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Mahindra bolero wiring
1.
REVISION - 1 APRIL
- 2013 Published by - Service Engineering Technical Hub WIRING MANUAL BOLERO MAXITRUCK PLUS MAN - 00222 BS III & BS IV m2DiCR
2.
The repair methods
given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/prosecution © 2013 Mahindra & Mahindra Ltd. MAN-00222 APRIL 2013/Rev1 WIRING MANUAL 04022013 ABOUT THE WIRING MANUAL…………………………………………………………………...03 GOOD ELECTRICAL/ELECTRONIC TROUBLESHOOTING PROCESS……..04 HOW TO READ THE WIRING MANUAL……………………………………………………..05 A. CONTROLLERS/FUSES/RELAYS - LOCATIONS LOCATION - FUSE BOXS/RELAYS/CONTROLLERS……………………………….06 MAIN FUSE BOX - FUSES/CIRCUITS/RATINGS……………………………………..07 ECU FUSE BOX - FUSES/CIRCUITS/RATINGS………………………………………..07 MAXI FUSE - FUSES/CIRCUITS/RATINGS……………………………………………….07 B. INDIVIDUAL CIRCUITS ENGINE MANAGEMENT SYSTEM 1…………………………………………………………..08 ENGINE MANAGEMENT SYSTEM 2…………………………………………………………..09 IMMOBILISER………………………………………………………………………………………………….10 CHARGING CIRCUIT………………………………………………………………………………………11 STARTING CIRCUIT………………………………………………………………………………………..12 INSTRUMENT CLUSTER OVERVIEW…………………………………………………………13 INSTRUMENT CLUSTER CIRCUIT………………………………………………………………14 HORN CIRCUIT………………………………………………………………………………………………..15 12 VOLT CHARGING PORT………………………………………………………………………….16 TURN AMD HAZARD CIRCUIT…………………………………………………………………….17 WIPER AND WASHER CIRCUIT………………………………………………………………….18 HEAD LAMP…………………………………………………………………………………………………….19 HEAD LAMP LEVELING CIRCUIT…………………………………………………………………20 STOP LAMP……………………………………………………………………………………………………..21 REVERSE LIGHT………………………………………………………………………………...................22 REGISTRATION PLATE LAMP CIRCUIT………………………………………………………23 PARKING LAMP CIRCUIT……………………………………………………………………………..24 INTERIOR AND READING LAMP…………………………………………………………………25 START STOP – STARTING CIRCUIT ………………………………………………………..26 C. WIRING HARNESS LAYOUT ENGINE WIRING HARNESS LAYOUT (E)……………………………………………………27 CHASSIS WIRING HARNESS LAYOUT (C) ……………..………………………………..29 BODY WIRING HARNESS LAYOUT (B)………………………………………………………31 WIRING HARNESS ROUTING - COMPLETE VEHICLE……………………………..33 D INTER HARNESS CONNECTORS……………………………………………………….34 E GROUND LOCATION ……………………………………………………………………………..35 F APENDIX ELECTRICAL SYMBOLS……………………………………………………………………...............36 WIRE COLOR CODING CHART…………………………………………………………………….40 CONTENTS 2
3.
The repair methods
given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/prosecution © 2013 Mahindra & Mahindra Ltd. MAN-00222 APRIL 2013/Rev1 WIRING MANUAL 04022013 ABOUT THE WIRING MANUAL The wiring manual outlines complete electrical network plan of the Mahindra Bolero Maxitruck Plus vehicle. Wiring diagrams are technical drawings representing the electrical / electronic structure of the vehicle. Understanding this manual is the quickest way to identify and repair a trouble, first time right. The manual defines as to how the various systems are integrated and works, functions and operates. All the electrical components are shown, including their locations, colours of connecting wires and connectors. The manual is structured as below:- Components locations – indicates schematically the location of the crucial components like fuses, relays and controllers (ECUs). Fuse layouts – indicates the physical layout of the fuse in the vehicle. Wiring diagrams – system wise individual wiring diagrams. Ground points – specifies the location of the various grounding points across the vehicle body. Harness layout – indicates the physical layout of the wiring harness across the topography of the vehicle. It also indicates the connectors, their codes/ locations and terminal connectors face views. Inter- harness connectors – specifies the code, location and pin- out view of the connectors in between separate wiring harnesses. 3
4.
