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U.S. Bellows, Inc. is comprised of the manufacturing resources of RM Engineered Products of Ladson, SC
(acquired in 1995) and Ketema - U.S. Bellows, Inc. of San Diego, CA (acquired in 1997).

Since the 1960s, U.S. Bellows has been designing and manufacturing engineered Expansion Joints for various
industries and applications, including the following:


          Fossil Fuel Power Plants   Chemical & Petrochemical   Stationary Engine Exhaust    Pulp & Paper
          Power                      Heat Exchangers            Municipal Water Districts    Aerospace Turbo Engine Exhaust
          District Energy            FCC Units                  Waste Water Treatment        Truck Exhaust
          Gas Turbines               U.S. Navy                  Solid Waste Incineration     Heavy Metal
          Steam Distribution         Kilns                      Environmental Applications   Marine Piping & Exhaust

          Geothermal Power Plants    Furnace Sealing Bags       HVAC, Building Heating &     Liquefied Natural Gas (LNG)
                                                                Cooling Systems              Service
          Refinery                   Research & Development




Facility

 U.S. Bellows has the capability to fulfill any expansion
 joint requirement. Our location gives us the advantage
 for fast and convenient shipping around the world.

         „    Located near the port of Houston
         „    22 acres of land
         „    450,000 sq. ft. of shop space




Manufacturing

 Over 30 years of engineering and manufacturing experience guarantees that our products will have the
 performance reliability customers desire. U.S. Bellows, Inc. manufactures bellows in a variety of methods
 including the following:

         „    Roll Forming (24” to 180” dia.)
         „    Expanding Mandrel / Punch Forming
              (2” to 120” dia.)
         „    Hydro Forming
         „    Rectangular and Fabric up to 40’ x 40’




                     Copyright © 2003 U.S. Bellows, Inc. All Rights Reserved.
                                                                 1
Index of Products and Services
                                                                       PAGE
     INTRODUCTION ……………………………………………………... 1
     Facility & Manufacturing ……………………………………………... 1
     Engineering …………………………………………………………….                              2
     Quality ………………………………………………………………….                                3
     PRODUCTS …………………………………………………………...                                4 - 11
     Thin-wall Expansion Joints ………………………………………..                      4-8
     Single …………………………………………………………………...                               4
     Toroidal ….……………………………………………………………..                              4
     Universal ……………………………………………………………….                               4
     Hinged ………………...………………………………………………..                              5
                                                                                10" Single tied titanium Expansion Joints for
     Externally Pressurized ………………………………………………..                       5         a chemical plant in Kingsport, Tennessee
     Clamshell ……………………………………………………………….                               5
     Gimbal ………………………………………………………………….                                 6
     In-line Pressure Balanced ……………………..……………………..                    7
     Elbow Pressure Balanced ……………………………………………. 7
     Refractory Lined …………………..………………………………….. 8
     Thick-wall Expansion Joints ………………………………………. 9
     Rectangular Expansion Joints …...………………………………. 9
     Slip Type Expansion Joints ……………………………………….. 10
     Fabric Expansion Joints ………...…………………………………. 10
     Rubber Expansion Joints ………………………………………….. 11
     Stock Bellows …..……………………………………………………. 11
                                                                                  12” dia. Single Expansion Joint, with 304SS
     EXPANSION JOINT DATA SHEETS - 85 / 150 / 300 PSIG ……... 12 - 14            bellows, SA 105 150# RFSO and C/S weld ends.
     EXPANSION JOINT SPECIFICATION SHEETS -
     ROUND / RECTANGULAR ………………………………………….. 15 - 16
     SERVICES ……………………………………………………………... 17 - 18

 Engineering
   U.S. Bellows, Inc. has over 45 experienced engineers on-site to provide you with cost-effective, high quality
   solutions. Utilizing the latest design software and analysis applications, as well as in-house developed
   software, U.S. Bellows can design and manufacture specialized custom units as per your specifications.

   Finite Element Analysis and Pipe Stress Analysis software are used to simulate the loads and resulting
   stresses that may occur in a design system. These computer programs help determine engineering design
   specifications to meet load/stress requirements.




Gimbal Stress Analysis for 804,242 lbs.                                                       36" Gimbal Expansion Joint,
                                          36" Gimbal Expansion Joint after
 Pressure Thrust of a 36" Gimbal ring               completion                             designed for 680 PSIG and 540 qF,
    for a Gimbal Expansion Joint                                                                installed at chemical plant

                       Copyright © 2003 U.S. Bellows, Inc. All Rights Reserved.
                                                              2
Quality

   As a member of EJMA, U.S. Bellows, Inc. follows strict quality control procedures to ensure that its products
   meet industry standards. U.S. Bellows, Inc. is in compliance with the following codes and standards as
   applicable:
                        ASME Section VIII             ANSI B31.1
                        ANSI B31.3                    API 620
                        AISI                          EJMA
                        ICBO



   Each Bellows and Expansion Joint is inspected thoroughly, both during the fabrication process and prior to
   shipping, to ensure the products are delivered to our customers in optimum condition.

   U.S. Bellows, Inc. offers the following Performance Assurance Programs:

                    Hydrostatic Testing           Liquid Penetrant Inspection
                    Magnetic Particle             Radiography Test

                    Ultrasonic                    Positive Material Identification (PMI) Test

                    Cycle Testing                 Pneumatic Testing

                    Burst Testing                 Spring Rate Testing

                    Helium Leak Detection




          Hydro test on a 30” Rubber Expansion
         Joint designed for 150 PSIG and 221 qF




                                                           Cycle Test on a 12" dia. A240-321SS Bellows with 8 convolutions. The
                                                             bellows has met the EMJA cycle life calculation of 1,000 cycles and
                                                                    failed in the root of the convolutions at 1,285 cycles.




Burst Test on a 20" Bellows as
 per US Army specifications


                       Copyright © 2003 U.S. Bellows, Inc. All Rights Reserved.
                                                           3
Products

U.S. Bellows, Inc. has extensive experience in designing and manufacturing all types of Metallic and
Fabric Expansion Joints. In addition, U.S. Bellows can repair/fabricate replacement and equivalent
Expansion Joints manufactured by other suppliers.

   Thin Wall Metallic — Single Expansion Joint

   A Single Expansion Joint is a bellows element with end connections that allows movement in any
   direction or plane. However, the piping must be guided in the same direction of the movement. Single
   Expansion Joints are the least expensive type available.




     30" dia. Expansion Joint, with 2-plies 321SS                       24" dia. Single Expansion Joint, with 321SS bellows, liner
      bellows, designed for 50 PSIG and 650 qF                                 and cover, designed for 50 PSIG and 651 qF

   Thin Wall Metallic — Toroidal Expansion Joint




                                                      92" I.D. Toroidal Bellows Expansion Joint designed for 400 PSIG and 500 °F

   Thin Wall Metallic — Universal Expansion Joint
    The universal expansion joint consists of two bellows separated by a pipe section or spool. This
    arrangement allows the unit to accept large amounts of lateral deflection. The amount of lateral
    deflection capability can be adjusted by changing the length of the center spool.




           47" I.D. x 80" Universal Expansion Joint
            with SB-443 Round Corners Bellows                            24” Tied Universal Expansion Joints designed for
                                                                        170 PSIG and 450 °F for a chemical plant in Africa


                    Copyright © 2003 U.S. Bellows, Inc. All Rights Reserved.
                                                              4
Products

 Thin Wall Metallic — Hinged Expansion Joint
 Hinged Expansion Joints contain hinges or pivots which allow the unit to bend in a single plane. These
 units are designed to restrict axial deflection, either in extension or compression. The hinge mechanism
 is typically designed to accept full pressure thrust.




   24" dia. Single Hinged Expansion Joints designed for                        36" Single Hinged Expansion Joint designed for
  170 PSIG and 580 qF for a water facility in Pennsylvania                                  338 °F and 450 PSIG


 Thin Wall Metallic — Externally Pressurized Expansion Joint
 Externally Pressurized Expansion Joints contain a bellows and an outer-shell. In this design, the
 pressure is applied externally to the bellows. These expansion joints will require anchoring of the piping
 system.




                                                                      Externally Pressurized Expansion Joints for a steam plant in
                                                                      Kent, Ohio. The expansion joints, fabricated with 304 SS
                                                                      bellows and carbon steel shell and flanges, were designed
                                                                      for 150 PSIG and 350 qF for a maximum of 4” compression.



 Thin Wall Metallic — Clamshell Bellows




                                                             14” dia. Clamshell bellows designed for 150 PSIG and 150 °F



                  Copyright © 2003 U.S. Bellows, Inc. All Rights Reserved.
                                                                  5
Products

    Thin Wall Metallic — Gimbal Expansion Joint
     A Gimbal Expansion Joint can accept bending or angulation in two planes. It contains two sets of hinge
     pins or pivots with the axis of each set perpendicular to the other. Each set of pins is connected to each
     other with a central gimbal ring, similar to an automobile universal joint.




