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TITLE        Electric Vehicles: Challenges & Opportunities in India

YEAR         January 2013

             Lead authors : Samir Karnik, Nitin Sukh (Responsible Banking Team, YES BANK)
             Contributors : Agneev Mukherjee, Sarobjit Pal, Akshima Tejas Ghate,
AUTHORS      Sangeetha Ann Wilson (TERI BCSD)


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              YES BANK Ltd.                                   TERI-Business Council for Sustainable
                                                              Development (BCSD)
              Registered and Head Office
                                                              The Energy and Resources Institute (TERI)
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MESSAGE
The traditional approach of the banking sector to sustainability is often regarded as lacking in proactive
initiatives. However, several banks have recently adopted innovative and forward looking strategies to deal
with opportunities associated with sustainability. They have developed new products such as ethical funds
or loans specifically designed for environmental businesses to capture new market opportunities associated
with sustainability. This very joint endeavor between TERI BCSD and YES BANK to explore Electric Vehicles
as an option of sustainable mobility that has the capability to significantly lower emission levels including
carbon dioxide emissions which is an encouraging beginning.
Rapid urbanization, rising per capita incomes, growing aspirations of an expanding population and sprawling
cities have resulted in transport demand increasing at a rate much faster than the rate of growth of transport
infrastructure. Indian cities are witnessing an exponential increase in the use of personal transport and a
steady decline in the modal share of both public transport and non-motorized transport. There is a growing
realization, both internationally and nationally, that the current trends in urban transport are unsustainable
and should be arrested. Urban transport should move along a low carbon and sustainable pathway. Several
international initiatives like the SLOCAT (The Partnership on Sustainable, Low Carbon Transport), and major
events like the United Nations Conference on Sustainable Development, 2012 (Rio+20), etc. have
highlighted the challenges associated with meeting urban mobility demand in a sustainable manner. In India,
the National Urban Transport Policy, 2006 aims to move future transport development in Indian cities
towards a sustainable and low carbon trajectory. Current policy promotes investments in public transport
and non-motorized transport infrastructure so as to advance the agenda of sustainable mobility. While it
becomes important to plan for systems of public transport, and non-motorized transport for promoting
sustainable mobility, it is also critical to ensure that personal modes of transport i.e. cars and two wheelers
embody energy efficiency and low-carbon intensity. This is important because we are going to witness an
explosive increase in the number of personal vehicles in our country. It is therefore crucial that the new
vehicular fleet in the country produces low environmental impacts.

Electric vehicles, though not yet popular in India, are an important solution to addressing the issue of
vehicular pollution. The country has recently witnessed the unveiling of the National Electric Mobility
Mission Plan 2020 by the Hon'ble Prime Minister, Dr Manmohan Singh. This move is significant at this
juncture considering the country cannot continue its heavy dependence on personal modes, which run on
petroleum products (petrol and diesel) with implications for India's energy security and CO2 emissions. It is
important that we diversify our fuel mix in favour of clean fuels. Electrification of vehicles certainly offers
such potential provided the electricity is generated from clean sources of energy. Going forward, it is very
important that any plan for electric vehicles is implemented in an integrated manner in consonance with our
plans for electricity generation and distribution and urban infrastructure planning. Major R&D initiatives are
needed to ensure that the penetration of electric vehicles is accelerated. All key stakeholders including
industry, government, and financial institutions will have to work together in this endeavour.
I compliment YES BANK for undertaking this study and for publication of this Knowledge Paper.




Dr R K Pachauri
Director-General, TERI
FOREWORD
This well-researched knowledge paper advocates the incremental transition of private
transportation in India - from being driven by the internal combustion engine to electric drive
trains.
YES BANK and TERI BCSD are of the strong view that this revolution in Indian personal
transportation will open up significant business avenues, and corresponding financing
opportunities. It will also address the critical issues of India's long term energy security and
reduce the environmental impact of fossil fuel driven vehicles, though only at the tailpipe.
However, there are some ground realities in India and globally that will remain long term
challenges for the widespread uptake in electric vehicles (EV). The technology which makes
complete electric mobility possible and financially viable, from an Original Equipment
Manufacturers (OEMs) perspective, already exists in the Indian scenario. Technology
improvements in battery capacity, fast charging facilities and vehicle range are rapid and dynamic,
with many OEMS and other companies in the EV value chain already investing significant amounts
in research and development (R&D), and scaling manufacturing capacities. EVs have arrived
globally and most certainly in India with companies like Mahindra REVA championing the EV four
wheeler (4W) space and Hero Group dominating the EV two wheeler (2W) segment.
The rising price of crude in the international market has become an energy security concern for
the country. Are EVs the silver bullet to securing India's energy future and reducing carbon
emissions of its transportation sector? This is a difficult question to explicitly answer. While on one
hand, the mainstreaming of EVs will dramatically reduce India's reliance on imported crude oil, on
the other hand, EVs, if disruptively introduced, will be charged by India's crumbling and inefficient
electricity grid which is predominantly powered by imported coal. Therefore, whether EVs will
strengthen India's energy and climate security is a catch 22 question, in case the status quo
remains. The question then is - How do we change the status quo? For this, there is a need for a
comprehensive policy roadmap towards private vehicle electrification wherein the financial sector
and Government of India (GoI) play interdependent roles to develop critical and enabling EV
infrastructure and incentivize OEMs and organisations along the value chain, to innovate and
collectively work towards introducing EV 4W & 2W EV variants, thereby giving the consumer a
choice.
I firmly believe that the contents of this knowledge paper will provide important insights to policy
makers in achieving a smooth and incremental transition to EV's, thus ensuring India's long term
energy security.

Thank You.
Sincerely,




Rana Kapoor
Founder, Managing Director & CEO
Preface
The findings of this paper will be of particular interest to 3 key stakeholders: The financial sector, policy
makers and the automobile industry.
For the Financial Sector:
The premise of this paper is that the financial sector will not fund companies that fall in a value chain
whose risks and business models are not fully understood. Therefore the key objective of the paper is
to clearly outline the EV value chain, the perceived risks along the value chain and highlight some
financial tools and business solutions that could be modified specifically for de-risking and therefore
facilitate the financing of EV growth in India.
For the Indian Government and Policy Makers:
Our key insight emanating from this report is that the Indian customer does not need to be directly
incentivized by the Government of India (GoI) and State Governments to buy EVs, as is currently the
case. The Indian consumer is price, fuel economy and style conscious and will therefore appreciate the
long term savings of EV versus Internal Combustion Engine (ICE). In which case, growth of the EV
value chain must be fuelled by organic consumer demand, and not pushed by unsustainable
Government subsidies for consumers, to drive EV purchases. This would defeat the purpose of
reducing strains on India's Balance of Payments. Organic consumer demand can only be fostered by
the Government, working in collaboration with the private sector to invest in an economically enabling
environment for rapid EV adoption, which entails the following:
•    Develop 'Clean & Energy Efficient fast charging infrastructure' – Consumers will not buy EVs if
     they are unable to charge them whilst in urban transit. Range anxiety inhibits the consumer's
     decision making process and this is well documented by numerous reports. Therefore, the
     Government must invest in 'clean & energy efficient fast charging infrastructure' that will
     perceptually give urban consumers the comfort in buying EVs. Clean & Energy efficient fast
     charging infrastructure will comprise of, in a phased manner, smart grids and metering, renewable
     energy (RE) feeds and fast charging ports. Smart grids will not only accommodate EV charging
     point applications, but will also reduce energy wastage by the grid in general. EVs will not
     mainstream in India until and unless primary yet significant GoI led investments are made firstly in
     smart grid adoption, followed by plug in applications like RE feeds & fast charging ports. Direct
     GoI investments and public private partnership (PPP) models can be explored accordingly to hive
     off the financial investment component to the private sector.
•    Financially incentivise Indian Banks to fund India EV OEM manufacturers, Battery R&D, Fast
     charging R&D & Smart grid projects – Launch a Government sponsored fund, inviting applications
     from commercial banks, specifically for low interest forward lending, partial project risk
     guarantees and co-equity investments.
For Indian Automobile companies:
PRUDENCE - Innovate and take incremental steps towards full automobile electrification. Competition
in the Indian EV and hybrid market will transform the Indian consumer's perception in the years to
come where foreign competitors and early bird Indian companies will grab dominant 4W EV & 2W EV
market shares.
CONTENTS
1   Introduction: The Case for Sustainable Personal Transport in India    1
    1.1 Energy Security                                                   3
    1.2 Climate Change                                                    5
    1.3 Road Transport Emissions in India                                 6
    1.4 Trends in Personal Road Transport in India                        7
    1.5 Modal Shifts                                                      9
2   Sustainable Personal Transportation                                  13
    2.1 Technological Innovations in Low-Carbon Transport                14
    2.2 Pathway to Zero-Emission Vehicles                                20
3   The Electric Vehicle Value Chain                                     23
    3.1 Raw Material Suppliers                                           24
    3.2 Traditional Component Suppliers                                  25
    3.3 Battery Manufactures & Suppliers                                 25
    3.4 Original Equipment Manufacturers (OEMs)                          26
    3.5 Utilities                                                        26
    3.6 The Electric Vehicle Ecosystem                                   27
4   Policies Promoting Electric Vehicles in India                        31
    4.1 Initiatives by the Ministry of New and Renewable Energy          32
    4.2 Initiatives in the 2011-2012 Budget                              33
    4.3 Initiatives by the Ministry of Heavy Industries                  33
           and Public Enterprises
    4.4 Government Agencies to take up EV Mobility in India              34
CONTENTS
5   Development of EV Charging Infrastructure in India   37
    5.1   EV Charging Infrastructure: Past Efforts       38
    5.2   Comparison with Compressed Natural Gas (CNG)   39
          Infrastructure
    5.3   India's Power Sector                           39
    5.4   Smart Grids                                    41
    5.5   Requirements for Smart Grid Deployment         43

6   Emerging Business Models                             45
    6.1   Direct Vehicle Sales                           46
    6.2   EV Leasing                                     47
    6.3   Battery Leasing and Swap Schemes               47
    6.4   Infrastructure Service Models                  48
7   Analysis and Thought                                 51
    7.1   Short Term Horizon                             52
    7.2   Long Term Horizon                              52
    7.3   Concluding Thoughts                            54
Introduction:
     The Case for
Sustainable Personal
 Transport in India
Introduction: The Case for Sustainable
    Personal Transport in India
    “The mobility model we have today will not work tomorrow”
    - Bill Ford, great-grandson of Henry Ford and Executive Chairman of the Ford Motor Company


    India's population is expected to surpass that of China's in 2030, making it the most
    populous county in the world. High economic growth rates and the impacts of
    globalization have concentrated prosperity in urban centers resulting in sprawl and
    auto-mobilization. Within 15 years the population residing in urban areas is expected
    to double to over 700 million [1] due to distressed rural to urban migration and other
    factors. This will place additional pressures on urban infrastructure, which is already
    overburdened. Projections indicate that by 2021 India will have the largest
    concentration of megacities in the world with a population exceeding 10 million. Out
    of a total of 88 cities, with a population of more than half a million in 2011, only 28
    have any formal public transportation system. In most cases, the existing public
    transport systems are ageing and stretched beyond capacity, as the demand for public
    transport services outstrips supply, both qualitatively and quantitatively.

    As disposable income increases, a result of economic growth, those entering the
    middle-class are able to afford and prefer personal vehicles, as it is a symbol of
    upward social mobility, and also provides greater comfort, flexibility and convenience.
    In the absence of proper planning measures, the dynamics between increasing
    numbers of vehicles as well as a growing population wanting to use private vehicles
    for transport are likely to pressurize transport infrastructure, leading to inefficiencies as
    a result of infrastructural bottlenecks such as traffic congestion, gridlocks and slower
    train speeds. This would result in higher traffic management costs and greater energy
    consumption, therefore significantly increasing carbon emissions from transportation.

    The growth in motor vehicles is much faster than the population and faster than the
    GDP with 5% annual growth in motorcycles/scooter and 14% annual growth in cars
    [2].



2   Electric Vehicles in India: Challenges and Opportunities
If current ICE uptake trends continue, developing countries like India are faced with unsustainable
futures that are likely to have negative triple bottom line impacts. Considering the stage of
economic development in India, the country has a unique opportunity to develop sustainably by
managing emissions growth, enhancing energy security and by supporting the creation of a world
class clean-technology industry. The time is ripe to explore a range of potentially promising
solutions to redirect the economy towards a path which is sustainable and secure.

1.1 Energy Security

Beginning with economic liberalization in 1991, the consistent growth and globalization of the
Indian economy thereafter, energy consumption in India has grown exponentially. Increasing
urbanization, infrastructural development and concentration of economic activities in certain load
centers have resulted in higher mobility fuelled by a rapid increase in number of vehicles and
distances travelled. The growing demand for energy is being addressed largely though oil imports,
where India is currently the 5th largest oil importer in the world. India simply does not possess
adequate oil reserves to meet current and future demand. 72% of the oil consumed in India in
2007 was imported and this is projected to rise sharply to over 90% by 2030 [3]. High oil prices
result in negative feedback loops that weaken stock prices and tighten fiscal conditions, thereby
depressing economic growth in the long term.

The growth of the Indian economy is impacted by the price of oil imports, which tends to be
extremely volatile and sensitive to economic and political shifts. As a result of the global
recession, oil prices rose to a record peak of INR 7 ,830 per barrel (USD 145) in July 2008 (Exhibit
1) and the Brent Crude oil price hit INR 5,400 per barrel (USD 100) on 31st January, 2011 due to
the political upheaval in Egypt [4]. The growth in demand for oil from BRICS (Brazil, Russia, India,
China & South Africa) nations and other emerging economies coupled with a decrease in the
discovery of new exploitable oil fields will push up oil prices up over the next few decades. This
would further exacerbate the budget deficit, dampening economic growth.