The repair methods
given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/prosecution © 2013 Mahindra & Mahindra Ltd. MAN-00222 APRIL 2013/Rev1 WIRING MANUAL 04022013 GOOD ELECTRICAL/ELECTRONIC TROUBLESHOOTING PROCESS When troubleshooting any problem related to electrical/electronic system, follow the 5-step process:- SETP 1 – Verify the customer complaint • Turn on all the component/function in the problem circuit to check accuracy of the customer complaint. • Replicate the customer complaint • Note down the symptoms • Do not begin disassembly or testing unless you have narrowed down the probable causes. STEP 2 – Read and analyze the wiring diagrams • Locate the specific circuit diagram of the problem circuit • Understand how the circuit is supposed to work by tracing the circuit from power source through components on to ground. • Check other circuits which share components/fuse/ground/switch with this circuit. • Isolate the circuit/components with problem. STEP 3 – Inspect circuit/components with problem isolated • Make a circuit test to check the diagnosis • Narrow down the probable causes using troubleshooting charts/diagnosis charts STEP 4 – Repair the problem • Make necessary repairs as authorized STEP 5 – Re-check the circuit • Repeat the system check to ensure that the problem is eliminated • Check related circuits • Ensure that the customer symptom is eliminated 4
5.
WIRING MANUAL The repair
methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/ prosecution © 2013 Mahindra & Mahindra Ltd. MAN-00222 APRIL 2013/Rev1 04022013 Fuse With RaƟng Splice Joint Ground Point Wire Color Name Of The Component Inter harness connector number Inter harness Pin Number Connector Face View Wire Cross SecƟon Area In sq mm HOW TO READ THE WIRING MANUAL 5
6.
WIRING MANUAL The repair
methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/ prosecution © 2013 Mahindra & Mahindra Ltd. MAN-00222 APRIL 2013/Rev1 04022013 LOCATION - FUSEBOXS/RELAYS AND CONTROLLERS 6
7.
WIRING MANUAL The repair
methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/ prosecution © 2013 Mahindra & Mahindra Ltd. MAN-00222 APRIL 2013/Rev1 04022013 FUSE BOXS DETAILS 7
8.
WIRING MANUAL The repair
methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/ prosecution © 2013 Mahindra & Mahindra Ltd. MAN-00222 APRIL 2013/Rev1 04022013 ENGINE MANAGEMENT SYSTEM 1
9.
WIRING MANUAL The repair
methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/ prosecution © 2013 Mahindra & Mahindra Ltd. MAN-00222 APRIL 2013/Rev1 04022013 ENGINE MANAGEMENT SYSTEM 2 9
10.
WIRING MANUAL The repair
methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/ prosecution © 2013 Mahindra & Mahindra Ltd. MAN-00222 APRIL 2013/Rev1 04022013 BATTERY (+) POSITIVE IGNITION IMMOBILIZER 10
11.
WIRING MANUAL The repair
methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/ prosecution © 2013 Mahindra & Mahindra Ltd. MAN-00222 APRIL 2013/Rev1 04022013 CHARGING CIRCUIT 11
12.
The repair methods
given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/prosecution © 2013 Mahindra & Mahindra Ltd. MAN-00222 APRIL 2013/Rev1 WIRING MANUAL 04022013 STARTING CIRCUIT 12
13.
WIRING MANUAL The repair
methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/ prosecution © 2013 Mahindra & Mahindra Ltd. MAN-00222 APRIL 2013/Rev1 04022013 1 23 456 7 8 9 10 11 12 13 14 1. BRAKE FLUID / PARK BRAKE 2. CHECK ENGINE LAMP 3. LEFT TURN INDICATOR 4. WATER IN FUEL WARNING 5.BATTERY CHARGE WARNING 6.LOW OIL PRESSURE WARNING 7.ENGINE TEMPERATURE WARNING 8. HIGH BEAM HEADLAMP 9.RIGHT TURN INDICATOR 10.OBD LAMP 11.FUEL GAUGE 12. ODOMETER 13. START/ STOP INDICATOR 14.TEMPERATURE GAUGE INSTRUMENT CLUSTER OVERVIEW 13
14.
WIRING MANUAL The repair
methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/ prosecution © 2013 Mahindra & Mahindra Ltd. MAN-00222 APRIL 2013/Rev1 04022013 INSTRUMENT CLUSTER CIRCUIT 14
15.
WIRING MANUAL The repair
methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/ prosecution © 2013 Mahindra & Mahindra Ltd. MAN-00222 APRIL 2013/Rev1 04022013 HORN CIRCUIT 15
16.
The repair methods
given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/prosecution © 2013 Mahindra & Mahindra Ltd. MAN-00222 APRIL 2013/Rev1 WIRING MANUAL 04022013 12 VOLT CHARGING PORT 16
17.
WIRING MANUAL The repair
methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/ prosecution © 2013 Mahindra & Mahindra Ltd. MAN-00222 APRIL 2013/Rev1 04022013 TURN AND HAZARD CIRCUIT 17
18.
WIRING MANUAL The repair
methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/ prosecution © 2013 Mahindra & Mahindra Ltd. MAN-00222 APRIL 2013/Rev1 04022013 WIPER AND WASHER CIRCUIT 18
19.
WIRING MANUAL The repair
methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/ prosecution © 2013 Mahindra & Mahindra Ltd. MAN-00222 APRIL 2013/Rev1 04022013 HEAD LAMP 19
20.
