = Total length of the pipe piece LW = Distance / pipe end - wall AW = Distance wall - pipe middle LM = Minimum Length* LR = Reserve Length* Draw-bending Bending Robend 3000 Accessories & Bending Tables ROBEND® 3000 Bending Formers & Guide Shoes For bending pipes Ø 9 - 28 mm (1/2 - 1.1/8") Formers Size No. Replacement Former 1/2" 0.10 7620551 Replacement Former 5/8" 0.10 7620553 Replacement Former 3/4" 0.10 7620556 Replacement Former 7/8" 0.10 7620557 Replacement Former 1" 0.15 7620558 Replacement Former 1.1/8" 0.15 7620559 kg Guide Shoes Size No. Replacement Guide Shoe 1/2" 0.40 7620515 Replacement Guide Shoe 5/8" 0.60 7620517 Replacement Guide Shoe 3/4" 1.25 7620520 Replacement Guide Shoe 7/8" 1.35 7620521 Replacement Guide Shoe 1" 2.80 7620522 Replacement Guide Shoe 1.1/8" 2.75 7620523 kg
  • 49. TUBE BENDER at 45° at 90° at 180° for Ø mm / inch Bending radius R (mm) Reserve length L R mm Minimum length L M mm Reserve length L R mm Minimum length L M mm Reserve length L R mm Minimum length L M mm 1/4" 5/16" 3/8" 1/2" 23,5 28,0 34,0 37,5 5,0 7,0 7,5 8,5 1,2 1,4 1,8 1,9 5,0 7,0 7,5 8,5 11,5 14,0 17,5 19,0 - - - - - - - - TUBE BENDER MAXI at 45° at 90° at 180° for Ø mm / inch Bending radius R (mm) Reserve length L R mm Minimum length L M mm Reserve length L R mm Minimum length L M mm Reserve length L R mm 3/8" 1/2" 5/8" 3/4" 7/8" 35,0 35,0 49,0 74,0 87,0 0,8 0,8 1,1 1,7 1,9 10,0 10,0 14,5 22,0 25,5 7,5 7,5 10,5 16,0 18,5 35,0 35,0 49,0 74,0 87,0 - - - - - *All sizes listed are standards and are dependant on the material and the wall thickness. Bending specific sizes based on the bending radius - tabular value 3 48 Leg length L1= LW - AW = 1200 - 30 = 1.170 mm Applied size b= L1 - LR = 1170 - 7,5 = 1.162,5 mm; LR .. Tabular value Bending Bending Tables Calculation Examples TUBE BENDER MAXI Specifications: Installation in corner areas LW = 1200 mm AW = 30 mm Pipe-Ø 12 mm, 90°-Arch Sought after: Leg length L1 Applied size b Solution: Summary from the TUBE BENDER MAXI bending table L = L1 + L2 b = L1 - LR L = L1 + L2 - LM b = L1 - LR 45º-Arc 90º-Arc
  • 50. 3 Leg length L1= LW - AW = 1200 - 30 = 1.170 mm Applied size a= L1 - LR = 1170 - 42 = 1.128 mm; LR .. Tabular value Calculation Examples ROBEND® 3000 Specifications: Installation in corner areas LW = 1200 mm AW = 30 mm Pipe-Ø 12 mm, 90°-Arch Sought after: Leg length L1 Applied size a Solution: Summary from the ROBEND® 3000 bending table 49 L = L1 + L2 - LM a = L1 - LR L = L1 + L2 + LM a = L1 - LR L = L1 + L2 a = L1 - LR 45º-Arc 90º-Arc 180º-Arc Symbols L1, L2 = Leg length a = Lay out length L = Total length of the pipe piece LW = Distance / pipe end - wall AW = Distance wall - pipe middle LM = Minimum Length* LR = Reserve Length* Pull-bending Bending Bending Tables
  • 51. 3 MINIBEND at 45° at 90° at 180° Ø / Ws mm / inch Bending radius R (mm) Reserve length L R mm Minimum length L M mm Reserve length L R mm Minimum length L M mm Reserve length L R mm Minimum length L M mm 1/4" 5/16" 3/8" 25.0 24.0 23.0 10.4 9.9 9.5 1.0 1.0 1.0 22.0 32.0 32.0 10.0 15.0 15.0 22.0 32.0 32.0 26.0 34.0 34.0 Standard Bender at 45° at 90° at 180° for Ø mm / inch Bending radius R (mm) Reserve length L R mm Minimum length L M mm Reserve length L R mm Minimum length L M mm Reserve length L R mm Minimum length L M mm 1/4" 5/16" 3/8" 1/2" 5/8" 18.0 24.0 30.0 42.0 58.0 7.0 9.5 11.5 16.5 22.5 0.8 1.0 1.3 1.8 2.5 18.5 24.0 30.5 49.5 64.0 8.0 12.0 14.5 22.5 28.5 18.5 24.0 30.5 49.5 64.0 20.0 27.0 34.0 53.0 67.0 ROBEND® 3000 at 45° at 90° at 180° for Ø mm / inch Bending radius R (mm) Reserve length L R mm Minimum length L M mm Reserve length L R mm Minimum length L M mm Reserve length L R mm Minimum length L M mm Pipe steel copper steel copper steel copper copper copper copper 80.0 45.0 88.0 56.0 112.0 80.0 88.0 112.0 112.0 31 18 35 23 43 31 35 44 45 - - - - - - - - - 80 45 88 56 112 80 88 112 114 46 26 50 32 64 46 50 64 66 80 45 88 56 112 80 88 112 114 103 74 119 93 148 103 119 148 152 *All sizes listed are standards and are dependant on the material and the wall thickness. Bending specific sizes based on the bending radius - tabular value 3/8" 1/2" 1/2" 5/8" 3/4" 3/4" 7/8" 1" 1.1/8" 50 Bending Bending Tables
  • 52. 51 4
  • 53. 52 Joining Expanding, Extracting, Flaring Expanding Manual 53 - 56 Expander Heads 55 - 56 Extracting Manual 57 Accessories Extracting Manual 58 - 59 Flaring 60 - 62 Romax Press Machines Romax Press Machines Overview 63 - 64 Romax Compact 65 - 66 Romax 3000 67 - 68 Press Jaws 69 - 70 Threading Threading Manual 71 - 73 Threading Electric Handheld 74 - 78 Threading Electric Handheld Accessories 79 Threading Electric 80 - 81 Threading Electric Accessories 82 - 83 Roll Grooving Roll Grooving 84 Roll Grooving Accessories 85 Brazing Brazing Gas 86 Super Fire 3 Brazing Cartridge & Accessories 87 - 88 Super Fire 2 Brazing Cartridge & Accessories 89 Rojet Twin Burner 90 Industrial Torch Set 90 Accessories Soldering & Welding 90 - 92 52 4
  • 54. 4 Extra long segments Joining Expanding Manual ROCAM® EXPANDER Power Torque For expanding, reducing and calibrating soft and semi- hard pipes Ø 8 - 50 mm (5/16 - 2"), as well as producing tapers Product Profile APPLICATION AREA Suitable for pipes made of: Copper (soft and semi-hard) Aluminium (soft): Precision steel (soft): Stainless steel (soft): KEY FEATURES Steel receptacle High-performance, forged aluminium body Ergonomic handles Long lever arms Expanding dimension and adjust- ment of capillary gap with the KSO fine adjustment screw Expanding EPT® -Technology – concealed bent lever 53 TIP - Anneal the pipe Made in Germany! The know-how from the pioneer of expanding technology and the leading manufacturer of expanding tools for over 40 years!