Exhibit 1: Oil price fluctuations (USD), 1987 – 2011 [19]
 140
                    Nominal
                    Real (April 2011 US dollars)
 120
                  May 1987-April 2011 monthly average Brent spot prices
                  Conversion to April 2011 dollars uses US CPI for AII Urban Consumers (CPI-U)
 100

  80

  60

  40

  20

   0
                                                                                                                                                                                                                                                                     Jan 2011
                                                                                                                                                       Jan 2001
                                                                                                                                                                  Jan 2002
                                                                                                                                                                             Jan 2003
       May 1987




                                                                                                                                                                                                                                                          Jan 2010
                                                                                                                                                                                                   Jan 2005
                                                                                                                                                                                                              Jan 2006
                                                                                                                                                                                                                         Jan 2007
                                                                                                                                                                                                                                    Jan 2008
                                                                                                                                                                                                                                               Jan 2009
                                                                                                                                            Jan 2000
       Jan 1988
                   Jan 1989
                              Jan 1990
                                         Jan 1991
                                                    Jan 1992
                                                               Jan 1993
                                                                          Jan 1994
                                                                                     Jan 1995
                                                                                                Jan 1996
                                                                                                           Jan 1997
                                                                                                                      Jan 1998
                                                                                                                                 Jan 1999




                                                                                                                                                                                        Jan 2004




Source: IEA (International Energy Agency), (2009), Key World Statistics


                                                                                                                                                                             Electric Vehicles in India: Challenges and Opportunities                                           3
The transport sector is a key consumer of oil and oil products. More than 50% of the oil
    consumption in India occurs on account of transport-related activities [85]. The World Energy
    Outlook has estimated that most of the increase in oil consumption by 2030 in India will be driven
    by light-duty vehicles, mainly passenger cars – growing at an annual rate of approximately 10%
    (Exhibit 2) [5].


    Exhibit 2: Energy usage worldwide, industry break up and light duty vehicle
    depictions [19]

         PROJECTED INCREMENTAL OIL                                  TOTAL STOCK OF LIGHT-DUTY
         DEMAND BY SECTOR, 2006-30 (MTI)                            VEHICLES BY REGION (bn)

                                                                  2.5

                                                                                                           x3
      600                                                         2.0                                            Africa
                                                                                                                 Latin America
      400                                                                                                        Middle East
                                                                  1.5                                            India
                                                                                             x2
                                                                                                                 Other Asia
      200
                                                                                                                 China
                                                                  1.0                                            Eastern Europe
                                                                                                                 EECCA
         0                                                                                                       OECD Pacific
                                                                  0.5                                            OECD Europe
      -200
             Transport  Industry Non-energy Other                                                                OECD N. America
                                    USE                            0
               Rest of world Other Asia    India                   2000        2010   2020        2030   2040   2050
                         China    OECD

     Source: IEA (International Energy Agency), (2009), Key World Statistics



    A significant question to ask at this juncture is whether the world can continue generating a
    sufficient supply of oil in the coming decades to accommodate the rise in demand from emerging
    economies like India and China, without hampering environmental quality?

    Until recently Governments and businesses have ignored the phenomenon of 'peak oil'. Peak oil
    refers to the 'point at which the maximum rate of global oil extraction is reached'. However, there
    has been growing acceptance of peak oil in the public domain, where both Governments and
    businesses have been exploring alternative sources of energy supply, primarily renewable sources
    like solar, wind, hydro, geo-thermal and nuclear energy. The oil industry is beginning to realize that
    we have crossed “the era of easy oil, (and) in the future oil will be dirtier, deeper and far more
    challenging (to extract)”[5]. Technologies that have the potential to phase-out oil dependent forms
    of transportation should be actively pursued to gauge their feasibility.




4   Electric Vehicles in India: Challenges and Opportunities
1.2 Climate Change

Climate Change has emerged as one of the most pressing issues for Governments and
policymakers. This issue has drawn unprecedented global collaboration between scientists and
policy makers through the United Nations Framework Convention on Climate Change (UNFCCC)
treaty that has been signed by 194 nations (as of May, 2011). According to the Fourth Assessment
Report of the United Nations Intergovernmental Panel on Climate Change, 'warming of the planet
is unequivocal' and it is very likely that the rise in global average temperatures is 'due to the
observed increase in anthropogenic greenhouse gas (GhG) concentrations' [6].

The World Meteorological Organization (WMO) reported that 2010 was the hottest year on
records since 1880, tied with 2005, and the difference was less than a margin of uncertainty [7].
This is evidence of a warming trend that continues to be strengthened (Exhibit 3). Consensus
among the scientific community tells us that we must reduce greenhouse gases by 50% by 2050
to prevent the worst impacts of climate change [8].

Exhibit 3: Global temperature anomalies (°C) [6]
            Global Temperature Anomalies
   0.6


   0.4


   0.2


     0


  -0.2


  -0.4


  -0.6
     1880             1900             1920            1940               1960             1980             2000

                                                            Year

Source: IPCC (Intergovernmental Panel on Climate Change), (2007), Summary for Policy Makers

Since the transportation sector is one of the largest and fastest growing sources of GhG
emissions, decoupling growth in transport from increasing GhG emissions presents a clear
challenge for policy makers in India. EVs, in particular, can have a significant impact towards
cutting down demand for oil imports and reducing carbon emissions arising from road
transportation, only if electricity is derived from hydro and renewable [9].




                                                                   Electric Vehicles in India: Challenges and Opportunities   5
1.3 Road Transport Emissions in India

    India is the fourth largest GhG emitter in the world. The transport sector is the fourth largest
    contributor of greenhouse gases in India with a share of 7    .5% of the emissions in the country
    preceded by electricity generation (37.8%), agriculture (17.6%) and industry (8.7%) [11].

    India has witnessed a 200-fold increase in vehicle numbers between 1951 and 2011. Road
    transport is the largest contributor of GhG emissions and was responsible for 87% (123.5 Mt
    CO2e) of the total emissions arising from the transport sector in 2007 Currently passenger
                                                                             .
    vehicles that include two wheelers and four wheelers are responsible for about 30% to 35% of
    the total road transport emissions (Exhibit 4).

    Exhibit 4: Road Transport: CO2e emissions by Fuel type – 2007 [12]




                                      2%        15%

                                                                                 Buses/Cars/Taxi/3W (CNG+LPG)


                                                                                 2W/3W (Petrol)


              55%                                                                Cars/Taxi/Jeep (Petrol+Diesel)


                                                           28%                   Commercial Vehicles:
                                                                                 Trucks/Buses/LCV (Diesel)




    Source: Transport Sector: Greenhouse Gas Emissions 2007 Central Road Research Institute, New Delhi, INCCA
                                                           ,



    Over the next decade, the number of passenger vehicles on the road is expected to rise sharply,
    approximately 14% y-o-y. According to the IEA/SMP transportation model reference case (using
    2003-04 as the base year), emissions from passenger cars are likely to grow at 5% per annum in
    India [13]. Even if engine efficiencies improve, the sheer growth in the number of vehicles on the
    road would lead to an absolute increase in GhG emissions from road transport.




6   Electric Vehicles in India: Challenges and Opportunities
Exhibit 5: Expected growth in CO2 emissions in India from different transport
modes [13]

                       800


                       700
                                                                                                             Water
                       600                                                                                   Frieght rail
                                                                                                             Freight trucks
     Megatonnes C O2




                       500                                                                                   Air
                                                                                                             Pass rail
                       400
                                                                                                             Buses
                                                                                                             3-wheelers
                       300
                                                                                                             2-wheelers
                                                                                                             Pass cars
                       200


                       100


                         0
                         0




                                       10




                                                     20




                                                                   30




                                                                                 40




                                                                                               50
                                5




                                              15




                                                            25




                                                                          5




                                                                                         5
                          0

                                 0




                                                                           3




                                                                                         4
                                     20


                                            20

                                                   20




                                                                 20




                                                                               20




                                                                                             20
                       20




                                                          20




                                                                        20




                                                                                      20
                              20




Source: Mobility at What Cost?,InfoChange Agenda




1.4 Trends in Personal Road Transport in India

The Indian road network is the second largest in the world, covering 3.34 million kilometers where
as much as 80% of passenger traffic is carried by the roads [14].

The high growth rates of the Indian economy have resulted in an unprecedented rise in disposable
incomes and this has contributed towards a burgeoning automotive industry. With the Indian
economy projected to grow at an average of 8-9% per annum over the middle term, the
percentage of Indian consumers that are able to afford vehicles is likely to increase. Yet, India's car
per capita ratio (i.e. number of cars per 1000 persons) is the lowest among the world's five largest
automobile markets (Exhibit 6), pegged at 18 cars per 1000 people. The share of public transport
has been declining slowly as a result of the growth in private vehicle ownership, fuelled by
expanding urbanization and affluence.




                                                                          Electric Vehicles in India: Challenges and Opportunities   7
Exhibit 6: Cars per 1,000 population (country breakup) & socio economic strata
    growth in India [15]
       Cars per, 000 population (2007)




                                                                                       Number of households ('000)
                                         800                                                                                                                    41
                                                                                                                                             -6%
                                                                 Germany
                                         600            Italy                                                           65.2
                                                   Spain         France                                                                                     140.7
                                                                               USA                                                           3%
                                         400                UK
                                                                    Japan                                              109.2
                                         200                    Russia
                                                                Brazil                                                                       16%             46.7
                                                    India                                                               13.8
                                                                China                                                     2001-02                     2009-10
                                               0       20        40       60     140
                                                                                                                     High Income                   Middle Income
                                                       Mn. Cars (2007)
                                                                                                                     (>Rs, 180K per month)         (INR 45K per month)
                                                                                                                     Low Income
                                                                                                                     (<INR 45K per month)

    Source: The Indian Automotive Industry: Evolving Dynamics, KPMG India



    Existing transport infrastructure has however, proven to be grossly inadequate to meet these
    demands. The reason for the same is reflected in a study conducted by the Ministry of Urban
    Development, Government of India and Wilbur Smith Associates [16]. The study estimated that
    total intra-city passenger transport activities (passenger kilometers) across 87 cities, including
    state capitals and cities with populations greater than 0.5 million (2008), was growing at a rate of
    about 5.5% per annum between 2007-11 as compared to a population growth rate of about 2.6%
    per annum in the same period of time. It is estimated that the increase in passenger activities
    would continue to grow at an even higher rate of about 7  .6% per annum between 2011 and 2031.

    The dynamic interactions between personal vehicle penetration, rising incomes, increasing
    affordability of cars and expanding export opportunities is expected to position the Indian
    automobile industry for growth. The Indian automobile industry has recovered from the recession
    registering record sales in 2009-10 and it contributed almost 4% of India's Gross Domestic
    Product [15] and recent estimates suggest that the output of the industry is expected to reach 4
    million units by 2013 [17] supported by infra structural developments and favorable Government
    policies.

    The automotive market remains cost-conscious in India. The primary decision point for car buyers
    in India continues to be the upfront purchase price of vehicles, whereas fuel efficiency has
    historically been a secondary concern, though the implied effect is evident due to a preference for
    small and cheap cars. Having stated that, the luxury car market in India has shown compounded
    annual growth rate of 30-40% over the last 4 years [18]. This statistic challenges the notion that
    the Indian consumer will remain predominantly price conscious in the long term. However, as fuel
    costs rise, we can expect increasing consumer importance and emphasis on fuel efficiency in
    purchase decisions.

8   Electric Vehicles in India: Challenges and Opportunities
1.5 Modal Shifts

The rapid growth of demand for passenger mobility in Indian cities has not been matched by an
equal increase in supply of transport infrastructure and services. This has resulted in the increased
use of private vehicles across most urban centres accompanied by declining share of public
transport systems. In addition, with expanding cities, the share of pedestrians, cyclists and non-
motorized transport users has also fallen, as seen in Exhibit 7 8 and 9.
                                                               ,

Exhibit 7: Growth in passenger vehicles                              Exhibit 8: Change in public transport
in India (mn) from 1981 to 2009                                      shares between 1994 to 2007 [16]
        Growth of registered motor vehicles in India                                           Share of public transport in India
     90                                                                             80
                          Two-wheelers                                              70                     1994     2007
     80                   Cars, jeeps, taxis
                                                                                    60
                                                                     PT share (%)


     70                   Buses
     60                                                                             50
     50                                                                             40
     40                                                                             30
     30                                                                             20
     20                                                                             10
     10                                                                              0
      0                                                                                  <0.5     0.5 to 1 1 to 2 2 to 4 4 to 8     >8
                   1981     1991         2001         2009                                      City population size (in million)
Source: MoRTH Yearbooks                                                     Source: WSA (Wilbur Smith Associates) & MoUD (Ministry of Urban
                                                                            Development), (2008), Study on Traffic & Transportation Policies and
                                                                            Strategies in Urban Areas in India, as cited in TERI, (2012)

Exhibit 9: Changing shares of walk trips between 1994 and 2007 [16]
                  60
                                                                1994                           2007
     % Share of




                  40
     walktrips




                  20


                  0
                          <.5               .5-1              1-2                        2-4              4-8           Above 8
                                                    City population size (in mn)
Source: WSA (Wilbur Smith Associates) & MoUD (Ministry of Urban Development), (2008), Study on Traffic & Transportation Policies
and Strategies in Urban Areas in India, as cited in TERI, (2012)

In India, the transportation sector is responsible for nearly 20% of the total energy consumption
and is the second largest consumer of energy in the country after industry [19]. A significant
amount of road based passenger transport activities in the country are concentrated in cities. The
on-road passenger transport activities in urban India are responsible for nearly 40% of the total
energy consumption in road passenger transport sector [20].



                                                                                Electric Vehicles in India: Challenges and Opportunities     9
The current trends in urban transport, which are primarily a result of the inability of Indian cities to
    meet the increasing transport demand in a planned manner, have resulted in local problems
    related to congestion, deterioration of air quality, increase in number of road fatalities and
    accidents and loss in economic productivity. The congestion levels in many Indian cities have
    reached unmanageable proportions, the average vehicle speeds dropping down to as low as 10
    km/hour in many cities. This leads to higher fuel consumption due to low speeds and vehicle
    idling [21].

    Considering an oil constrained future and the high emission levels associated with the
    transport sector, it is therefore important to reduce the use of petroleum dependent private
    vehicles in the country.

    In the 1950's and early 1960's, private vehicles were less in number and road transport served as
    a mode complimentary to public transportation. By the late 1990's the share of road transport in
    cities was as much as 80% in passenger traffic [21]. The modal split has shifted in favor of road
    transport, away from energy efficient modes like railways and buses that have a lower carbon
    footprint. For example, in Delhi the modal share of public transport has dropped from 60% in 2000
    to 43% in 2008 [22]. This is a likely trend not only in most megacities but also Tier II and Tier III
    cities that are characterized by poor transport services and infrastructure. Only 20 cities in the
    country have an organized public bus service [23], which in most cases are inadequate leading to
    an increased dependence on personal modes of transport.

