1. RESUME
NAME : PRABHAKAR SHETTY
DOB & AGE : 30-07-1959 & 55 years
RESIDENTIAL ADDRESS : 401, ‘A’ wing, Shreenath Appts, Kandarpada,
Dahisar (West), Mumbai – 400 068.
CONTACT NO. : 022 – 28956376 / 09969885376 / 08655892342.
E-MAIL ADDRESS : hergaprabhakarshetty@gmail.com , prabhakarshetty307@gmail.com
MARITAL STATUS
LANGUAGES KNOWN
:
:
Married, 2 Children
English, Hindi, Marathi & Kannada.
EDUCATIONAL
QUALIFICATION
: 1) Passed 10+2 at Manipal Junior College, Manipal from Karnataka Board.
2) Passed Chemical Egg. (4 years DIP.) from SBMP, Vile Parle, Mumbai in the
year 1974 -1978.
3) BE( Mech ) from University of Mysore In 1990-1992.
4) Passed Post Graduate Diploma in Industrial Safety from State Board of Technical
Education Mumbai Maharashtra State in the year 1984 from Central Government
Recognized Institute at Mumbai (CLI )
5) Attended Advanced Certificate course on Management of SME from Indian
Merchant Chambers, Mumbai
6) PROFESSIONAL QUALIFICATION :
ASNT LEVEL-2, a) Ultrasonic Testing b) Radiographic Testing c) Magnetic particle
testing d) Liquid Penetration e) Radiographic Film interpretation f) Leak test (Vacuum
Box testing, Helium leak testing, Halogen leak testing, Bubble leak testing.)
WORK EXPERIENCE : Worked over 27 years with the reputed organization in the field of Engineering &
Project Construction/Procurement/Inspection of Plant & Machinery for Oil &gas,
Hydrocarbon, Petrochemical, Polymer and Chemical Industries, right from project
Engineering Stage to Purchase/Procurement, Vendor development, Construction,
Erection Installation, of Petroleum Storage Tank as per API 650, related Piping as per
B31.3 , Pre-commissioning, Hydro testing Commissioning, Troubleshooting etc.
In depth knowledge of Industrial & Construction safety HSE related activities,
Environmental impact study, safety Audit as per IS 14489 and HAZOB Study.
Experienced in Production Operation & Maintenance in Oil & gas, Polymer & Petro
Chemicals manufacturing units as Plant In charge/Manager.
I had worked with the following organizations.
1) M/s Dharamshee Morarjee Chemical Co. Ltd. Ambernath In Sulphuric Acid
Plant as shift Engineer from May 1978 to Feb. 1979.
2) M/s Grauer & Weil (India) Ltd. Kandivali/Vapi as Project Engineer from
March 1979 to March 1983 to look after and supervise all activities of Construction and
Execution, Erection of Project at site, & thereafter on regular production.
3) M/s Gujarat Binil Chemicals Ltd. (Petro Chemical Industry) Ankaleshwar as
Dy. Project Manager from April 1983 to March 1990 with additional responsibility to
look after day to day activities on HSE aspects and Factory Inspectorate, Pollution
Control board, Explosive department, etc.
4) M/s. Hepsan Polymers Ltd. Manipal, A Petrochemical Polymer Manufacturing
unit near Mangalore as Project Manager/Factory In charge from 1993 to 2003.
5) M/S IMC LTD, Mangalore, 2004 to 2011, for Petroleum Storage Terminal Tank
Construction, Erection & Retrofitting as per API 650 & B31.3 as Site In charge.
6) Presently working with International Recruitment co in MUMBAI as Sr
Technical Consultant for overseas recruitment for Oil & Gas, Petrochemicals,
Refinery & Infrastructure like Roads Bridges Highways & Airport Construction field
Place : Mumbai Prabhakar Shetty.

