1. CURRICULUM VITAE
PREM KUMAR. R Permanent Address:
E-mail; premkumar_rpk@yahoo.co.in No: 2, Venkatachalam St,
Mobile: + 91-9894711571 (India) Near Kannan Theatre,
East Pondy Road,Villupuram
Current Location: Chennai Tamilnadu, India
Aiming for job opportunities in TPI, Piping,Welding and Painting Operations with
an organization of reputed
CAREER SNAPSHOT
 Offering nearly 7+years of cross cultural experience in Welding Operations, Visual Inspection ,
Non Destructive testing’s, RT film interpretations.
 Extensive experience in managing inspection activities, qualification of welding procedures
and monitoring welding jobs across projects(Cross country Pipeline, Piping, Structural).
 Merit of handling customer,Ability to provide technical support and guidance to other Engineers
and groups, including engineering contractors.
 Well versed with conducting welder performance qualification tests and maintaining qualification
list of welders.
 Expertise in preparation &implementation of Inspection &Test Plan (ITP) ,project specific
procedures and method statement for fabrication/welding/NDT procedures/hydrostatic test
procedure.
 Possess sound knowledge of various international codes such as ASTM, ASME and API.
 Knowledge and experience to interact readily across different departments with a multicultural
and multifunctional environment, Flexible approach to working hours and location.
ACADEMIC AND TECHNICAL QUALIFICATION
 Bachelor of Engineering in Mechanical from IFET COLLEGE OF ENGINEERING, Anna
University.-(Year of Passed 2007).
 CSWIP 3.1(No.65715), Certified Welding Inspector by TWI Valid up to May 2017.
 BGAS (No.85224), Certified Painting Inspector-Grade 2 by TWI Valid upto March 2019.
 ASNT LEVEL-II in RT, UT, PT &MPI.
COMPUTER & IT SKILLS
 All Operating Systems of Microsoft
 Excellent in MS-Office Applications
TRAINING ATTENDED
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2.  Safety Trainings, (HSE training,Working at Height, Confined space).
EMPLOYMENT SCAN
PERIOD COMPANY NAME POSITION
 Jul’07- Jan’09 Moody International Pvt India Ltd QA/QC Inspection Engr
 Feb’09-Jul’09 Gama Qatar Co. W.L.L, Qatar QA/QC Piping Inspector
 Aug’09-Aug’11 Logos Engg Pvt Ltd, India QC Engineer
 Nov’10-Feb’11 CPIC-ISAMANNAI Tech.,KSA QC Engineer
 Sep’11-Sep’12 GS Engg Const Co.,UAE QA/QC Welding&Piping
 Mar’13-Aug’14 HYUNDAI Engg Const Ltd, Oman QA/QC Welding&Piping
 Jan’15- Mar’15 Saipem,Sharjah Base(Profile ME) QA/QC Inspector
EMPLOYMENT PROFILE
Welding Inspection
 Involving in the welding inspection of Pipeline, Piping, Pressure and non pressure parts.
 Conducting the welding procedure qualification & Welder performance qualification tests for
different kind of welds.
 Involving in the welding and imparting training to welders about the processes &techniques
 Monitoring stage wise welding jobs including pre-heating, post heating & PWHT (post weld heat
treatment) stages.
 Undertaking the complete preparation & review of QAP, ITP, WPS and PQR.
 Developing procedures on NDT and Hydro Testing; examining the test packs and creating final
documentation.
 Preparing welding documents viz. Welding Procedure specifications, Procedure Qualification
 Records, Welder Performance Qualification Records, Welder Continuity Records, Weld Maps
and Welding Data Sheets.
 Establishing welding sequences to avoid distortion; executing periodical calibration for welding
equipment.
NDT
 Review of Radiographic films and evaluating as per to the relevant codes
 Witnessing of NDT activities UT,MPI, PMI, hardness & PT.
 Review all NDE results and reports including (UT,MPI,PT,RT).
Mechanical
 Piping Inspection according to the procedures & as per Piping and Instrumentation Diagram
approved by the Client.
 Inspection of Piping, pipeline fabrication, installation and testing.
 Awareness of ASME, API, AWS code like ASME Sec-IX, Sec-V, AWS D1.1..
 Witnessing of pre/post weld heat treatment.
 Witnessing of Mechanical testing such as tensile, Bend, Toughness (Impact) testing and macro.
 Witnessing of (Pressure) Pneumatic, Hydro test (leakage, backseat, shell test) for various types
of valves Such as Gate, Globe, Check, Ball, Butterfly, Pressure relief, Non return valves
etc..Reference to the Manufacturer Data sheet etc.