WIRING MANUAL The repair
methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/ prosecution © 2013 Mahindra & Mahindra Ltd. MAN-00222 APRIL 2013/Rev1 04022013 HEAD LAMP LEVELING CIRCUIT 20
21.
The repair methods
given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/prosecution © 2013 Mahindra & Mahindra Ltd. MAN-00222 APRIL 2013/Rev1 WIRING MANUAL 04022013 STOP LAMP 21
22.
The repair methods
given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/prosecution © 2013 Mahindra & Mahindra Ltd. MAN-00222 APRIL 2013/Rev1 WIRING MANUAL 04022013 REVERSE LIGHT 22
23.
The repair methods
given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/prosecution © 2013 Mahindra & Mahindra Ltd. MAN-00222 APRIL 2013/Rev1 WIRING MANUAL 04022013 REGISTRATION PLATE LAMP CIRCUIT 23
24.
The repair methods
given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/prosecution © 2013 Mahindra & Mahindra Ltd. MAN-00222 APRIL 2013/Rev1 WIRING MANUAL 04022013 PARKING LAMP CIRCUIT 24
25.
The repair methods
given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/prosecution © 2013 Mahindra & Mahindra Ltd. MAN-00222 APRIL 2013/Rev1 WIRING MANUAL 04022013 INTERIOR AND READING LAMP 25
26.
The repair methods
given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/prosecution © 2013 Mahindra & Mahindra Ltd. MAN-00222 APRIL 2013/Rev1 WIRING MANUAL 04022013 START STOP - STARTING CIRCUIT 26
27.
WIRING MANUAL The repair
methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/ prosecution © 2013 Mahindra & Mahindra Ltd. MAN-00222 APRIL 2013/Rev1 04022013 ENGINE WIRING HARNESS - LAYOUT (E) 27
28.
WIRING MANUAL The repair
methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/ prosecution © 2013 Mahindra & Mahindra Ltd. MAN-00222 APRIL 2013/Rev1 04022013 WIRE INSERTION VIEW ENGINE WIRING HARNESS - CONNECTORS 28
29.
WIRING MANUAL The repair
methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/ prosecution © 2013 Mahindra & Mahindra Ltd. MAN-00222 APRIL 2013/Rev1 04022013 CHASSIS WIRING HARNESS - LAYOUT (C) 29
30.
WIRING MANUAL The repair
methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/ prosecution © 2013 Mahindra & Mahindra Ltd. MAN-00222 APRIL 2013/Rev1 04022013 WIRE INSERTION VIEW CHASSIS WIRING HARNESS - CONNECTORS 30
31.
WIRING MANUAL The repair
methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/ prosecution © 2013 Mahindra & Mahindra Ltd. MAN-00222 APRIL 2013/Rev1 04022013 BODY WIRING HARNESS - LAYOUT (B) 31
32.
WIRING MANUAL The repair
methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/ prosecution © 2013 Mahindra & Mahindra Ltd. MAN-00222 APRIL 2013/Rev1 04022013 WIRE INSERTION VIEW BODY WIRING HARNESS - CONNECTORS 32
33.
WIRING MANUAL The repair
methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/ prosecution © 2013 Mahindra & Mahindra Ltd. MAN-00222 APRIL 2013/Rev1 04022013 WIRING HARNESS ROUTING - COMPLETE VEHICLE 33
34.
The repair methods
given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/prosecution © 2013 Mahindra & Mahindra Ltd. MAN-00222 APRIL 2013/Rev1 WIRING MANUAL 04022013 INTER CONNECTOR DETAILS ( WIRE INSERTION VIEW ) INTER HARNESS CONNECTORS 34
35.
WIRING MANUAL The repair
methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/ prosecution © 2013 Mahindra & Mahindra Ltd. MAN-00222 APRIL 2013/Rev1 04022013 GROUND LOCATION 35
36.
The repair methods
given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/prosecution © 2013 Mahindra & Mahindra Ltd. MAN-00222 APRIL 2013/Rev1 WIRING MANUAL 04022013 ELECTRICAL SYMBOLS 36
37.
The repair methods
given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/prosecution © 2013 Mahindra & Mahindra Ltd. MAN-00222 APRIL 2013/Rev1 WIRING MANUAL 04022013 ELECTRICAL SYMBOLS 37
38.
The repair methods
given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/prosecution © 2013 Mahindra & Mahindra Ltd. MAN-00222 APRIL 2013/Rev1 WIRING MANUAL 04022013 ELECTRICAL SYMBOLS 38
39.
The repair methods
given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/prosecution © 2013 Mahindra & Mahindra Ltd. MAN-00222 APRIL 2013/Rev1 WIRING MANUAL 04022013 ELECTRICAL SYMBOLS 39
40.
The repair methods
given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/prosecution © 2013 Mahindra & Mahindra Ltd. MAN-00222 APRIL 2013/Rev1 WIRING MANUAL 04022013 WIRE COLOR CODING CHART 40
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