2. CURRICULUM VITAE
PRABHAKAR SHETTY
CONSTRUCTION, OPERATION & MAINTENANCE- TECHNICAL CONSULTANT
Brief Overview : Currently working as Sr Technical Consultant for a reputed International recruitment consultants
sourcing candidates for overseas clients in the field of Technical Engineers to Technicians at Various levels for Oil &
Gas, Refinery, Petrochemicals Fertilizer, Chemicals and Allied Engineering EPC Construction for Roads Bridges
Highways Airport & Infrastructure Projects professional etc.
Experience in Revamping of Oil & Gas, Chemical, Petro-Chemical plant, On shore projects. Revamping of mounted skid
equipments, Vessels with all associate Piping, u/g piping, Electrical, Instrumentation and Insulation work, with Hydro test,
Pneumatic Test. PWHT & prepare reports,
Experience in Oil & Gas fields in Down-Stream, Onshore sites with Project management. Execution of Petroleum
Storage Tank farm Construction as per API 650 & Unit Piping as per B 31.3, Composite Piping for Heaters, Tanks,
Equipments. And alignment viz Static & Rotary equipment includes Vessels, Reactors, Heat Exchangers, Columns,
Pumps, Compressors Wrapping coating, PE coating, epoxy coating.
Ensuring completion of Pre-commissioning & Commissioning Punch items and hand over for System start up.
Attending meetings, coordinating with the leading Client /Consultants, TPI, Certifying authorities. Preparation of Project
execution schedule, Co-ordination with engineering team & consultant. Preparation of weekly, monthly Progress Report.
Carryout survey of plot, marking Excavations for foundation of equipments, Reinforcements, Foundation casting, installation
of Grouting with Foundation bolts &curing. Carryout foundations for Mounted skid Equipments, u/g piping with drainage,
Trenches, Pavements, and monitor civil and Structural works. Carry out fabrication, erection of Structural works i.e Pipe racks,
Trusses, Columns, Beams, Cable trays and monitoring civil works.
Personal Skills
Can independently conduct Interviews & shortlist, Evaluate candidate for all categories, Multi Discipline Engineers, Process
operators, Petrochemical, Oil & Gas, Refinery, Fertilizer, & EPC Staff Including construction staff e.g. rigger's, heavy
equipment operators, RCC carpenters, plumbers, fabricators, pipe fitters, Skilled & Un skilled Welders etc.
Computer skills
Auto cad & M. S Office Power Point Internet & email.
General Profile
I have more than 27 yrs. of working experience, out of 9 yrs In the field of Environment pollution, Safety & Accident
prevention control and, 18 yrs. in Project Construction & Execution, in the field of Oil & Gas, Polymer, Petrochemicals,
Chemicals field, as well as in Operation & Maintenance with considerable expertise & knowledge involvement on EPC ,right
from Basic & Detail Engineering, Equip Sizing ,MOC Specifications, International Code, ASME,ASTM,API,ISO,AWS Spec,
P&IDS, Isometric & GA Drawings Checking ,Verification. Inviting quotations, Vender development & Selection, Participation
& Negotiation Price Evaluation & finalization, as well as Participation in stage wise Inspection etc. Actively involved in
Construction of Petroleum Storage Tanks as per API 650 for Various Types of A,B,&C Class Petroleum & Chemical
Products Capacity from 5000KL to 50,000KL in CS, SS, Cone roof, Dome roof & Floating roof Cylindrical type Storage
Tanks, related Piping as per B 31’3.
An adaptable enthusiastic, & hard working person with proven abilities to work to time constraints independently as well as
part of the team & I have excellent communication Skill, client management & basic computer skills plus working knowledge
of Developing & Implementing HSE management systems to ISO 9002 (QMS), ISO 14001 (EMS) & ISO 180001 (OHSAS)
standards respectively .Filed level improvisation of HSE policies, Procedures & Guidelines. Verifying compliance with legal
requirements, Operational controls management system requirements & projects HSE policies, Procedures & Guidelines.
HSE targets/goals through regular field Monitoring & inspections. Contingency & Emergency response planning.