 Pipe line walk down for AG/UG and giving clearance for backfilling.
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3.  Witnessing Hydrostatic Testing of Piping & Pipeline, cleaning, gauging, drying and purging.
Quality
 Maintaining quality standards for incoming/outgoing materials, ensuring string end adherence to
quality standards, practices.
 Conducting internal audits of Quality Management System.
 Working in close coordination in work groups for conducting process audits and conducting
review and approval of quality plans and detailing on quality requirements and finalizing the
quality plan.
 Quality Surveillance, inspection and sign off on contractor's requests for inspections.
 Attend client quality management meetings.
 Monitoring that site works are being undertaken in accordance with approved method statements
and inspection test plans.
 Daily reporting of the Prime performance/compliance with the approved method statements and
inspection test plans.
 Check approval status of construction drawings
 Review the Procedures & Documents Records approved by Client.
 Ensuring implementation of Preventive and Corrective actions, post-audit &during project
execution,
 Reviewing QC Reports like fit-up, welding, NDT(RT,UT,MPT&PT),dimensional, painting and hydro
test.
 Identifying then on-conformances, addressing the non-conformance report (NCR) and
resolving them through preventive actions; maintaining the NCR log book and following up to
close NCRs.
 Test pack review, punch listing.
Co-ordination
 Coordinating with Certifying Authority, Client, Job Sharing personnel and sub contractor
assuring conformity to project specifications, Coordinate all QA/QC activities with the site QC
manager.
 Interacting with company representatives and ensuring product conformity & stage release for
each activity denoted with in the Project Quality Plan/ I.T.P.
JAN’15 – MAR ’15 with SAIPEM ,SHARJAH BASE as QA/QC INSPECTOR
Project Executed - (SOUTH CAUCASUS PIPELINE PROJECT, AZERBAIJAN).
 Review of pWPS as per applicable test code and to carry out the PQR.
 Carried out PQR and Testing of all welders for performance test (WPQT).
 Preparing documents and getting approval from Client for WPQT.
 Inspections before welding, during welding and after welding.
 Preparing Inspection reports of MIR, FIT-UP, VISUAL.
 Inspection of Welding process like SMAW.
 Inspection of the Documentation Review as per Client approved QAP, NDT method of the
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4. DP, MPI& RT Reports was reviewed.
MAR’13 – Aug’14 with HYUNDAI E&C, OMAN as QA/QC Engg in WELDING/PIPING
Project Executed - (MUSUNDAM GAS PLANT PROJECT).
 Controlling and preparing report for welding consumables storage room at Fabrication
shop as well as Site.
 Review of WPS as per applicable test code and to carry out the PQR.
 Carried out PQR, WQT and Testing of all welders for performance test (WPQT).
 Preparation of Welder ID cards and Welder Qualification Records.
 Inspection of Piping Spools at various materials like CS, LTCS, Stainless Steels, DSS,
Cladding, High alloy, Slug catcher, Nickel alloys.
 Fit-up Inspection for various materials like CS, LTCS, Stainless Steels, DSS, Cladding,
Slug Catcher, High alloy, Nickel Alloy as per the Isometrics at Fabrication shop as well as
Site.
 Preparing documents and getting approval from Client for welding consumables
inspection and equipment Inspections before welding, during welding and after welding.
 Preparing welding inspection report for Welding Inspection Technique.
 Inspection of Welding process like SMAW, GTAW.
 Review of the Test pack , approved Procedures for DP, MPI, RT, Hydro test, Pneumatic
test & Surface preparation and painting.
 Inspection of the Documentation Review as per Client approved QAP, NDT method of the
DP, MPI& RT Reports was reviewed and RT Films also Interpretation.
Sep’11 – Sep’12 With GS ENGG & CONSTRUCTION CO, ABUDHABI as QA/QC
Engg in WELDING/PIPING
Projects Executed - (RUWAIS REFINERY EXPANSION PACKAGE PROJECT-2).
 Review and Implementation of ITP / QAP, Project Procedures, Method Statements.
 Fit-up Inspection for various materials like CS, LTCS, SS, DSS, High alloy and Low Alloy Steel as
per Isometrics at Fabrication shop.
 Project site inspection for stage inspection includes raw material inspection, fit up, welding, NDT,
welder’s qualification and final dimensions checking for FABRICATION & ERECTION
 Controlling and Preparing report for welding consumables storage room at Fab .shop
Inspection before welding, during welding and after welding.
