Richmond Steel - Business Profile and Training Presentation

1WINDSOR SALT, INC. - K+S GROUP
2016 Business Profile and
Training Manual
Est. 1988

2
Est. 1988
Richmond Steel – About Us
Richmond Steel was established in 1988 by the current President,
Chris Austin. Mr. Austin has been in the fabrication business for over
28 years.
The company has two locations. The original shop is located in
Richmond Mich., and the main plant is in Chesterfield, MI. and
employs 25 people.
Known for it’s quality and integrity, the company specializes in custom
steel fabrications to complete turn key machine builds.
Laser burning and bending of all alloy materials.
Large fabrications and production runs of material handling containers.
Est. 1988
Machine tool building / Custom steel fabricators

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Est. 1988
Richmond Steel – Business Overview
Richmond Steel is a full service Design and manufacturing source serving the
automotive and material handling business. Several diversifications within the
company allow for a “turn-key” service with over 28 years of experience.

Machine Builds “Turn-key”

Large Steel Fabrications

Fully automated 225' Powder Coat line

On Site installations

Certified Welding D1.1 D1.2 Class 1

Laser burning up to 1” Thick

Aluminum, Stainless, Envar fabrications

Complete metal fabrication—Bending, Punching, Stamping
33,500 Sq. Ft of
manufacturing
Chesterfield, MI
Est. 1988
Machine tool building / Custom steel fabricators

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Est. 1988
Richmond Steel
Machinery List
&
Details
Est. 1988

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Est. 1988
Richmond Steel – Machinery List
Thermal Cutting

2- Lasers 2 New (2015) Mitsubishi 5,000 watt 5 x 10

1” thick plate laser
Est. 1988

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Est. 1988
Forming

Cincinnati press brake 2007 230 ton pro form x 12’

Press Brake – 90 ton x 12'

Bentec tube forming machine
Est. 1988

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Est. 1988
Shearing and Punching

2004 1/4" x 10' – Acu-shear

Geka 90 ton – Iron worker
Est. 1988

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Est. 1988
Perforating Plates and Production Stampings

Coma CNC Punch – 50 ton turret punch
Est. 1988

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Est. 1988
Sawing

Hyd-mech – 24” x 36” Automatic saw

Hyd-mech – 20” x 16” Automatic saw

2-Roll-in saws – 10" x 10"
Est. 1988

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Est. 1988
Welding and Fabricating

12,000 Sq. Ft. Proto-type area

3 separate prototype stations

Miller heli-arc welder

13 welding stations

21- 2001 Miller Welders – 650 amps

2-90 amp hypertherm – Plasma cutters
Est. 1988

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Est. 1988
Powder Coating and Assembly

7,500 sq. ft. assembly area with 1,500 sq. ft. dunnage storage

10’ x 14’ Paint booth

Graco 3500 airless paint sprayer

Graco 5000 airless paint sprayer (water base)
Est. 1988

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Est. 1988
Richmond Steel
Projects
&
Specifications
Est. 1988

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Est. 1988
Richmond Steel – Laser Projects & Specs
Est. 1988
Laser Equipment

5,000 watt laser – 60 x 120 x 1” thick plate

2 new Mitsubishi Laser – 5 x 10 1” think plate laser

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Est. 1988
Est. 1988
Laser Project Details

Mazak 2,000 watt laser

For tubing and customer shapes

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Est. 1988
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
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Est. 1988
Richmond Steel – Welding Projects & Specs
Est. 1988
Welding Project Details
Weld Cell Line:

Automotive supplier under carriage weld line.

6 cells total. Automated cells and all fixture tooling

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Est. 1988
Est. 1988
Welding Project Examples
GM Facia Paint carriers:

220 carriers for Automotive supplier power coat line

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Est. 1988
Est. 1988
Seed Transporters:

Agricultural supplier in Midwest

5 ton seed transporters w/ motors and augers

Transports seed from warehouse to farm fields for larger commercial farms.

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Est. 1988
Est. 1988
Prototype material handling container:

Prototype to production

Richmond builds over 2,000 racks per year for Ford, GM and tier one suppliers.
.

21
Est. 1988
Est. 1988
Pallet Repair Stations for CHEP:

Pneumatic and hydraulic tables for manufacturing environment

Design and build capabilities are available..
.

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Est. 1988
Richmond Steel
Projects
&
Results
Est. 1988

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Est. 1988
Richmond Steel – Projects & Results
Est. 1988
Laser Project Details & Examples

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Est. 1988
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Laser Project Details & Examples

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Est. 1988
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Powder Coating Project Details & Examples

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Welding Project Details & Examples

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Est. 1988
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Welding Project Details & Examples

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Est. 1988
Est. 1988
Paint Aids Details & Examples
Niche work with limited competition
Used for holding open hoods and trunks to allow for them to be painted
$2-3MM a year in paint aids
Changes based on the change in the body styles
This would be 100% tig (tungsten inert gas) welded
CNC(computer numerical control) wire former would be utilized

32
Est. 1988
Est. 1988
Fabricating Project Details & Examples

AAR Cargo in NC

Attachment component supplier for US Gov't/UPS/World Hunger

Simulated the floor of a 406 Airbus

Cradle to grave starting with design

Assembled on customers floor in NC

Aircraft tolerances were required due to the nature of the project

Complete structure was 187 feet long with only 1 mm tolerance

33
Est. 1988
Est. 1988

In plant maintenance for automation machinery

Complicated design burned a thick plate with a laser

Laser burned and fabricated

Machine guarding and enclosures

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Est. 1988
Est. 1988
Fabricated stands

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Est. 1988
Est. 1988

AGV Frame (Automatic Guided Vehicle)

18 feet long built in 3 sections

Each piece when put together had to be exact
Another AGV program

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Est. 1988
Est. 1988
Capable of turnkey projects
Auto manufacturing line for Ford Focus
Benteler Automotive for Gailsburg, MI Plant

37
Est. 1988
Est. 1988
Bending Details & Examples

Flat plate material that is laser blanks bent to print

Rolled tubing on tube bender for fascia bodies
- Much more challenging project

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Est. 1988
Richmond Steel – Final Details & Thoughts
Est. 1988
Summary
Questions & Answers

We are here to partner with you and service your needs

We have the equipment to bring your needs to solutions

All of our parts go through a rigorous deburring process

Powder coating includes aluminum and stainless steel

We can service your project needs today...not tomorrow!

Richmond Steel - Business Profile and Training Presentation

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