   Exhibit 10: Comparison of Vehicular Growth with Population Growth
                             140000

                             120000

                             100000

                              80000

                              60000

                              40000

                              20000

                                   0
                                        2001    2002    2003    2004    2005    2006    2007    2008    2009
                   Population**        102874 102761   104353 106002 108900 110600 112200 113800 115400
                   Public Buses*       114.9   114.6    115.2   115.7   113.2   112.1   107.8   113.6   117.6
                   Cars/Taxis/Jeeps*   7058     7613    8599    9451    10320   11526   12649   13950   15313
                   2W*                 38556   41581    47525   51922   58799   64743   69129   75336   82402
                   PCI                 40678   42375    45337   49004   54505   60951   70238   78790   88420

    Source: Indiastats.com




10 Electric Vehicles in India: Challenges and Opportunities
The growth in personal vehicle ownership will continue to accelerate with increasing incomes,
greater availability, as well as access to credit and decreasing vehicle cost, case in point being the
Tata Nano which has enjoyed an increase in sales, 5.8%, over 2011-2012 [24].

Exhibit 10 indicates a growing reliance on personal modes of transport (cars and two-wheelers)
and intermediate modes of transport (taxis and auto-rickshaws) driven by the doubling of per-
capita incomes from 2001 to 2009. Over the same period the number of public buses has
remained relatively constant considering a rise in population of approximately 125 million. This
data suggests a growing trend towards a reliance on personal modes of transport due to the
burgeoning middle class, a lack of urban planning and minimal investments by the Government
towards improving public transportation.

Bus services in particular have deteriorated because public transport service providers are unable
to expand services, both in terms of number of buses and number of routes plying. The share of
buses is negligible when compared to private/personalized vehicles in most Indian cities.
Overcrowding of the public transportation system is particularly evident in large cities, where
buses and trains carry more than twice their optimal capacity. As a result we have seen a massive
shift towards personalized transport, particularly two-wheelers, and the growing use of
intermediate modes such as taxis and three-wheeler auto-rickshaws [25].

At this juncture, it should be noted that the Government has drawn plans to improve local rail
networks in urban cities by improving access and expanding existing capacity. Other urban
transport planning initiatives include bus-rapid-transport-systems (BRTS), pedestrian zones,
skywalks and cycling paths. Delhi, Mumbai, Kolkata, Chennai and Hyderabad are in different
phases of planning or implementing light-duty metro rail services to complement existing modes
of public transport. It is envisaged that these plans will have some impact on increasing the share
of public transport. However given India's low motorization index and the lack of adequate
investments in public transport, the country is further expected to exhibit growth in light duty
personal vehicles.

India will be faced with the complex problem of convincing people not to use their vehicles
because this would increase the demand for oil imports - adding to the budget deficit while
contributing to the country's growing carbon footprint. Therefore, the only way to really shift
population mindsets is by making public transportation networks extensive, accessible and safer.
In the interim, alternative modes of sustainable personal transportation must be explored to
tackle the immediate socio-environmental impacts of the Internal Combustion Engine.




                                                       Electric Vehicles in India: Challenges and Opportunities 11
Sustainable Personal
   Transportation
Sustainable Personal
    Transportation
    Sustainable transport systems aim to reduce emissions, fossil fuel
    consumption and minimize the land area requirements, while providing easy
    access to people to enable efficient mobility [25]. Vehicles that run on
    alternative sources of energy such as solar, bio-fuels, fuel cells and batteries
    have been developed, demonstrated and in some cases they have entered
    markets and are already on the roads.

    2.1 Technological Innovations in Low-Carbon Transport

    A brief overview of key innovations in low-carbon vehicles that are being
    actively pursued in India:

    1. Electric Vehicles (EV)

    EV's utilize electric motors to induce propulsion. The key differentiator between
    EV's and conventional ICE vehicles is that the electricity that they consume can
    be derived from different sources or a combination of energy sources,
    particularly renewables such as solar and wind energy. Electric vehicles are only
    as 'green' as the energy sources used to charge them. Charging EV's in India
    remains a challenge, where 60% of electricity is generated from fossil fuels
    fired coal power plants [26].

    Electricity can be transmitted to EV's wirelessly through induction or directly
    using an electrical cable. EV's utilize on-board batteries to store electricity.
    Unlike ICE's, EV's are capable of regenerative braking whereby they are able to
    recover the energy that is lost during braking as electricity that is then stored
    back into the on-board battery. They do not have any tail-pipe or evaporative
    emissions and are virtually maintenance free. There has been a renewed



14 Electric Vehicles in India: Challenges and Opportunities
interest in EVs as a solution to address the emerging concerns around energy security and
climate change. There are almost 40 new production ready electric vehicles and hybrid vehicles
launching by 2013.

2. Bio-fuels

Bio-fuels are broadly defined as “fuels that are produced directly or indirectly from organic
material – biomass – including plant materials and animal waste” [27]. Efficiency improvements in
conversion technology now permit the extraction of bio-fuels from a wide variety of sources,
particularly, wood, crops and waste materials. Bioethanol and biodiesel are the two most
commonly available types of biofuels. Biofuels have been around since the invention of the
automobile but were largely displaced by the discovery of huge deposits of oil that kept petrol
and diesel prices cheap for decades.

Bio-fuels are a renewable resource as more plants can be grown for conversion into fuel, with the
added advantage that the plants sequester carbon as they grow. Over the last decade there has
been much debate about the relative pros and cons of focusing on biofuels as a viable solution
based on a range of economic, social, environmental and technical issues. The large scale
production of bio-fuel for transportation would require large land areas; as a result its potential to
replace fossil fuels is limited. However, innovative approaches like using seaweed to produce
biofuels might address the 'food vs. fuel' debate and lead to breakthroughs.

The current world production of biofuels is less than 1% of world transport fuel demand and India
contributed about 0.6% of global biofuels production in 2009 [28]. In India, bio-fuels have an
assured market as the Government, through the 'National Biofuel Policy', aims to meet 20% of
diesel with fuel derived from plants. In 2009, the Government of India mandated 5% blending of
ethanol with petrol across India, which is projected to annually save 80 million liters of petrol [29].

3. Compressed Natural Gas (CNG)

Vehicles are increasingly using compressed natural gas (CNG), or less commonly liquefied natural
gas (LNG), as an alternative to conventional fuels as it is cheaper and cleaner. In 2010, there were
~12.6 million CNG/LNG vehicles plying the roads worldwide with India ranked 5th, with a total
fleet of approximately 1.08 million vehicles [30]. Existing petrol or diesel vehicles can be easily
modified to run on CNG at an average cost of INR 20,000 [31] for petrol vehicles and about INR
50,000 for diesel vehicles. CNG is one of the more promising alternative fuels due to its
abundance and zero emissions. The strongest driver of CNG development has been its favorable
economics i.e. the price advantage of CNG over conventional fuels.

CNG as a transport fuel has been actively promoted by the Government of India through
mandates and targets. The CNG programs in Delhi and Mumbai are the oldest and well matured,
driven by public policy mandates and a strong commercial interest of large taxi fleets in fuel/cost
savings. The Ministry of Environment and Forests recently stated that approximately 70% of intra-



                                                        Electric Vehicles in India: Challenges and Opportunities 15
city public buses use CNG as fuel [32]. Rising petrol and diesel prices have stimulated demand for
    CNG vehicles and many auto majors like Maruti-Suzuki, Tata Motors, Chevrolet, Toyota, Hyundai,
    among others, have introduced factory fitted CNG vehicles of their popular models in the Indian
    market.

    4. Hydrogen Fuel Vehicles (HFV)

    Hydrogen vehicles internally convert the chemical energy from hydrogen to mechanical energy for
    propulsion either through burning hydrogen in an internal combustion engine or through reactions
    between hydrogen and oxygen in fuel cells that run electric motors.

    Hydrogen vehicles are divided by two different technological approaches, namely -

    i.    Hydrogen-ICE: Existing cars that run on petrol and diesel can be modified to use hydrogen as
          a fuel in their internal engines.

    ii.   Hydrogen Fuel Cell: Hydrogen fuel cell cars are essentially electric vehicles that use hydrogen
          fuel cells instead of battery packs for power.

    Hydrogen has proved to be an attractive fuel as it has excellent electro-chemical reactivity,
    adequate power density to enable automobile propulsion and zero tail-pipe emissions [33].
    Hydrogen can be produced using a wide variety of sources such as natural gas, coal, biomass,
    geothermal, solar and wind, which makes it an important energy carrier from an energy-security
    stand point. Most automobile majors have invested in developing prototypes and are at various
    stages of testing commercial feasibility of HFV.

    Though HFVs are considered to be zero emission vehicles, they do have 'well to wheel' (total
    lifecycle) emissions, as most of the hydrogen used is produced from natural gas. Though HFCV's
    tend to outperform battery electric vehicles in terms of range and refueling time, they yet face
    significant technical and economic hurdles that critics, like Nobel laureates Steven Chu and Burt
    Richter, say would not be overcome in the near future [34]. Most research tends to support a
    hydrogen economy as a long term option as the hydrogen option suffers from several
    uncertainties around system and infrastructure costs and is not likely to be available en-mass in
    the foreseeable future, i.e. before 2020.

    In India, the Planning Commission has constituted working groups to look at hydrogen as a viable
    fuel. The Ministry of Petroleum and Natural Gas created a INR 100 cr. (USD 18.5mn) fund for
    research and development of hydrogen technologies. Other efforts include - The Green Initiative
    for Future Transport (GIFT), which aims to research, develop and demonstrate hydrogen fuel cell
    vehicles, with goals and targets up to 2020. India is also one for the 16 founding members of the
    International Partnership on Hydrogen Economy set up in Washington D.C., on November 2003
    and has also prepared a National Hydrogen Energy Road Map and Programme (2006) focusing on
    two and three-wheelers [35]. Few Indian vehicles manufactures like Mahindra and Tata Motors, in



16 Electric Vehicles in India: Challenges and Opportunities
partnership with research institutes have developed prototypes of hydrogen vehicles to test their
feasibility in the Indian market.

5. Hybrid/Dual Fuel Vehicles (HFV)

Hybrid/Dual Fuel Vehicles are defined as vehicles that use two or more distinct fuel sources, or a
mixture of fuels, for power and propulsion. HFVs are viewed as a transition technology to bridge
the gap towards zero-emission vehicles because they provide consumers with flexibility in terms
of fuel costs, refueling time, driving distances and emission reductions [37]. They tend to be
cleaner and are more fuel-efficient than conventional vehicles that use an ICE, the extent of which
depends on the combination of fuel sources used. Many different combinations of fuel sources
have been developed and tested for vehicles.

Hybrid vehicles typically ensure savings in terms of fuel economy and emissions due to the
following:

i.     Relying on both engines and electric motors for their power needs, as this reduces the size
       and weight of engines resulting in less internal losses.

ii.    The tank-to-wheel efficiency of electric motors is also significantly higher than ICEs.

iii.   Batteries have the capacity to efficiently store, reuse and recapture energy, through
       technologies like regenerative breaking that save energy normally wasted as heat during
       braking.

iv.    Vehicles use blended fuels, like ethanol added to petrol or hydrogen mixed with CNG, as the
       addition of low emission fuels to conventional fuels reduces the total fuel emission factor.


Exhibit 11: Various fuel combinations being pursued through Government initiatives
and by automobile manufactures

                                       Hybrid and Dual Fuel Vehicles



                     Blended Fuels                                          Dual Fuels



            Liquid                   Gaseous
                                                               CNG                         Electric
                                                                 +                            +
                                Hydrogen +CNG                 Gasoline                     Gasoline
       Biofuel +Gasoline
                                  (Hy-thane)


Source: YES BANK Analysis




                                                          Electric Vehicles in India: Challenges and Opportunities 17
The Government of India, in partnership with automobile manufacturers and research institutes,
   has been exploring the feasibility of blended fuels and dual fuel vehicles. The future will most likely
   see a combination of solutions being used for different purposes based on their relative suitability.
   For example, while dual fuel vehicles might be promoted in densely populated urban environment
   that have the required recharging/refueling infrastructure, vehicles running on a mix of gasoline
   and ethanol might be suited to inter-city mobility or long distance journeys where recharging
   infrastructure for electric vehicles or CNG refueling facilities are absent. The Ministry of New and
   Renewable Energy, along with SIAM, IOCL, Tata Motors, Ashok Leyland, Eicher Motors, Mahindra
   and Mahindra and Bajaj Auto, have supported a unique project for demonstrating a hybrid Hythane
   (H-CNG) model, using up to 30% of hydrogen and CNG, in cars, buses and three-wheelers[35].

   6. Advanced Internal Combustion Engine (AICE)

   Vehicles that utilize new technologies to improve the overall engine efficiency and reduce
   emissions of internal combustion engine vehicles are collectively called Advanced Internal
   Combustion Engine (AICE) vehicles. Automobile manufacturers constantly strive to improve the
   efficiency of ICE vehicles to reduce energy loss, improve mileage, reduce tail-pipe emissions and
   ultimately lower the cost of operation. The Government of India has also driven engine efficiency
   improvements by imposing the Bharat Stage (BS) emissions standards, which are progressively
   updated. They stipulate emissions limits for different vehicles categories. Automobile
   manufacturers must meet the stipulated criteria as they are mandatory.

   In cost-conscious markets like India, a key decision point for consumers is the total cost of
   ownership of vehicles – which includes the price of the vehicles, the cost of fuel, and
   maintenance costs. Cars that have a higher efficiency require comparatively less fuel to travel a
   particular distance. As a result their fuel consumption and running costs are less. However, it is
   important to consider the 'rebound effect', formally referred to as the Khazzoom-Brookes
   postulate [37], that has been confirmed by a wide range of studies and indicates that when energy
   prices are constant, cost effective efficiency improvements will increase economy-wide energy
   consumption above what it would have been without those improvements or in simpler terms -
   “greater the efficiency of a process, the greater the energy use” [5]. The Kazzoom-Brookes
   postulate clearly suggests that energy efficiency improvements in the automobile sector would
   not suffice to meet future transportation goals (i.e. de-carbonization of the transport sector), as
   they would invariably lead to an absolute increase in energy/fuel consumption and thus carbon
   emissions [37].