 Preparation of Fit-up and welding inspection report for WIT/ WCS.
 Inspection of welding process like SMAW, GTAW, GMAW, SAW & FCAW.
 Review of WPS as per applicable test code and to carry out the PQR.
 Carried out PQR, WQT and Testing of all welders for performance test (WPQT).
 Preparation of Welder ID cards and Welder Qualification Records.
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5.  Preparation of all inspection reports from material identification up to release of spools.
 Inspection of the Visual Examination, Dimensional checked as per Client approved Drawing to
checked. .
Nov’10 – Feb’11 With CPIC – ISAMANNAI TECHNICAL SERVICES CO, as QA/QC
Engineer in STRUCTURAL
Projects FOR - (TECHNICAS,REUNIDAS,DAELIM, MANIFA,SAIPEM, ABB).
 Carry out material inspection for I-Beam, C-Channel, different dimension of Angle, Vertical
Column, Plate, Lifting arms.
 Inspection of Structural fabrication at various materials like MS, GI , SS
 Visual and dimensional inspection of structural fabrication.
 Inspecting materials before, during and after welding.
 Coordinate with client regarding Shop Pre-Fabrication & Modification activities.
 Monitoring and Controlling the Inspection activities at Pre-Fabrication shop.
 Preparing and handling the documents of Shelters, Cabinets to handover the clients.
 Attending weekly and monthly meetings and QA/QC feedback to the management
Aug’09 – Nov’10 and Mar’ 11- Aug’11 With LOGOS ENGINEERING PVT LTD, as
QA/QC Engineer in PIPING
Projects Executed - ( CPCL, CHENNAI).
 Carry out material inspection for Piping, Fittings, Valves.
 Inspection of Piping Spools at various materials like CS, LTCS.
 Visual and dimensional inspection of piping fabrication.
 Inspecting materials before, during and after welding.
 Preparation of all inspection reports from material identification up to release of spools
 Coordinate with client regarding Shop Pre-Fabrication & Modification activities.
 Monitoring and Controlling the Inspection activities at Pre-Fabrication shop as well as site.
 Preparing package for spool release, handling the documents of spool release for site.
 Co-ordination with client as a company representative.
 Attending weekly and monthly meetings and QA/QC feedback to the management
Feb’09 – Jul’09 With GAMA QATAR CO W.L.L, QATAR, as QA/QC Inspector in
PIPING
Projects Executed - (SHELL Pearl GTL Project, Air Separation Unit Construction).
 Carry out material inspection for Piping, Fittings, Valves, Gaskets
 Inspection of Piping Spools at various materials like CS, LTCS, SS and Alloy Steel.
 Spool Release after review documents.
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6.  Coordinate with client regarding Shop Pre-Fabrication & Modification activities.
 Monitoring and Controlling the Inspection activities at Pre-Fabrication shop as well as site.
 Preparing package for spool release, handling the documents of spool release.
 Co-ordination with spool release team and client.
 Attending weekly and monthly meetings and QA/QC feedback to the management
July ’07 – Jan’09 With MOODY INTERNATIONAL INDIA LTD, Mumbai as QA/QC
Inspection Engineer in TPI dept
Projects Executed - (MID CONTINENT EXPRESS PIPE LINE/PEARL GTL
PROJECT).
 Inspection of Pipes & valves, as per applicable Codes, Standards, and Project Specifications
 Inspection of Raw materials identification based on hard punch of company name, Heat no,
Size, length and thickness of the Spools.
 To witness subscribed types of Pressure testing as per Client’s specifications & DP test,
Radiographic testing, Ultra-sonic testing & Magnetic particle testing.
 Witnessing Hydro test of the pipe after all NDT Testing completed..
 Final inspection of pipe in bench for ovality before release for coating
 API 5L specification with client’s specifications
 Monioring NDT activities and review of All NDT reports.
PERSONAL DETAILS
Father’s Name : D. RajaSampath.
Date of Birth : 09-November-1985
Passport No : G 6933521
Passport Expiry : 03-Jan-2018
Sex : Male
Marital Status : Single
Nationality : Indian
Language Known : Tamil, English.
Permanent Address : No: 2, Venkatachalam St,
Near Kannan Theatre,
Villupuram, TamilNadu,
India - 605602
DECLARATION
I hereby declare that the details furnished above are true to the best of my knowledge and belief.
Place:
Yours Sincerely,
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7. Date:
PREM KUMAR. R
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