36" dia. Single Gimbal Expansion Joint, with testable Inco 625 bellows,   24" dia. Double Gimbal Expansion Joint, with 321SS bellows,
      SA516-70 gimbal rings, designed for 680 PSIG and 270 qF              SA516-70 gimbal ring, designed for 130 PSIG and 300 qF




                                                                                  55” O.D. Double Gimbal Universal Expansion Joint
                                                                                  for an FCC Unit. The expansion joint is equipped
                                                                                  with floating rings and Inco 625 LCF bellows. It is
                                                                                  designed for 50 PSIG and 1075 qF.




                      Copyright © 2003 U.S. Bellows, Inc. All Rights Reserved.
                                                                     6
Products

 Thin Wall Metallic — In-line Pressure Balanced Expansion Joint
 In-line Pressure Balanced Expansion Joints consist of three bellows - two In-line bellows on each side
 and one balancing bellows in the middle. They are typically used when axial & lateral deflections exist
 and anchoring is impractical for structural or economical reasons. An In-line Pressure Balanced
 Expansion Joint is a solution to difficult design problems.




  24” In-line Pressure Balanced Expansion Joints designed for 175 PSIG and 610 ºF for a petrochemical plant in Venezuela. The
    bellows are composed of Inco 625 LCF material and the flanges and liners are constructed from SA516 Grade 70 material.



 Thin Wall Metallic — Elbow Pressure Balanced Expansion Joint

 The mechanism of the Elbow Pressure Balanced Expansion Joint is similar to that of the In-line pressure
 balanced expansion joint, except these joints are used in piping systems where there is a change of
 direction. They are generally used to handle a large amount of lateral movement and a moderate
 amount of axial movement. The pressure thrust is contained within the tie rods of these expansion
 joints.




                                                                        72” Universal Pressure Balanced Expansion Joint
                                                                          designed for 30 PSIG/full vacuum and 200 °F




       Elbow Pressure-Balanced Expansion Joints
           designed for 150 PSIG and 450 ºF to
  allow lateral and axial movements in a 42" steam line




                 Copyright © 2003 U.S. Bellows, Inc. All Rights Reserved.
                                                              7
Products

     Thin Wall Metallic — Refractory Lined Expansion Joint




                                                                In Process: 56” O.D. Gimbal Hinged Refractory Lined Universal Expansion
                                                                  Joint for a CAT Cracker Application, designed for 57 PSIG and 1300 qF




 In Process: 55” O.D. Gimbal Hinged Refractory Lined Universal
Expansion Joint for a FCC Unit, designed for 60 PSIG and 1020 qF




                                                                     44" Universal Refractory Lined Expansion Joints designed
                                                                     for 30 PSIG and 1400 qF with Inco 625 LCF bellows and a
                                                                            4" thk refractory lining per UOP specifications




     70” Tied Universal Expansion Joint with a 4” thick Refractory
  Lining per UOP specifications, designed for 51 PSIG and 1460 qF




  36" Double Hinged Expansion Joint, with 2-plies Inco 625
    Bellows, 3/4" thk A479-304 Abrasion lining per UOP
      specifications, designed for 50 PSIG and 1000 qF



                     Copyright © 2003 U.S. Bellows, Inc. All Rights Reserved.
                                                                     8
Products

 Thick Wall Metallic Expansion Joint
 Thick Wall Expansion Joints are used primarily in heat exchangers and large diameter piping systems
 where Thin Wall Expansion Joints cannot be used. The bellows are typically fabricated from A516
 Grade 70 material, with the thickness ranging from 3/16" to 1". Other materials are available to meet
 different temperature requirements.




  44" thick wall SA516-70 flanged and flued Expansion Joints            108" dia. Thick Wall Expansion Joint, with 2 convolutions




 Rectangular Expansion Joint
 Rectangular metal expansion joints are used for a variety of applications in power, petrochemical,
 refining, chemical, and steel industries. Due to the wide range of pressure, temperature, and duct size
 requirements, each rectangular metal expansion joint is custom-engineered to provide an economical
 design that will not sacrifice the integrity of the entire system.




                                                                        71"x143" Round Corner Rectangular Expansion Joint with
                                                                              A240-321 bellows for an oil refinery In India




           Camera Corner                                           28"x 66" Rectangular Expansion Joint with 321SS bellows and
         Rectangular bellows                                           mitered corners for a chemical plant in South Carolina



                Copyright © 2003 U.S. Bellows, Inc. All Rights Reserved.
                                                               9
Products

 Slip Type Expansion Joint
 Slip Type Expansion Joints are used to accommodate large axial movement. They are available in
 various materials for different temperature and pressure requirements. Design details must include
 selection of packing and sealing materials, as well as the media that flows through the expansion joint.
 All applications require machine surfaces to minimize abrasive wear. Others may require "wiper"
 mechanisms to prevent potential clogging in between the two slipping pipes.




  30" Slip Type Expansion Joint, designed for 150 PSIG and 412 qF      Hydro-testing being performed on a
    for installation in the hydrocarbon flaring system of a refinery      6" Slip Type Expansion Joint



 Fabric Expansion Joint

 Fabric Expansion Joints are often used in ducts which carry hot gases at low pressure. The major
 design parameters are temperature, pressure and flow rates of the media going through the duct.
 Layers of different fabrics, insulation, and metal foils can be combined to accommodate different
 temperatures and pressures in the system. The fabric belt may require periodic replacement.




                                                                         21’ x 14’ I.D., Fabric Expansion Joint
                                                                           for a power plant in Puerto Rico

 48" dia. Fabric Expansion Joint with three layers




                  Copyright © 2003 U.S. Bellows, Inc. All Rights Reserved.
                                                                10
Products

 Rubber Expansion Joint




                 30" dia. Rubber Expansion Joint, with EPDM reinforced tube and cover, telescoping
                             linear A516-70 flanges, designed for 150 PSIG and 221 qF



 Stock Bellows
 U.S. Bellows has created a system of stock bellows for your quick-turn/emergency requirements. We
 have over 300 stock bellows on the shelf, ranging in size from 1" to 24" in diameter. Using our stock
 bellows, U.S. Bellows can quickly assemble and ship a variety of expansion joints.




              Copyright © 2003 U.S. Bellows, Inc. All Rights Reserved.
                                                          11
85 PSIG Single and Multi-ply Stainless Steel                            Notes:
                                                                        1.   Pressure Range: Vacuum to 50 PSIG for 3/4" to 1.1/2", 2",
Expansion Joint Bellows                                                      and over 85 PSIG
                                                                        2.   Temperature Range: -20F to 800F
                                                                        3.   Rated cycle life is 3000 cycles per EJMA for any one
                                                                             tabulated movement
                                                                        4.   Maximum axial extension movement is 50% of the tabulated
                                                                             axial movement
                                                                        5.   Rated extension movement is equal to rated axial
                                                                             movement provided the bellows is pre-compressed the
                                                                             amount of design extension
                                                                        6.   Maximum test pressure: 1.5x design pressure
                                                                        7.   Materials:
                                                                                   „    Bellows: ASTM A240-T321SS
                                                                                   „    Welding Aides: ASTM A240-T321SS
                                                                        8.   Flanges or weld ends can be attached to the bellows 1/16"
                                                                             thk (min.) Welding aide.
            321 S.S. Bellows with Welding Aide                          9.   For more details request our Expansion Joint Catalog
           Monel and Inconel available on request