Environmental pollution &prevention control Environmental Impact Assessment study (EIA), Hazardous waste/ materials
management. (Minimization Control & disposal techniques) HSE Auditing as per IS 14489 (Compliance, Risk, HSE standards
& Contingency plans) Design & delivery of HSE induction & Training.
Responsible for stage wise inspection of piping work from fit – up stage to test pack preparation Interpretation of various
International codes and standards like ASME Sec V, ANSI B 31.3, ASME Sec IX, Familiar with fabrication requirements of
ASME sec VIII Div I, ASME sec. IX ASME B31.3 and API 650.
Responsibility towards Environmental:
Development of environmental objectives & policy, Formulation and implementation of environmental management programs
(EMPs) Preparations of environmental legislation register (ELR). Preparation of environmental manual operational control
procedures (OCPs)and environmental work instructions (EWIs) Environmental monitoring plan covers all the

3. environmental emission discharges like – Air, Water and Solids. The plan includes monitoring of emissions & discharges at
their source and at the atmosphere. The measured values are compared with the standards on regular basis to monitor the status
of the impact of emissions and discharges on the environment.
Waste water recycling system of RTPS:
Online installation of opacity meters for instantaneous monitoring of SPM, Hazarders waste management of
RTPS Waste Management, Responsible for rapid environmental impact assessment.
Environmental Monitoring, Air Emission Monitoring
Stack emissions monitoring for Carbon Monoxide (CO), Sulfur Oxides (Sox), Nitrogen Oxides (Knox), Particulate matter (PM)
and Smoke opacity Ambient air Quality Monitoring through ambient air dispersion modeling .
Effluent water monitoring.
Compliance with National Environment Quality standards (NEQS) like; Ph, BODS, COD, TSS, TDS, Oil & Grease, metallic
compounds etc. Ground / Drinking water monitoring according to WHO guidelines Ground soil Monitoring spill,
The monitoring of vehicle emissions Noise Monitoring of High Noise areas .
1. Company: DHARAMSI MORARJI CHEMICALS CO. LTD, AMBERNATH May 1978 to Feb 1979.
DMCC is the Leading manufacturer of fertilizers, bulk chemicals like Sulphuric Acid, Oleum, Phosphoric Acid,
Phosphates and specialty chemicals having plant of 17500 MT/Day at Ambarnath dist. Thane. A Continuous DCDA Process
with DCS Controllers & Instruments , having Water Treatment Plant, Feed water System, Sulphur smelter, Molten Sulphur
burner ,Converter & Absorptions etc. I had worked in Production Dept. of DMCC as a Production Engineer in Shift
I had worked on various types of pumps like centrifugal, reciprocating, Gear pumps Rotary pump, mech.(Single & Double)
Seal, DCS Operation in Control Panel & Field Operations. Compressors, cooling towers, feed water treatment, centrifuges,
blower, glass lined reactors, agitators, distillation system, Thermic fluid heater, boilers, Production operation, DCS Panel &
Field Operations. I had also worked on projects jobs in which I gained experience in erection and commissioning of chemical
plant equipment like reactors, vessels, pumps, piping and fabrication work.
2. Company: Grauer & Weil (India) ltd, Kandivali Mumbai / Vapi GIDC, From March 1979- March 1983.
Company Profile:
Grauer & Weil (India) Ltd, is multinational company which provides total solution for electroplating plants, concepts to
commissioning with service. This includes Filtration systems, Heating & cooling coils, Effluent treatment plants, transport
wagon, material handling systems & Electroplating Chemicals & Salts etc.
I Was Involved in Execution of Project Work at Vapi site for Construction Activities of Factory Bldg ,Erection Commissioning
of Plant & Machineries & Equipments as well as involved in Operation & Maintenance of Plant.
I have hands on experience in Fabrication, Erection & Testing of 6nos (14MDia,20 M Height) Cone Roof type Vertical
Cylindrical Storage Tanks in CS/MS above ground level under atmospheric Pr. as per API 650 & B 31.3, & Shell Plates Roof
Plates are erected with Conventional method of Hydraulic Jacking.
