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Human Performance Engineering
A Systems Approach to Operations
Excellence

Concord Associates, Inc.
Systems Performance Engineers
9737 Cogdill Road
Knoxville, TN 37932
(865) 675-0930

www.concordassoc.co
m
The “Socio-Technical” System
personnel

software
hardware

Administrative Controls, Procedures, Job Aids
Facilities and Support Organizations
Human performance engineering matches system
demands to human capabilities and limitations and
builds the support systems to assure human
performance levels are maintained within design
requirements.

Ergonomics

Experience &
Continuous
Training

Knowledge
Skills
Abilities
Aptitudes
Attitudes

Cognitive
Physiological
Psychological
Social

Mgmt. Controls
Supervision

Min
Qual.

Procedures
Job Aids
Initial
Training

Entry
Level

Selection
Systems Engineering Design
• Life cycle - concept, design, development,
operation, decommissioning
• Top down - mission, system, functions,
equipment and personnel requirements
• Integrated (iterative) human-system design
with testing in all phases
• Front-end loaded
• Comprehensive documentation
The HPE Process
HPE DESIGN

Assess
Existing
Systems
Sys temic
Problems ?

YES

NO

Evaluation Report

Specific
Problems ?

NO

Continuous
Improvement
Program

YES

Hum an Error
ConOps
Tra ining
Procedures
HMI
Meaure s/
Fe edback

Proposed
Near-Term
Fixes

Program
Requirements

MOC
Program
Human Performance Engineering

Measurement
and
Feedback

Human
Error
Assessment

Conduct
of Operations

HPE
Human
Factors
Engineering

Personnel
Subsystems

(Training,
Qualification,
Staffing)

Procedures
Human Error Assessment
• Prospective (PHA)
– Validity of operator action as a safeguard
– Eliminate error-likely situations
– Assess likelihood of success/error

• Retrospective (Root Cause)
–
–
–
–

Human error mechanism
Contributing factors
Barriers
Impact of enhancements
Human Reliability Analysis
Techniques
• OPHRA (Concord)
• Others
–
–
–
–
–
–
–

THERP (Swain and Guttmann)
SLIM, SLIM-MAUD (BNL, Embrey)
Simulation Model (e.g., SAINT, Siegel, HOS)
OAT (Wreathall), OAET (EG&G)
HEART (Williams)
MAPP (ORNL)
ATHEANA (NRC)
The OPHRA Operations Model
Cue to
Action

Knowledge
& Abilities

Unit
Operator

Stress

FEEDBACK
Correct Action
Chosen?
Access to
operating area

YES
Opportunity
to Perform?

System information
available

YES
Success

NO

FAILURE

Equipment
operability
NO
Time to act

FAILURE
Conduct of Operations Requirements

o ps
Con

Written policies, requirements and
guidelines for control of operations
activities.

ConOps requirements provide a
clear and concise statement of
management expectations that
establishes a basis for
commitment of all employees to
operations excellence.
Well-defined, documented and enforced Conduct of
Operations requirements help to control the variability in
human performance and keep the system within specified
bounds.
Safety Boundary
Minimum Performance (Compliance)

Design
Limit

Operational Excellence

Optimum
Typical elements of Conduct of Operations
requirements include:
•
•
•
•
•
•
•
•
•

Procedure Compliance
Procedure Writing, V&V
Communications
Drills, Monitored Evol.
Operation Evaluations
Required Reading
Safety Observer
Equip./Piping Labeling
Control of On-Shift
Training

•
•
•
•
•

Shift Turnover
Narrative Logs
Operating Logs
Control Room Activities
Control of Equipment
and System Status
• Timely Instructions to
Operators
• Verification
• Management of Change
Considerations in implementing enhanced
Conduct of Operations requirements
•
•

•
•
•
•
•

Formality and rigor appropriate to risk and importance
Optimize use of existing good stuff - consolidate,
reorganize, increase accessibility and visibility; but don't reinvent
DO NOT create the impression that you are adding one
more "program" - document, clarify, enhance, enforce
Clearly identify responsibilities and individual accountability
Identify benefits (what's in it for me)
Involve and communicate with all staff levels; get build-in,
not buy-in
Early and continued management support and visibility
Personnel Subsystem Issues Directly
Impacting Human Performance
• Personnel selection, entry-level
•
•
•
•

qualifications
Job design, team, organizational design,
staffing levels
Training, qualification, certification
Fitness for duty, shift work
Career progression
Performance-Based Training
Systems
Analysis
Analyze

Evaluate

ISD
PROCESS

Implement

Design

Develop
Performance-Based Training
Systems approach to training
Training needs driven by job performance
requirements
• Training is ONE means to attain desired levels
of performance
• Learning objectives based on knowledge,
skills, and abilities required to perform the job
acceptably
•
•
Performance Based Training (Continued)
•

•
•
•
•

Training media, materials, instruction designed
to attain specific learning objectives within
constraints
Testing directly related to learning objectives
Continuous measurement and evaluation of
training effectiveness
Thorough documentation of training decisions
Continuous improvement process
Training and Procedures
There’s more to training and procedures than
just training on procedures!!