                          Max.         Max.           Max.                                               Axial     Lateral      Angular
                          Axial       Lateral        Angular             Number                Weight   Spring     Spring        Spring
ND          Part        Movement     Movement       Movement   B.F.L.       Of        O.A.L.   Each      Rate       Rate          Rate
(in)       Number          (in)        (in)           (deg)     (in)    Corrugation    (in)     (lbs)   (lbs/in)   (lbs/in)   (in/lbs/deg)
3/4     S007050C           0.59         0.47           10       2.75         13        3.50     0.08     392         95            3
        L007050C           0.79         0.71           10       3.56         17        4.31     0.09     302         39            3
 1      S010050C           0.59         0.27           10       2.19         9         2.94     0.10     386        274            3
        L010050C           0.87         0.59           10       3.00         13        3.75     0.12     269         90            3
1 1/2   S015050C           0.59         0.24           10       2.38         10        3.13     0.15     515        622            3
        L015050C           0.94         0.59           10       3.63         16        4.38     0.19     325        151            3
 2      US-2-8-85S         0.64         0.24           10       3.00         8         5.00     0.50     191        230            3
        US-2-12-85L        0.95         0.53           10       4.50         12        6.50     1.00     281        151            4
2 1/2   US-2.5-8-85S       1.33         0.39           10       3.00         8         5.00     1.00     113        215            3
        US-2.5-12-85L      1.12         0.50           10       4.50         12        6.50     1.00     218        184            5
 3      US-3-8-85S         0.71         0.17           10       3.00         8         5.00     1.00     403        1075          14
        US-3-12-85L        1.07         0.40           10       4.50         12        6.50     1.00     269        319            9
 4      US-4-8-85S         0.96         0.18           10       3.00         8         5.00     1.00     260        1138          15
        US-4-12-85L        1.45         0.42           10       4.50         12        6.50     2.00     173        337           10
 5      US-5-8-85S         0.95         0.15           10       3.00         8         5.00     1.00     325        2075          27
        US-5-12-85L        1.42         0.34           10       4.50         12        6.50     2.00     217        615           18
 6      US-6-8-85S         1.10         0.19           10       4.00         8         6.00     3.00     536        2735          64
        US-6-12-85L        1.65         0.44           10       6.00         12        8.00     4.00     358        810           42
 8      US-8-8-85S         1.07         0.15           10       4.00         8         6.00     3.00     707        5824         136
        US-8-12-85L        1.61         0.34           10       6.00         12        8.00     5.00     471        1725          90
 10     US-10-8-85S        1.99         0.45           10       8.00         8        10.00     6.00     548        1737         162
        US-10-12-85L       2.38         0.82           10      12.00         12       14.00    10.00     729        1027         215
 12     US-12-8-85S        2.09         0.40           10       8.00         8        10.00     9.00     711        3177         296
        US-12-12-85L       3.14         0.91           10      12.00         12       14.00    13.00     474        941          197
 14     US-14-8-85S        2.05         0.36           10       8.00         8        10.00    10.00     783        4163         388
        US-14-12-85L       3.08         0.81           10      12.00         12       14.00    14.00     522        1234         258
 16     US-16-8-85S        2.04         0.31           10       8.00         8        10.00    16.00     1034       7213         671
        US-16-12-85L       3.06         0.71           10      12.00         12       14.00    22.00     689        2137         448
 18     US-18-8-85S        2.03         0.28           10       8.00         8        10.00    18.00     1168      10146         944
        US-18-12-85L       3.05         0.63           10      12.00         12       14.00    25.00     779        3006         630
 20     US-20-8-85S        2.01         0.25           10       8.00         8        10.00    20.00     1302      13782         1283
        US-20-12-85L       3.02         0.57           10      12.00         12       14.00    28.00     868        4084         855
 22     US-22-8-85S        2.28         0.26           10       8.00         8        10.00    23.00     1067      13668         1272
        US-22-12-85L       3.42         0.58           10      12.00         12       14.00    33.00     712        4050         848
 24     US-24-8-85S        2.26         0.23           10       8.00         8        10.00    25.00     1167      17615         1640
        US-24-12-85L       3.39         0.53           10      12.00         12       14.00    36.00     778        5219         1093


                   Phone: (713) 731-0030            Fax: (713) 731-8640       Toll Free: (800) 787-5914
  Mailing Address:Copyright © Houston,U.S. Bellows, Inc. All Rights Reserved. Houston, TX 77051
                  P.O. Box 34506, 2003 TX 77234-4506  Plant Address: 3701 Holmes Rd,
                                                                 12
150 PSIG Single and Multi-ply Stainless Steel Notes:
                                              1. Pressure Range: Vacuum to 150 PSIG
Expansion Joint Bellows                       2. Temperature Range: -20F to 800F
                                                                        3.   Rated cycle life is 3000 cycles per EJMA for any one
                                                                             tabulated movement
                                                                        4.   Maximum axial extension movement is 50% of the tabulated
                                                                             axial movement
                                                                        5.   Rated extension movement is equal to rated axial
                                                                             movement provided the bellows is pre-compressed the
                                                                             amount of design extension
                                                                        6.   Maximum test pressure: 1.5x design pressure
                                                                        7.   Materials:
                                                                                   „    Bellows: ASTM A240-T321SS
                                                                                   „    Welding Aides: ASTM A240-T321SS
                                                                        8.   Flanges or weld ends can be attached to the bellows 1/16"
                                                                             thk (min.) Welding aide.
                                                                        9.   For more details request our Expansion Joint Catalog
            321 S.S. Bellows with Welding Aide
           Monel and Inconel available on request

                           Max.        Max.           Max.                                               Axial     Lateral
                           Axial      Lateral        Angular             Number                Weight   Spring     Spring       Angular
 ND         Part         Movement    Movement       Movement   B.F.L.       Of        O.A.L.   Each      Rate       Rate      Spring Rate
 (in)      Number           (in)       (in)           (deg)     (in)    Corrugation    (in)     (lbs)   (lbs/in)   (lbs/in)   (in/lbs/deg)
 3/4    S007150C            0.33        0.14           10      1.63          7        2.38      0.06     734        633           13
        L007150C            0.47        0.25           10      2.19          10       2.94      0.07     510        218           13
  1     S010150C            0.39        0.12           10      1.56          6        2.31      0.08     582        930           13
        L010150C            0.53        0.19           10      1.94          8        2.69      0.09     437        392           13
1 1/2 S015150C              0.41        0.10           10      1.75          7        2.50      0.13     739        1815          13
        L015150C            0.59        0.19           10      2.38          10       3.13      0.15     515        622           13
  2     US-2-8-150S         0.34        0.12           10      3.00          8        5.00      0.50     1206       1451          19
        US-2-12-150L        0.51        0.28           10      4.50          12       6.50      1.00     804        430           13
2 1/2 US-2.5-8-150S         0.69        0.20           10      3.00          8        5.00      1.00     327        620            8
        US-2.5-12-150L      0.78        0.34           10      4.50          12       6.50      1.00     536        452           13
  3     US-3-8-150S         0.66        0.16           10      3.00          8        5.00      1.00     403        1075          14
        US-3-12-150L        0.82        0.31           10      4.50          12       6.50      1.00     411        472           14
  4     US-4-8-150S         0.70        0.13           10      3.00          8        5.00      1.00     635        2780          36
        US-4-12-150L        1.05        0.30           10      4.50          12       6.50      2.00     423        824           24
  5     US-5-8-150S         0.69        0.11           10      3.00          8        5.00      2.00     794        5068          66
        US-5-12-150L        1.03        0.25           10      4.50          12       6.50      3.00     529        1502          44
  6     US-6-8-150S         0.83        0.15           10      4.00          8        6.00      3.00     1074       5477          127
        US-6-12-150L        1.25        0.34           10      6.00          12       8.00      4.00     716        1623          85
  8     US-8-8-150S         0.81        0.11           10      4.00          8        6.00      4.00     1415      11661          271
        US-8-12-150L        1.22        0.26           10      6.00          12       8.00      6.00     943        3455          181
 10     US-10-8-150S        1.48        0.33           10      8.00          8        10.00     9.00     1379       4463          415
        US-10-12-150L       2.22        0.75           10      12.00         12       14.00    13.00     919        1322          277
 12     US-12-8-150S        1.54        0.29           10      8.00          8        10.00    16.00     1832       8417          784
        US-12-12-150L       2.31        0.66           10      12.00         12       14.00    23.00     1222       2494          522
 14     US-14-8-150S        1.53        0.26           10      8.00          8        10.00    18.00     2020      11011         1025
        US-14-12-150L       2.30        0.60           10      12.00         12       14.00    25.00     1347       3262          683
 16     US-16-8-150S        1.52        0.23           10      8.00          8        10.00    20.00     2321      16184         1506
        US-16-12-150L       2.28        0.52           10      12.00         12       14.00    29.00     1547       4795         1004
 18     US-18-8-150S        1.50        0.20            9      8.00          8        10.00    23.00     2621      22765         2119
        US-18-12-150L       2.26        0.47           10      12.00         12       14.00    32.00     1747       6745         1413
 20     US-20-8-150S        1.49        0.18            8      8.00          8        10.00    26.00     2922      30924         2879
        US-20-12-150L       2.24        0.42           10      12.00         12       14.00    36.00     1948       9163         1919
 22     US-22-8-150S        1.49        0.17            8      8.00          8        10.00    28.00     3223      40831         3801
        US-22-12-150L       2.23        0.38           10      12.00         12       14.00    39.00     2149      12098         2534
 24     US-24-8-150S        1.47        0.11            5      8.00          8        10.00    31.00     3524      52653         4901
        US-24-12-150L       2.21        0.26            8      12.00         12       14.00    43.00     2349      15601         3267