   Advanced ICE's are not an end solution but they will play an important role as an intermediate
   wedge until other low-carbon alternatives like EVs and HFV's achieve scale and market
   penetration.




18 Electric Vehicles in India: Challenges and Opportunities
Exhibit 12: Fuel type impact analysis
Comparison of Alternative Transport Technologies in India
                      Petrol            Diesel          Bio-Diesel           Ethanol              CNG             Electric         Hydrogen/
                                                                                                                                    Hythane
   Main fuel     Crude oil          Crude oil          Soy bean oil,      Corn, grains or Underground          Coal; however      Natural gas,
    source                                             rapeseed oil,      agricultural    reserves             there are a        methanol,
                                                       waste cooking      waste                                range of           other energy
                                                       oil, animal fats   (sugarcane                           sources that       sources
                                                                          molasses)                            include            including
                                                                                                               nuclear, natural   renewables
                                                                                                               gas,
                                                                                                               hydroelectric
                                                                                                               and
                                                                                                               renewables.

Physical state Liquid               Liquid             Liquid             Liquid             Compressed        Electricity        Compressed
                                                                                             gas                                  gas

   Types of      All types of       Most types of      Any vehicle        Light duty         Many types of     Neighborhood       No vehicles
   Vehicles      vehicles           vehicle            that runs on       vehicles,          vehicle           electric           available for
   Available     categories         categories.        diesel -no         medium and         categories -      vehicles,          commercial
                                                       modifications      heavy duty         but most          bicycles,          sale; several
                                                       for up to 5%       trucks and         require           motorbikes,        pilot projects
                                                       blends and         buses. Other       modifications     light-duty         are currently
                                                       many engines       vehicles that      to engines and    vehicles,          being
                                                       are compatible     can use mixed      space for         medium and         demonstrated.
                                                       with 20%           fuels.             storage tanks.    heavy duty
                                                       blends.                                                 trucks and
                                                                                                               buses.

     Fuel        Available at all   Available at all   Not available at   Currently          Available in      Charging           Not available at
  Availability   fueling            fueling            fuelling           blended with       most large        facilities not     fueling
                 stations           stations           stations. Plans    diesel or          cities and        available at any   stations. A
                                                       to introduce       petrol. 5%         widely across     fueling            demo station
                                                       biodiesel          ethanol            Maharashtra,      stations. Most     has been set
                                                       through the        blended petrol     Gujarat and       homes,             up at Dwarka
                                                       'National          has been           Delhi.            Government         in Delhi to test
                                                       Biofuels           introduced in                        facilities,        the technology
                                                       Policy'. It is     20 states and                        garages and
                                                       now being          8 union                              businesses
                                                       produced           territories, and                     have adequate
                                                       locally for use    will be                              electricity
                                                       in three-          extended to                          capacity for
                                                       wheeler            10%blend pan-                        charging (may
                                                       rickshaws.         India in                             require slight
                                                                          phase2.                              upgrades)

   Refueling    Refueling           Refueling          Existing           Ethanol fuel       Expansion of      Need for public    Delivery of
 Infrastructure stations are        stations are       fuelling           dispensers can     gas pipelines     charging           hydrogen will
                widely spread       widely spread      stations can be    be easily          will lead to      stations at        require
                across the          across the         fitted with bio-   installed at       greater           parking lots,      significant
                country.            country.           diesel pumps       conventional       availability of   malls, fuelling    investment
                Mature              Mature                                fueling            CNG               stations and       towards
                infrastructure      infrastructure                        stations                             also in            production and
                for the deliver     for delivery of                                                            buildings          infrastructure.
                of petrol.          diesel.                                                                                       Hythane can
                                                                                                                                  make use of
                                                                                                                                  existing CNG
                                                                                                                                  infrastructure.



                                                                               Electric Vehicles in India: Challenges and Opportunities 19
Petrol            Diesel         Bio-Diesel          Ethanol            CNG               Electric          Hydrogen/
                                                                                                                                     Hythane
     Maintenance    Require regular   Require regular   Hoses and         Special          High pressure       Minimal             In fuel cell
                    pollution         pollution         seal may be       lubricants may   tanks require       servicing           applications
                    checks,           checks,           affected with     be required.     periodic            needed. No          maintenance
                    servicing,        servicing,        higher-percent    Practices are    inspection and      tune-ups, oil       in minimal.
                    tune-ups, oil     tune-ups, oil     blends.           similar to       certification       changes,            Hydrogen-
                    changes,          changes,          Lubricity is      conventional                         timing belts,       ICE's would
                    lubrication       lubrication       improved over     vehicles                             water pumps,        require regular
                                                        that of                                                radiators or        servicing.
                                                        conventional                                           fuel injectors.
                                                        diesel                                                 Batteries need
                                                                                                               to be replaced
                                                                                                               after 3-6 years

      Fuel Costs    INR 71/liter      INR 42/liter      NA                INR 27/liter     INR 32/kg           INR 4/kWh           NA
      (as on Sept
         2012)

     Environment    Produces          Produces          Reduces           Can              Significant         Zero tail-pipe      Zero regulated
       Impacts      harmful           harmful           emissions and     demonstrate      reduction in        emissions.          emission for
                    emissions.        emissions and     particulate       up to 25%        tail pipe and       Some                fuel cell
                    Gasoline          particulate       matter when       reduction in     ozone forming       emissions can       vehicles and
                    vehicles are      matter.           compared to       ozone-forming    emissions           be attributed       only NOx
                    improving and     Emissions are     conventional      emissions        though HC           to power            emissions
                    as a result       being reduced     diesel.           when             emissions may       source/             possible with
                    emissions are     with after-       However NOx       compared to      increase.           generation.         Hydrogen ICE
                    being             treatment         emissions may     petrol.                                                  vehicles.
                    progressively     devices.          increase.
                    reduced.

        Energy      Manufactured      Manufactured      Bio-diesel is     Ethanol is       CNG is              Electricity is      Hydrogen can
       Security     using mostly      using mostly      domestically      domestically     domestically        generated           help reduce
       Impacts      imported oil      imported oil      produced and      produced and     produced but        through coal        India's
                    which is not a    which is not a    has a fossil      is renewable.    is limited. India   fired power         dependence
                    secure option     secure option     energy ratio of                    is currently        plants as it is     on foreign oil
                                                        3.3 to 1 which                     exploring           available in        by being
                                                        means that its                     options of          plenty. It is the   produced from
                                                        impacts are                        importing           most                renewable
                                                        slightly less                      natural gas         economical          resources
                                                        but similar to                     from Iran and       and price
                                                        petrol                             Myanmar.            stable fuel.

   (Source: YES BANK research, SIAM, Ministry of Petrolium,
   US Department of Energy –Alternate Fuels and Advanced Vehicle Data Center)



    2.2 Pathway to Zero-Emission Vehicles

    The path towards Zero-Emission Vehicles (ZEVs) begins with technological modifications and
    enhancements to existing engines and drive-trains that improve the tank-to-wheel efficiency of
    vehicles. Vehicles that run on low-carbon alternative fuels such as biodiesel, ethanol, synthfuels
    and natural gas are categorized collectively with high efficiency ICEs as A-ICE vehicles, and they
    can reduce emissions by up to 10-15% [39].




20 Electric Vehicles in India: Challenges and Opportunities
Exhibit 13: The path to electrification

                                                                                   Electrification


                                                                                                       Hydrogen
        Technological Advancement




                                                                                        Fully
                                                                                       Electric


                                                                   Hybrid
                                                                Fuel + Electric


                                                 Natural Gas
                                                 and Biofuels

                                     Advanced
                                      Internal
                                    Combustion



                                    Up to 15%      10- 30%         30-40%            50 -100 %         50 -100 %


                                                      Carbon Reduction Potential
Source: YES BANK Analysis


The next step towards ZEVs involves the electrification of vehicles. There are a wide range of EV
technologies being explored at the moment, that include:

Mild-Hybrid – It is the first real step towards electrification and ZEVs, and contains a small
ü
electric motor that enables a start-stop system, facilitates regenerative braking energy to
charge the battery and offers acceleration assistance. Mild-hybrid vehicles achieve small
reductions in emissions, between 10 to 15% at relatively high costs [39]. It is viewed as an
intermediate development step towards a fully-hybrid system.

Fully-Hybrid – Features a larger motor and battery pack that provides the vehicle with electric
ü
launching, acceleration assistance and electric driving at low speeds. It can achieve a
maximum of 25-30% in GhG emission reductions. Though fully-hybrids currently cost
between INR 2.5 to 3.5 lacs (USD 4629 – USD 6481) more than conventional ICE cars, the
cost of hybrid components is expected to fall by 5% per year [39].

Plug-in Hybrid (PHEV) – It is a hybrid vehicle with a larger battery that can be recharged by
ü
connecting a plug to an electric power source or grid. The ability to connect to the grid gives
the PHEV an range of 30-60 kilometers of all electric driving. PHEVs feature smaller ICE that
takes over from the all electric drive to provide a longer range. The carbon reduction potential
of a PHEV is between 30-40%.




                                                                          Electric Vehicles in India: Challenges and Opportunities 21
Range Extenders – They are all EVs that feature a small ICE that is used to recharge the
   ü
   battery to extend the driving range. This feature is useful in the absence of charging
   infrastructure as they combine the advantages of electric driving with the ability to undertake
   longer journeys. They have a carbon reduction potential of between 60-80% depending on the
   electricity source used to charge the battery [39].

   Fully Electric – All of the needed propulsion energy is stored in a large battery that can be
   ü
   recharged by connecting it to the electricity grid. Electric vehicles are two to three times
   more efficient than conventional ICEs [40]. Though there are a range of different battery
   technologies being used, it is predicted that litium-ion batteries will dominate the landscape
   [40]. A fully electric vehicle is only as clean as the source of electricity that is used to
   recharge the battery, and when charged using renewable sources it can reduce emissions by
   up to 80-100%.

   Exhibit 14: GhG emissions from various fuel sources [42]
                      Greenhouse Gas Pollution (Light duty vehicles only)
                             (Billion/tonnes CO2-equivalent/year)              100% Gasoline
                                                                                   ICVs
               2.5
                                                                                 Base Case:
                                                                               Gasoline Hybrid
                                                                                  Scenario
               2.0


                                                                              Gasoline Plug-In
               1.5
                                                                              Hybrid Scenario

                          1990 LDV GHC                                           Ethanol Plug-In
               1.0                                                               Hybrid Scenario

                          GhG Goal: 60% below                                         BEV
                             1990 Pollution                                         Scenario
               0.5
                                                                                    H2 ICE HEV
                        GhG Goal: 80% below 1990                                     Scenario
                               Pollution
                  -                                                                 Fuel Cell
                          2010 2020 2030 2040 2050 2060 2070 2080 2090 2100      Vehicle Scenario
   Source: Zhang & Cooke, 2010




22 Electric Vehicles in India: Challenges and Opportunities
The Electric Vehicle
    Value Chain
The Electric Vehicle
    Value Chain
    The stimulus for a technological shift towards electric vehicles in India, as is the
    case among most comparable markets, depends on improved battery
    technologies, longer ranges, better charging infrastructure, lower prices,
    Government incentives and progressive regulation. While electric vehicles offer
    a great opportunity to diversify across the value chain, they also pose significant
    risks as the technology could change the dynamics of the industry and cede
    large parts of the value chain that has evolved over several decades obsolete
    [43].

    In order to grasp the changing landscape of the EV sector it is important to
    understand the different actors across its value chain and the relationships they
    share –


    Exhibit 15: The EV value chain
                            Traditional                                   Utilities /
        Raw Material                             Battery
                            Component                         OEMS      Infrastructure
         Suppliers                              Suppliers
                             Suppliers



   Source:YES BANK Analysis



    3.1 Raw Material Suppliers

    Raw materials have a high impact on cost structures of the automobile sector.
    Raw material suppliers face a host of challenges that include rising prices,
    fluctuating prices, discriminatory pricing by foreign vendors of Indian
    component manufacturers/exporters and custom free import of finished goods
    from ASEAN countries under various free trade agreements [44]. Steel is one


24 Electric Vehicles in India: Challenges and Opportunities
of the primary raw materials used in the manufacture of automobiles and its price has risen
between 25% to 40% for specific products like flat, long and pig iron which are commonly used
by vehicle manufacturers. Ironically, even though India is one of the cheapest sources of iron ore,
steel prices are high when compared to international standards. The Government of India must
consider enforcing competitive policies that contain the price of steel against global steel prices
by regulating the export of steel, monitoring steel price and lowering import duty to widen access
to cheap steel sources outside India (IDC, 2008) [45]. Other raw materials like plastics and lithium
(for batteries), a rare earth metal, are also plagued by global price fluctuations. Given the growth
in demand for lithium batteries, that are used in common electronics and appliances like mobile
phones and laptops, the price of lithium is expected to rise as lithium reserves are scare and
geographically sparse. This is of particular concern to Indian battery manufacturers, considering
China is the closest source of lithium, having the largest proven lithium reserves in the world.
Also, the battery component has the highest weightage in the overall cost structure of an EV.

3.2 Traditional Component Suppliers

The auto component industry in India is expected to grow at a rate of 13-15%, having the
potential to become one of the top five auto component economies by 2025 [45]. Over the last
decade there has been a marked improvement in the quality of auto components manufactured in
India. Most of the standard components required by the Indian automotive sector are
domestically manufactured with an import dependance estimate of about 13.5% of domestic
demand. Due to growing economies of scale of the Indian auto component industry,
manufacturers of EV are likely to depend on traditional component manufacturers for all
standardized parts that go into an EV and that are common to ICE vehicles such as tyres, seats,
doors, windows etc. India exports a wide range of auto components and chassis. The auto
component industry's exports are expected to grow by about 24% during 2010-2015 [46], and can
be further bolstered by investing in technology collaborations and joint R&D. Traditional
component manufacturers can diversify their product offerings by tying up with makers of EVs,
leveraging their technological expertise, to develop specialized parts for hybrid and EV, both for
domestic and export markets. India has a relatively strong auto component base for electrical and
electronic components that can be leveraged to tap into the emerging EV sector.