  • 55. ACCESSORIES 4 Joining Expanding Manual ROCAM® EXPANDER Power Torque Sets Quality protection against wear with the TiN sealed pin drive For efficient, fitting-free installation of pipes EPT® -Technology (Enclosed Power Transmission) Concealed bent lever: Energy efficient through optimised force transmission: 54 55 56 11 - 14 92 28 87 - 90 Set shown with extra heads kg 012335 012321 012327 012000
  • 56. gg 4 11008 11052 11053 11054 11055 11056 11057 11058 11059 11035 11038 11062 11364 Joining Expanding Manual Standard Expander Head For producing standard precision flares Ø 8 - 50 mm (5/16 - 2") according to DVGW standards; as well as meet the specifications for the Gas de France Product Profile KEY FEATURES Made in Germany! The know-how from the pioneer of expanding technology and the leading manufacturer of expanding tools for over 40 years! Fits similar expanders from other brands as well! 6 Rivets and guide channels Extra long segments Step at the end of the segments Specially hardened segments 11008 11010 11012 11015 11022 11028 11035 11042 55
  • 57. 4 56 Joining Expanding Manual Expander Adaptor To increase the application area of the ROCAM® EXPANDER Power Torque Allows the use of the 2" expander heads with copper pipe (soft) up to 67 mm and/or 2.1/2"! 11007 Industrial Tube Expander Tool For expanding, reducing and calibrating thick walled pipes, as well as the production of tapers Product Profile APPLICATION AREA Suitable for pipes made of: Copper and aluminium: (soft) KEY FEATURES Note: Expander A1 does not include ratchet handle, optional extra. kg 11093 11078 11004 g
  • 58. 4 Joining Extracting Manual KEY FEATURES Tee-Extractor Sets For efficient production of T-branches (extractions) for fitting-free pipe installations Product Profile APPLICATION AREA Suitable for pipes made of: Copper (soft, semi-soft, hard): Aluminium: Precision steel: Made in Germany! The know-how from the pioneer of expanding technology and the leading manufacturer of expanding tools for over 40 years! Optimum capillary gap Limits the insertion depth No pipe removal Extractor Cam Pincer Scale and cam depth adjustment UNIDRILL® Automatic 42 No. 21575 Tee-Extractor sets include: Tee-Extractor according to chart, special ratchet (No. 22081), cam pincer (No. 22080) and special conical drill, UNIDRILL Automatic 42 (No. 21575), in steel carrying case (No. 24022) kg 22135 22124 22127 57
  • 59. Hexagon Square 4 Joining Extracting Manual Tee-Extractor Tee-Extractor with double v-block for accurate 90° branches, Ø 10 - 50 mm (3/8 - 2") Double V-block 22015 22022 22028 22060 22061 22016 22062 22063 22064 22065 22066 22035 22038 22068 22050 Accessories 27181 Simply calibrate the tee Ø on the UNIDRILL Automatic and the drilled hole Ø will automatically correspond to the extractor hook required Using the ratchet, turn the extractor to the left, while paying attention that the v-block is seated securely TIP - Anneal the pipe prior to extracting for an easier extraction & longevity of the hook life. Insert extractor hook into the drilled hole and screw the bell firmly against the drill hole Precise drilling of the pipe without a centre punch – drill stop prevents perforation of the pipe After extraction, set correct insertion depth (dependant on pipe Ø) with cam pincer 58 g g Forged and tempered extractor hooks with special polish Special trapezoid thread Special hook design Product Profile KEY FEATURES
  • 60. 4 g Joining Accessories Extracting Manual Tee-Extractor Ratchet UNIDRILL® Automatic 42 HSS special conical drill g 22081 27181 No. 22081 No. 27181 21575 UNIDRILL® Automatic 42 g 22080 Extractor Cam Pincer 59 KEY FEATURES KEY FEATURES
  • 61. 4 60 Joining Flaring Single flare Universal Flaring Tool set (No. 222601) includes: Universal Flaring Tool for pipe diameters 5 - 16 mm, 3/16 - 5/8", in a plastic case g 222601 Universal Flaring Tool For producing precision 45° single flares on copper pipes Ø 5 - 16 mm (3/16 - 5/8") KEY FEATURES Standard Flaring Tool For producing precision 45° single flares on copper, brass, aluminium and precision steel pipes Ø 5 - 16 mm (3/16 - 5/8") up to 1mm wall thickness Double Flaring Tool Kit For producing precision 45° flares or double flares on copper, brass, aluminium and precision steel pipes Ø 5 - 16 mm (3/16 - 5/8") up to 1mm wall thickness Standard Flaring Tool set (No. 26051) includes: Standard Flaring Tool for pipe diameters 3/16 - 1/4 - 5/16 - 3/8 - 7/16 -1/2 - 5/8", in a plastic case g 26051 KEY FEATURES Double Flaring Tool kit (No. 26052) includes: Standard Flaring Tool (26051) for pipe diameters 3/16 - 1/4 - 5/16 - 3/8 - 7/16 -1/2 - 5/8", 7 double flare attachments and a No.30 Pro Tube Cutter (71019), in a plastic case g 26052 KEY FEATURES Single flare Single flare Double flare
  • 62. 4 Joining Flaring Pro Flaring Tool For producing precision 45° single flares on copper pipes Ø 3 - 18mm (1/8 - 3/4"). R410A Compliant Product Profile KEY FEATURES Square connection E-contour single flare Eccentric flaring cone for smooth and effortless flares Made from forged steel Spring-loaded slide coupling Die available in metric and imperial sizes Adaptor for cordless drill Self-centring die Pro Flaring Tool set includes: Pro Flaring Tool in plastic case with mould g R222402 61
  • 63. 4 62 Setting right / left-hand rotation Quick and easy operation Made of forged steel E-contour single flare Ratchet Flaring Tool For the production of precise, simple 45° flares on copper pipes Ø 3 - 18 mm (1/8 – 3/4"). R410A Compliant Product Profile KEY FEATURES Joining Flaring Roflare Compact Flaring Tool For producing precision 45° single or double flares on copper copper, brass, alumminium and precision steel pipes Ø 4 - 16 mm (3/16 - 5/8") Roflare Compact Flaring Tools Single action (No. 26036) or Double action (No.26033) is ideal for flaring pipe diameters 3/16 - 1/4 - 5/16 - 3/8 - 7/16 -1/2 - 5/8" g 26036 26033 26034 KEY FEATURES Single flare Double flare *Double Action ROFLARE (No.26033) & Double Flare Adaptor must be used together to gain a double flare Ratchet Flaring Tool set (R222404) includes: Ratchet flaring tool, die, in a plastic carrying case g R222404 Eccentric flaring cone for smooth and effortless flares
  • 64. NominalsizePressjaws 4 Joining System Overview Pressing Technology ROMAX Press Machines – Made in Germany ROTHENBERGER Pressing Technology Overview Compact For press connections of Ø 15 - 40 mm - Overview below For press connections of Ø 15 - 50 mm* - Overview below *Capable of pressing up to Ø 110 mm but dependent on the availability of a fitting system and approved jaws 3000 Pressmachines ROMAX® Compact ROMAX® 3000 starting on 65 starting on 69 starting on 69 Compact Press Jaws 3000 Press Jaws 63 starting on 67 Label Colour Pipe system Romax unit Jaw sizes available B-Press Duopex Auspex Compact 3000 Compact 3000 Compact 3000 15 - 20 - 25mm 15 - 20 - 25 - 32 - 40 - 50mm 16 - 20 - 26 - 32 - 40mm 16 - 20 - 26 - 32 - 40mm 16 - 20 - 25mm 16 - 20 - 25mm Press Jaw & Pipe System Overview Note: Press jaws are not interchangable between the Romax Compact and Romax 3000 Systems
  • 65. 4 Volt Pressings NiMh Li-Ion Pressings Li-IonNiMh Joining System Overview Pressing Technology Safety lockROTHENBERGER Constant Force Technology ROMAX® Compact 19-21 kN for 10,000 press cycles ROMAX® 3000 32-34 kN for 20,000 press cycles Safe operation with the emergency-stop switch ROTHENBERGER Li-Ion TechnologyControlled press cycle Electronic control 64 F C ontro l FORCE S hut-Of f E m ergen cy S hut-Of f E m ergen cy op en cl ose 180° E m ergen cy S hut-Of f