Procedures are an operating aid for
use by qualified,well-trained
operators.
Procedure Classification
No
Procedure

Moderate - high
frequency

Referen
ce

In-Hand Use

Low - moderate
frequency

Low or very high
frequency

Low
complexity

Moderate
complexity

Moderate - high
complexity

Low
consequence

Moderate
consequence

Moderate- high
consequence
Human Factors Guidelines
Before

The catalyst tank level must be above 12’. The oil level in ACC034 must also be
sufficient. Once that is done, startup gland seal by opening appropriate valves.
At the proper time the catalyst feed pump may be started.
After
1.1

Human Factors Guidelines

VERIFY Catalyst Makeup Tank level is greater than 12 feet.
NOTE: The dip stick has four marks, each indicating 1/4 level.

1.2

IF oil level in sump is below 3/4,
THEN FILL sump with ACC034 oil.
CAUTION
Vessel over pressurization or depressurization may occur if the following steps
are not performed properly.

1.3

VERIFY CFP-001, Catalyst Feed Pump Suction Valve is OPEN.

1.4

LINE UP gland seal as follow:
1.4.1 OPEN GS-750, Catalyst Feed Pump Gland Seal Supply.
1.4.2 OPEN GS-751, Catalyst Feed Pump Gland Seal Return.

1.5

START CFP-001, Catalyst Feed Pump.
Issues in Human-System Design
System
Functions
Tasks/Jobs
Personnel
Interface

mission success,
system performance requirements,
user needs/satisfaction
requirements analysis,
allocation to human, hardware,
software, facilities
task requirements, conditions,
demands on humans - time, accuracy,
precision, perception, vigilance
capabilities/limitations - knowledge,
skills, abilities, attitudes; physiological,
psychological, cognitive, social
facilities, workspace, controls, displays,
habitability, accessibility,
protective equipment
HFE Conc eptual Design
Analyze sim ilar
syst em
experience

P repare HF E
m ethods & dat a

P reli minary
st aff ing
anal ysis, roles,
maintenance
concept s

Top-Level
Requirem ent s

Function anal ysis/
allocat ion

Tas k and operational
sequenc e anal ys is

T& E
Requirem ent s
Definit ion

Conceptual Design,
Requirements Defi nition

Conceptual/ Inherent S af ety A naly sis
Si ting/E mergency Response Planning
QRA (when warranted)

HFE Preliminary Design
Equip I nterface
Requirements /
Concept s
Procedures &
Documentat ion
Requirem ent s
Sof tware/ Dat a
I nterface
Requirem ent s
Facility/ Environ.
Requirem ent s
P ersonnel
Subsys tem
Requirem ent s

T&E P lan

P reliminary
Design

Preliminary PHA

F eedba ck

Requirem ent s
S ynthesis

HFE Detailed Design
Detail ed Task ,
Workload, and
Ti meline A naly sis

Detailed Design
Sof tware/ Dat a
Syst ems

Prelimi nary
P hase T &E

Human
I nterface
Operat ional
Test ing
HFE
Det ailed
Des ign
T &E

Detailed Des ign
P rocedures &
Doc. Des ign

Tradeoff
S tudies

Detailed Design
Facilit ies
Detailed Des ign
P ersonnel
Subsystem

I nitiat e
Training
Program

Training P rog.
Des . Complet e

Detail ed Design

Operational HFE
Program
I ncidents,
Oper. Dat a

Detailed Des ign
Hum an-Machine
Int erf ac es

Des ign
Concept s

Integrated
Ac ceptance
Testing

Procurement &
Construction

Process S afety Analysis

P rocedures
Walkdowns

A udits, Reg.
Reviews
Employ ee
Feedback

Lessons Learned
I ntegrat ed
S oftware
Test ing
Facilit ies
Acceptance
Test ing
P ersonnel
Quali fications
Test ing

Turnover

Fi nal PHA

Human Reliabili ty Analysis

Integration of Human Factors into the Systems Engineering Process

( Mods /Futu re De sign s)

