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Poultry Sector in India

         A.Amarender Reddy
ADMNISTRATIVE STAFF COLLEGE OF INDIA




Presentation outline

• Current status of egg industry
• Demand & supply projections
• Technology & Supply Chain Concern
• Scope for Integration
• Egg Market Opportunities (India)
• Egg Market Opportunities (international)
• Conclusion




                                             1
India Rising High on Food Demand Curve
                          Evolution of global food demand
  Diet /
  functional /                                                    North America,
   organic foods                                                  Japan, Western
                                                                  Europe, Australia
  Convenience
      foods                                       Eastern
                                                  Europe
  Snacks /
  processed
   food                           India, China,
  Dairy, meat,
                                                     Increasing middle class
                                  Latin America
  fresh fruits
  fruit juices,                                      Double income families
  beverages
 Carbohydrate      Africa
                                                     Urbanisation/consumerism
   staples         (SubSahara)
                      -


                   Surviving     Mass       Convenience Quality       High Technology
                                 Market    Food Service Hygiene
                                            Snacking




  Status of Egg Production and
  Marketing
  •   70% in organised sector
  •   4th in world egg production
  •   45.2 billion eggs
  •   2million people employed
  •   11th plan target growth rate 10% per annum
  •   Contributes only 0.5% of world exports-SPS
      measures
  •   Highly subsidized EU, USA, Japan and Canada.




                                                                                        2
Egg Industry Structure
 • Breeding of foundation stocks including pure line
     and grand parent stocks and hatcheries
 •   Poultry feed manufacturing plants
 •   Vertical integration systems for layer production,
     processing and marketing
 •   Poultry marketing through egg carts
 •   Egg labeling and packaging stations,
 •   Egg processing for value addition
 •   Poultry fast food joints
 •   Production of "Specific pathogen free (SPF) eggs
     for vaccine production




          Trends of production major livestock products
                         (1992 to 2005)
100000

80000

60000

40000

20000

     0
         92
              93
                   94
                        95
                             96
                                  97
                                       98
                                            99
                                                 00
                                                        01
                                                             02
                                                                  03
                                                                       04
                                                                            05
     19
          19
               19
                    19
                         19
                              19
                                    19
                                           19
                                                20
                                                     20
                                                          20
                                                               20
                                                                    20
                                                                         20




                                    Year
     Milk 000 tonnes              Eggs (Million Nos.)             Wool (000 Kgs)




                                                                                   3
Demand & Supply Projections
•   Current consumption is just 41 eggs/year
•   ICMR recommendation 182 eggs/year
•   By 2010 estimated demand 180 billion eggs,
    supply is just 46 billion eggs
•   Rs1,48,000 crore investment is required
•   700 to 800 hatcheries operating in the country
•   Farm size is increased 2 to 3 lacs layers/farm
•   Productivity 315 to 320 eggs in 52 weeks of
    production
•   Unmet rural demand




Regional Imbalances
• The western and southern states have
    progressed well but the Eastern and
    Northeastern states have lagged behind.
•   Average variable costs of egg production is still
    lower in case of southern and western states.
•   Bihar, Jaharkhand, Chhattisgarh, Madhya
    Pradesh, Uttranchal and North Eastern States to
    be encouraged.




                                                        4
Technology Gap

• only 5 percent of the farmers were able to
 access any information on animal
 husbandry against 40 percent of farmers
 accessing information on modern
 technology for crop farming (NSSO) in
 unorganised sector




Producers Associations-Role

• National Egg Coordination Committee
  (NECC)-region-wise wholesale egg prices.
• Agro-corpex –direct trading of farmers
• Growing demand from ‘Kentucky Fried
  chicken’, ‘McDonalds’, ‘pizza hut’ and
  ‘Subway’
• Mid-day meal programs




                                               5
Vertical Integration Cost Advantage:
     Fore in to Hatching Eggs

          Average day-old-chick costs in India (Rs.)
REGION             INTEGRATORS                OTHERS
North              NA                         11.79
West               8.75                       14.00
South              7.89                       10.00
East               10.00                      NA




              Backward Integration:
                  Case of Feed Mill

         Backward integration Poultry feed
• If a farmer can manufacture his own
  feed, the savings can be obtained to the
  extent of about Rs 2000 per ton.
• Least cost feed formulations based on
  local agricultural produce




                                                       6
Potential for Value Added Products
       -Growth Rate is in Double Digit
       /Risk Mitigating Strategy
• Whole egg powder, albumen flakes, yolk
    powder, natural yellow pigment from yolk,
    lecithin, conalbumin and avidin from eggs used
    in pharmaceutical industry. Lysozyme, di-calcium
    phosphate from shell and shell membranes,
    There are good investment opportunities in all
    above new innovative ventures
•   Growth rate >15% to 30%