Main Process:
1. M.S & CS Steel Metal fabrication.
2. Structural fabrication
3. Assemble of plating plant equipments like Wagons, Barrels.
4. Poly-propylene and PVC fabrication.
5. Machine shop.
6.Manufacturer & Supplier of Electroplating Plants, Chemicals, Nickel salts, Chromium salts, Metal Surface finishing
Chemicals & Phosphate liquid.
.
Job Responsibility
Planning: Production planning as per dispatch schedule (monthly, weekly & daily) . Workload & offload plan.
Work distribution: Daily work distribution, Vendors/Subcontractors job Inspection.
Material planning: Material follow-up with purchase.
Manufacturing: Manufacturing & testing of plating plant equipments.
Finished goods: Finished goods handed over to dispatch dept.
ISO 9001 Activity: Facing Internal & External audits. Record keeping and maintaining.
Production order creation, confirmation, and settlement.
Creation BOM through CS 61
Material issue as per Drg. BOM
Material consumption & analysis.

4. 3. Company: Gujrat Binil Chemicals Ltd., Ankleshwar, GIDC (GBCL) Joint venture of Govt of Gujarat From April 1983-
May 1990.
GBCL Manufactures of ABS HIPS, PS, SAN & Specialty Polymers from using Styrene Monomer, Ethyl Benzene
Acrylonitrile Butadiene PBR, EB Mineral Oil & Anti oxidants as raw material. Its business is about 400-500 carrot per annum
& collaborated with US Company. The Process is Continuous Plug & Flow type using (DCS loop controllers) mass
Polymerization.
I was involved with Complete Plant Construction, Erection, Testing, Pre Commissioning & Commissioning of Plant &
Machineries right from inception to Production Stage. I Have hands on experience in Execution & fabrication, Erection, Hydro
Testing, Commissioning of MS,CS,SS Petroleum Storage Tanks under Petroleum act range from 12 M dia,33 M Dia ,& 20m
height 12 nos conical roof type Tanks above ground level as per API 650, & related piping as per B 31.3. Fabrication &
Erection of Shell Plates, roof Plates, Deck Plates Apparatus (Shell & Roof) & Shell Plates carried out with conventional
method of Hydraulic Jacking.
As a facilitator I was to provide the technical support & expertise to enable the organizations to improve their environmental
performance & business efficiency. Co coordinating with Environmental Chemist & Production head To Engineers, Operators,
Helpers. Key activities undertaken include; ISO:9002 & ISO:14001 development & implementation, Hazardous solid waste
management control & disposal, Waste minimization techniques, HSE management, Safety & Environmental auditing, check
the ETP/STP/Incinerator plant facilities, Monitoring & training for environmental performance & complacencies as per
legislative requirements. Implementing & monitoring QHSE policy & procedure within the industry.
Design & implementation of ISO 14001 management, system for ABS/SAN/Polystyrene manufacturer, Provided guidance on
every facet of project including gas analysis, aspects & impacts analysis, documentation.( manual, operating procedures, work
proactive instructions) Attending safety & Environment concern meetings & evaluate the aspects & impacts of proposed
operational/ process plant Dept. activities & recorded it. Advise to regular / periodical monitoring of Air (Emission Gas),
Water-Wastewater (ETP/STP & Process), Noise (Plant), Soil-Solid waste analysis of different process plant dept. as per
ASTM/EPA methods & keep update record.
Assist & provide technical support for sludge digestion/ dewatering process, wasteland/ landfill side development, sericulture
(composting) process, Bicultural (MLSS) development & for ETP operation & troubleshooting problems to keep plant running
smoothly & efficiently as per SPCB norms
.
Carry out Health & safety induction & training on fire safety, HAZOP & Risk analysis, Use of PPE, Permit to Work system,
Hazardous chemicals handling & storage Inspection, Waste management Up gradation , Online gas monitoring, Manual
handling etc ,Inspection of Confined Area, Cross Checking Head counting etc. Assist & actively participate in periodical plant
mock drill assignment & awareness / train the employees for emergency situation as a team leader. Conducting environmental
awareness & training program.