  • 66. 4 Joining Press Machines ROMAX Compact Electro-hydraulic press machine, for battery and mains operation for the pressing of fittings up to Ø 40 mm (plastic/multi-layer) and/or up to Ø 25 mm (metal) with 19 kN Product Profile APPLICATION AREA KEY FEATURES TECHNICAL DATA Dimension: Weight: Piston force / hub: Nominal size: Press jaw fixture: Power supply: Operating temperature: Pressings: PRESSING TOOLS Press jaws: Please observe system characteristics/ benefits on pages 63 - 64! Made in Germany 270° rotatable jaw fixture Wand-likeLight weight and balanced weight distribution LED display Powerful motor Li-ion battery technology Emergency stop switch Rubberised handle Safety lock CFT® - Technology (Constant Force-Technology) for a constant axial force of 19 kN * compared to ROTHENBERGER NiMH batteries 65
  • 67. Made in Germany 4 Cold-resistantHigh energy density No memory effect Low self dischargeL Joining Press Machines ROMAX Compact Set (No. 1000000184) includes: ROMAX® Compact press machine, 1x 14.4 V/2.6 Ah Li-ion battery (No. 15418), rapid charger (No. 1500000230), 3 x B-Press jaws (15, 20 &25mm) in a plastic carrying case All ROMAX® Compact have a Li-ion battery! Workbench function with stable supporting surface Slim – compact wand-like design Work above head kg 1000000184 1000000161 15418 1500000230 15031 Press jaws, interchangeable press jaws starting on 69 ACCESSORIES 66
  • 68. 4 Joining Press Machines Made in Germany Please observe system characteristics/ benefits on pages 63 - 64! ROMAX 3000 Electro-hydraulic press machine for battery and mains operation for the system dependant pressing of fittings up to Ø110 mm* with 32 - 34 kN Product Profile APPLICATION RANGE KEY FEATURES Fast Safe Light *Dependent on the availability of a system with that size fitting and a press jaw engineered to match that system. KEY FEATURES Reliable & economical Expanded operational temperature range Large range Practical design 2-speed switch Wand-like Rubberised handle Safety lock LED display Powerful motor Emergency stop switch Light weight and balanced weight distribution CFT® - Technology (Constant Force-Technology) for constant axial pressing force of 32 kN Press jaw fixture can be rotated 270° 67 Rub
  • 69. 2) Compared to the ROTHENBERGER NiMH battery 4 Made in Germany All ROMAX® Compact have a Li-ion battery! Joining Press Machines TECHNICAL DATA Dimensions: Weight: Piston force/-hub: Nominal size: Press jaw fixture: Power supply: Operating temperature: Pressings: PRESSING TOOLS Press jaws: Cold-resistantHigh energy density No memory effect Low self discharge Light Fast Reliable Slim kg 1000000162 1000000186 *Romax 3000 (1000000162) Romax 3000 Jaw Set (1000000186) must be puchased together to make a complete set ACCESSORIES 15810 1500000231 15031 Press jaws, pressing collars starting on 69 68 ROMAX 3000 Set Basic I Set Basic I (No. 15020) includes: ROMAX® Compact press machine, 1x 14.4 V/2.6 Ah Li-ion battery (No. 15418), rapid charger (No. 15017), plastic carrying case (No. 15016), (without press jaws) Romax® 3000 Jaw Set Romax® 3000 Set
  • 70. 4 Joining Press Jaws 69 Compact Press Jaws For ROMAX® Compact Made of forged, highly resilient special steel 19 kN Permanent bolt Precision-manufactured contours Product identification, simple to read, clear system and nominal size classification Optimised inlet contour Long-term corrosion protection Batch numbering and individual testing 3-bolt synchronised mechanism Special hardening process 3000 Press Jaws For ROMAX® 3000 Precision-manufactured contours Made of forged, highly resilient special steel 32 - 34 kN Permanent bolt Optimised inlet contour Long-term Corrosion protection 3-bolt synchronised mechanism Product identification, simple to read, clear system and nominal size classification Special hardening process Batch numbering and individual testing
  • 71. 70 4 kg 1000000163 1000000164 1000000165 kg 1000000166 1000000167 1000000168 1000000169 1000000170 1000000171 Joining Press Jaws Romax Compact Press Jaws For B Press system Romax 3000 Press Jaws* For B Press kg 1000000174 1000000176 1000000177 1000000178 1000000179 kg 1000000206 1000000207 1000000208 1000000178 For Duopex system For Auspex system kg 3000D16 3000D20 3000D26 3000A32 3000D40 kg 3000A16 3000A20 3000A25 3000A32 *Capable of pressing up to Ø 110 mm but dependent on the availability of a fitting system and approved jaws For Duopex system For Auspex system
  • 72. Joining Threading Manual 1.1/2" 2" Adaptor 1/4" 3/8" 1/2" 3/4" 1" 1.1/4" Product Profile 4 SUPER CUT Ratchet threader Ø 1/4 - 2" APPLICATION AREA BSPT right: KEY FEATURES Quick Change Die Heads Secure hold Fits all ROTHENBERGER Manual and Power Threaders Power optimisation with the offset hand lever! Long lever Offset lever Quick adjustment SUPER CUT when working at the building site Precision Dies Made of high quality tempered steel With ratchet handle 1/4" - 2" the attachment of the 1/4" - 1.1/4" die head results with the use of the adaptor (No. 71273) Monoblock - adaptor (No. 71273) 71
  • 73. Joining Threading Manual ACCESSORIES 4 kg 70791X SUPER CUT – Sets Ø 1/2 - 1.1/4" 1/2" 3/4" 1" 1.1/4" 1/2 - 1.1/4" kg 70780X 1/2 - 1" 1/2" 3/4" 1" SUPER CUT – Sets Ø 1/2 - 1" 79 79 79 73 72
  • 74. No. 070891X with lever arm SUPER CUT – Sets Ø 1/2 - 2" 4 Joining Threading Manual 73 kg 70840X 71272 Monoblock Adaptor kg 71273 79 79 79 ACCESSORIES SUPER CUT Ratchet Arm 1/2 - 2" kg 70892X
  • 75. 4 (optional) 74 Joining Threading Electric SUPERTRONIC® 1000 Power threader Ø 1/2 - 1" Product Profile APPLICATION AREA BSPT right: Optional: KEY FEATURES KEY FEATURES TECHNICAL DATA Threading speed: Rapid reverse speed: Performance: Current: Weight (unit only): Dimensions: 5-axle helical gear Compact gear housing Electric reverse Aluminium casing Fibreglass reinforced plastic gear housing Suitable for field operation, small shaped head Compact design, only X.X kg, ideal for portable operation Small head shape kg 71350 Helical gears for maximum power (710 watt)
  • 76. 4 Joining Threading Electric SUPERTRONIC® 1250 Power threader Ø 1/2 - 1.1/4" Product Profile APPLICATION AREA BSPT right: Optional: KEY FEATURES KEY FEATURES TECHNICAL DATA Threading speed: Rapid reverse speed: Performance: Current: Weight (unit only): Dimensions: 5-axle helical gear Compact gear housing Electric reverse Aluminium casing Fibreglass reinforced plastic gear housing Suitable for field operation, small shaped head (11 cm) Compact design, only 5.85 kg, ideal for portable operation Small head shape (11 cm) 75
  • 77. 4 SUPERTRONIC® 1250 Set Small – Fast – Light (1/4 - 1. 1/4")! Joining Threading Electric (optional) Pipe clamp Helical gears for maximum power (800 watt) Steel pipe processing portable, fast and easy ACCESSORIES 76 kg 71450 79 79 79
  • 78. 4 Joining Threading Electric SUPERTRONIC® 2000 Power threader Ø 1/4 – 2" Product Profile APPLICATION AREA BSPT right, BSPT left: NPT: High reduction gears with spur wheel teeth, High, consistent power transmission Performance: Threading speed: Maintenance friendly KEY FEATURES Large mechanism for switching directions Off-set die head mounting Compact gear housing Direct seating with tension ring locking Strong 1010 W motor, double insulated with VDE and CEE, interference free Hardened, interlocking prism pipe clamp 1010 W universal motor Performance: 1010 Watt! High reduction gearsEasy insertion of the die heads Use with roll grooving tool ROGROOVER Die head adaptor (No. 71271) 77
  • 79. 4 Joining Threading Electric SUPERTRONIC® 2000 Set Can also be used in combination with a roll grooving tool! Pipe clamp Adaptor Work in confined spaces Die heads with the tripod universal workbench ACCESSORIES 78 kg 71256 71250 79 79 79 (optional)