3.3 Battery Manufacturers & Suppliers

A key concern in the EV sector has been the advancement of battery technology, which has
benefitted from recent breakthroughs in lithium-Ion batteries due to their application in computers
and mobile devices. There has been substantial growth in the number of lithium-ion patents in
China, USA, Japan and Western Europe [40] and batteries available today can store energy to
enable driving ranges that exceed 100 kms. Battery manufacturers have been working with
OEM's to develop batteries for EVs and many of them have been increasing production capacity
to achieve the required volume to drive down prices. The growth in the battery market for EVs will
spur investments in R&D making batteries more reliable and affordable while providing longer
driving ranges. It is likely that existing battery suppliers for mobile devices will dominate the


                                                      Electric Vehicles in India: Challenges and Opportunities 25
market, though new players are quickly emerging. Battery manufacturers and suppliers will also
    have to consider pro-environmental means to dispose depleted batteries as they comprise
    hazardous chemicals. While some battery suppliers are forging new partnerships with automobile
    manufacturers to reduce risks (e.g. Toyota and Panasonic), others continue to traditionally buy
    batteries from Tier 1 suppliers (e.g. Johnson Control and Saft)

    3.4 Original Equipment Manufacturers (OEMs)

    Looking ahead, OEM's face daunting challenges towards the allocation of investments in new
    technologies as a result of the current financial slowdown, and yet they must adapt their
    businesses to capitalize on emerging opportunities in new markets, specifically the EV sector. The
    automobile industry seems to be preparing for a major shift towards powertrain technology. There
    are a range of different types of EVs (see 'Pathway to ZEVs) and OEM's will have to assess
    options based on their ability to leverage different actors across the value chain. Since established
    OEM's have plants that are built around mass production, they offer very few cost advantages for
    new powertrain configurations. OEM's could develop a competitive advantage through
    partnerships with technology companies (that have know-how on electric drive-trains), battery
    manufactures and traditional component suppliers to reduce risks and leapfrog the development
    of EVs. In turn, they could also partner with other OEM's to share and spread associated risk, by
    standardizing EV components. Manufacturers in emerging economies, India and China in
    particular, are exposed to much wider business opportunities from the shift towards EVs.

    3.5 Utilities

    “Indian cities and towns are plagued by frequent outages and the basic requirement for electric
    cars is electricity…” [47]. A growth in demand for EVs will have a sizable impact on electricity
    generators and suppliers. This additional demand for electricity will have to be addressed through
    increased generating capacity and essentially through better grid management. Driven by reforms
    beginning with 'The Electricity Act, 2003', followed by de-licensing, the power generation sector
    has transformed from being a slow moving industry to a space where there lie vast growth
    opportunities. By repairing or upgrading distribution equipment, efforts are being made to reduce
    transmission and distribution losses, which currently stands at 28%. Covered in a later section,
    we will explore the possibility of introducing smart grids in major metropolitan cities, from a
    technical perspective. India's power sector has increased generation capacity by record numbers
    this year, and it is expected to double from the current 177 gigawatts (2011) to 300 gigawatts by
    2015 [48]. India also has plans to generate 15% of the electricity mix through renewable sources
    such as solar, wind, biomass, geothermal and hydro energy [49]. Solar energy is expected to grow
    to the tune of 2 GW by 2013, gradually scaling up to 20 GW by 2020 [50], and wind energy
    generation capacity which has experienced phenomenal growth, stands at 13 GW (Dec, 2010) and
    is expected to grow to about 50 GW by 2020 [49]. According to a number of studies, electricity
    demand from EVs can 'increase the penetration of wind as a baseload resource' [51], since the
    generating profile of wind energy matches the load profile of a night-time charging regime.
    Increasing the renewable energy mix would reduce the emission factor of the total electricity


26 Electric Vehicles in India: Challenges and Opportunities
generation mix, rendering EV's cleaner and greener. Since EVs are only as clean as the electricity
used to charge them, adding renewable energy to the mix would only boost their green
credentials. EV manufacturers must liaise with utility providers in order to develop innovative
solutions for charging of public and private, including option of using renewable energy sources.

3.6 The Electric Vehicle Ecosystem

Exhibit 16: The EV Ecosystem

                                                        Insurance
                                Finance                                           Tech R&D
                                                      Smart Grid
                             Firming Renewables                                Grid Storage        Climate Change


        Data Flow
                                                                                                            Policy
                  Renewable Power                                                        Building/Vehicle
                                                                                        Interaction (V2B)
                                                  Information
              Li-ion Battery
                                                                                                     V2G
                                                                   Money
    Consumers
              Vehicle Electrification                Electricity                         Smart Charging




        Key system players     Major trends


Source: Mahindra - Reva




                                                                   Electric Vehicles in India: Challenges and Opportunities 27
Exhibit 17: EV risks, challenges & solutions




28 Electric Vehicles in India: Challenges and Opportunities
Electric Vehicles in India: Challenges and Opportunities 29
EV




                    Safety                            safety   chassis

    Source: YES BANK Analysis




30 Electric Vehicles in India: Challenges and Opportunities
Policies Promoting
 Electric Vehicles
      in India
Electric Vehicles in India: Challenges & Opportunities
Electric Vehicles in India: Challenges & Opportunities
Electric Vehicles in India: Challenges & Opportunities
Electric Vehicles in India: Challenges & Opportunities
Electric Vehicles in India: Challenges & Opportunities
Electric Vehicles in India: Challenges & Opportunities
Electric Vehicles in India: Challenges & Opportunities
Electric Vehicles in India: Challenges & Opportunities
Electric Vehicles in India: Challenges & Opportunities
Electric Vehicles in India: Challenges & Opportunities
Electric Vehicles in India: Challenges & Opportunities
Electric Vehicles in India: Challenges & Opportunities
Electric Vehicles in India: Challenges & Opportunities
Electric Vehicles in India: Challenges & Opportunities
Electric Vehicles in India: Challenges & Opportunities
Electric Vehicles in India: Challenges & Opportunities
Electric Vehicles in India: Challenges & Opportunities
Electric Vehicles in India: Challenges & Opportunities
Electric Vehicles in India: Challenges & Opportunities
Electric Vehicles in India: Challenges & Opportunities
Electric Vehicles in India: Challenges & Opportunities
Electric Vehicles in India: Challenges & Opportunities
Electric Vehicles in India: Challenges & Opportunities
Electric Vehicles in India: Challenges & Opportunities
Electric Vehicles in India: Challenges & Opportunities
Electric Vehicles in India: Challenges & Opportunities
Electric Vehicles in India: Challenges & Opportunities
Electric Vehicles in India: Challenges & Opportunities
Electric Vehicles in India: Challenges & Opportunities
Electric Vehicles in India: Challenges & Opportunities
Electric Vehicles in India: Challenges & Opportunities
Electric Vehicles in India: Challenges & Opportunities
Electric Vehicles in India: Challenges & Opportunities

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Electric Vehicles in India: Challenges & Opportunities