                   Phone: (713) 731-0030            Fax: (713) 731-8640       Toll Free: (800) 787-5914
  Mailing Address:Copyright © Houston,U.S. Bellows, Inc. All Rights Reserved. Houston, TX 77051
                  P.O. Box 34506, 2003 TX 77234-4506  Plant Address: 3701 Holmes Rd,
                                                                  13
300 PSIG Single and Multi-ply Stainless Steel Notes:
                                              1. Pressure Range: Vacuum to 300 PSIG
Expansion Joint Bellows                       2. Temperature Range: -20F to 800F
                                                                        3.   Rated cycle life is 3000 cycles per EJMA for any one
                                                                             tabulated movement
                                                                        4.   Maximum axial extension movement is 50% of the tabulated
                                                                             axial movement
                                                                        5.   Rated extension movement is equal to rated axial
                                                                             movement provided the bellows is pre-compressed the
                                                                             amount of design extension
                                                                        6.   Maximum test pressure: 1.5x design pressure
                                                                        7.   Materials:
                                                                                   „    Bellows: ASTM A240-T321SS
                                                                                   „    Welding Aides: ASTM A240-T321SS
                                                                        8.   Flanges or weld ends can be attached to the bellows 1/16"
                                                                             thk (min.) Welding aide.
                                                                        9.   For more details request our Expansion Joint Catalog
            321 S.S. Bellows with Welding Aide
           Monel and Inconel available on request

                           Max.        Max.           Max.                                               Axial     Lateral
                           Axial      Lateral        Angular             Number                Weight   Spring     Spring       Angular
 ND         Part         Movement    Movement       Movement   B.F.L.       Of        O.A.L.   Each      Rate       Rate      Spring Rate
 (in)      Number           (in)       (in)           (deg)     (in)    Corrugation    (in)     (lbs)   (lbs/in)   (lbs/in)   (in/lbs/deg)
 3/4    S007300C            0.23        0.10           10      1.63          7        2.38      0.07     1607       1394          13
        L007300C            0.35        0.25           10      2.38          11       3.13      0.09     1025       358           13
  1     S010300C            0.29        0.12           10      1.94          8        2.69      0.13     1387       1647          13
        L010300C            0.43        0.27           10      2.75          12       3.50      0.17     1226       487           13
1 1/2 S015300C              0.35        0.13           10      2.38          10       3.13      0.22     2279       2733          13
        L015300C            0.51        0.29           10      4.06          15       4.81      0.29     1518       806           13
  2     US-2-8-300S         0.32        0.12           10      3.00          8        5.00      0.50     1206       1451          19
        US-2-12-300L        0.48        0.27           10      4.50          12       6.50      1.00     804        430           13
2 1/2 US-2.5-8-300S         0.77        0.30           10      4.00          8        6.00      1.00     733        782           18
        US-2.5-12-300L      0.89        0.52           10      6.00          12       8.00      2.00     1252       594           31
  3     US-3-8-300S         0.57        0.19           10      4.00          8        6.00      2.00     2318       3477          81
        US-3-12-300L        0.85        0.42           10      6.00          12       8.00      3.00     1545       1030          54
  4     US-4-8-300S         0.77        0.20           10      4.00          8        6.00      3.00     1435       3534          82
        US-4-12-300L        1.16        0.45           10      6.00          12       8.00      4.00     957        1047          55
  5     US-5-8-300S         0.74        0.16           10      4.00          8        6.00      4.00     1795       6443          150
        US-5-12-300L        1.11        0.36           10      6.00          12       8.00      5.00     1197       1909          100
  6     US-6-8-300S         0.84        0.15           10      4.00          8        6.00      5.00     1576       7903          184
        US-6-12-300L        1.26        0.34           10      6.00          12       8.00      6.00     1051       2342          123
  8     US-8-8-300S         0.82        0.11           10      4.00          8        6.00      6.00     2075      16871          393
        US-8-12-300L        1.23        0.26           10      6.00          12       8.00      8.00     1383       4999          262
 10     US-10-8-300S        1.52        0.38           10      9.00          8        11.00    18.00     3102       7932          934
        US-10-12-300L       2.28        0.87           10      13.50         12       15.50    26.00     2068       2350          623
 12     US-12-8-300S        1.57        0.33           10      9.00          8        11.00    32.00     4141      15031         1771
        US-12-12-300L       2.36        0.76           10      13.50         12       15.50    45.00     2761       4454         1181
 14     US-14-8-300S        1.55        0.30           10      9.00          8        11.00    36.00     4566      19662         2316
        US-14-12-300L       2.32        0.68           10      13.50         12       15.50    50.00     3044       5826         1544
 16     US-16-8-300S        1.53        0.26           10      9.00          8        11.00    41.00     5245      28900         3405
        US-16-12-300L       2.30        0.60           10      13.50         12       15.50    57.00     3496       8563         2270
 18     US-18-8-300S        1.53        0.23            9      9.00          8        11.00    46.00     5924      40653         4789
        US-18-12-300L       2.29        0.53           10      13.50         12       15.50    64.00     3949      12045         3193
 20     US-20-8-300S        1.51        0.21            8      9.00          8        11.00    51.00     6604      55223         6506
        US-20-12-300L       2.27        0.48           10      13.50         12       15.50    71.00     4403      16362         4337
 22     US-22-8-300S        1.40        0.16            6      8.00          8        10.00    55.00     7284      92281         8590
        US-22-12-300L       2.11        0.36           10      12.00         12       14.00    76.00     4856      27343         5727
 24     US-24-8-300S        1.60        0.15          6.85     8.00          8        10.00    64.00     5835      88059         8197
        US-24-12-300L       2.41        0.35           10      12.00         12       14.00    90.00     3890      26092         5465


                   Phone: (713) 731-0030            Fax: (713) 731-8640       Toll Free: (800) 787-5914
  Mailing Address:Copyright © Houston,U.S. Bellows, Inc. All Rights Reserved. Houston, TX 77051
                  P.O. Box 34506, 2003 TX 77234-4506  Plant Address: 3701 Holmes Rd,
                                                                  14
Round Expansion Joint Specifications
Customer:                                                                     Date:                  Page:
Project:                                                                      Prepared By:
Applicable Codes and Standards:
Item or Tag Number:
Quantity
Size
Style or Type
                                 Thickness / Flange Rating
       End Connections
                                 Material
                                 Design
            Pressure             Operating
                                 Test
                                 Design
         Temperature             Operating
                                 Installation
                                 Media
             Media               Flow Velocity
                                 Flow Direction
                                 Axial Extension
                                 Axial Compression
                  Installation   Lateral
                                 Angular
Movements
                                 Number of Cycles
                                 Axial Extension
                                 Axial Compression
    and              Design      Lateral
                                 Angular
                                 Number of Cycles
                                 Axial Extension
 Life Cycle
                                 Axial Compression
                  Operating      Lateral
                                 Angular
                                 Number of Cycles
                                 Bellows
            Materials            Liner
                                 Cover
                                 Overall Length
           Dimensions            Maximum O.D.
                                 Minimum I.D.
                                 Maximum Axial Spring Rate
         Spring Rates            Maximum Lateral Spring Rate
                                 Maximum Angular Spring Rate
                                 Bellows Long.Seam Weld
                                 Bellows Attachment Weld
       Quality Assurance
                                 Piping
                                 U-2 Forms


                   Phone: (713) 731-0030           Fax: (713) 731-8640   Toll Free: (800) 787-5914
  Mailing Address:Copyright © Houston,U.S. Bellows, Inc. All Rights Reserved. Houston, TX 77051
                  P.O. Box 34506, 2003 TX 77234-4506  Plant Address: 3701 Holmes Rd,
                                                                15
Rectangular Expansion Joint Specifications

Customer:                                                                  Date:                   Page:
Project:                                                                   Prepared By:
Applicable Codes and Standards:
Item or Tag Number:
Quantity
Size (specify inside or outside duct dimensions)
Orientation (horizontal / vertical / inclined)
Style or Type
Corner Type
                        Thickness/Angle Flange Size
  End Connections
                        Material
                        Design
Pressure (in. water)
                        Operating
                        Design
    Temperature         Operating
                        Installation
                        Media
        Media           Flow Velocity
                        Flow Direction
                        Axial Extension
                        Axial Compression
                        Lateral (parallel to short side)
     Movements
                        Lateral (parallel to long side)
                        Angular (parallel to short side)
                        Angular (parallel to long side)
                        Bellows
      Materials         Liner
                        Cover
     Dimensions         Overall Length
                        Axial
                        Lateral (parallel to short side)
  Maximum Spring        Lateral (parallel to long side)
      Rates
                        Angular (parallel to short side)
                        Angular (parallel to long side)
                        Bellows Corner Welds
 Quality Assurance
                        Bellows Attachment Weld