As a Facilitator in assisting to the downstream customers at their factory gained hands on Experience into diversified areas of
Polymer & Plastics Products manufacturing such as Injection & Blow Molding process, Sheet line Extrusion process, Polymer
Blending Process using Master batches, Plastics & Other materials like TiO2, Pigments, Antioxidants, and Lubricants &
Plastizers.
4. Company HEPSAN POLYMERS LTD. (HPL) from July 1993-2003.
HPL is the manufacturer of styrene’s polymers & specialty chemicals petrochemical additives used in lubrication and
petroleum products. It is the joint venture of Manipal Group. Working as Construction Manager Project, looking after right
from Construction Stage to Erection, Testing, and Commissioning of Complete Plant & Machinery equipments involved in the
Project. Construction of Conical roof Cylindrical Storage Tanks ( 2500 KL to 15,000 KL) carried as per API 650 & ASTM
B 31.3 Codes Approved by Chief Controller of Explosives Nagpur for storage of Petroleum class 2 A & 2 B.
.
Thereafter on completion of commissioning I was Looking after Production, Operation & General Work of the factory
including Local Administration, Central Excise ,Factory Inspectorate ,Pollution Board ,Fire Dept ,Environments dept , Chief
Controller of Explosives Nagpur & Local office to comply statutory norms etc.
The Plant is a Continuous Process Using DCs loop Controllers, Pneumatically operated Control Valves of diff size. I had
worked as Plant In charge on various types of pumps Centrifugal, Gear, Reciprocating Pumps, Vacuum Pumps Single &
Double Stage, Double & Single mechanical seal Gear Pumps (Imported Maag Gear Polymer Pump), agitators, SS & Jacketed
reactors, glass lined reactors, thermic fluid heater, heat exchangers, chilling plant, Vacuum Pumps Double Stage System,
Scrubbers , cooling tower, Boiler , utility area.

5. I had also worked on projects like revamping and retrofitting of plant equipments. Erection and commissioning of reactors,
pumps, Storage tanks, Tank farms piping work & Tank farm Layout as per Petroleum & Explosive act. for storage of
Chemicals Class2A & 2B.
Responsibilities:
1. To handle Production & maintenance jobs in plant. Planning Daily & Monthly Raw
Materials Consumables.
2. To carry out breakdown/preventive maintenance jobs of plant, Manpower etc.
3. To co-ordinate with contractors.
4. Execution of projects modification job.
5. Procurement of spares and capital equipment.
6. To carry out HSE induction & Training on fire safety use of PPE etc.
Got exposure in establishing necessary safety systems and practices needed for highly hazardous plant involving hazardous
processes/ reactions, dangerous operations as per the Factories Act. It is a MAJOR ACCIDENT HAZARD unit as per the rules,
1989 under the Environment Protection Act, 1986.
Actively participated in preparing Site notification, Safety reports on site emergency plan, Hazop study, mock drills, Safety
Audits, Safety Observations, Inspections, Working of safety committees etc.
5 .I had worked from 2004 to 2011 for M/S IMC LTD, Mangalore Petroleum Storage Terminal for Construction,
Erection, Testing revamping and retrofitting of Large Storage Tanks (12 M Dia to 66 M Dia height up to33 M) above ground
level as per API 650, API 653, & related Piping ASTM B 31.3 as per Isometric drawings.
All Storage Tank Materials as per IS–2062 Gr A -516 Gr 70/SA-285/283 & for Structural Materials as per IS –2062 Gr B, SA
36 M/M 33, Pipes SA-106 & Flanges SA-105 as per approved drawings & specifications.
Here the erection & fabrication of Base plate, Shell plates, Roof plates, and deck plates are carried out by both Hydraulic
Jacking Method and Pre fabricated segments by heavy lifting crane. The preparation of erection Scheme, considering load
chart, Crane radius & Boom length for Heavy lifting from 8 MT to 100MT at different elevation.