  • 80. 4 Precision Die Heads With enlarged shaving discharge chambers 70821X 70822X 70823X 70824X 70825X 70826X 70842X 70843X Joining Threading Electric Precision Threading Dies 70831X 70832X 70833X 70834X 70835X 70836X 70869X 70870X Die Head Adaptor g 71271 Tension ring locking 79 Threading Oil High-performance cutting oil g 65010
  • 81. 4 80 Joining Threading Electric SUPERTRONIC® 2SE / 3SE / 4SE Compact threader Ø 1/4 - 4" Can also be used in combination with a roll grooving tool! KEY FEATURES Product Profile Internal deburrer, snap in, 3-blade Modular system concept Sturdy oil pump with high flow power and adjustable fluid quantities, filter system integrated oil feed Large shavings collection trough made of plastic Impact hammer chuck with inter-changeable clamping jaw, optimal clamping properties through flexible adjustment and broad support Automatic die heads with quick adjustment of thread size automatic thread length, finely adjustable thread depth without recentering APPLICATION AREA For threading of: BSPT right: NPT: BSPP: BSW: Metric: Smooth action impact hammer chuck with maximal clamping force Working spindle with closed bearings on both sides Dual-sided tool guide sled Tool / guide sled propulsion via turnstile Self-centering rear chuck SUPERTRONIC® 2SE
  • 82. 4 Joining Threading Electric 81 SUPERTRONIC® 2SE Compact threader Ø 1/2 - 2" TECHNICAL DATA Motor strength: Speed: Weight, with die heads: Dimensions (L x W x H): SUPERTRONIC 2SE kg 56130 Complete with one automatic die head, two sets of dies, pipe cutter, reamer, threading oil, foot switch and a set of 4 legs. SUPERTRONIC® 3SE Compact threader Ø 1/2 - 3" SUPERTRONIC 3SE kg 56240 TECHNICAL DATA Motor strength: Speed: Weight, with die heads: Dimensions (L x W x H): Complete with one automatic die head, two sets of dies, pipe cutter, reamer, threading oil, foot switch and a set of 4 legs. Lever SUPERTRONIC® 4SE Compact threader Ø 1/2 - 4" SUPERTRONIC 4SE kg 56345 TECHNICAL DATA Motor strength: Speed: Weight, with die heads: Dimensions (L x W x H): Complete with two automatic die heads, three sets of dies, pipe cutter, reamer, threading oil, foot switch and a set of 4 legs.
  • 83. KEY FEATURES Automatic die heads 4 Joining Threading Electric Accessories 82 Precision Die Heads For machine types ROPOWER® 50 R, PANDA, PISET, SUPERTRONIC® 2S, 2SE, 3S, 3SE, 4S, 4SE KEY FEATURES Standard die heads Product Profile Product Profile Please note the die heads do not include threading dies! Precision Threading Dies Suitable for: Conical pipe threads NPT Conical pipe threads BSPT For optimal threading results, use only with original ROTHENBERGER cutting fluid or cutting oil (see 79)!
  • 84. 83 4 Joining Threading Electric Accessories SUPERTRONIC® 2SE SUPERTRONIC® 3SE SUPERTRONIC® 4SE Overview Die Heads / Threading Dies Automatic die heads suitable for ROTHENBERGER threading dies ROTHENBERGER standard / manual die heads
  • 85. Joining Roll Grooving Product Profile 4 84 Roll Groover 6" Portable rolling groover for steel pipes up to Ø 6" (150 mm) for rapid rolling of grooves on standard and thin-walled steel pipes Extremely light: 12 kg! APPLICATION AREA Standard and thin-walled steel pipes up to 6" (150 mm) Light weight and compact KEY FEATURES Allen key mount Ratchet drive R/L for precise adjustment of the groove according to approved standards Spacer for standard groove depths Aluminium casing Easy assembly/dismantling of the case hardened and knurled pressure and drive rollers Professional application with threader for the production of grooves Cost-effective production of grooves Pipe with groovesDetailed view kg 8870922 8870905 8870906 R2.7180
  • 86. 4 Joining Roll Grooving 85 Roll Groover Base Plate Roll Groover (8870922) must be used in conjunction with a Base Plate. Base Plate does not come with the Roll Groover and must be ordered seperately kg 88709B50 88709B80 88709B100 88709O300 88709R1300 8870921 Mobile Roll Grooving and Threading Set Portable rolling groover for steel pipes up to Ø 6" (150 mm) for rapid rolling of grooves on standard and thin-walled steel pipes A real portability solution for the mobile tradesman: kg 8870922 71256 8870921 70751 000999 10640 71250 71271
  • 87. 86 4 Joining Brazing Gas 35663 35664 35461 g MAP/Pro Gas Special gas mix for high-performance soldering work 1“ US valve connection Less weight compared to conventional steel cylinders (228g empty) Quality disposable steel cyclinder Hot Burns approx. 1/3 longer than propane KEY FEATURES Product Profile KEY FEATURES 1" US Valve Special gas mixture with outstanding flame characteristics ROTHENBERGER MAP/Pro Gas is produced in ultra- modern filling plants and processor-controlled batching systems *Dependent on brazing torch used 35663 35461 g Gas cylinder safety stand optional Gas cylinder safety stand optional Propane Gas For high-performance soldering work Gas Handling Safety Tips: Ask us about special quantity pricing
  • 88. SUPER FIRE 3 Nozzles Quick exchange with the "Twist 'N Load" system 4 Hot Joining Brazing Torch SUPER FIRE 3 Ergonomic HEAVY-DUTY soldering & brazing unit up to Ø 35 mm Product Profile APPLICATION AREA Brazing & Soldering: KEY FEATURES KEY FEATURES °C TECHNICAL DATA Coupling: Handle: Burner: "Twist 'N Load": "Twist 'N Load"! Elaborately manufactured brass / stainless steel design Only ignites if torch has been securely locked Locking button Nozzle with swirl flame High Performance Piezo Can be used in any position (360°)! 87 Soldering in refrigeration and climate control Fast "Twist 'n Load" system Fine regulating valve Ergonomically designed handle made of high-quality aluminium High flame temperature through cyclone swirl Brazing in gas installation
  • 89. ~ ~~ Shrinking Nozzle (720 °C): 4 88 91 92 91 Pin-point Nozzle (460 °C): Standard Nozzle (700 °C): Cyclone Nozzle (950 °C): Hot air Nozzle (400 °C): (No. 35459) 35490UK SUPER FIRE 3 Super Fire 3 (No. 35430) includes: Super Fire 3 handle (No.35446), gas cylinder collar (No. 35462), cyclone burner (No. 35457), pin-point Burner (No. 35455) and cylinder safety stand (No. 35461) Hotbox (No. 35490U) includes: handle (No. 35445), cyclone burner (No. 35457), pin-point burner (No. 35455), heat guard (No. 31043), cylinder safety stand (No. 35461), 2 x MAP/Pro gas cylinders (No. 35663), in a carrying case SUPER FIRE 3 HOT BOX KEY FEATURES Joining Brazing Torch ACCESSORIES (No. 35455) (No. 35456) (No. 35457) (No. 35458) g Spare Parts for SUPER FIRE 3 35430 g 35446 35462 35652 g Hot
  • 90. 4 Joining Brazing Torch 89 Hot SUPER FIRE 2 Ergonomic HEAVY-DUTY soldering & brazing unit up to Ø 35 mm Product Profile APPLICATION AREA Brazing & Soldering: KEY FEATURES °C TECHNICAL DATA Coupling: Handle: Burner: Locking Button Nozzle with swirl flame Can be used in any position (360°)! Fine regulating valve Fracture Groove Piezo Ignition 35644 g Spare Parts for SUPER FIRE 2 35661 35662 35652 35659 35660 99998 g A B C
  • 91. 4 Hot Joining Brazing Torch 90 ROJET TWIN FLAME High-performance torch for soldering & brazing up to Ø 54 mm APPLICATION AREA Brazing & Soldering: KEY FEATURES Product Profile kg 31037 g 35012 Fine regulating valveNozzle with swirl flame Twin stainless steel torch 1" US coupling Can be used in any position (360°)! High flame temperature INDUSTRIAL TORCH SET Propane torch for soldering & brazing up to Ø 54 mm For bazing and soldering of copper and steel pipes up to 2200 C without oxygen. Sets include: Safety handle with push-in coupling (No. 31009), brazing torch with push-in nipple Ø 12 mm (No. 31032) / Ø 15 mm (No. 31033) / Ø 18 mm (No. 31034), 2.5 m propane hose with 3/8" L coupling (No. 32201), safety igniter (No. 32077), replacement flints (No. 32088), open-ended spanner (No. 32073), steel case (No. 31005) SAFETY SPARK LIGHTER 32077 32088 g