                Phone: (713) 731-0030            Fax: (713) 731-8640   Toll Free: (800) 787-5914
  Mailing Address:Copyright © Houston,U.S. Bellows, Inc. All Rights Reserved. Houston, TX 77051
                  P.O. Box 34506, 2003 TX 77234-4506  Plant Address: 3701 Holmes Rd,
                                                              16
Services

  On-Site Field Services
 U.S. Bellows, Inc. has extensive experience providing
 on-site services for Expansion Joints which include the
 following:

          „    Installation guidance
          „    Field survey and inspection
          „    Problem resolution and repair
          „    Replacement Expansion Joints for any
               quick-turn or emergency situation

 We provide you with the most comprehensive program
 available. U.S. Bellows is available on a 24x7 basis to fulfill
 any emergency/quick-turn requirement that might arise.
 With a system of stock bellows, U.S. Bellows can quickly
 assemble and ship products for any quick-turn/emergency                        42" x 26" Fabric Expansion Joint, with telescoping
 situation.                                                                            liners, and a 2" thk insulation pillow




 Friday, 5:30pm                                                                         Sunday
 Emergency call from a customer regarding a                                             The 48" dia. Expansion joint is installed
 deformed 48” expansion joint                                                           at customer’s location in Alaska




                                              Saturday
                                              The 48" dia. Expansion Joint is manufactured
                                              and ready for shipment


 For the quickest response, please complete the Emergency Service Request Form at
 www.usbellows.com/emergency. U.S. Bellows On-call Engineering Team GUARANTEES a 30-minute
 response time to your request.



                  Copyright © 2003 U.S. Bellows, Inc. All Rights Reserved.
                                                              17
U.S. Bellows Expansion Joint Brochure
U.S. Bellows Expansion Joint Brochure

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U.S. Bellows Expansion Joint Brochure