Infrastructure for Egg Marketing
• Infrastructure facilities using modern equipment
    and machinery for post-harvest treatment,
    processing preservation and marketing of eggs
    are required.
•   Instead of concentrating all marketing efforts in
    the big urban centers, it is necessary to improve
    infrastructure and develop rural markets where
    there is a good demand.
•   Infrastructure to be enhanced in backward and
    low consuming states like Bihar, Jarkhand,
    Chattisgarh, MP, Uttaranchal and NE states




                                                        7
Egg Marketing in Urban India.
• In India, consumer preference is increasing for
    “clean”, “safe”, “hygienic” “nutritious” and
    “properly packed, labeled and presentable” eggs
    in urban centers.
•    Introduction of modern state art technology in
    processing, packaging, labeling, preservation of
    eggs is required to improve " quality" for
    domestic and export markets.
•   With economic liberalization and free trade
    under WTO, the domestic products have to
    maintain "quality" to face the stiff competition
    from imported foreign poultry foods.
•   Awareness to Children & Women in nutrition




Egg Marketing in Rural India
• Poor backward and forward linkages are
  the major bottlenecks
• Schemes to develop rural markets and to
  remove regional imbalances need to be
  worked out.
• Surveillance and guidance to farmers for
  control of poultry diseases
• Technology Gaps will be removed




                                                       8
Problems in Marketing..
• Under developed markets in North and East
    India
•   Contract farming / integration- documentation
    of best practices-replicated
•   Marketing of the final product is still under the
    control of traders
•   Producer organisations to be strengthened like
    in Milk Cooperatives
•   There are few initiatives of public-private
    partnership initiatives in poultry sector




World International Trade
MAJOR          VALUE        MAJOR        VALUE
EXPORTERS      (Rs mill.)   IMPORTERS ( Rs mill.)
USA            11580        Japan           12820
France         11050        Germany         10170
Netherlands    10620        Saudi Arabia     5960
Brazil         6280         CIS              5030
Hungary        4680         Hongkong         4200
Thailand       5840         Other ME        14380
Other Euro     5020         Others          13150




                                                        9
India's Poultry Exports
Hatching eggs    UAE      (38.0%)
                 Oman     (26.8%)
                 Kuwait   ( 5.4%)
Table eggs       UAE      (72.8%)
                 Kuwait     (8.3%)
                 Oman      (8.3%)
Egg Powder       Japan    (16.0%)
                 Poland   (14.5%)
                 UAE       (8.9%)
Frozen Eggs      UAE      (83.0%)
                 Oman      (5.0%)
                 Kuwait    (3.9%)




India's Exports
• Exports are mainly in table eggs, hatching
  eggs, frozen eggs, egg powder
• Egg powder exports have faced a major
  problem due to the fall of price (USD 4.00
  to 2.5 per kg) in the international market
  and imposition of heavy import duty (USD
  0.80 per kg) by the European Union.
• SPS




                                               10
Consumer Preference in
International Market
• In Dubai, our major sales are in the
  institutional market i.e. hotels, restaurants
  and caterers. Retail stores prefer eggs
  from Europe and USA. Indian eggs are
  perceived as of lower quality and are
  quoted for USD 2 to 3 less per carton
  ( 360 eggs ) than the eggs from Europe
  and USA.




Consumer Preference in Gulf
The present requirements of importers in Gulf are
  that the table eggs should have
• 50-55 gram weight,
• clean and uniformly thick shell with no visible
  cracks
• have a spotless yolk (yellow colour preferred)
• Free from Salmonella and other contagious
  disease infections
• Stamped with date of production, country of
  origin and date of expiry, using food grade
  quality ink –traceability




                                                    11
Problems in Exports

• Poultry and poultry products are highly
  subsidized by countries like USA and EU
  and this factor has impeded India's export
  of such products not only to these
  countries but to other countries where
  they compete with us.
• Sanitary-phyto-sanitary (SPS) measures




Explore Trade Opportunities
•   Services should be delivered at farmer’s doorstep and linked with
                                     farmer’
    cost recovery for economic viability.
•   Import of maize and soya, technology and machinery to be
                              soya,
    flexible
•   Referral labs accredited and recognized with global status.
•   Status of poultry-agriculture/industry
               poultry-
•   Hormonise national standards with codex standards
•   Try to emphasis on elimination subsidies by developed countries
    in WTO
•   Opportunities in south and south east Asia and middle east
    countries
•   exports of value-added products rather than raw materials
                value-
•   Calamity relief fund (bird flue)




                                                                        12
Egg Powder Prospects
• Excessive production in south India is a good
    opportunity to explore egg powder plants
•   Whole egg, yolk and albumen powders
•   Problems in the way are high taxes, excise duty,
    quality control labs etc.
•   The state sales tax for egg powder is 10% and
    central sales tax is 4% against. An excise duty of
    12.5% is being charged for sale of egg powder
    in domestic market. These taxes increase the
    cost of egg powder prohibitively high.