  • 92. g 4 Supermat ® Joining Accessories Soldering & Welding 91 ROVLIES® Cleaning Pads g 45268 Soldering Mat g 67022 Heat Deflector Guard 31042 31043 g 67023 Soldering Gel g R31060
  • 93. 4 Joining Accessories Soldering & Welding 92 2% Silver Solder guaranteed according to AS1167.1B2, DIN 8513 and AS/NZ3500, TECHNICAL DATA Silver (weight %): Melting range: Working temperature: Colour Code: Guaranteed content, Watermark Certified g 40005-R2.5 40005-R3.0 5% Silver Solder guaranteed according to AS1167.1B2, DIN 8513 and AS/NZ3500, TECHNICAL DATA Silver (weight %): Melting range: Working temperature: Colour Code: 15% Silver Solder guaranteed according to AS1167.1B2, DIN 8513 and AS/NZ3500, TECHNICAL DATA Silver (weight %): Melting range: Working temperature: Colour Code: Guaranteed content, Watermark Certified Guaranteed content, Watermark Certified g 40212-R2.5 40212-R3.0 g 40015-R2.5 40015-R3.0 Yellow Tip Silver Tip Brown Tip Watermark Certified Silver Solder For copper pipe installation KEY FEATURES Ask us about special quantity pricing
  • 94. 5 93
  • 95. 94 Testing & Leak Detection Overview Testing Pumps 95 Testing of Water Lines & Containers Testing Pumps 96 - 98 Testing of Waste Water Lines Roleak Aqua 99 Leak Detection on Gas Lines Leak Detection Spray 100 Rotest Electronic 3 100 94 5
  • 96. 5 Testing & Leak Detection Overview Testing Pumps RP 50-S Manual precision testing pump, 0 - 60 bar 175 176 RP PRO III Self-priming electrical testing pump, 0 - 40 bar upto60barupto40barupto25bar TP 25 Manual testing pump, 0 - 25 bar 177 95
  • 97. Adjustment of the pressure gauge to 0.1 bar is possible! 5 Testing & Leak Detection Testing of Water Lines & Containers RP 50-S Pressure Testing Pump Robust, precision testing pump for the pressure testing of water lines and containers up to 60 bar with very high testing standards Product Profile APPLICATION AREA KEY FEATURES TECHNICAL DATA Testing and pressure range: Hub suction capacity: Tank capacity: Dimensions (L x W x H): Connection: Container RP 50-S: Additional pressure gauge with fine scaling 0.1 bar optional Warp-resistant and lockable lever Weather and cold-resistant container Testing hose with steel mesh Optional: Extra fine scaling Pressure gauge for the testing of systems up to 16 bar with a 0.1 scaling Double valve system: enables self-testing of the pump, as well as a precise fine adjustment of the pressure kg 60200 61306 61315 61300 61309 60201 96
  • 98. 5 Testing & Leak Detection Testing of Water Lines & Containers RP PRO III Pressure Testing Pump Self-priming electric filling and testing pump up to 40 bar Product Profile APPLICATION AREA KEY FEATURES TECHNICAL DATA Testing and pressure range: Flow Rate: Dimensions (L x W x H): Connection: Mains voltage: Performance: Container: Optimal weight distribution Glycerine pressure gauge Valve for pressure adjustment Installation diagram on unit Function Overview Optional pressure testing kit: Extra fine scaling Pressure gauge for the testing of systems up to 16 bar with a 0.1 scaling. Allows for simeltaneous multi- point testing while reducing risk of theft. kg 61185 V121060 v121020 61187 97
  • 99. 5 Testing hose with steel mesh Steel Drain Test Plugs Testing & Leak Detection Testing of Water Lines & Containers TP 25 Pressure Testing Pump Small, robust precision testing pump for pressure testing up to 25 bar Product Profile APPLICATION AREA KEY FEATURES For the daily work on site kg 130091 130092 130094 98 TECHNICAL DATA Testing and pressure range: Hub suction capacity: Tank capacity: Dimensions (L x W x H): Connection: Container: Weather and cold-resistant container kg 60250
  • 100. 5 Testing & Leak Detection Testing of Waste Water Lines 99 ROLEAK Aqua Acoustic leak detection device for pipelines systems. Product Profile APPLICATION AREA KEY FEATURES Simple operation with the tripod adaptor for indoor and outdoor use Wireless transmission to headphones g g 66090 66094 66090 66096 66092 66097 66093 TECHNICAL DATA Filter: Resolution: Radio frequency: Frequency Range: Transmission range: Detection Range / Depth: Flow Range: ROLEAK Batteries: Headphones Batteries: Operating time: Dimensions: Integrated LED lamp 10 sound increments Wireless technology Different adaptors Sensitive microphone Adjustable frequency It’s This Easy To Use: One-button operation
  • 101. 5 Testing & Leak Detection Leak Detection on Gas Lines Finds leaks easily ROTEST Electronic 3 Leak detection on gas lines Product Profile APPLICATION AREA KEY FEATURES TECHNICAL DATA Detects: Sensitivity: Power supply: Rotest® Electronic 3 Set (No. 66080) includes: ROTEST® Electronic 3, 9 V battery, plastic carrying case (No. 66085) kg 66080 66086 66087 66085 100 ROTEST LEAK DETECTION SPRAY Leak detection on gas lines Product Profile APPLICATION AREA KEY FEATURES TECHNICAL DATA Highly sensitive foam spray: Quick and reliable location of leaks! g 65000
  • 103. 102 Freezing Electric Rofrost Turbo II 103 - 104 Plumb Freeze Eco 105 Freezing with Gas Rofrost CO2 106 Freeze-Pak 106 Freezing FAQ 107 6 ROFROST TURBO Freezing 102
  • 104. 6 ROFROST TURBO ROFROST® TURBO II Pipe freezing system for copper, steel and plastic composite pipes Product Profile APPLICATION AREA Copper pipes: Steel pipes: Plastic pipes, as well as multi-layered composite pipes Please be aware all sizes are not included in one set, inserts for certain sizes are optional. Please check pg. 104 for more details Freezing Freezing Electric KEY FEATURES Simple and flexible use in all situations! Temperature display easy to read and rotatable Capable of freezing a wide range pipes & sizes Compact design 103 Simple clamping system
  • 105. A min = 17 mm Use on vertical pipes on walls Freezing Freezing Electric A min = 37 mm B min = 45 mm Use on vertical pipes in corners A min = 57 mm Use on pipes wall fitting / valve Can also be used with parallel running pipes and in confined spaces Excellent overall size for working close to walls or on floors Trouble-free use near walls, only 52 mm contact surface on pipe required Space requirements for freezing clamps ROFROST® TURBO 2" ROFROST® TURBO Reduction Inserts & Clamps Anti-kink, diffusion proof mono- tube system with plastic capillary pipes guarantees high flexibility and uninterrupted operation 6 ROFROST TURBO 62217 62211 62212 62219 62213 62224 62214 62226 62215 62227 62221 62216 g 62291 Heat conductive paste enables fully automatic freezing without spraying! 104 62231 62232 62233 62234 62235 62236 62237 g g ROFROST® Heat Conductive Paste kg 62206 g F86611 F86710
  • 106. 6 ROFROST TURBO Freezing Freezing Electric KEY FEATURES TECHNICAL DATA Power requirement: Voltage: Temperature range: Copper/Plastic/Steel pipes: PLUMB FREEZE ECO The compact and refrigerant-free freezing unit for copper, steel and multi-layered composite pipe Product Profile APPLICATION AREA KEY FEATURES Refrigerant-free! Defrost function A min = 41 mm B min = 15 mm A min = 36 mm B min = 36 mm A min = 50 mm Space requirements for the Plumb Freeze ECO freezing clamps Plumb Freeze Eco (No. 88935AU / 88935NZ): Plumb Freeze Eco unit, 2 x reduction inserts ( AUS 1/2" & 3/4" or NZ 15mm & 20mm), 2 x 1.7m clamp hoses and heat conductive paste (No. 62291) kg 88935AU 88935NZ 62291 Freezing clamps can be use one- handed Freezing with ROFROST® ECO Clear control panel with a digital display of the temperature on the freezing clamps 105 World First Innovation!