  • 1.
  • 2. U.S. Bellows, Inc. is comprised of the manufacturing resources of RM Engineered Products of Ladson, SC (acquired in 1995) and Ketema - U.S. Bellows, Inc. of San Diego, CA (acquired in 1997). Since the 1960s, U.S. Bellows has been designing and manufacturing engineered Expansion Joints for various industries and applications, including the following: Fossil Fuel Power Plants Chemical & Petrochemical Stationary Engine Exhaust Pulp & Paper Power Heat Exchangers Municipal Water Districts Aerospace Turbo Engine Exhaust District Energy FCC Units Waste Water Treatment Truck Exhaust Gas Turbines U.S. Navy Solid Waste Incineration Heavy Metal Steam Distribution Kilns Environmental Applications Marine Piping & Exhaust Geothermal Power Plants Furnace Sealing Bags HVAC, Building Heating & Liquefied Natural Gas (LNG) Cooling Systems Service Refinery Research & Development Facility U.S. Bellows has the capability to fulfill any expansion joint requirement. Our location gives us the advantage for fast and convenient shipping around the world. „ Located near the port of Houston „ 22 acres of land „ 450,000 sq. ft. of shop space Manufacturing Over 30 years of engineering and manufacturing experience guarantees that our products will have the performance reliability customers desire. U.S. Bellows, Inc. manufactures bellows in a variety of methods including the following: „ Roll Forming (24” to 180” dia.) „ Expanding Mandrel / Punch Forming (2” to 120” dia.) „ Hydro Forming „ Rectangular and Fabric up to 40’ x 40’ Copyright © 2003 U.S. Bellows, Inc. All Rights Reserved. 1
  • 3. Index of Products and Services PAGE INTRODUCTION ……………………………………………………... 1 Facility & Manufacturing ……………………………………………... 1 Engineering ……………………………………………………………. 2 Quality …………………………………………………………………. 3 PRODUCTS …………………………………………………………... 4 - 11 Thin-wall Expansion Joints ……………………………………….. 4-8 Single …………………………………………………………………... 4 Toroidal ….…………………………………………………………….. 4 Universal ………………………………………………………………. 4 Hinged ………………...……………………………………………….. 5 10" Single tied titanium Expansion Joints for Externally Pressurized ……………………………………………….. 5 a chemical plant in Kingsport, Tennessee Clamshell ………………………………………………………………. 5 Gimbal …………………………………………………………………. 6 In-line Pressure Balanced ……………………..…………………….. 7 Elbow Pressure Balanced ……………………………………………. 7 Refractory Lined …………………..………………………………….. 8 Thick-wall Expansion Joints ………………………………………. 9 Rectangular Expansion Joints …...………………………………. 9 Slip Type Expansion Joints ……………………………………….. 10 Fabric Expansion Joints ………...…………………………………. 10 Rubber Expansion Joints ………………………………………….. 11 Stock Bellows …..……………………………………………………. 11 12” dia. Single Expansion Joint, with 304SS EXPANSION JOINT DATA SHEETS - 85 / 150 / 300 PSIG ……... 12 - 14 bellows, SA 105 150# RFSO and C/S weld ends. EXPANSION JOINT SPECIFICATION SHEETS - ROUND / RECTANGULAR ………………………………………….. 15 - 16 SERVICES ……………………………………………………………... 17 - 18 Engineering U.S. Bellows, Inc. has over 45 experienced engineers on-site to provide you with cost-effective, high quality solutions. Utilizing the latest design software and analysis applications, as well as in-house developed software, U.S. Bellows can design and manufacture specialized custom units as per your specifications. Finite Element Analysis and Pipe Stress Analysis software are used to simulate the loads and resulting stresses that may occur in a design system. These computer programs help determine engineering design specifications to meet load/stress requirements. Gimbal Stress Analysis for 804,242 lbs. 36" Gimbal Expansion Joint, 36" Gimbal Expansion Joint after Pressure Thrust of a 36" Gimbal ring completion designed for 680 PSIG and 540 qF, for a Gimbal Expansion Joint installed at chemical plant Copyright © 2003 U.S. Bellows, Inc. All Rights Reserved. 2
  • 4. Quality As a member of EJMA, U.S. Bellows, Inc. follows strict quality control procedures to ensure that its products meet industry standards. U.S. Bellows, Inc. is in compliance with the following codes and standards as applicable: ASME Section VIII ANSI B31.1 ANSI B31.3 API 620 AISI EJMA ICBO Each Bellows and Expansion Joint is inspected thoroughly, both during the fabrication process and prior to shipping, to ensure the products are delivered to our customers in optimum condition. U.S. Bellows, Inc. offers the following Performance Assurance Programs: Hydrostatic Testing Liquid Penetrant Inspection Magnetic Particle Radiography Test Ultrasonic Positive Material Identification (PMI) Test Cycle Testing Pneumatic Testing Burst Testing Spring Rate Testing Helium Leak Detection Hydro test on a 30” Rubber Expansion Joint designed for 150 PSIG and 221 qF Cycle Test on a 12" dia. A240-321SS Bellows with 8 convolutions. The bellows has met the EMJA cycle life calculation of 1,000 cycles and failed in the root of the convolutions at 1,285 cycles. Burst Test on a 20" Bellows as per US Army specifications Copyright © 2003 U.S. Bellows, Inc. All Rights Reserved. 3
  • 5. Products U.S. Bellows, Inc. has extensive experience in designing and manufacturing all types of Metallic and Fabric Expansion Joints. In addition, U.S. Bellows can repair/fabricate replacement and equivalent Expansion Joints manufactured by other suppliers. Thin Wall Metallic — Single Expansion Joint A Single Expansion Joint is a bellows element with end connections that allows movement in any direction or plane. However, the piping must be guided in the same direction of the movement. Single Expansion Joints are the least expensive type available. 30" dia. Expansion Joint, with 2-plies 321SS 24" dia. Single Expansion Joint, with 321SS bellows, liner bellows, designed for 50 PSIG and 650 qF and cover, designed for 50 PSIG and 651 qF Thin Wall Metallic — Toroidal Expansion Joint 92" I.D. Toroidal Bellows Expansion Joint designed for 400 PSIG and 500 °F Thin Wall Metallic — Universal Expansion Joint The universal expansion joint consists of two bellows separated by a pipe section or spool. This arrangement allows the unit to accept large amounts of lateral deflection. The amount of lateral deflection capability can be adjusted by changing the length of the center spool. 47" I.D. x 80" Universal Expansion Joint with SB-443 Round Corners Bellows 24” Tied Universal Expansion Joints designed for 170 PSIG and 450 °F for a chemical plant in Africa Copyright © 2003 U.S. Bellows, Inc. All Rights Reserved. 4
  • 6. Products Thin Wall Metallic — Hinged Expansion Joint Hinged Expansion Joints contain hinges or pivots which allow the unit to bend in a single plane. These units are designed to restrict axial deflection, either in extension or compression. The hinge mechanism is typically designed to accept full pressure thrust. 24" dia. Single Hinged Expansion Joints designed for 36" Single Hinged Expansion Joint designed for 170 PSIG and 580 qF for a water facility in Pennsylvania 338 °F and 450 PSIG Thin Wall Metallic — Externally Pressurized Expansion Joint Externally Pressurized Expansion Joints contain a bellows and an outer-shell. In this design, the pressure is applied externally to the bellows. These expansion joints will require anchoring of the piping system. Externally Pressurized Expansion Joints for a steam plant in Kent, Ohio. The expansion joints, fabricated with 304 SS bellows and carbon steel shell and flanges, were designed for 150 PSIG and 350 qF for a maximum of 4” compression. Thin Wall Metallic — Clamshell Bellows 14” dia. Clamshell bellows designed for 150 PSIG and 150 °F Copyright © 2003 U.S. Bellows, Inc. All Rights Reserved. 5
  • 7. Products Thin Wall Metallic — Gimbal Expansion Joint A Gimbal Expansion Joint can accept bending or angulation in two planes. It contains two sets of hinge pins or pivots with the axis of each set perpendicular to the other. Each set of pins is connected to each other with a central gimbal ring, similar to an automobile universal joint. 36" dia. Single Gimbal Expansion Joint, with testable Inco 625 bellows, 24" dia. Double Gimbal Expansion Joint, with 321SS bellows, SA516-70 gimbal rings, designed for 680 PSIG and 270 qF SA516-70 gimbal ring, designed for 130 PSIG and 300 qF 55” O.D. Double Gimbal Universal Expansion Joint for an FCC Unit. The expansion joint is equipped with floating rings and Inco 625 LCF bellows. It is designed for 50 PSIG and 1075 qF. Copyright © 2003 U.S. Bellows, Inc. All Rights Reserved. 6