Measures to Increase Exports
• Infrastructure facilities for grading, processing,
    packaging preservation, and marketing with cold
    chain facilities will have to be developed Better
    veterinary inspection, disease screening and
    certification facilities are required at major
    airports.
•   With the onset of WTO agreement, more strict
    ‘quality’ and ‘hygiene’ standards ( e.g. SPS
    measures) are being prescribed by countries
    intending to import poultry products.




                                                         13
Action Points
       The demand for eggs is growing and supply is
       short of demand in the coming years.
       Try to increase vertical integration to reduce cost
       and increase competitiveness (activities like feed,
       hatcheries, egg processing). Begin with low cost
       integration like feed preparation, hatcheries etc.
       To increase scale (to take advantage of logistics
       and branding) contract poultry farming with
       neighboring      small-scale producers will be
                        small-
       encouraged
       Enter in to new emerging markets like contract
       with large emerging food chains to supply good
       quality and clean eggs.
       Fore into rural markets through mid-day meal
                                              mid-
       programs etc.
       Quality and sanitary standards to be increased to
       meet export standards and reduce risk of frequent
       attack of diseases.




Branding Strategies
1.   Brand      “Delivered     fresh      daily”     with   date     of
     production/expiry/place of production on the label.
2.   Quality assurance certificate from “National Research Centre
     for Poultry, (ICAR), Hyderabad.
3.   The egg industry has a color palette, in shades from pale yellow
     to deep gold, and can add marigolds or other foods rich in natural
                                                                natural
     xanthophylls to boost yolk color-“eggs with golden yolk”
                                color-
4.   "eggs vegetarian diet" -hens get vegetable oil instead of the
     tallow, lard and ground bones in most commercial feed.
5.   "Organic" eggs must come from hens fed only organic feed- for
                                                              feed-
     export purpose and also to meet needs of high-end food malls.
                                                 high-
6.   Eggs with omega-3 fat eggs: By feeding hens flax, algae and
                 omega-
     canola oil, egg farmers have been able to boost omega-3s in eggs
                                                       omega-
     from 35 milligrams, the natural level, to 150-225 mg per egg.
                                               150-




                                                                          14
Conclusion
• The demand for eggs is growing and supply is
    short of demand in the coming years.
•   Try to increase vertical integration to reduce
    cost and increase competitiveness (activities like
    feed, hatcheries, egg processing).
•   Enter in to new emerging markets like contract
    with large emerging food chains to supply good
    quality and clean eggs.
•   Fore into rural markets through mid-day meal
    programs etc.