  • 1.
  • 2.
  • 3. TITLE Electric Vehicles: Challenges & Opportunities in India YEAR January 2013 Lead authors : Samir Karnik, Nitin Sukh (Responsible Banking Team, YES BANK) Contributors : Agneev Mukherjee, Sarobjit Pal, Akshima Tejas Ghate, AUTHORS Sangeetha Ann Wilson (TERI BCSD) No part of this publication may be reproduced in any form by photo, photoprint, COPYRIGHT microfilm or any other means without the written permission of YES BANK Ltd. and TERI BCSD. This report is the publication of YES BANK Limited (“YES BANK”) & TERI BCSD and so YES BANK & TERI BCSD have editorial control over the content, including opinions, advice, statements, services, offers etc. that is represented in this report. However, YES BANK & TERI BCSD will not be liable for any loss or damage caused by the reader's reliance on information obtained through this report. This report may contain third party contents and third-party resources. YES BANK & TERI BCSD takes no responsibility for third party content, advertisements or third party applications that are printed on or through this report, nor does it take any responsibility for the goods or services provided by its advertisers or for any error, omission, deletion, defect, theft or destruction or unauthorized access to, or alteration of, any user communication. Further, YES BANK & TERI BCSD does not assume any responsibility or liability for any loss or damage, including personal injury or death, resulting from use of this report or from any content for communications or materials available on this report. The contents are provided for your reference only. The reader/ buyer understands that except for the information, products and services clearly identified as being supplied by YES BANK & TERI BCSD, it does not operate, control or endorse any information, products, or services appearing in the report in any way. All other information, products and services offered through the report are offered by third parties, DISCLAIMER which are not affiliated in any manner to YES BANK & TERI BCSD. The reader/ buyer hereby disclaims and waives any right and/ or claim, they may have against YES BANK & TERI BCSD with respect to third party products and services. All materials provided in the report is provided on “As is” basis and YES BANK & TERI BCSD makes no representation or warranty, express or implied, including, but not limited to, warranties of merchantability, fitness for a particular purpose, title or non – infringement. As to documents, content, graphics published in the report, YES BANK & TERI BCSD makes no representation or warranty that the contents of such documents, articles are free from error or suitable for any purpose; nor that the implementation of such contents will not infringe any third party patents, copyrights, trademarks or other rights. In no event shall YES BANK & TERI BCSD or its content providers be liable for any damages whatsoever, whether direct, indirect, special, consequential and/or incidental, including without limitation, damages arising from loss of data or information, loss of profits, business interruption, or arising from the access and/or use or inability to access and/or use content and/or any service available in this report, even if YES BANK & TERI BCSD is advised of the possibility of such loss. YES BANK Ltd. TERI-Business Council for Sustainable Development (BCSD) Registered and Head Office The Energy and Resources Institute (TERI) 9th Floor, Nehru Centre, Core 6C, Darbari Seth Block, Habitat Place Dr. Annie Besant Road, India Habitat Center, Lodhi Road Worli, Mumbai - 400 018 New Delhi - 110 003 Tel : +91 22 6669 9000 Tel : (+91 11) 2468 2100, 41504900 Fax : +91 22 2497 4088 Fax : (+91 11) 2468 2144, 2468 2145 CONTACTS Email : bcsd@teri.res.in Northern Regional Office Website : www.teriin.org/bcsd 48, Nyaya Marg, Chanakyapuri New Delhi – 110 021 Tel : +91 11 6656 9000 Email : responsible.banking@yesbank.in Website : www.yesbank.in
  • 4.
  • 5. MESSAGE The traditional approach of the banking sector to sustainability is often regarded as lacking in proactive initiatives. However, several banks have recently adopted innovative and forward looking strategies to deal with opportunities associated with sustainability. They have developed new products such as ethical funds or loans specifically designed for environmental businesses to capture new market opportunities associated with sustainability. This very joint endeavor between TERI BCSD and YES BANK to explore Electric Vehicles as an option of sustainable mobility that has the capability to significantly lower emission levels including carbon dioxide emissions which is an encouraging beginning. Rapid urbanization, rising per capita incomes, growing aspirations of an expanding population and sprawling cities have resulted in transport demand increasing at a rate much faster than the rate of growth of transport infrastructure. Indian cities are witnessing an exponential increase in the use of personal transport and a steady decline in the modal share of both public transport and non-motorized transport. There is a growing realization, both internationally and nationally, that the current trends in urban transport are unsustainable and should be arrested. Urban transport should move along a low carbon and sustainable pathway. Several international initiatives like the SLOCAT (The Partnership on Sustainable, Low Carbon Transport), and major events like the United Nations Conference on Sustainable Development, 2012 (Rio+20), etc. have highlighted the challenges associated with meeting urban mobility demand in a sustainable manner. In India, the National Urban Transport Policy, 2006 aims to move future transport development in Indian cities towards a sustainable and low carbon trajectory. Current policy promotes investments in public transport and non-motorized transport infrastructure so as to advance the agenda of sustainable mobility. While it becomes important to plan for systems of public transport, and non-motorized transport for promoting sustainable mobility, it is also critical to ensure that personal modes of transport i.e. cars and two wheelers embody energy efficiency and low-carbon intensity. This is important because we are going to witness an explosive increase in the number of personal vehicles in our country. It is therefore crucial that the new vehicular fleet in the country produces low environmental impacts. Electric vehicles, though not yet popular in India, are an important solution to addressing the issue of vehicular pollution. The country has recently witnessed the unveiling of the National Electric Mobility Mission Plan 2020 by the Hon'ble Prime Minister, Dr Manmohan Singh. This move is significant at this juncture considering the country cannot continue its heavy dependence on personal modes, which run on petroleum products (petrol and diesel) with implications for India's energy security and CO2 emissions. It is important that we diversify our fuel mix in favour of clean fuels. Electrification of vehicles certainly offers such potential provided the electricity is generated from clean sources of energy. Going forward, it is very important that any plan for electric vehicles is implemented in an integrated manner in consonance with our plans for electricity generation and distribution and urban infrastructure planning. Major R&D initiatives are needed to ensure that the penetration of electric vehicles is accelerated. All key stakeholders including industry, government, and financial institutions will have to work together in this endeavour. I compliment YES BANK for undertaking this study and for publication of this Knowledge Paper. Dr R K Pachauri Director-General, TERI
  • 6.
  • 7. FOREWORD This well-researched knowledge paper advocates the incremental transition of private transportation in India - from being driven by the internal combustion engine to electric drive trains. YES BANK and TERI BCSD are of the strong view that this revolution in Indian personal transportation will open up significant business avenues, and corresponding financing opportunities. It will also address the critical issues of India's long term energy security and reduce the environmental impact of fossil fuel driven vehicles, though only at the tailpipe. However, there are some ground realities in India and globally that will remain long term challenges for the widespread uptake in electric vehicles (EV). The technology which makes complete electric mobility possible and financially viable, from an Original Equipment Manufacturers (OEMs) perspective, already exists in the Indian scenario. Technology improvements in battery capacity, fast charging facilities and vehicle range are rapid and dynamic, with many OEMS and other companies in the EV value chain already investing significant amounts in research and development (R&D), and scaling manufacturing capacities. EVs have arrived globally and most certainly in India with companies like Mahindra REVA championing the EV four wheeler (4W) space and Hero Group dominating the EV two wheeler (2W) segment. The rising price of crude in the international market has become an energy security concern for the country. Are EVs the silver bullet to securing India's energy future and reducing carbon emissions of its transportation sector? This is a difficult question to explicitly answer. While on one hand, the mainstreaming of EVs will dramatically reduce India's reliance on imported crude oil, on the other hand, EVs, if disruptively introduced, will be charged by India's crumbling and inefficient electricity grid which is predominantly powered by imported coal. Therefore, whether EVs will strengthen India's energy and climate security is a catch 22 question, in case the status quo remains. The question then is - How do we change the status quo? For this, there is a need for a comprehensive policy roadmap towards private vehicle electrification wherein the financial sector and Government of India (GoI) play interdependent roles to develop critical and enabling EV infrastructure and incentivize OEMs and organisations along the value chain, to innovate and collectively work towards introducing EV 4W & 2W EV variants, thereby giving the consumer a choice. I firmly believe that the contents of this knowledge paper will provide important insights to policy makers in achieving a smooth and incremental transition to EV's, thus ensuring India's long term energy security. Thank You. Sincerely, Rana Kapoor Founder, Managing Director & CEO
  • 8.
  • 9. Preface The findings of this paper will be of particular interest to 3 key stakeholders: The financial sector, policy makers and the automobile industry. For the Financial Sector: The premise of this paper is that the financial sector will not fund companies that fall in a value chain whose risks and business models are not fully understood. Therefore the key objective of the paper is to clearly outline the EV value chain, the perceived risks along the value chain and highlight some financial tools and business solutions that could be modified specifically for de-risking and therefore facilitate the financing of EV growth in India. For the Indian Government and Policy Makers: Our key insight emanating from this report is that the Indian customer does not need to be directly incentivized by the Government of India (GoI) and State Governments to buy EVs, as is currently the case. The Indian consumer is price, fuel economy and style conscious and will therefore appreciate the long term savings of EV versus Internal Combustion Engine (ICE). In which case, growth of the EV value chain must be fuelled by organic consumer demand, and not pushed by unsustainable Government subsidies for consumers, to drive EV purchases. This would defeat the purpose of reducing strains on India's Balance of Payments. Organic consumer demand can only be fostered by the Government, working in collaboration with the private sector to invest in an economically enabling environment for rapid EV adoption, which entails the following: • Develop 'Clean & Energy Efficient fast charging infrastructure' – Consumers will not buy EVs if they are unable to charge them whilst in urban transit. Range anxiety inhibits the consumer's decision making process and this is well documented by numerous reports. Therefore, the Government must invest in 'clean & energy efficient fast charging infrastructure' that will perceptually give urban consumers the comfort in buying EVs. Clean & Energy efficient fast charging infrastructure will comprise of, in a phased manner, smart grids and metering, renewable energy (RE) feeds and fast charging ports. Smart grids will not only accommodate EV charging point applications, but will also reduce energy wastage by the grid in general. EVs will not mainstream in India until and unless primary yet significant GoI led investments are made firstly in smart grid adoption, followed by plug in applications like RE feeds & fast charging ports. Direct GoI investments and public private partnership (PPP) models can be explored accordingly to hive off the financial investment component to the private sector. • Financially incentivise Indian Banks to fund India EV OEM manufacturers, Battery R&D, Fast charging R&D & Smart grid projects – Launch a Government sponsored fund, inviting applications from commercial banks, specifically for low interest forward lending, partial project risk guarantees and co-equity investments. For Indian Automobile companies: PRUDENCE - Innovate and take incremental steps towards full automobile electrification. Competition in the Indian EV and hybrid market will transform the Indian consumer's perception in the years to come where foreign competitors and early bird Indian companies will grab dominant 4W EV & 2W EV market shares.
  • 10.
  • 11. CONTENTS 1 Introduction: The Case for Sustainable Personal Transport in India 1 1.1 Energy Security 3 1.2 Climate Change 5 1.3 Road Transport Emissions in India 6 1.4 Trends in Personal Road Transport in India 7 1.5 Modal Shifts 9 2 Sustainable Personal Transportation 13 2.1 Technological Innovations in Low-Carbon Transport 14 2.2 Pathway to Zero-Emission Vehicles 20 3 The Electric Vehicle Value Chain 23 3.1 Raw Material Suppliers 24 3.2 Traditional Component Suppliers 25 3.3 Battery Manufactures & Suppliers 25 3.4 Original Equipment Manufacturers (OEMs) 26 3.5 Utilities 26 3.6 The Electric Vehicle Ecosystem 27 4 Policies Promoting Electric Vehicles in India 31 4.1 Initiatives by the Ministry of New and Renewable Energy 32 4.2 Initiatives in the 2011-2012 Budget 33 4.3 Initiatives by the Ministry of Heavy Industries 33 and Public Enterprises 4.4 Government Agencies to take up EV Mobility in India 34
  • 12. CONTENTS 5 Development of EV Charging Infrastructure in India 37 5.1 EV Charging Infrastructure: Past Efforts 38 5.2 Comparison with Compressed Natural Gas (CNG) 39 Infrastructure 5.3 India's Power Sector 39 5.4 Smart Grids 41 5.5 Requirements for Smart Grid Deployment 43 6 Emerging Business Models 45 6.1 Direct Vehicle Sales 46 6.2 EV Leasing 47 6.3 Battery Leasing and Swap Schemes 47 6.4 Infrastructure Service Models 48 7 Analysis and Thought 51 7.1 Short Term Horizon 52 7.2 Long Term Horizon 52 7.3 Concluding Thoughts 54
  • 13. Introduction: The Case for Sustainable Personal Transport in India
  • 14. Introduction: The Case for Sustainable Personal Transport in India “The mobility model we have today will not work tomorrow” - Bill Ford, great-grandson of Henry Ford and Executive Chairman of the Ford Motor Company India's population is expected to surpass that of China's in 2030, making it the most populous county in the world. High economic growth rates and the impacts of globalization have concentrated prosperity in urban centers resulting in sprawl and auto-mobilization. Within 15 years the population residing in urban areas is expected to double to over 700 million [1] due to distressed rural to urban migration and other factors. This will place additional pressures on urban infrastructure, which is already overburdened. Projections indicate that by 2021 India will have the largest concentration of megacities in the world with a population exceeding 10 million. Out of a total of 88 cities, with a population of more than half a million in 2011, only 28 have any formal public transportation system. In most cases, the existing public transport systems are ageing and stretched beyond capacity, as the demand for public transport services outstrips supply, both qualitatively and quantitatively. As disposable income increases, a result of economic growth, those entering the middle-class are able to afford and prefer personal vehicles, as it is a symbol of upward social mobility, and also provides greater comfort, flexibility and convenience. In the absence of proper planning measures, the dynamics between increasing numbers of vehicles as well as a growing population wanting to use private vehicles for transport are likely to pressurize transport infrastructure, leading to inefficiencies as a result of infrastructural bottlenecks such as traffic congestion, gridlocks and slower train speeds. This would result in higher traffic management costs and greater energy consumption, therefore significantly increasing carbon emissions from transportation. The growth in motor vehicles is much faster than the population and faster than the GDP with 5% annual growth in motorcycles/scooter and 14% annual growth in cars [2]. 2 Electric Vehicles in India: Challenges and Opportunities
  • 15. If current ICE uptake trends continue, developing countries like India are faced with unsustainable futures that are likely to have negative triple bottom line impacts. Considering the stage of economic development in India, the country has a unique opportunity to develop sustainably by managing emissions growth, enhancing energy security and by supporting the creation of a world class clean-technology industry. The time is ripe to explore a range of potentially promising solutions to redirect the economy towards a path which is sustainable and secure. 1.1 Energy Security Beginning with economic liberalization in 1991, the consistent growth and globalization of the Indian economy thereafter, energy consumption in India has grown exponentially. Increasing urbanization, infrastructural development and concentration of economic activities in certain load centers have resulted in higher mobility fuelled by a rapid increase in number of vehicles and distances travelled. The growing demand for energy is being addressed largely though oil imports, where India is currently the 5th largest oil importer in the world. India simply does not possess adequate oil reserves to meet current and future demand. 72% of the oil consumed in India in 2007 was imported and this is projected to rise sharply to over 90% by 2030 [3]. High oil prices result in negative feedback loops that weaken stock prices and tighten fiscal conditions, thereby depressing economic growth in the long term. The growth of the Indian economy is impacted by the price of oil imports, which tends to be extremely volatile and sensitive to economic and political shifts. As a result of the global recession, oil prices rose to a record peak of INR 7 ,830 per barrel (USD 145) in July 2008 (Exhibit 1) and the Brent Crude oil price hit INR 5,400 per barrel (USD 100) on 31st January, 2011 due to the political upheaval in Egypt [4]. The growth in demand for oil from BRICS (Brazil, Russia, India, China & South Africa) nations and other emerging economies coupled with a decrease in the discovery of new exploitable oil fields will push up oil prices up over the next few decades. This would further exacerbate the budget deficit, dampening economic growth. Exhibit 1: Oil price fluctuations (USD), 1987 – 2011 [19] 140 Nominal Real (April 2011 US dollars) 120 May 1987-April 2011 monthly average Brent spot prices Conversion to April 2011 dollars uses US CPI for AII Urban Consumers (CPI-U) 100 80 60 40 20 0 Jan 2011 Jan 2001 Jan 2002 Jan 2003 May 1987 Jan 2010 Jan 2005 Jan 2006 Jan 2007 Jan 2008 Jan 2009 Jan 2000 Jan 1988 Jan 1989 Jan 1990 Jan 1991 Jan 1992 Jan 1993 Jan 1994 Jan 1995 Jan 1996 Jan 1997 Jan 1998 Jan 1999 Jan 2004 Source: IEA (International Energy Agency), (2009), Key World Statistics Electric Vehicles in India: Challenges and Opportunities 3