Conti nuous
Performanc e
I mprovement
- HF E Design
- P roc edures
- Training
- M gt . Sy st s
- Human
Resourc es

Operations &
Mai ntenance

5-yr Updates (Reevaluation)
MOC Updates
Operational Performance Feedback
• Audits
• Self Assessments
• Perf. Measures
• Incident Reports
• Near-Miss Reports
• Industry Events
• Govt. Reports
• ER Drills
• Training
• Evaluations
• Self-Reports
• PHA Findings

Operational
Experience
Sources

• Root Cause
• Performance Trends
• Reliability Analysis
• Human Error Analysis
• Equipment Failure
Analysis
• Training Needs
• Systems Analysis

Lessons
Learned

Analysis

Information Management System

System Users
Effective measures will:
•
•
•
•

Discriminate degrees of success/failure as
precisely as necessary
Monitor performance on a continuous basis
Help move from audits to performance
management (reactive to proactive)
Clarify the relationships among performance
variables (indicators); i.e., support a "systems
view"
Multiple Levels and
Measurement Issues
Goals

Design

Management

Organization
Goals

Organization
Design

Organization
Management

Process
Goals

Process
Design

Process
Management

Job/Individual
Goals

Job/Individual
Design

Job/Individual
Management
Authority Referenced Measures
Involve all stakeholders to
identify measure needs,
objectives, constraints
Select authority, and
extract rating strategies

Synthesize a measure that
can be used by everyone to
evaluate performance and
get the same ratings as the
authority.
Implementation Strategy
• Establish Human Factors Requirements
– Complete life cycle
– Human-centered design and operations
– Part of integrated performance management safety, quality, environment, productivity

• Build in acceptance (involvement at all
levels)
• Staged incremental implementation - policy,
education, demonstration, implementation
Order of Implementation
• Human Factors Requirements (apply to new
designs and PHAs immediately)
• ConOps
• Procedures (overlaps ConOps procedure use)
• Training
• Feedback, Lessons Learned, Measures
• Human Factors Design Improvements
(existing facilities)
HPE - Pathway to
Operations Excellence
The Peaks of
Excellence