                                                         15

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Chicken market

  • 1. Poultry Sector in India A.Amarender Reddy ADMNISTRATIVE STAFF COLLEGE OF INDIA Presentation outline • Current status of egg industry • Demand & supply projections • Technology & Supply Chain Concern • Scope for Integration • Egg Market Opportunities (India) • Egg Market Opportunities (international) • Conclusion 1
  • 2. India Rising High on Food Demand Curve Evolution of global food demand Diet / functional / North America, organic foods Japan, Western Europe, Australia Convenience foods Eastern Europe Snacks / processed food India, China, Dairy, meat, Increasing middle class Latin America fresh fruits fruit juices, Double income families beverages Carbohydrate Africa Urbanisation/consumerism staples (SubSahara) - Surviving Mass Convenience Quality High Technology Market Food Service Hygiene Snacking Status of Egg Production and Marketing • 70% in organised sector • 4th in world egg production • 45.2 billion eggs • 2million people employed • 11th plan target growth rate 10% per annum • Contributes only 0.5% of world exports-SPS measures • Highly subsidized EU, USA, Japan and Canada. 2
  • 3. Egg Industry Structure • Breeding of foundation stocks including pure line and grand parent stocks and hatcheries • Poultry feed manufacturing plants • Vertical integration systems for layer production, processing and marketing • Poultry marketing through egg carts • Egg labeling and packaging stations, • Egg processing for value addition • Poultry fast food joints • Production of "Specific pathogen free (SPF) eggs for vaccine production Trends of production major livestock products (1992 to 2005) 100000 80000 60000 40000 20000 0 92 93 94 95 96 97 98 99 00 01 02 03 04 05 19 19 19 19 19 19 19 19 20 20 20 20 20 20 Year Milk 000 tonnes Eggs (Million Nos.) Wool (000 Kgs) 3
  • 4. Demand & Supply Projections • Current consumption is just 41 eggs/year • ICMR recommendation 182 eggs/year • By 2010 estimated demand 180 billion eggs, supply is just 46 billion eggs • Rs1,48,000 crore investment is required • 700 to 800 hatcheries operating in the country • Farm size is increased 2 to 3 lacs layers/farm • Productivity 315 to 320 eggs in 52 weeks of production • Unmet rural demand Regional Imbalances • The western and southern states have progressed well but the Eastern and Northeastern states have lagged behind. • Average variable costs of egg production is still lower in case of southern and western states. • Bihar, Jaharkhand, Chhattisgarh, Madhya Pradesh, Uttranchal and North Eastern States to be encouraged. 4
  • 5. Technology Gap • only 5 percent of the farmers were able to access any information on animal husbandry against 40 percent of farmers accessing information on modern technology for crop farming (NSSO) in unorganised sector Producers Associations-Role • National Egg Coordination Committee (NECC)-region-wise wholesale egg prices. • Agro-corpex –direct trading of farmers • Growing demand from ‘Kentucky Fried chicken’, ‘McDonalds’, ‘pizza hut’ and ‘Subway’ • Mid-day meal programs 5
  • 6. Vertical Integration Cost Advantage: Fore in to Hatching Eggs Average day-old-chick costs in India (Rs.) REGION INTEGRATORS OTHERS North NA 11.79 West 8.75 14.00 South 7.89 10.00 East 10.00 NA Backward Integration: Case of Feed Mill Backward integration Poultry feed • If a farmer can manufacture his own feed, the savings can be obtained to the extent of about Rs 2000 per ton. • Least cost feed formulations based on local agricultural produce 6
  • 7. Potential for Value Added Products -Growth Rate is in Double Digit /Risk Mitigating Strategy • Whole egg powder, albumen flakes, yolk powder, natural yellow pigment from yolk, lecithin, conalbumin and avidin from eggs used in pharmaceutical industry. Lysozyme, di-calcium phosphate from shell and shell membranes, There are good investment opportunities in all above new innovative ventures • Growth rate >15% to 30% Infrastructure for Egg Marketing • Infrastructure facilities using modern equipment and machinery for post-harvest treatment, processing preservation and marketing of eggs are required. • Instead of concentrating all marketing efforts in the big urban centers, it is necessary to improve infrastructure and develop rural markets where there is a good demand. • Infrastructure to be enhanced in backward and low consuming states like Bihar, Jarkhand, Chattisgarh, MP, Uttaranchal and NE states 7
  • 8. Egg Marketing in Urban India. • In India, consumer preference is increasing for “clean”, “safe”, “hygienic” “nutritious” and “properly packed, labeled and presentable” eggs in urban centers. • Introduction of modern state art technology in processing, packaging, labeling, preservation of eggs is required to improve " quality" for domestic and export markets. • With economic liberalization and free trade under WTO, the domestic products have to maintain "quality" to face the stiff competition from imported foreign poultry foods. • Awareness to Children & Women in nutrition Egg Marketing in Rural India • Poor backward and forward linkages are the major bottlenecks • Schemes to develop rural markets and to remove regional imbalances need to be worked out. • Surveillance and guidance to farmers for control of poultry diseases • Technology Gaps will be removed 8