  • 16. The transport sector is a key consumer of oil and oil products. More than 50% of the oil consumption in India occurs on account of transport-related activities [85]. The World Energy Outlook has estimated that most of the increase in oil consumption by 2030 in India will be driven by light-duty vehicles, mainly passenger cars – growing at an annual rate of approximately 10% (Exhibit 2) [5]. Exhibit 2: Energy usage worldwide, industry break up and light duty vehicle depictions [19] PROJECTED INCREMENTAL OIL TOTAL STOCK OF LIGHT-DUTY DEMAND BY SECTOR, 2006-30 (MTI) VEHICLES BY REGION (bn) 2.5 x3 600 2.0 Africa Latin America 400 Middle East 1.5 India x2 Other Asia 200 China 1.0 Eastern Europe EECCA 0 OECD Pacific 0.5 OECD Europe -200 Transport Industry Non-energy Other OECD N. America USE 0 Rest of world Other Asia India 2000 2010 2020 2030 2040 2050 China OECD Source: IEA (International Energy Agency), (2009), Key World Statistics A significant question to ask at this juncture is whether the world can continue generating a sufficient supply of oil in the coming decades to accommodate the rise in demand from emerging economies like India and China, without hampering environmental quality? Until recently Governments and businesses have ignored the phenomenon of 'peak oil'. Peak oil refers to the 'point at which the maximum rate of global oil extraction is reached'. However, there has been growing acceptance of peak oil in the public domain, where both Governments and businesses have been exploring alternative sources of energy supply, primarily renewable sources like solar, wind, hydro, geo-thermal and nuclear energy. The oil industry is beginning to realize that we have crossed “the era of easy oil, (and) in the future oil will be dirtier, deeper and far more challenging (to extract)”[5]. Technologies that have the potential to phase-out oil dependent forms of transportation should be actively pursued to gauge their feasibility. 4 Electric Vehicles in India: Challenges and Opportunities
  • 17. 1.2 Climate Change Climate Change has emerged as one of the most pressing issues for Governments and policymakers. This issue has drawn unprecedented global collaboration between scientists and policy makers through the United Nations Framework Convention on Climate Change (UNFCCC) treaty that has been signed by 194 nations (as of May, 2011). According to the Fourth Assessment Report of the United Nations Intergovernmental Panel on Climate Change, 'warming of the planet is unequivocal' and it is very likely that the rise in global average temperatures is 'due to the observed increase in anthropogenic greenhouse gas (GhG) concentrations' [6]. The World Meteorological Organization (WMO) reported that 2010 was the hottest year on records since 1880, tied with 2005, and the difference was less than a margin of uncertainty [7]. This is evidence of a warming trend that continues to be strengthened (Exhibit 3). Consensus among the scientific community tells us that we must reduce greenhouse gases by 50% by 2050 to prevent the worst impacts of climate change [8]. Exhibit 3: Global temperature anomalies (°C) [6] Global Temperature Anomalies 0.6 0.4 0.2 0 -0.2 -0.4 -0.6 1880 1900 1920 1940 1960 1980 2000 Year Source: IPCC (Intergovernmental Panel on Climate Change), (2007), Summary for Policy Makers Since the transportation sector is one of the largest and fastest growing sources of GhG emissions, decoupling growth in transport from increasing GhG emissions presents a clear challenge for policy makers in India. EVs, in particular, can have a significant impact towards cutting down demand for oil imports and reducing carbon emissions arising from road transportation, only if electricity is derived from hydro and renewable [9]. Electric Vehicles in India: Challenges and Opportunities 5
  • 18. 1.3 Road Transport Emissions in India India is the fourth largest GhG emitter in the world. The transport sector is the fourth largest contributor of greenhouse gases in India with a share of 7 .5% of the emissions in the country preceded by electricity generation (37.8%), agriculture (17.6%) and industry (8.7%) [11]. India has witnessed a 200-fold increase in vehicle numbers between 1951 and 2011. Road transport is the largest contributor of GhG emissions and was responsible for 87% (123.5 Mt CO2e) of the total emissions arising from the transport sector in 2007 Currently passenger . vehicles that include two wheelers and four wheelers are responsible for about 30% to 35% of the total road transport emissions (Exhibit 4). Exhibit 4: Road Transport: CO2e emissions by Fuel type – 2007 [12] 2% 15% Buses/Cars/Taxi/3W (CNG+LPG) 2W/3W (Petrol) 55% Cars/Taxi/Jeep (Petrol+Diesel) 28% Commercial Vehicles: Trucks/Buses/LCV (Diesel) Source: Transport Sector: Greenhouse Gas Emissions 2007 Central Road Research Institute, New Delhi, INCCA , Over the next decade, the number of passenger vehicles on the road is expected to rise sharply, approximately 14% y-o-y. According to the IEA/SMP transportation model reference case (using 2003-04 as the base year), emissions from passenger cars are likely to grow at 5% per annum in India [13]. Even if engine efficiencies improve, the sheer growth in the number of vehicles on the road would lead to an absolute increase in GhG emissions from road transport. 6 Electric Vehicles in India: Challenges and Opportunities
  • 19. Exhibit 5: Expected growth in CO2 emissions in India from different transport modes [13] 800 700 Water 600 Frieght rail Freight trucks Megatonnes C O2 500 Air Pass rail 400 Buses 3-wheelers 300 2-wheelers Pass cars 200 100 0 0 10 20 30 40 50 5 15 25 5 5 0 0 3 4 20 20 20 20 20 20 20 20 20 20 20 Source: Mobility at What Cost?,InfoChange Agenda 1.4 Trends in Personal Road Transport in India The Indian road network is the second largest in the world, covering 3.34 million kilometers where as much as 80% of passenger traffic is carried by the roads [14]. The high growth rates of the Indian economy have resulted in an unprecedented rise in disposable incomes and this has contributed towards a burgeoning automotive industry. With the Indian economy projected to grow at an average of 8-9% per annum over the middle term, the percentage of Indian consumers that are able to afford vehicles is likely to increase. Yet, India's car per capita ratio (i.e. number of cars per 1000 persons) is the lowest among the world's five largest automobile markets (Exhibit 6), pegged at 18 cars per 1000 people. The share of public transport has been declining slowly as a result of the growth in private vehicle ownership, fuelled by expanding urbanization and affluence. Electric Vehicles in India: Challenges and Opportunities 7
  • 20. Exhibit 6: Cars per 1,000 population (country breakup) & socio economic strata growth in India [15] Cars per, 000 population (2007) Number of households ('000) 800 41 -6% Germany 600 Italy 65.2 Spain France 140.7 USA 3% 400 UK Japan 109.2 200 Russia Brazil 16% 46.7 India 13.8 China 2001-02 2009-10 0 20 40 60 140 High Income Middle Income Mn. Cars (2007) (>Rs, 180K per month) (INR 45K per month) Low Income (<INR 45K per month) Source: The Indian Automotive Industry: Evolving Dynamics, KPMG India Existing transport infrastructure has however, proven to be grossly inadequate to meet these demands. The reason for the same is reflected in a study conducted by the Ministry of Urban Development, Government of India and Wilbur Smith Associates [16]. The study estimated that total intra-city passenger transport activities (passenger kilometers) across 87 cities, including state capitals and cities with populations greater than 0.5 million (2008), was growing at a rate of about 5.5% per annum between 2007-11 as compared to a population growth rate of about 2.6% per annum in the same period of time. It is estimated that the increase in passenger activities would continue to grow at an even higher rate of about 7 .6% per annum between 2011 and 2031. The dynamic interactions between personal vehicle penetration, rising incomes, increasing affordability of cars and expanding export opportunities is expected to position the Indian automobile industry for growth. The Indian automobile industry has recovered from the recession registering record sales in 2009-10 and it contributed almost 4% of India's Gross Domestic Product [15] and recent estimates suggest that the output of the industry is expected to reach 4 million units by 2013 [17] supported by infra structural developments and favorable Government policies. The automotive market remains cost-conscious in India. The primary decision point for car buyers in India continues to be the upfront purchase price of vehicles, whereas fuel efficiency has historically been a secondary concern, though the implied effect is evident due to a preference for small and cheap cars. Having stated that, the luxury car market in India has shown compounded annual growth rate of 30-40% over the last 4 years [18]. This statistic challenges the notion that the Indian consumer will remain predominantly price conscious in the long term. However, as fuel costs rise, we can expect increasing consumer importance and emphasis on fuel efficiency in purchase decisions. 8 Electric Vehicles in India: Challenges and Opportunities
  • 21. 1.5 Modal Shifts The rapid growth of demand for passenger mobility in Indian cities has not been matched by an equal increase in supply of transport infrastructure and services. This has resulted in the increased use of private vehicles across most urban centres accompanied by declining share of public transport systems. In addition, with expanding cities, the share of pedestrians, cyclists and non- motorized transport users has also fallen, as seen in Exhibit 7 8 and 9. , Exhibit 7: Growth in passenger vehicles Exhibit 8: Change in public transport in India (mn) from 1981 to 2009 shares between 1994 to 2007 [16] Growth of registered motor vehicles in India Share of public transport in India 90 80 Two-wheelers 70 1994 2007 80 Cars, jeeps, taxis 60 PT share (%) 70 Buses 60 50 50 40 40 30 30 20 20 10 10 0 0 <0.5 0.5 to 1 1 to 2 2 to 4 4 to 8 >8 1981 1991 2001 2009 City population size (in million) Source: MoRTH Yearbooks Source: WSA (Wilbur Smith Associates) & MoUD (Ministry of Urban Development), (2008), Study on Traffic & Transportation Policies and Strategies in Urban Areas in India, as cited in TERI, (2012) Exhibit 9: Changing shares of walk trips between 1994 and 2007 [16] 60 1994 2007 % Share of 40 walktrips 20 0 <.5 .5-1 1-2 2-4 4-8 Above 8 City population size (in mn) Source: WSA (Wilbur Smith Associates) & MoUD (Ministry of Urban Development), (2008), Study on Traffic & Transportation Policies and Strategies in Urban Areas in India, as cited in TERI, (2012) In India, the transportation sector is responsible for nearly 20% of the total energy consumption and is the second largest consumer of energy in the country after industry [19]. A significant amount of road based passenger transport activities in the country are concentrated in cities. The on-road passenger transport activities in urban India are responsible for nearly 40% of the total energy consumption in road passenger transport sector [20]. Electric Vehicles in India: Challenges and Opportunities 9
  • 22. The current trends in urban transport, which are primarily a result of the inability of Indian cities to meet the increasing transport demand in a planned manner, have resulted in local problems related to congestion, deterioration of air quality, increase in number of road fatalities and accidents and loss in economic productivity. The congestion levels in many Indian cities have reached unmanageable proportions, the average vehicle speeds dropping down to as low as 10 km/hour in many cities. This leads to higher fuel consumption due to low speeds and vehicle idling [21]. Considering an oil constrained future and the high emission levels associated with the transport sector, it is therefore important to reduce the use of petroleum dependent private vehicles in the country. In the 1950's and early 1960's, private vehicles were less in number and road transport served as a mode complimentary to public transportation. By the late 1990's the share of road transport in cities was as much as 80% in passenger traffic [21]. The modal split has shifted in favor of road transport, away from energy efficient modes like railways and buses that have a lower carbon footprint. For example, in Delhi the modal share of public transport has dropped from 60% in 2000 to 43% in 2008 [22]. This is a likely trend not only in most megacities but also Tier II and Tier III cities that are characterized by poor transport services and infrastructure. Only 20 cities in the country have an organized public bus service [23], which in most cases are inadequate leading to an increased dependence on personal modes of transport. Exhibit 10: Comparison of Vehicular Growth with Population Growth 140000 120000 100000 80000 60000 40000 20000 0 2001 2002 2003 2004 2005 2006 2007 2008 2009 Population** 102874 102761 104353 106002 108900 110600 112200 113800 115400 Public Buses* 114.9 114.6 115.2 115.7 113.2 112.1 107.8 113.6 117.6 Cars/Taxis/Jeeps* 7058 7613 8599 9451 10320 11526 12649 13950 15313 2W* 38556 41581 47525 51922 58799 64743 69129 75336 82402 PCI 40678 42375 45337 49004 54505 60951 70238 78790 88420 Source: Indiastats.com 10 Electric Vehicles in India: Challenges and Opportunities
  • 23. The growth in personal vehicle ownership will continue to accelerate with increasing incomes, greater availability, as well as access to credit and decreasing vehicle cost, case in point being the Tata Nano which has enjoyed an increase in sales, 5.8%, over 2011-2012 [24]. Exhibit 10 indicates a growing reliance on personal modes of transport (cars and two-wheelers) and intermediate modes of transport (taxis and auto-rickshaws) driven by the doubling of per- capita incomes from 2001 to 2009. Over the same period the number of public buses has remained relatively constant considering a rise in population of approximately 125 million. This data suggests a growing trend towards a reliance on personal modes of transport due to the burgeoning middle class, a lack of urban planning and minimal investments by the Government towards improving public transportation. Bus services in particular have deteriorated because public transport service providers are unable to expand services, both in terms of number of buses and number of routes plying. The share of buses is negligible when compared to private/personalized vehicles in most Indian cities. Overcrowding of the public transportation system is particularly evident in large cities, where buses and trains carry more than twice their optimal capacity. As a result we have seen a massive shift towards personalized transport, particularly two-wheelers, and the growing use of intermediate modes such as taxis and three-wheeler auto-rickshaws [25]. At this juncture, it should be noted that the Government has drawn plans to improve local rail networks in urban cities by improving access and expanding existing capacity. Other urban transport planning initiatives include bus-rapid-transport-systems (BRTS), pedestrian zones, skywalks and cycling paths. Delhi, Mumbai, Kolkata, Chennai and Hyderabad are in different phases of planning or implementing light-duty metro rail services to complement existing modes of public transport. It is envisaged that these plans will have some impact on increasing the share of public transport. However given India's low motorization index and the lack of adequate investments in public transport, the country is further expected to exhibit growth in light duty personal vehicles. India will be faced with the complex problem of convincing people not to use their vehicles because this would increase the demand for oil imports - adding to the budget deficit while contributing to the country's growing carbon footprint. Therefore, the only way to really shift population mindsets is by making public transportation networks extensive, accessible and safer. In the interim, alternative modes of sustainable personal transportation must be explored to tackle the immediate socio-environmental impacts of the Internal Combustion Engine. Electric Vehicles in India: Challenges and Opportunities 11
  • 24.
  • 25. Sustainable Personal Transportation
  • 26. Sustainable Personal Transportation Sustainable transport systems aim to reduce emissions, fossil fuel consumption and minimize the land area requirements, while providing easy access to people to enable efficient mobility [25]. Vehicles that run on alternative sources of energy such as solar, bio-fuels, fuel cells and batteries have been developed, demonstrated and in some cases they have entered markets and are already on the roads. 2.1 Technological Innovations in Low-Carbon Transport A brief overview of key innovations in low-carbon vehicles that are being actively pursued in India: 1. Electric Vehicles (EV) EV's utilize electric motors to induce propulsion. The key differentiator between EV's and conventional ICE vehicles is that the electricity that they consume can be derived from different sources or a combination of energy sources, particularly renewables such as solar and wind energy. Electric vehicles are only as 'green' as the energy sources used to charge them. Charging EV's in India remains a challenge, where 60% of electricity is generated from fossil fuels fired coal power plants [26]. Electricity can be transmitted to EV's wirelessly through induction or directly using an electrical cable. EV's utilize on-board batteries to store electricity. Unlike ICE's, EV's are capable of regenerative braking whereby they are able to recover the energy that is lost during braking as electricity that is then stored back into the on-board battery. They do not have any tail-pipe or evaporative emissions and are virtually maintenance free. There has been a renewed 14 Electric Vehicles in India: Challenges and Opportunities