The Valley of Compliance

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HPE Summary PowerPoint 2000

  • 1. Human Performance Engineering A Systems Approach to Operations Excellence Concord Associates, Inc. Systems Performance Engineers 9737 Cogdill Road Knoxville, TN 37932 (865) 675-0930 www.concordassoc.co m
  • 2. The “Socio-Technical” System personnel software hardware Administrative Controls, Procedures, Job Aids Facilities and Support Organizations
  • 3. Human performance engineering matches system demands to human capabilities and limitations and builds the support systems to assure human performance levels are maintained within design requirements. Ergonomics Experience & Continuous Training Knowledge Skills Abilities Aptitudes Attitudes Cognitive Physiological Psychological Social Mgmt. Controls Supervision Min Qual. Procedures Job Aids Initial Training Entry Level Selection
  • 4. Systems Engineering Design • Life cycle - concept, design, development, operation, decommissioning • Top down - mission, system, functions, equipment and personnel requirements • Integrated (iterative) human-system design with testing in all phases • Front-end loaded • Comprehensive documentation
  • 5. The HPE Process HPE DESIGN Assess Existing Systems Sys temic Problems ? YES NO Evaluation Report Specific Problems ? NO Continuous Improvement Program YES Hum an Error ConOps Tra ining Procedures HMI Meaure s/ Fe edback Proposed Near-Term Fixes Program Requirements MOC Program
  • 6. Human Performance Engineering Measurement and Feedback Human Error Assessment Conduct of Operations HPE Human Factors Engineering Personnel Subsystems (Training, Qualification, Staffing) Procedures
  • 7. Human Error Assessment • Prospective (PHA) – Validity of operator action as a safeguard – Eliminate error-likely situations – Assess likelihood of success/error • Retrospective (Root Cause) – – – – Human error mechanism Contributing factors Barriers Impact of enhancements
  • 8. Human Reliability Analysis Techniques • OPHRA (Concord) • Others – – – – – – – THERP (Swain and Guttmann) SLIM, SLIM-MAUD (BNL, Embrey) Simulation Model (e.g., SAINT, Siegel, HOS) OAT (Wreathall), OAET (EG&G) HEART (Williams) MAPP (ORNL) ATHEANA (NRC)
  • 9. The OPHRA Operations Model Cue to Action Knowledge & Abilities Unit Operator Stress FEEDBACK Correct Action Chosen? Access to operating area YES Opportunity to Perform? System information available YES Success NO FAILURE Equipment operability NO Time to act FAILURE
  • 10. Conduct of Operations Requirements o ps Con Written policies, requirements and guidelines for control of operations activities. ConOps requirements provide a clear and concise statement of management expectations that establishes a basis for commitment of all employees to operations excellence.
  • 11. Well-defined, documented and enforced Conduct of Operations requirements help to control the variability in human performance and keep the system within specified bounds. Safety Boundary Minimum Performance (Compliance) Design Limit Operational Excellence Optimum
  • 12. Typical elements of Conduct of Operations requirements include: • • • • • • • • • Procedure Compliance Procedure Writing, V&V Communications Drills, Monitored Evol. Operation Evaluations Required Reading Safety Observer Equip./Piping Labeling Control of On-Shift Training • • • • • Shift Turnover Narrative Logs Operating Logs Control Room Activities Control of Equipment and System Status • Timely Instructions to Operators • Verification • Management of Change
  • 13. Considerations in implementing enhanced Conduct of Operations requirements • • • • • • • Formality and rigor appropriate to risk and importance Optimize use of existing good stuff - consolidate, reorganize, increase accessibility and visibility; but don't reinvent DO NOT create the impression that you are adding one more "program" - document, clarify, enhance, enforce Clearly identify responsibilities and individual accountability Identify benefits (what's in it for me) Involve and communicate with all staff levels; get build-in, not buy-in Early and continued management support and visibility
  • 14. Personnel Subsystem Issues Directly Impacting Human Performance • Personnel selection, entry-level • • • • qualifications Job design, team, organizational design, staffing levels Training, qualification, certification Fitness for duty, shift work Career progression
  • 16. Performance-Based Training Systems approach to training Training needs driven by job performance requirements • Training is ONE means to attain desired levels of performance • Learning objectives based on knowledge, skills, and abilities required to perform the job acceptably • •
  • 17. Performance Based Training (Continued) • • • • • Training media, materials, instruction designed to attain specific learning objectives within constraints Testing directly related to learning objectives Continuous measurement and evaluation of training effectiveness Thorough documentation of training decisions Continuous improvement process
  • 18. Training and Procedures There’s more to training and procedures than just training on procedures!! Procedures are an operating aid for use by qualified,well-trained operators.
  • 19. Procedure Classification No Procedure Moderate - high frequency Referen ce In-Hand Use Low - moderate frequency Low or very high frequency Low complexity Moderate complexity Moderate - high complexity Low consequence Moderate consequence Moderate- high consequence
  • 20. Human Factors Guidelines Before The catalyst tank level must be above 12’. The oil level in ACC034 must also be sufficient. Once that is done, startup gland seal by opening appropriate valves. At the proper time the catalyst feed pump may be started.
  • 21. After 1.1 Human Factors Guidelines VERIFY Catalyst Makeup Tank level is greater than 12 feet. NOTE: The dip stick has four marks, each indicating 1/4 level. 1.2 IF oil level in sump is below 3/4, THEN FILL sump with ACC034 oil. CAUTION Vessel over pressurization or depressurization may occur if the following steps are not performed properly. 1.3 VERIFY CFP-001, Catalyst Feed Pump Suction Valve is OPEN. 1.4 LINE UP gland seal as follow: 1.4.1 OPEN GS-750, Catalyst Feed Pump Gland Seal Supply. 1.4.2 OPEN GS-751, Catalyst Feed Pump Gland Seal Return. 1.5 START CFP-001, Catalyst Feed Pump.
  • 22. Issues in Human-System Design System Functions Tasks/Jobs Personnel Interface mission success, system performance requirements, user needs/satisfaction requirements analysis, allocation to human, hardware, software, facilities task requirements, conditions, demands on humans - time, accuracy, precision, perception, vigilance capabilities/limitations - knowledge, skills, abilities, attitudes; physiological, psychological, cognitive, social facilities, workspace, controls, displays, habitability, accessibility, protective equipment
  • 23. HFE Conc eptual Design Analyze sim ilar syst em experience P repare HF E m ethods & dat a P reli minary st aff ing anal ysis, roles, maintenance concept s Top-Level Requirem ent s Function anal ysis/ allocat ion Tas k and operational sequenc e anal ys is T& E Requirem ent s Definit ion Conceptual Design, Requirements Defi nition Conceptual/ Inherent S af ety A naly sis Si ting/E mergency Response Planning QRA (when warranted) HFE Preliminary Design Equip I nterface Requirements / Concept s Procedures & Documentat ion Requirem ent s Sof tware/ Dat a I nterface Requirem ent s Facility/ Environ. Requirem ent s P ersonnel Subsys tem Requirem ent s T&E P lan P reliminary Design Preliminary PHA F eedba ck Requirem ent s S ynthesis HFE Detailed Design Detail ed Task , Workload, and Ti meline A naly sis Detailed Design Sof tware/ Dat a Syst ems Prelimi nary P hase T &E Human I nterface Operat ional Test ing HFE Det ailed Des ign T &E Detailed Des ign P rocedures & Doc. Des ign Tradeoff S tudies Detailed Design Facilit ies Detailed Des ign P ersonnel Subsystem I nitiat e Training Program Training P rog. Des . Complet e Detail ed Design Operational HFE Program I ncidents, Oper. Dat a Detailed Des ign Hum an-Machine Int erf ac es Des ign Concept s Integrated Ac ceptance Testing Procurement & Construction Process S afety Analysis P rocedures Walkdowns A udits, Reg. Reviews Employ ee Feedback Lessons Learned I ntegrat ed S oftware Test ing Facilit ies Acceptance Test ing P ersonnel Quali fications Test ing Turnover Fi nal PHA Human Reliabili ty Analysis Integration of Human Factors into the Systems Engineering Process ( Mods /Futu re De sign s) Conti nuous Performanc e I mprovement - HF E Design - P roc edures - Training - M gt . Sy st s - Human Resourc es Operations & Mai ntenance 5-yr Updates (Reevaluation) MOC Updates
  • 24. Operational Performance Feedback • Audits • Self Assessments • Perf. Measures • Incident Reports • Near-Miss Reports • Industry Events • Govt. Reports • ER Drills • Training • Evaluations • Self-Reports • PHA Findings Operational Experience Sources • Root Cause • Performance Trends • Reliability Analysis • Human Error Analysis • Equipment Failure Analysis • Training Needs • Systems Analysis Lessons Learned Analysis Information Management System System Users
  • 25. Effective measures will: • • • • Discriminate degrees of success/failure as precisely as necessary Monitor performance on a continuous basis Help move from audits to performance management (reactive to proactive) Clarify the relationships among performance variables (indicators); i.e., support a "systems view"
  • 26. Multiple Levels and Measurement Issues Goals Design Management Organization Goals Organization Design Organization Management Process Goals Process Design Process Management Job/Individual Goals Job/Individual Design Job/Individual Management
  • 27. Authority Referenced Measures Involve all stakeholders to identify measure needs, objectives, constraints Select authority, and extract rating strategies Synthesize a measure that can be used by everyone to evaluate performance and get the same ratings as the authority.
  • 28. Implementation Strategy • Establish Human Factors Requirements – Complete life cycle – Human-centered design and operations – Part of integrated performance management safety, quality, environment, productivity • Build in acceptance (involvement at all levels) • Staged incremental implementation - policy, education, demonstration, implementation
  • 29. Order of Implementation • Human Factors Requirements (apply to new designs and PHAs immediately) • ConOps • Procedures (overlaps ConOps procedure use) • Training • Feedback, Lessons Learned, Measures • Human Factors Design Improvements (existing facilities)
  • 30. HPE - Pathway to Operations Excellence The Peaks of Excellence The Valley of Compliance