  • 8. Products Thin Wall Metallic — In-line Pressure Balanced Expansion Joint In-line Pressure Balanced Expansion Joints consist of three bellows - two In-line bellows on each side and one balancing bellows in the middle. They are typically used when axial & lateral deflections exist and anchoring is impractical for structural or economical reasons. An In-line Pressure Balanced Expansion Joint is a solution to difficult design problems. 24” In-line Pressure Balanced Expansion Joints designed for 175 PSIG and 610 ºF for a petrochemical plant in Venezuela. The bellows are composed of Inco 625 LCF material and the flanges and liners are constructed from SA516 Grade 70 material. Thin Wall Metallic — Elbow Pressure Balanced Expansion Joint The mechanism of the Elbow Pressure Balanced Expansion Joint is similar to that of the In-line pressure balanced expansion joint, except these joints are used in piping systems where there is a change of direction. They are generally used to handle a large amount of lateral movement and a moderate amount of axial movement. The pressure thrust is contained within the tie rods of these expansion joints. 72” Universal Pressure Balanced Expansion Joint designed for 30 PSIG/full vacuum and 200 °F Elbow Pressure-Balanced Expansion Joints designed for 150 PSIG and 450 ºF to allow lateral and axial movements in a 42" steam line Copyright © 2003 U.S. Bellows, Inc. All Rights Reserved. 7
  • 9. Products Thin Wall Metallic — Refractory Lined Expansion Joint In Process: 56” O.D. Gimbal Hinged Refractory Lined Universal Expansion Joint for a CAT Cracker Application, designed for 57 PSIG and 1300 qF In Process: 55” O.D. Gimbal Hinged Refractory Lined Universal Expansion Joint for a FCC Unit, designed for 60 PSIG and 1020 qF 44" Universal Refractory Lined Expansion Joints designed for 30 PSIG and 1400 qF with Inco 625 LCF bellows and a 4" thk refractory lining per UOP specifications 70” Tied Universal Expansion Joint with a 4” thick Refractory Lining per UOP specifications, designed for 51 PSIG and 1460 qF 36" Double Hinged Expansion Joint, with 2-plies Inco 625 Bellows, 3/4" thk A479-304 Abrasion lining per UOP specifications, designed for 50 PSIG and 1000 qF Copyright © 2003 U.S. Bellows, Inc. All Rights Reserved. 8
  • 10. Products Thick Wall Metallic Expansion Joint Thick Wall Expansion Joints are used primarily in heat exchangers and large diameter piping systems where Thin Wall Expansion Joints cannot be used. The bellows are typically fabricated from A516 Grade 70 material, with the thickness ranging from 3/16" to 1". Other materials are available to meet different temperature requirements. 44" thick wall SA516-70 flanged and flued Expansion Joints 108" dia. Thick Wall Expansion Joint, with 2 convolutions Rectangular Expansion Joint Rectangular metal expansion joints are used for a variety of applications in power, petrochemical, refining, chemical, and steel industries. Due to the wide range of pressure, temperature, and duct size requirements, each rectangular metal expansion joint is custom-engineered to provide an economical design that will not sacrifice the integrity of the entire system. 71"x143" Round Corner Rectangular Expansion Joint with A240-321 bellows for an oil refinery In India Camera Corner 28"x 66" Rectangular Expansion Joint with 321SS bellows and Rectangular bellows mitered corners for a chemical plant in South Carolina Copyright © 2003 U.S. Bellows, Inc. All Rights Reserved. 9
  • 11. Products Slip Type Expansion Joint Slip Type Expansion Joints are used to accommodate large axial movement. They are available in various materials for different temperature and pressure requirements. Design details must include selection of packing and sealing materials, as well as the media that flows through the expansion joint. All applications require machine surfaces to minimize abrasive wear. Others may require "wiper" mechanisms to prevent potential clogging in between the two slipping pipes. 30" Slip Type Expansion Joint, designed for 150 PSIG and 412 qF Hydro-testing being performed on a for installation in the hydrocarbon flaring system of a refinery 6" Slip Type Expansion Joint Fabric Expansion Joint Fabric Expansion Joints are often used in ducts which carry hot gases at low pressure. The major design parameters are temperature, pressure and flow rates of the media going through the duct. Layers of different fabrics, insulation, and metal foils can be combined to accommodate different temperatures and pressures in the system. The fabric belt may require periodic replacement. 21’ x 14’ I.D., Fabric Expansion Joint for a power plant in Puerto Rico 48" dia. Fabric Expansion Joint with three layers Copyright © 2003 U.S. Bellows, Inc. All Rights Reserved. 10
  • 12. Products Rubber Expansion Joint 30" dia. Rubber Expansion Joint, with EPDM reinforced tube and cover, telescoping linear A516-70 flanges, designed for 150 PSIG and 221 qF Stock Bellows U.S. Bellows has created a system of stock bellows for your quick-turn/emergency requirements. We have over 300 stock bellows on the shelf, ranging in size from 1" to 24" in diameter. Using our stock bellows, U.S. Bellows can quickly assemble and ship a variety of expansion joints. Copyright © 2003 U.S. Bellows, Inc. All Rights Reserved. 11
  • 13. 85 PSIG Single and Multi-ply Stainless Steel Notes: 1. Pressure Range: Vacuum to 50 PSIG for 3/4" to 1.1/2", 2", Expansion Joint Bellows and over 85 PSIG 2. Temperature Range: -20F to 800F 3. Rated cycle life is 3000 cycles per EJMA for any one tabulated movement 4. Maximum axial extension movement is 50% of the tabulated axial movement 5. Rated extension movement is equal to rated axial movement provided the bellows is pre-compressed the amount of design extension 6. Maximum test pressure: 1.5x design pressure 7. Materials: „ Bellows: ASTM A240-T321SS „ Welding Aides: ASTM A240-T321SS 8. Flanges or weld ends can be attached to the bellows 1/16" thk (min.) Welding aide. 321 S.S. Bellows with Welding Aide 9. For more details request our Expansion Joint Catalog Monel and Inconel available on request Max. Max. Max. Axial Lateral Angular Axial Lateral Angular Number Weight Spring Spring Spring ND Part Movement Movement Movement B.F.L. Of O.A.L. Each Rate Rate Rate (in) Number (in) (in) (deg) (in) Corrugation (in) (lbs) (lbs/in) (lbs/in) (in/lbs/deg) 3/4 S007050C 0.59 0.47 10 2.75 13 3.50 0.08 392 95 3 L007050C 0.79 0.71 10 3.56 17 4.31 0.09 302 39 3 1 S010050C 0.59 0.27 10 2.19 9 2.94 0.10 386 274 3 L010050C 0.87 0.59 10 3.00 13 3.75 0.12 269 90 3 1 1/2 S015050C 0.59 0.24 10 2.38 10 3.13 0.15 515 622 3 L015050C 0.94 0.59 10 3.63 16 4.38 0.19 325 151 3 2 US-2-8-85S 0.64 0.24 10 3.00 8 5.00 0.50 191 230 3 US-2-12-85L 0.95 0.53 10 4.50 12 6.50 1.00 281 151 4 2 1/2 US-2.5-8-85S 1.33 0.39 10 3.00 8 5.00 1.00 113 215 3 US-2.5-12-85L 1.12 0.50 10 4.50 12 6.50 1.00 218 184 5 3 US-3-8-85S 0.71 0.17 10 3.00 8 5.00 1.00 403 1075 14 US-3-12-85L 1.07 0.40 10 4.50 12 6.50 1.00 269 319 9 4 US-4-8-85S 0.96 0.18 10 3.00 8 5.00 1.00 260 1138 15 US-4-12-85L 1.45 0.42 10 4.50 12 6.50 2.00 173 337 10 5 US-5-8-85S 0.95 0.15 10 3.00 8 5.00 1.00 325 2075 27 US-5-12-85L 1.42 0.34 10 4.50 12 6.50 2.00 217 615 18 6 US-6-8-85S 1.10 0.19 10 4.00 8 6.00 3.00 536 2735 64 US-6-12-85L 1.65 0.44 10 6.00 12 8.00 4.00 358 810 42 8 US-8-8-85S 1.07 0.15 10 4.00 8 6.00 3.00 707 5824 136 US-8-12-85L 1.61 0.34 10 6.00 12 8.00 5.00 471 1725 90 10 US-10-8-85S 1.99 0.45 10 8.00 8 10.00 6.00 548 1737 162 US-10-12-85L 2.38 0.82 10 12.00 12 14.00 10.00 729 1027 215 12 US-12-8-85S 2.09 0.40 10 8.00 8 10.00 9.00 711 3177 296 US-12-12-85L 3.14 0.91 10 12.00 12 14.00 13.00 474 941 197 14 US-14-8-85S 2.05 0.36 10 8.00 8 10.00 10.00 783 4163 388 US-14-12-85L 3.08 0.81 10 12.00 12 14.00 14.00 522 1234 258 16 US-16-8-85S 2.04 0.31 10 8.00 8 10.00 16.00 1034 7213 671 US-16-12-85L 3.06 0.71 10 12.00 12 14.00 22.00 689 2137 448 18 US-18-8-85S 2.03 0.28 10 8.00 8 10.00 18.00 1168 10146 944 US-18-12-85L 3.05 0.63 10 12.00 12 14.00 25.00 779 3006 630 20 US-20-8-85S 2.01 0.25 10 8.00 8 10.00 20.00 1302 13782 1283 US-20-12-85L 3.02 0.57 10 12.00 12 14.00 28.00 868 4084 855 22 US-22-8-85S 2.28 0.26 10 8.00 8 10.00 23.00 1067 13668 1272 US-22-12-85L 3.42 0.58 10 12.00 12 14.00 33.00 712 4050 848 24 US-24-8-85S 2.26 0.23 10 8.00 8 10.00 25.00 1167 17615 1640 US-24-12-85L 3.39 0.53 10 12.00 12 14.00 36.00 778 5219 1093 Phone: (713) 731-0030 Fax: (713) 731-8640 Toll Free: (800) 787-5914 Mailing Address:Copyright © Houston,U.S. Bellows, Inc. All Rights Reserved. Houston, TX 77051 P.O. Box 34506, 2003 TX 77234-4506 Plant Address: 3701 Holmes Rd, 12