Fit up inspection carried out on annular/ bottom / vertical Shell & horizontal joint as per approved drawings.
Witnessing visual inspection on annular/bottom/shell- vertical & horizontal Joint/bottom-top deck/cone roof as per
drawings.
Stage vise inspection carried out as per approved drawings.
Witnessing plumpness inspection on each shell course and final.
Witnessing of all Nozzles/Manholes fit up/dimensional/visual inspection as per approved drawings.
Final visual inspection carried out on entire bottom, all shell course (inside /outside), cone roof before hydro test.
Independently Supervision fabrication erection commissioning of Cooling water Storage Tank of 3500 KL & related Piping
System, pumps for Storage terminal fire fighting as per Isometric and GA drawings approved.
Personal Details
Name : Prabhakar Shetty
Date of Birth : 30th July, 1959
Contact No. : 022-28956376
Mobile : 09969885376 / 08655892342.
PP Available & under renewal
(Prabhakar Shetty)
Date

6. I had also worked on projects like revamping and retrofitting of plant equipments. Erection and commissioning of reactors,
pumps, Storage tanks, Tank farms piping work & Tank farm Layout as per Petroleum & Explosive act. for storage of
Chemicals Class2A & 2B.
Responsibilities:
1. To handle Production & maintenance jobs in plant. Planning Daily & Monthly Raw
Materials Consumables.
2. To carry out breakdown/preventive maintenance jobs of plant, Manpower etc.
3. To co-ordinate with contractors.
4. Execution of projects modification job.
5. Procurement of spares and capital equipment.
6. To carry out HSE induction & Training on fire safety use of PPE etc.
Got exposure in establishing necessary safety systems and practices needed for highly hazardous plant involving hazardous
processes/ reactions, dangerous operations as per the Factories Act. It is a MAJOR ACCIDENT HAZARD unit as per the rules,
1989 under the Environment Protection Act, 1986.
Actively participated in preparing Site notification, Safety reports on site emergency plan, Hazop study, mock drills, Safety
Audits, Safety Observations, Inspections, Working of safety committees etc.
5 .I had worked from 2004 to 2011 for M/S IMC LTD, Mangalore Petroleum Storage Terminal for Construction,
Erection, Testing revamping and retrofitting of Large Storage Tanks (12 M Dia to 66 M Dia height up to33 M) above ground
level as per API 650, API 653, & related Piping ASTM B 31.3 as per Isometric drawings.
All Storage Tank Materials as per IS–2062 Gr A -516 Gr 70/SA-285/283 & for Structural Materials as per IS –2062 Gr B, SA
36 M/M 33, Pipes SA-106 & Flanges SA-105 as per approved drawings & specifications.
Here the erection & fabrication of Base plate, Shell plates, Roof plates, and deck plates are carried out by both Hydraulic
Jacking Method and Pre fabricated segments by heavy lifting crane. The preparation of erection Scheme, considering load
chart, Crane radius & Boom length for Heavy lifting from 8 MT to 100MT at different elevation.
Fit up inspection carried out on annular/ bottom / vertical Shell & horizontal joint as per approved drawings.
Witnessing visual inspection on annular/bottom/shell- vertical & horizontal Joint/bottom-top deck/cone roof as per
drawings.
Stage vise inspection carried out as per approved drawings.
Witnessing plumpness inspection on each shell course and final.
Witnessing of all Nozzles/Manholes fit up/dimensional/visual inspection as per approved drawings.
Final visual inspection carried out on entire bottom, all shell course (inside /outside), cone roof before hydro test.
Independently Supervision fabrication erection commissioning of Cooling water Storage Tank of 3500 KL & related Piping
System, pumps for Storage terminal fire fighting as per Isometric and GA drawings approved.
Personal Details
Name : Prabhakar Shetty
Date of Birth : 30th July, 1959
Contact No. : 022-28956376
Mobile : 09969885376 / 08655892342.
PP Available & under renewal
(Prabhakar Shetty)
Date