  • 9. Problems in Marketing.. • Under developed markets in North and East India • Contract farming / integration- documentation of best practices-replicated • Marketing of the final product is still under the control of traders • Producer organisations to be strengthened like in Milk Cooperatives • There are few initiatives of public-private partnership initiatives in poultry sector World International Trade MAJOR VALUE MAJOR VALUE EXPORTERS (Rs mill.) IMPORTERS ( Rs mill.) USA 11580 Japan 12820 France 11050 Germany 10170 Netherlands 10620 Saudi Arabia 5960 Brazil 6280 CIS 5030 Hungary 4680 Hongkong 4200 Thailand 5840 Other ME 14380 Other Euro 5020 Others 13150 9
  • 10. India's Poultry Exports Hatching eggs UAE (38.0%) Oman (26.8%) Kuwait ( 5.4%) Table eggs UAE (72.8%) Kuwait (8.3%) Oman (8.3%) Egg Powder Japan (16.0%) Poland (14.5%) UAE (8.9%) Frozen Eggs UAE (83.0%) Oman (5.0%) Kuwait (3.9%) India's Exports • Exports are mainly in table eggs, hatching eggs, frozen eggs, egg powder • Egg powder exports have faced a major problem due to the fall of price (USD 4.00 to 2.5 per kg) in the international market and imposition of heavy import duty (USD 0.80 per kg) by the European Union. • SPS 10
  • 11. Consumer Preference in International Market • In Dubai, our major sales are in the institutional market i.e. hotels, restaurants and caterers. Retail stores prefer eggs from Europe and USA. Indian eggs are perceived as of lower quality and are quoted for USD 2 to 3 less per carton ( 360 eggs ) than the eggs from Europe and USA. Consumer Preference in Gulf The present requirements of importers in Gulf are that the table eggs should have • 50-55 gram weight, • clean and uniformly thick shell with no visible cracks • have a spotless yolk (yellow colour preferred) • Free from Salmonella and other contagious disease infections • Stamped with date of production, country of origin and date of expiry, using food grade quality ink –traceability 11
  • 12. Problems in Exports • Poultry and poultry products are highly subsidized by countries like USA and EU and this factor has impeded India's export of such products not only to these countries but to other countries where they compete with us. • Sanitary-phyto-sanitary (SPS) measures Explore Trade Opportunities • Services should be delivered at farmer’s doorstep and linked with farmer’ cost recovery for economic viability. • Import of maize and soya, technology and machinery to be soya, flexible • Referral labs accredited and recognized with global status. • Status of poultry-agriculture/industry poultry- • Hormonise national standards with codex standards • Try to emphasis on elimination subsidies by developed countries in WTO • Opportunities in south and south east Asia and middle east countries • exports of value-added products rather than raw materials value- • Calamity relief fund (bird flue) 12
  • 13. Egg Powder Prospects • Excessive production in south India is a good opportunity to explore egg powder plants • Whole egg, yolk and albumen powders • Problems in the way are high taxes, excise duty, quality control labs etc. • The state sales tax for egg powder is 10% and central sales tax is 4% against. An excise duty of 12.5% is being charged for sale of egg powder in domestic market. These taxes increase the cost of egg powder prohibitively high. Measures to Increase Exports • Infrastructure facilities for grading, processing, packaging preservation, and marketing with cold chain facilities will have to be developed Better veterinary inspection, disease screening and certification facilities are required at major airports. • With the onset of WTO agreement, more strict ‘quality’ and ‘hygiene’ standards ( e.g. SPS measures) are being prescribed by countries intending to import poultry products. 13
  • 14. Action Points The demand for eggs is growing and supply is short of demand in the coming years. Try to increase vertical integration to reduce cost and increase competitiveness (activities like feed, hatcheries, egg processing). Begin with low cost integration like feed preparation, hatcheries etc. To increase scale (to take advantage of logistics and branding) contract poultry farming with neighboring small-scale producers will be small- encouraged Enter in to new emerging markets like contract with large emerging food chains to supply good quality and clean eggs. Fore into rural markets through mid-day meal mid- programs etc. Quality and sanitary standards to be increased to meet export standards and reduce risk of frequent attack of diseases. Branding Strategies 1. Brand “Delivered fresh daily” with date of production/expiry/place of production on the label. 2. Quality assurance certificate from “National Research Centre for Poultry, (ICAR), Hyderabad. 3. The egg industry has a color palette, in shades from pale yellow to deep gold, and can add marigolds or other foods rich in natural natural xanthophylls to boost yolk color-“eggs with golden yolk” color- 4. "eggs vegetarian diet" -hens get vegetable oil instead of the tallow, lard and ground bones in most commercial feed. 5. "Organic" eggs must come from hens fed only organic feed- for feed- export purpose and also to meet needs of high-end food malls. high- 6. Eggs with omega-3 fat eggs: By feeding hens flax, algae and omega- canola oil, egg farmers have been able to boost omega-3s in eggs omega- from 35 milligrams, the natural level, to 150-225 mg per egg. 150- 14
  • 15. Conclusion • The demand for eggs is growing and supply is short of demand in the coming years. • Try to increase vertical integration to reduce cost and increase competitiveness (activities like feed, hatcheries, egg processing). • Enter in to new emerging markets like contract with large emerging food chains to supply good quality and clean eggs. • Fore into rural markets through mid-day meal programs etc. 15