  • 107. g g 6 ROFROST TURBO Freezing Freezing with Gas ROFROST® CO2 Pipe Freezing Set Freezing unit for the freezing of pipes up to 2" without electricity Product Profile APPLICATION AREA KEY FEATURES TECHNICAL DATA Copper pipes: Steel pipes: Plastic pipes, as well as plastic composite pipes Set does not include gas cylinder! ROFROST® Freezer Heads 65035 65036 65037 65038 65039 65040 65041 65042 65043 65044 Please specify liquid withdrawal type CO2 from your local industrial gas supplier Freezer Heads ® 65030 65033 65032 65048 65034 Rofrost® CO2 Pipe Freeaing set (No. 65030) includes: 2 handles with feed valves (No. 65032), 2 high pressure hoses (No. 65033), 10 pairs of freezer heads (2 for each pipe dimension), stopper for one-sided freezing (No. 65049), wrench (No. 65045), internal hexagonal screwdriver (No. 65046), T-piece (65034), in a plastic carrying case 106 kg Freeze-Pak Pipe Freezing Set Freezing set for creating temporary ice plugs in pipes from 1/4" to 1.1/8" avoiding the need to drain down. 64004 64001 64002 Gas Handling Safety Tips: ° g
  • 108. 6 ROFROST TURBO • In addition to copper and steel, can I freeze plastic and lead pipes? Yes, but plastic and lead will take longer to freeze, typically 1.25–3 times longer than copper tube, depending on the type of pipe freezer used. • Can you freeze in any position (on vertical pipes as well as horizontal runs)? Yes. All ROTHENBERGER pipe freezers will freeze both vertically & horizontally, however wherever possible a horizontal set up is more effective and efficient. • Can I freeze moving water? No, not really. All pipe freezers will arrest and freeze moving water if it is a drip or trickle. However it is not safe to make a general statement that moving water can be frozen with any standard off-the shelf pipe freezing product. It is possible to freeze running water with liquid nitrogen, but this should only be performed by specialist cryogenic freezing contractors. • Can I freeze hot water? Theoretically, yes, but it is more difficult than freezing cold water and, due to the high probability of convection currents in hot water, is not recommended. • How will I know when the pipe is frozen? Firstly, follow the freezing tables/times which are clearly displayed on all ROTHENBERGER pipe freezing products. These are based on a safety first principle! Secondly, visual signs of freezing will be apparent around the freeze head (or jacket) and on the hoses. If you are in any doubt, allow a few extra minutes to the stated freezing time, just to be sure. • Will the ice plug burst the pipe? No. As the water turns to ice it will fill the pipe from the outside diameter, working inwards to the centre. Once the full bore has turned to ice, the plug will then spread along the pipe work system as opposed to trying to expand further outwards and pushing the wall of the pipes. The only exception to this rule is when freezing close to a stop-end fitting or a closed valve which should be avoided – freeze at least 18” from either of these situations. • Will the ice plug withstand mains pressure? Yes. All ROTHENBERGER pipe freezing systems will produce ice plugs to withstand a minimum pressure of 120psi / 10 bar. • How long will the freeze last? It generally takes 10-30 minutes for an ice plug to melt once the pipe freezer is turned off or removed. By periodically ‘topping-up’ the gas, or keeping gas flowing on a reduced ‘trickle’ basis the ice plug will remain solid and will not melt. The same effect is achieved with our electric pipe freezers by leaving them permanently switched on. • Can I solder close to an ice plug? In general it is preferable to use compression type fittings whenever possible when using a pipe freezer. If you do have to solder then it is wise to be at least 18” from the ice plug to prevent any premature thawing and to allow the solder to run smoothly. • Will extreme high temperatures in hot weather stop the freezer from working? The formation of an ice plug will take a longer time in hot environments and continuous freezing is required to maintain the plug once formed. Pipe freezing may prove difficult at high ambient temperatures and is not normally possible at above 40°C without liquid nitrogen, which should only be used by specialists. • How many freezes will I get from my bottle(s)? Please see the gas consumption details in the table below, relating to the type and size of cylinder used. • Are there any general good tips to follow? Yes. Always check for the following points: -A clean, grease and paint free surface. -Ensure that all circulatory pumps are switched off and that the water is cold and stationary. -Follow instructions and freezing tables to the letter! -Check that you have sufficient gas to complete your job before starting – once you cut in to the pipe there is no going back! -Do not smoke when using ROTHENBERGER pipe freezers. Remember, help is always at hand – if you find yourself unsure or in difficulties – call ROTHENBERGER on 1800 186 657 (toll free). PIPE FREEZING - YOUR QUESTIONS ANSWERED Copper Tube Steel Pipe Freezing Coolant Diameter Diameter Time (mins) Usage Plumb Freeze Eco 1/2” , 15mm 1/2” , 15mm 8 - 3/4” , 20mm 3/4” , 20mm 10 - ROFROST CO2 1/2” 1/8” 3 170g Pipe Freezing Set 5/8” 3/8” 4 200g - 1/4” 5 1000g 3/4”-7/8” 1/2” 6 1400g 1.1/8” 3/4” 8 1500g 1.3/8”, 1.5/8” 1”, 1.1/4” 14 1600g - 1½” 17 1700g 2.1/8” 2” 40 Conditional QUICK-FREEZE 3/8”, 1/2”, 5/8” 1/4”, 3/8”, 1/2” 10 ½ x 500gCan Aerosol Sprays 3/4”, 1” 3/4”, 1” 10 1 x 500g Can Copper Tube Steel Pipe Freezing Coolant Diameter Diameter Time (mins) Usage ROFROST TURBO 2 3/8” 1/8” 5 - Pipe Freezing Set 1/2” - 6 - - 1/4” 7 - 5/8” 3/8” 8 - 3/4” - 10 - 7/8” 1/2” 11 - 1” 3/4” 15 - 1.1/8” - 18 - 1.1/4” - 20 - 1.3/8” 1” 25 - - 1.1/4” 35 - - 1.1/2” 45 - 2.1/8” - 55 - - 2” 80 - Freezing Freezing FAQ 107 FREEZING TIMES AND GAS CONSUMPTION TABLE This freezing table is published as an approximate guide only. Several varying factors such as pipe material, pipe contents and ambient temperatures can affect the time required for a suitable ice plug to form. Times and consumption rates in this table are based upon pipes filled with stationary cold water at an ambient temperature of 20°C. Stainless steel, lead and plastic pipes will take longer to freeze than steel or copper pipe – we strongly recommend that you add at least 25% to the freezing times indicated in this table. Freezing times also need to be increased at high ambient temperatures and pipe freezing may prove difficult in extreme hot weather or environments above 40°C.