  • 14. 150 PSIG Single and Multi-ply Stainless Steel Notes: 1. Pressure Range: Vacuum to 150 PSIG Expansion Joint Bellows 2. Temperature Range: -20F to 800F 3. Rated cycle life is 3000 cycles per EJMA for any one tabulated movement 4. Maximum axial extension movement is 50% of the tabulated axial movement 5. Rated extension movement is equal to rated axial movement provided the bellows is pre-compressed the amount of design extension 6. Maximum test pressure: 1.5x design pressure 7. Materials: „ Bellows: ASTM A240-T321SS „ Welding Aides: ASTM A240-T321SS 8. Flanges or weld ends can be attached to the bellows 1/16" thk (min.) Welding aide. 9. For more details request our Expansion Joint Catalog 321 S.S. Bellows with Welding Aide Monel and Inconel available on request Max. Max. Max. Axial Lateral Axial Lateral Angular Number Weight Spring Spring Angular ND Part Movement Movement Movement B.F.L. Of O.A.L. Each Rate Rate Spring Rate (in) Number (in) (in) (deg) (in) Corrugation (in) (lbs) (lbs/in) (lbs/in) (in/lbs/deg) 3/4 S007150C 0.33 0.14 10 1.63 7 2.38 0.06 734 633 13 L007150C 0.47 0.25 10 2.19 10 2.94 0.07 510 218 13 1 S010150C 0.39 0.12 10 1.56 6 2.31 0.08 582 930 13 L010150C 0.53 0.19 10 1.94 8 2.69 0.09 437 392 13 1 1/2 S015150C 0.41 0.10 10 1.75 7 2.50 0.13 739 1815 13 L015150C 0.59 0.19 10 2.38 10 3.13 0.15 515 622 13 2 US-2-8-150S 0.34 0.12 10 3.00 8 5.00 0.50 1206 1451 19 US-2-12-150L 0.51 0.28 10 4.50 12 6.50 1.00 804 430 13 2 1/2 US-2.5-8-150S 0.69 0.20 10 3.00 8 5.00 1.00 327 620 8 US-2.5-12-150L 0.78 0.34 10 4.50 12 6.50 1.00 536 452 13 3 US-3-8-150S 0.66 0.16 10 3.00 8 5.00 1.00 403 1075 14 US-3-12-150L 0.82 0.31 10 4.50 12 6.50 1.00 411 472 14 4 US-4-8-150S 0.70 0.13 10 3.00 8 5.00 1.00 635 2780 36 US-4-12-150L 1.05 0.30 10 4.50 12 6.50 2.00 423 824 24 5 US-5-8-150S 0.69 0.11 10 3.00 8 5.00 2.00 794 5068 66 US-5-12-150L 1.03 0.25 10 4.50 12 6.50 3.00 529 1502 44 6 US-6-8-150S 0.83 0.15 10 4.00 8 6.00 3.00 1074 5477 127 US-6-12-150L 1.25 0.34 10 6.00 12 8.00 4.00 716 1623 85 8 US-8-8-150S 0.81 0.11 10 4.00 8 6.00 4.00 1415 11661 271 US-8-12-150L 1.22 0.26 10 6.00 12 8.00 6.00 943 3455 181 10 US-10-8-150S 1.48 0.33 10 8.00 8 10.00 9.00 1379 4463 415 US-10-12-150L 2.22 0.75 10 12.00 12 14.00 13.00 919 1322 277 12 US-12-8-150S 1.54 0.29 10 8.00 8 10.00 16.00 1832 8417 784 US-12-12-150L 2.31 0.66 10 12.00 12 14.00 23.00 1222 2494 522 14 US-14-8-150S 1.53 0.26 10 8.00 8 10.00 18.00 2020 11011 1025 US-14-12-150L 2.30 0.60 10 12.00 12 14.00 25.00 1347 3262 683 16 US-16-8-150S 1.52 0.23 10 8.00 8 10.00 20.00 2321 16184 1506 US-16-12-150L 2.28 0.52 10 12.00 12 14.00 29.00 1547 4795 1004 18 US-18-8-150S 1.50 0.20 9 8.00 8 10.00 23.00 2621 22765 2119 US-18-12-150L 2.26 0.47 10 12.00 12 14.00 32.00 1747 6745 1413 20 US-20-8-150S 1.49 0.18 8 8.00 8 10.00 26.00 2922 30924 2879 US-20-12-150L 2.24 0.42 10 12.00 12 14.00 36.00 1948 9163 1919 22 US-22-8-150S 1.49 0.17 8 8.00 8 10.00 28.00 3223 40831 3801 US-22-12-150L 2.23 0.38 10 12.00 12 14.00 39.00 2149 12098 2534 24 US-24-8-150S 1.47 0.11 5 8.00 8 10.00 31.00 3524 52653 4901 US-24-12-150L 2.21 0.26 8 12.00 12 14.00 43.00 2349 15601 3267 Phone: (713) 731-0030 Fax: (713) 731-8640 Toll Free: (800) 787-5914 Mailing Address:Copyright © Houston,U.S. Bellows, Inc. All Rights Reserved. Houston, TX 77051 P.O. Box 34506, 2003 TX 77234-4506 Plant Address: 3701 Holmes Rd, 13
  • 15. 300 PSIG Single and Multi-ply Stainless Steel Notes: 1. Pressure Range: Vacuum to 300 PSIG Expansion Joint Bellows 2. Temperature Range: -20F to 800F 3. Rated cycle life is 3000 cycles per EJMA for any one tabulated movement 4. Maximum axial extension movement is 50% of the tabulated axial movement 5. Rated extension movement is equal to rated axial movement provided the bellows is pre-compressed the amount of design extension 6. Maximum test pressure: 1.5x design pressure 7. Materials: „ Bellows: ASTM A240-T321SS „ Welding Aides: ASTM A240-T321SS 8. Flanges or weld ends can be attached to the bellows 1/16" thk (min.) Welding aide. 9. For more details request our Expansion Joint Catalog 321 S.S. Bellows with Welding Aide Monel and Inconel available on request Max. Max. Max. Axial Lateral Axial Lateral Angular Number Weight Spring Spring Angular ND Part Movement Movement Movement B.F.L. Of O.A.L. Each Rate Rate Spring Rate (in) Number (in) (in) (deg) (in) Corrugation (in) (lbs) (lbs/in) (lbs/in) (in/lbs/deg) 3/4 S007300C 0.23 0.10 10 1.63 7 2.38 0.07 1607 1394 13 L007300C 0.35 0.25 10 2.38 11 3.13 0.09 1025 358 13 1 S010300C 0.29 0.12 10 1.94 8 2.69 0.13 1387 1647 13 L010300C 0.43 0.27 10 2.75 12 3.50 0.17 1226 487 13 1 1/2 S015300C 0.35 0.13 10 2.38 10 3.13 0.22 2279 2733 13 L015300C 0.51 0.29 10 4.06 15 4.81 0.29 1518 806 13 2 US-2-8-300S 0.32 0.12 10 3.00 8 5.00 0.50 1206 1451 19 US-2-12-300L 0.48 0.27 10 4.50 12 6.50 1.00 804 430 13 2 1/2 US-2.5-8-300S 0.77 0.30 10 4.00 8 6.00 1.00 733 782 18 US-2.5-12-300L 0.89 0.52 10 6.00 12 8.00 2.00 1252 594 31 3 US-3-8-300S 0.57 0.19 10 4.00 8 6.00 2.00 2318 3477 81 US-3-12-300L 0.85 0.42 10 6.00 12 8.00 3.00 1545 1030 54 4 US-4-8-300S 0.77 0.20 10 4.00 8 6.00 3.00 1435 3534 82 US-4-12-300L 1.16 0.45 10 6.00 12 8.00 4.00 957 1047 55 5 US-5-8-300S 0.74 0.16 10 4.00 8 6.00 4.00 1795 6443 150 US-5-12-300L 1.11 0.36 10 6.00 12 8.00 5.00 1197 1909 100 6 US-6-8-300S 0.84 0.15 10 4.00 8 6.00 5.00 1576 7903 184 US-6-12-300L 1.26 0.34 10 6.00 12 8.00 6.00 1051 2342 123 8 US-8-8-300S 0.82 0.11 10 4.00 8 6.00 6.00 2075 16871 393 US-8-12-300L 1.23 0.26 10 6.00 12 8.00 8.00 1383 4999 262 10 US-10-8-300S 1.52 0.38 10 9.00 8 11.00 18.00 3102 7932 934 US-10-12-300L 2.28 0.87 10 13.50 12 15.50 26.00 2068 2350 623 12 US-12-8-300S 1.57 0.33 10 9.00 8 11.00 32.00 4141 15031 1771 US-12-12-300L 2.36 0.76 10 13.50 12 15.50 45.00 2761 4454 1181 14 US-14-8-300S 1.55 0.30 10 9.00 8 11.00 36.00 4566 19662 2316 US-14-12-300L 2.32 0.68 10 13.50 12 15.50 50.00 3044 5826 1544 16 US-16-8-300S 1.53 0.26 10 9.00 8 11.00 41.00 5245 28900 3405 US-16-12-300L 2.30 0.60 10 13.50 12 15.50 57.00 3496 8563 2270 18 US-18-8-300S 1.53 0.23 9 9.00 8 11.00 46.00 5924 40653 4789 US-18-12-300L 2.29 0.53 10 13.50 12 15.50 64.00 3949 12045 3193 20 US-20-8-300S 1.51 0.21 8 9.00 8 11.00 51.00 6604 55223 6506 US-20-12-300L 2.27 0.48 10 13.50 12 15.50 71.00 4403 16362 4337 22 US-22-8-300S 1.40 0.16 6 8.00 8 10.00 55.00 7284 92281 8590 US-22-12-300L 2.11 0.36 10 12.00 12 14.00 76.00 4856 27343 5727 24 US-24-8-300S 1.60 0.15 6.85 8.00 8 10.00 64.00 5835 88059 8197 US-24-12-300L 2.41 0.35 10 12.00 12 14.00 90.00 3890 26092 5465 Phone: (713) 731-0030 Fax: (713) 731-8640 Toll Free: (800) 787-5914 Mailing Address:Copyright © Houston,U.S. Bellows, Inc. All Rights Reserved. Houston, TX 77051 P.O. Box 34506, 2003 TX 77234-4506 Plant Address: 3701 Holmes Rd, 14
  • 16. Round Expansion Joint Specifications Customer: Date: Page: Project: Prepared By: Applicable Codes and Standards: Item or Tag Number: Quantity Size Style or Type Thickness / Flange Rating End Connections Material Design Pressure Operating Test Design Temperature Operating Installation Media Media Flow Velocity Flow Direction Axial Extension Axial Compression Installation Lateral Angular Movements Number of Cycles Axial Extension Axial Compression and Design Lateral Angular Number of Cycles Axial Extension Life Cycle Axial Compression Operating Lateral Angular Number of Cycles Bellows Materials Liner Cover Overall Length Dimensions Maximum O.D. Minimum I.D. Maximum Axial Spring Rate Spring Rates Maximum Lateral Spring Rate Maximum Angular Spring Rate Bellows Long.Seam Weld Bellows Attachment Weld Quality Assurance Piping U-2 Forms Phone: (713) 731-0030 Fax: (713) 731-8640 Toll Free: (800) 787-5914 Mailing Address:Copyright © Houston,U.S. Bellows, Inc. All Rights Reserved. Houston, TX 77051 P.O. Box 34506, 2003 TX 77234-4506 Plant Address: 3701 Holmes Rd, 15
  • 17. Rectangular Expansion Joint Specifications Customer: Date: Page: Project: Prepared By: Applicable Codes and Standards: Item or Tag Number: Quantity Size (specify inside or outside duct dimensions) Orientation (horizontal / vertical / inclined) Style or Type Corner Type Thickness/Angle Flange Size End Connections Material Design Pressure (in. water) Operating Design Temperature Operating Installation Media Media Flow Velocity Flow Direction Axial Extension Axial Compression Lateral (parallel to short side) Movements Lateral (parallel to long side) Angular (parallel to short side) Angular (parallel to long side) Bellows Materials Liner Cover Dimensions Overall Length Axial Lateral (parallel to short side) Maximum Spring Lateral (parallel to long side) Rates Angular (parallel to short side) Angular (parallel to long side) Bellows Corner Welds Quality Assurance Bellows Attachment Weld Phone: (713) 731-0030 Fax: (713) 731-8640 Toll Free: (800) 787-5914 Mailing Address:Copyright © Houston,U.S. Bellows, Inc. All Rights Reserved. Houston, TX 77051 P.O. Box 34506, 2003 TX 77234-4506 Plant Address: 3701 Holmes Rd, 16
  • 18. Services On-Site Field Services U.S. Bellows, Inc. has extensive experience providing on-site services for Expansion Joints which include the following: „ Installation guidance „ Field survey and inspection „ Problem resolution and repair „ Replacement Expansion Joints for any quick-turn or emergency situation We provide you with the most comprehensive program available. U.S. Bellows is available on a 24x7 basis to fulfill any emergency/quick-turn requirement that might arise. With a system of stock bellows, U.S. Bellows can quickly assemble and ship products for any quick-turn/emergency 42" x 26" Fabric Expansion Joint, with telescoping situation. liners, and a 2" thk insulation pillow Friday, 5:30pm Sunday Emergency call from a customer regarding a The 48" dia. Expansion joint is installed deformed 48” expansion joint at customer’s location in Alaska Saturday The 48" dia. Expansion Joint is manufactured and ready for shipment For the quickest response, please complete the Emergency Service Request Form at www.usbellows.com/emergency. U.S. Bellows On-call Engineering Team GUARANTEES a 30-minute response time to your request. Copyright © 2003 U.S. Bellows, Inc. All Rights Reserved. 17