Hinweis der Redaktion

  1. Quantitative Human Reliability Analysis (HRA) is used when a comprehensive study is required to express numerically the contribution that human error has on overall system risk. Quantitative HRA is very rigorous and methodical process usually carried out in four phases: 1. Familiarization 2. Qualitative Assessment 3. Quantitative Assessment 4. Incorporation Qualitative HRA is a subjective process (review of site specific information). Qualitative HRA is usually performed through the following four phases: 1. Scoping review (review of information) 2. Facility walk-down and facility staff interviews 3. Qualitative Assessment and Team Review 4. Documentation and Recommendation
  2. Benefits of formalizing, documenting and enforcing Conduct of Operations requirements: Make explicit to all the policies, requirements, expectations, commitment and support of management for conducting operations to highest standards of safety and effectiveness. Establish guidance for attaining the desired high levels of operations performance Reduce variability of operations practice in order to reduce human error, increased safety, enhance effectiveness and quality
  3. 1. “Critical”, which are to used “in-hand” at all times, perhaps with some or all portions requiring check-off. 2.“Reference” to be referred to prior to completing the task and used in hand as necessary. 3. No written procedure is required.
  4. The business school “gurus” have immersed us in cliches touting the “power of measures”. What gets measured get done. If you’re not keeping score you’re only practicing. You can’t control what you can’t measure.
  5. Rummler and Bache discuss three levels of performance measurement and three areas of performance for each level. A comprehensive performance measurement program will address goals, design, and management for organizations, for processes, and for job/individuals.