  • 110. 109 7
  • 111. 7 Inspection & Locating System Overview Video Inspection 111 - 112 Video Inspection ROSCOPE® 1000 Overview 113 - 114 Inspection Module for ROSCOPE® 1000 115 - 116 Locating Module for ROSCOPE® 1000 117 - 118 ROCAM® Pipe Inspection Cameras 119 - 122 Accessories for ROCAM® Pipe Inspection Cameras 123 - 125 110
  • 112. 111 32 1 7 Inspection & Locating System Overview Video Inspection ROSCOPE® 1000 Modular system for inspecting pipes and hollow spaces KEY FEATURES Which ROSCOPE® system for which application area? Cable length / range: 0.9 m Working range: hollow spaces Page 115 Cable length / range: 16 m Working range: up to Ø 100 mm Page 116 Cable length / range: 22m Working range: up to Ø 100 mm Page 115 1 2 3 50 mm 150 mm 200 mm 250 mm 300 mm Ø Working range (mm) 100 mm Drain and sewage ducts Distributing main and ground piping Access lines 10 m0,9 16 2220 m 30 m 60 m Cable length / range (m)
  • 113. 3 1 1* 2 7 10 m 20 m 30 m 60 m Cable length / range (m) 50 mm 150 mm 200 mm 250 mm 300 mm 100 mm Cable length / range: 30 m Working range: up to Ø 150 mm (*Can be optionally used with the SL-40 camera head up to Ø 300 mm) Page 119 Cable length / range: 60 m or 100 m Working range: up to Ø 300 mm Page 122 Ø Working range (mm) Drain and sewage ducts Distributing main and ground piping Access lines 1 3 112 ROCAM® Camera for the inspection of pipes KEY FEATURES Which ROCAM® for which application area? Inspection & Locating System Overview Video Inspection Cable length / range: 36 m Working range: up to Ø 150 mm Page 121 2 36 m 3 100 m COMING SOON! LATE 2012
  • 114. TECHNICAL DATA Display: Video format: Picture format: Connection: Power supply: Inspection & Locating Video Inspection 7 USB SD g ROSCOPE® 1000 The MULTIFUNCTION technology unites inspection technology and locating technology in one unit Product Profile APPLICATION AREA KEY FEATURES 3.5" TFT-LCD colour display Can be switched to black and white Powerful Li-ion battery Two connection slots SD-card slot Ergonomically arranged function keys Slip-free, ergonomical handle Versatile and user-friendly! Protection against splash water as per IP 65 Headset connection Accessories Model No. 69616 69618 69619 113
  • 115. Module Pipe 25/22 7 For Inspection: MULTIVIEW Modular concept for visual inspection of pipes, hollow spaces and pipes KEY FEATURES 3 different modules for the ROSCOPE® 1000 base unit For Locating: ROLOC PLUS Module for locating sondes and pipelines KEY FEATURES Module TEC 1000 (extended) Module TEC 1000 Module Pipe 25/16 Hollow spaces Pipes Target is right of the running direction. Correction of your direction to the right is necessary Camera head is 1.5 m deep Inspection & Locating Video Inspection 114
  • 116. 7 Camera head with high-performance LEDs ROSCOPE® 1000 TEC Set High-performance camera for the inspection of hollow spaces and hard to reach areas Product Profile KEY FEATURES TECHNICAL DATA Display: Camera head: Brightness: Cable length: Power supply: Weight: No. 69615 Inspection of hollow spaces Self-leveling camera head Model No. 69600 69601 69614 69615 Scope of delivery ROSCOPE® TEC 1000 Set (No. 69600): ROSCOPE® 1000 basic unit, TEC 1000 Module, battery, charger, in a plastic carrying case Inspection & Locating Video Inspection ROSCOPE® 1000 PIPE 25/22 Set High-performance camera for the inspection of pipes from ø 40 up to 100 mm. With TEC module included free. Product Profile KEY FEATURES TECHNICAL DATA Display: Camera head: Brightness: Cable length: Cable diameter: Power supply: Weight: Scope of delivery ROSCOPE® 1000 PIPE Set 25/22 (No. 1000000009): ROSCOPE® 1000 basic unit, Pipe 25/22 Module, TEC Module, battery, charger, in a plastic carrying case Inspection of rain drainage pipesInspection of rain downpipes Model No. 1000000009 69603 74629 22 m long cable! 115 No. 69615 kg kg
  • 117. USB SD Integrated transmitter Battery compartment Switch to black and white Simple locating of the camera head with the integrated transmitter! Self-levelling camera head ROSCOPE® 1000 PIPE 25/16 Set High-performance camera for the inspection of pipes from Ø 40 up to 100 mm. With an integrated transmitter for the precise locating of the camera head. With TEC module included free. Product Profile KEY FEATURES TECHNICAL DATA Display: Camera head: Brightness: Cable length: Cable diameter: Frequency: Power supply: Weight: Inspection & Locating Video Inspection 7 Scope of delivery ROSCOPE® 1000 PIPE 25/16 Set (No. 1000000064): ROSCOPE® 1000 basic unit, PIPE 25/16 Module, TEC Module, battery, charger, in a plastic carrying case Model No. 1000000064 1500000052 74629 Rubberized base No. 74629 Guide skid for Pipe 25/16 and 25/22 Module (optional) Inspection of rain drainpipesInspection from floor drains 116 kg
  • 118. 7 Scope of delivery ROSCOPE® 1000 Set ROLOC PLUS (No. 1000000065): ROSCOPE® 1000 basic unit, Module ROLOC PLUS; Module TEC 1000, battery, charger, plastic carrying case ROSCOPE® 1000 ROLOC PLUS Set Easy to use pipe and sonde locating device. Available as a complete unit, as well as locating module for the ROSCOPE® 1000 base unit Product Profile KEY FEATURES TECHNICAL DATA Display: Frequencies: Power supply: Dimensions: Weight: Simple menu guidance Depth measurement Telescopic function Multi-frequencies ROSCOPE 1000 unit combined with the ROLOC PLUS module can now be used as a location device! TECHNICAL DATA Camera head: self-levelling Brightness: Cable length: TEC Module included in free with the ROLOC Plus set: Formable camera module for the ROSCOPE® 1000 basic unit for the inspection from hollow spaces and hard to reach areas Model No. 1000000065 1500000057 Inspection & Locating Video Inspection 117 kg
  • 119. Target is right of the running direction. Correction of your direction to the right is necessary 7 Target is in the running direction. No correction is necessary Depth measurement with a push of the button Self explanatory and simple: With a push of a button the depth of the camera head is displayed Positioning of camera heads: Inspection & Locating Video Inspection 118 ROCAM LOCATOR Basic positioning module for sondes and pipelines, automatic and manual gain control Model g No. 069256 33 kHz: ROCAM® Plus640 Hz: ROCAM® mobile 33 kHz: ROCAM® 3 Multimedia512 Hz: ROSCOPE® 1000 Pipe 25/16 Set
  • 120. 7 ROCAM® 3 Multimedia Inspection camera for pipes from Ø 50 up to 150 mm and/or from Ø 150 up to 300 mm. With integrated transmitter for the precise locating of the camera head Simple locating of the camera head with the integrated transmitter! Product Profile KEY FEATURES TECHNICAL DATA Display: Camera head: self-leveling Brightness: Cable length: Cable diameter: Power supply: Weight: Model No. 1500000118 Protection against splash water (IP65) Strong push cable Ø 7 mm, 30 m long Integrated transmitter Mechanical self-levelling of the picture Exchangeable head system Digital metre count fade-in Removable control unit with 10.4" TFT LCD colour display Recording of photos and videos Inspection & Locating Video Inspection 119 kg COMING SOON! LATE 2012
  • 121. 7 Removable control unit Makes working in tight spaces easier Logging software Product Profile KEY FEATURES self-levelling Model g No. 1500000123 1500000122 With large 10.4"colour display! Logging software included! ROCAM® 3 Multimedia with removable control unit Keypad of the control unit Locating of the integrated camera head with Module ROLOC PLUS With exchangeable head system! Self levelling of the picture Inspection & Locating Video Inspection 120
  • 122. 7 Inspection & Locating Video Inspection 121 69620 69626 69631 kg ROCAM® Mobile / PDM Inspection camera with battery and mains operation for pipes from Ø 50 up to 150 mm Product Profile APPLICATION AREA KEY FEATURES Sapphire glass lens Built in sonde (640kHz) Automatic shut-off when the hub is closed Duo-Power 6.8 mm camera cable Video In / Video Out TFT LCD colour display Digital metre count fade-in Take still shot images TECHNICAL DATA Display: Camera head: Brightness: Cable length: Cable diameter: Frequency: Power supply: Weight:
  • 123. 7 122 Inspection & Locating Video Inspection ROCAM® Mobile Plus Inspection camera with battery and mains operation for pipes from Ø 50 up to 300 mm Product Profile APPLICATION AREA KEY FEATURES KEY FEATURES TECHNICAL DATA Display: Camera head: self-levelling Brightness: Cable length: Cable diameter: Frequency: Power supply: Weight: Self-levelling camera head Strong push cable 60 or 100 m long Video In / Video Out TFT LCD colour display Digital metre count fade-in Data enrolment Automatic shut-off when the hub is closed Duo-Power Colour Mini Module, 5 m long 69725 69740 69825 69840 069850 kg Optional: In line Sonde for transmitting No. 069850
  • 124. 7 Inspection & Locating Accessories Inspection Cameras ROCAM® Camera Heads & Service Kits Camera heads made of high-quality materials for professional inspection of pipes Product Profile KEY FEATURES Model g No. 69505 69506 69528 69701 H82402 1500000123 1500000122 1500000367 1500000379 123 Camera head service kits, which includes lens, cap and seals ROCAM® Cables Replacment Cables for the ROCAM camera range kg 69161 kg 69480 H82471 H82472 069481 69490 69491 1500000400
  • 125. Inspektion & Ortung Video Inspektion 7 Inspection & Locating Accessories Inspection Cameras No. 72628 Brush attachement camera head (front) No. 69117 No. H82306 g H82306 74628 ROCAM® Mobile / PDM Guide Skids Improved view and glide of camera head APPLICATION AREA KEY FEATURES ROCAM® Mobile Plus & ROCAM® 3 Brush Attachments To improve the overview in pipes from Ø 100 – 200 mm APPLICATION AREA KEY FEATURES Brush attachement spiral feather (rear) No. 69113 No. 1500000120 / 69111No. 69112 ROCAM® Mobile Plus & ROCAM® 3 Guide Skids For centring of the camera head in pipes for a better overview and illumination APPLICATION AREA KEY FEATURES 124 No. 69118 No. 69119 ROCAM® Mobile Plus Rolling Skids Recommended for distances from 30 m APPLICATION AREA KEY FEATURES g 69118 69119 g 1500000120 69111 69112 g 69113 69117
  • 126. 7 Inspection & Locating Accessories Inspection Cameras 125 ROCAM® Plus In-line Sonde Optional sonde which gives the Rocam Plus cameras the ability to be located via location devices. Spare ROCAM® Battery and Charger KEY FEATURES g 69550 69555 69570 69575 1500000121 g 069850 TECHNICAL DATA ROCAM® Computer Recording Analogue-to-digital converter for recording on laptop or PC of the inspection. g 69560 KEY FEATURES
  • 129. 8 128 Pipe Cleaning Manual Pipe and Drain Cleaning Units 129 - 130 Pipe Cleaning Electric Pipe and Drain Cleaning Machines 131 - 134 Spiral & Tool Sets 135 Accessories Pipe and Drain Cleaning Machines 136 - 137 Drain Cleaning Tools Pipe Cleaning Spirals 138 - 139 Heads & Augers 140 - 143 128 Pipe Cleaning 8
  • 130. 8 129 Pipe Cleaning Pipe Cleaning Manual kg 72070X 72071 72072 72073 Ergonomic D-handle Long adaptor Adaptor long No. 72071 Adaptor wide No. 72073 Flexible, in all directions adjustable handle Moulded main body ROPUMP® SUPER PLUS Professional force pump cleaner Product Profile KEY FEATURES KEY FEATURES Piston with double-sided sealing lip Highest suction and pressure Quick – Compact – Handy! Short and long Adaptor included in scope of delivery! Short adaptor
  • 131. Universal bulb auger 8 130 Pipe Cleaning Pipe Cleaning Manual WC-BLITZ Toilet Auger KEY FEATURES Flexible use even in hard-to-reach places No damage to ceramic surfaces kg 78551 Ergonomic handle with soft grip inlet Angle with plastic protection Polypropylene Drain Rods kg 130080 130055 130059 130058 130063 130065 130069 130071 130076 Drain Rods Set (No. 130080) includes: 10 x drain rods (No.130055), 4" plunger (No.130059) & 2" double worm screw (130063) Drain Brush (optional) No.130071 4" Rubber Plunger No.130059 2"Double Worm Screw No.130063 4" Drop Scraper (optional) No.130065
  • 132. 8 Pipe Cleaning Pipe Cleaning Electric 131 ROSPIMATIC Electrical pipe and drain cleaning machine up to Ø 50mm Product Profile KEY FEATURES TECHNICAL DATA Application range: Spiral with inner-liner & Bulb head auger: Dimensions (without spiral): Weight (with 8 mm spiral): Rating: Speed: One-of-a-kind spiral control mechanism Locking knob with torque control Electronic speed control Fast removal of obstructions Forward and reverse Closed plastic spiral container Steel spiral kg 78576 72413 ROSPIMATIC (No. 78576) includes: ROSPIMATIC pipe cleaning machine with 8mm x 7.5mm bulb head cable Powerful drill with right & left hand drive Ergonomic handle
  • 133. 132 Pipe Cleaning Pipe Cleaning Electric 8 Individual and flexible working range with the different spiral diameters Powerful ROTHENBERGER Portable Machines for the Professional Product Profile SYSTEM CHARACTERISTICS FOR ALL PORTABLE MACHINES R 550, R 650 & R 750 BENEFITS OF SECTIONAL TYPE DRAIN CLEANERS Patented, central force transmission directly on the driveshaft! PRODUCT SERVICEPRODUCT SERVICE Patented jaw clamp system Low-friction toothed belt and geared drive pinion Field tested motor with right/left rotation Noise suppression and protected from splash water per IP 44 Made in Germany!
  • 134. 8 Pipe Cleaning Pipe Cleaning Electric 133 Type of pipe Down Mains Municipal connecting pipes pipe pipes network Spiral Ø 16 mm Ø 22 mm Ø 32 mm Range of use up to DN 100 up to DN 150 up to DN 200 R 550 – – R 650 – R 750 R 550 THE LITTLE GENERAL Drain cleaning machine for pipe Ø 20 - 65 mm Product Profile APPLICATION AREA Especially light, compact and handy design: KEY FEATURES TECHNICAL DATA For pipe diameters: Direct attachment: Max. working length: Rating: Voltage: Speed: Weight: kg 72655A Tool sets and accessories starting on 135
  • 135. 8 Pipe Cleaning Pipe Cleaning Electric 134 Full rubber transport wheels Drive lever can be fitted on the side R 650 THE ALL ROUNDER Drain cleaning machine for pipe Ø 20 - 100 mm Product Profile APPLICATION AREA Perfectly suited for rough use and in extreme working conditions: KEY FEATURES TECHNICAL DATA For pipe diameters: Direct attachment: Max. working length: Rating: Voltage: Speed: Weight: R 750 THE BIG BOSS Drain cleaning machine for pipe Ø 20 - 200 mm Product Profile APPLICATION AREA Perfectly suited for the cleaning of domestic, commercial & industrial connections and main pipes: KEY FEATURES TECHNICAL DATA For pipe diameters: With direct attachment: With drive adaptor: Max. working length: Rating: Voltage: Speed: Weight: kg 72670 Tool sets and accessories starting on 135 kg 72904 Tool sets and accessories starting on 135