  • 27. interest in EVs as a solution to address the emerging concerns around energy security and climate change. There are almost 40 new production ready electric vehicles and hybrid vehicles launching by 2013. 2. Bio-fuels Bio-fuels are broadly defined as “fuels that are produced directly or indirectly from organic material – biomass – including plant materials and animal waste” [27]. Efficiency improvements in conversion technology now permit the extraction of bio-fuels from a wide variety of sources, particularly, wood, crops and waste materials. Bioethanol and biodiesel are the two most commonly available types of biofuels. Biofuels have been around since the invention of the automobile but were largely displaced by the discovery of huge deposits of oil that kept petrol and diesel prices cheap for decades. Bio-fuels are a renewable resource as more plants can be grown for conversion into fuel, with the added advantage that the plants sequester carbon as they grow. Over the last decade there has been much debate about the relative pros and cons of focusing on biofuels as a viable solution based on a range of economic, social, environmental and technical issues. The large scale production of bio-fuel for transportation would require large land areas; as a result its potential to replace fossil fuels is limited. However, innovative approaches like using seaweed to produce biofuels might address the 'food vs. fuel' debate and lead to breakthroughs. The current world production of biofuels is less than 1% of world transport fuel demand and India contributed about 0.6% of global biofuels production in 2009 [28]. In India, bio-fuels have an assured market as the Government, through the 'National Biofuel Policy', aims to meet 20% of diesel with fuel derived from plants. In 2009, the Government of India mandated 5% blending of ethanol with petrol across India, which is projected to annually save 80 million liters of petrol [29]. 3. Compressed Natural Gas (CNG) Vehicles are increasingly using compressed natural gas (CNG), or less commonly liquefied natural gas (LNG), as an alternative to conventional fuels as it is cheaper and cleaner. In 2010, there were ~12.6 million CNG/LNG vehicles plying the roads worldwide with India ranked 5th, with a total fleet of approximately 1.08 million vehicles [30]. Existing petrol or diesel vehicles can be easily modified to run on CNG at an average cost of INR 20,000 [31] for petrol vehicles and about INR 50,000 for diesel vehicles. CNG is one of the more promising alternative fuels due to its abundance and zero emissions. The strongest driver of CNG development has been its favorable economics i.e. the price advantage of CNG over conventional fuels. CNG as a transport fuel has been actively promoted by the Government of India through mandates and targets. The CNG programs in Delhi and Mumbai are the oldest and well matured, driven by public policy mandates and a strong commercial interest of large taxi fleets in fuel/cost savings. The Ministry of Environment and Forests recently stated that approximately 70% of intra- Electric Vehicles in India: Challenges and Opportunities 15
  • 28. city public buses use CNG as fuel [32]. Rising petrol and diesel prices have stimulated demand for CNG vehicles and many auto majors like Maruti-Suzuki, Tata Motors, Chevrolet, Toyota, Hyundai, among others, have introduced factory fitted CNG vehicles of their popular models in the Indian market. 4. Hydrogen Fuel Vehicles (HFV) Hydrogen vehicles internally convert the chemical energy from hydrogen to mechanical energy for propulsion either through burning hydrogen in an internal combustion engine or through reactions between hydrogen and oxygen in fuel cells that run electric motors. Hydrogen vehicles are divided by two different technological approaches, namely - i. Hydrogen-ICE: Existing cars that run on petrol and diesel can be modified to use hydrogen as a fuel in their internal engines. ii. Hydrogen Fuel Cell: Hydrogen fuel cell cars are essentially electric vehicles that use hydrogen fuel cells instead of battery packs for power. Hydrogen has proved to be an attractive fuel as it has excellent electro-chemical reactivity, adequate power density to enable automobile propulsion and zero tail-pipe emissions [33]. Hydrogen can be produced using a wide variety of sources such as natural gas, coal, biomass, geothermal, solar and wind, which makes it an important energy carrier from an energy-security stand point. Most automobile majors have invested in developing prototypes and are at various stages of testing commercial feasibility of HFV. Though HFVs are considered to be zero emission vehicles, they do have 'well to wheel' (total lifecycle) emissions, as most of the hydrogen used is produced from natural gas. Though HFCV's tend to outperform battery electric vehicles in terms of range and refueling time, they yet face significant technical and economic hurdles that critics, like Nobel laureates Steven Chu and Burt Richter, say would not be overcome in the near future [34]. Most research tends to support a hydrogen economy as a long term option as the hydrogen option suffers from several uncertainties around system and infrastructure costs and is not likely to be available en-mass in the foreseeable future, i.e. before 2020. In India, the Planning Commission has constituted working groups to look at hydrogen as a viable fuel. The Ministry of Petroleum and Natural Gas created a INR 100 cr. (USD 18.5mn) fund for research and development of hydrogen technologies. Other efforts include - The Green Initiative for Future Transport (GIFT), which aims to research, develop and demonstrate hydrogen fuel cell vehicles, with goals and targets up to 2020. India is also one for the 16 founding members of the International Partnership on Hydrogen Economy set up in Washington D.C., on November 2003 and has also prepared a National Hydrogen Energy Road Map and Programme (2006) focusing on two and three-wheelers [35]. Few Indian vehicles manufactures like Mahindra and Tata Motors, in 16 Electric Vehicles in India: Challenges and Opportunities
  • 29. partnership with research institutes have developed prototypes of hydrogen vehicles to test their feasibility in the Indian market. 5. Hybrid/Dual Fuel Vehicles (HFV) Hybrid/Dual Fuel Vehicles are defined as vehicles that use two or more distinct fuel sources, or a mixture of fuels, for power and propulsion. HFVs are viewed as a transition technology to bridge the gap towards zero-emission vehicles because they provide consumers with flexibility in terms of fuel costs, refueling time, driving distances and emission reductions [37]. They tend to be cleaner and are more fuel-efficient than conventional vehicles that use an ICE, the extent of which depends on the combination of fuel sources used. Many different combinations of fuel sources have been developed and tested for vehicles. Hybrid vehicles typically ensure savings in terms of fuel economy and emissions due to the following: i. Relying on both engines and electric motors for their power needs, as this reduces the size and weight of engines resulting in less internal losses. ii. The tank-to-wheel efficiency of electric motors is also significantly higher than ICEs. iii. Batteries have the capacity to efficiently store, reuse and recapture energy, through technologies like regenerative breaking that save energy normally wasted as heat during braking. iv. Vehicles use blended fuels, like ethanol added to petrol or hydrogen mixed with CNG, as the addition of low emission fuels to conventional fuels reduces the total fuel emission factor. Exhibit 11: Various fuel combinations being pursued through Government initiatives and by automobile manufactures Hybrid and Dual Fuel Vehicles Blended Fuels Dual Fuels Liquid Gaseous CNG Electric + + Hydrogen +CNG Gasoline Gasoline Biofuel +Gasoline (Hy-thane) Source: YES BANK Analysis Electric Vehicles in India: Challenges and Opportunities 17
  • 30. The Government of India, in partnership with automobile manufacturers and research institutes, has been exploring the feasibility of blended fuels and dual fuel vehicles. The future will most likely see a combination of solutions being used for different purposes based on their relative suitability. For example, while dual fuel vehicles might be promoted in densely populated urban environment that have the required recharging/refueling infrastructure, vehicles running on a mix of gasoline and ethanol might be suited to inter-city mobility or long distance journeys where recharging infrastructure for electric vehicles or CNG refueling facilities are absent. The Ministry of New and Renewable Energy, along with SIAM, IOCL, Tata Motors, Ashok Leyland, Eicher Motors, Mahindra and Mahindra and Bajaj Auto, have supported a unique project for demonstrating a hybrid Hythane (H-CNG) model, using up to 30% of hydrogen and CNG, in cars, buses and three-wheelers[35]. 6. Advanced Internal Combustion Engine (AICE) Vehicles that utilize new technologies to improve the overall engine efficiency and reduce emissions of internal combustion engine vehicles are collectively called Advanced Internal Combustion Engine (AICE) vehicles. Automobile manufacturers constantly strive to improve the efficiency of ICE vehicles to reduce energy loss, improve mileage, reduce tail-pipe emissions and ultimately lower the cost of operation. The Government of India has also driven engine efficiency improvements by imposing the Bharat Stage (BS) emissions standards, which are progressively updated. They stipulate emissions limits for different vehicles categories. Automobile manufacturers must meet the stipulated criteria as they are mandatory. In cost-conscious markets like India, a key decision point for consumers is the total cost of ownership of vehicles – which includes the price of the vehicles, the cost of fuel, and maintenance costs. Cars that have a higher efficiency require comparatively less fuel to travel a particular distance. As a result their fuel consumption and running costs are less. However, it is important to consider the 'rebound effect', formally referred to as the Khazzoom-Brookes postulate [37], that has been confirmed by a wide range of studies and indicates that when energy prices are constant, cost effective efficiency improvements will increase economy-wide energy consumption above what it would have been without those improvements or in simpler terms - “greater the efficiency of a process, the greater the energy use” [5]. The Kazzoom-Brookes postulate clearly suggests that energy efficiency improvements in the automobile sector would not suffice to meet future transportation goals (i.e. de-carbonization of the transport sector), as they would invariably lead to an absolute increase in energy/fuel consumption and thus carbon emissions [37]. Advanced ICE's are not an end solution but they will play an important role as an intermediate wedge until other low-carbon alternatives like EVs and HFV's achieve scale and market penetration. 18 Electric Vehicles in India: Challenges and Opportunities
  • 31. Exhibit 12: Fuel type impact analysis Comparison of Alternative Transport Technologies in India Petrol Diesel Bio-Diesel Ethanol CNG Electric Hydrogen/ Hythane Main fuel Crude oil Crude oil Soy bean oil, Corn, grains or Underground Coal; however Natural gas, source rapeseed oil, agricultural reserves there are a methanol, waste cooking waste range of other energy oil, animal fats (sugarcane sources that sources molasses) include including nuclear, natural renewables gas, hydroelectric and renewables. Physical state Liquid Liquid Liquid Liquid Compressed Electricity Compressed gas gas Types of All types of Most types of Any vehicle Light duty Many types of Neighborhood No vehicles Vehicles vehicles vehicle that runs on vehicles, vehicle electric available for Available categories categories. diesel -no medium and categories - vehicles, commercial modifications heavy duty but most bicycles, sale; several for up to 5% trucks and require motorbikes, pilot projects blends and buses. Other modifications light-duty are currently many engines vehicles that to engines and vehicles, being are compatible can use mixed space for medium and demonstrated. with 20% fuels. storage tanks. heavy duty blends. trucks and buses. Fuel Available at all Available at all Not available at Currently Available in Charging Not available at Availability fueling fueling fuelling blended with most large facilities not fueling stations stations stations. Plans diesel or cities and available at any stations. A to introduce petrol. 5% widely across fueling demo station biodiesel ethanol Maharashtra, stations. Most has been set through the blended petrol Gujarat and homes, up at Dwarka 'National has been Delhi. Government in Delhi to test Biofuels introduced in facilities, the technology Policy'. It is 20 states and garages and now being 8 union businesses produced territories, and have adequate locally for use will be electricity in three- extended to capacity for wheeler 10%blend pan- charging (may rickshaws. India in require slight phase2. upgrades) Refueling Refueling Refueling Existing Ethanol fuel Expansion of Need for public Delivery of Infrastructure stations are stations are fuelling dispensers can gas pipelines charging hydrogen will widely spread widely spread stations can be be easily will lead to stations at require across the across the fitted with bio- installed at greater parking lots, significant country. country. diesel pumps conventional availability of malls, fuelling investment Mature Mature fueling CNG stations and towards infrastructure infrastructure stations also in production and for the deliver for delivery of buildings infrastructure. of petrol. diesel. Hythane can make use of existing CNG infrastructure. Electric Vehicles in India: Challenges and Opportunities 19
  • 32. Petrol Diesel Bio-Diesel Ethanol CNG Electric Hydrogen/ Hythane Maintenance Require regular Require regular Hoses and Special High pressure Minimal In fuel cell pollution pollution seal may be lubricants may tanks require servicing applications checks, checks, affected with be required. periodic needed. No maintenance servicing, servicing, higher-percent Practices are inspection and tune-ups, oil in minimal. tune-ups, oil tune-ups, oil blends. similar to certification changes, Hydrogen- changes, changes, Lubricity is conventional timing belts, ICE's would lubrication lubrication improved over vehicles water pumps, require regular that of radiators or servicing. conventional fuel injectors. diesel Batteries need to be replaced after 3-6 years Fuel Costs INR 71/liter INR 42/liter NA INR 27/liter INR 32/kg INR 4/kWh NA (as on Sept 2012) Environment Produces Produces Reduces Can Significant Zero tail-pipe Zero regulated Impacts harmful harmful emissions and demonstrate reduction in emissions. emission for emissions. emissions and particulate up to 25% tail pipe and Some fuel cell Gasoline particulate matter when reduction in ozone forming emissions can vehicles and vehicles are matter. compared to ozone-forming emissions be attributed only NOx improving and Emissions are conventional emissions though HC to power emissions as a result being reduced diesel. when emissions may source/ possible with emissions are with after- However NOx compared to increase. generation. Hydrogen ICE being treatment emissions may petrol. vehicles. progressively devices. increase. reduced. Energy Manufactured Manufactured Bio-diesel is Ethanol is CNG is Electricity is Hydrogen can Security using mostly using mostly domestically domestically domestically generated help reduce Impacts imported oil imported oil produced and produced and produced but through coal India's which is not a which is not a has a fossil is renewable. is limited. India fired power dependence secure option secure option energy ratio of is currently plants as it is on foreign oil 3.3 to 1 which exploring available in by being means that its options of plenty. It is the produced from impacts are importing most renewable slightly less natural gas economical resources but similar to from Iran and and price petrol Myanmar. stable fuel. (Source: YES BANK research, SIAM, Ministry of Petrolium, US Department of Energy –Alternate Fuels and Advanced Vehicle Data Center) 2.2 Pathway to Zero-Emission Vehicles The path towards Zero-Emission Vehicles (ZEVs) begins with technological modifications and enhancements to existing engines and drive-trains that improve the tank-to-wheel efficiency of vehicles. Vehicles that run on low-carbon alternative fuels such as biodiesel, ethanol, synthfuels and natural gas are categorized collectively with high efficiency ICEs as A-ICE vehicles, and they can reduce emissions by up to 10-15% [39]. 20 Electric Vehicles in India: Challenges and Opportunities
  • 33. Exhibit 13: The path to electrification Electrification Hydrogen Technological Advancement Fully Electric Hybrid Fuel + Electric Natural Gas and Biofuels Advanced Internal Combustion Up to 15% 10- 30% 30-40% 50 -100 % 50 -100 % Carbon Reduction Potential Source: YES BANK Analysis The next step towards ZEVs involves the electrification of vehicles. There are a wide range of EV technologies being explored at the moment, that include: Mild-Hybrid – It is the first real step towards electrification and ZEVs, and contains a small ü electric motor that enables a start-stop system, facilitates regenerative braking energy to charge the battery and offers acceleration assistance. Mild-hybrid vehicles achieve small reductions in emissions, between 10 to 15% at relatively high costs [39]. It is viewed as an intermediate development step towards a fully-hybrid system. Fully-Hybrid – Features a larger motor and battery pack that provides the vehicle with electric ü launching, acceleration assistance and electric driving at low speeds. It can achieve a maximum of 25-30% in GhG emission reductions. Though fully-hybrids currently cost between INR 2.5 to 3.5 lacs (USD 4629 – USD 6481) more than conventional ICE cars, the cost of hybrid components is expected to fall by 5% per year [39]. Plug-in Hybrid (PHEV) – It is a hybrid vehicle with a larger battery that can be recharged by ü connecting a plug to an electric power source or grid. The ability to connect to the grid gives the PHEV an range of 30-60 kilometers of all electric driving. PHEVs feature smaller ICE that takes over from the all electric drive to provide a longer range. The carbon reduction potential of a PHEV is between 30-40%. Electric Vehicles in India: Challenges and Opportunities 21
  • 34. Range Extenders – They are all EVs that feature a small ICE that is used to recharge the ü battery to extend the driving range. This feature is useful in the absence of charging infrastructure as they combine the advantages of electric driving with the ability to undertake longer journeys. They have a carbon reduction potential of between 60-80% depending on the electricity source used to charge the battery [39]. Fully Electric – All of the needed propulsion energy is stored in a large battery that can be ü recharged by connecting it to the electricity grid. Electric vehicles are two to three times more efficient than conventional ICEs [40]. Though there are a range of different battery technologies being used, it is predicted that litium-ion batteries will dominate the landscape [40]. A fully electric vehicle is only as clean as the source of electricity that is used to recharge the battery, and when charged using renewable sources it can reduce emissions by up to 80-100%. Exhibit 14: GhG emissions from various fuel sources [42] Greenhouse Gas Pollution (Light duty vehicles only) (Billion/tonnes CO2-equivalent/year) 100% Gasoline ICVs 2.5 Base Case: Gasoline Hybrid Scenario 2.0 Gasoline Plug-In 1.5 Hybrid Scenario 1990 LDV GHC Ethanol Plug-In 1.0 Hybrid Scenario GhG Goal: 60% below BEV 1990 Pollution Scenario 0.5 H2 ICE HEV GhG Goal: 80% below 1990 Scenario Pollution - Fuel Cell 2010 2020 2030 2040 2050 2060 2070 2080 2090 2100 Vehicle Scenario Source: Zhang & Cooke, 2010 22 Electric Vehicles in India: Challenges and Opportunities
  • 35. The Electric Vehicle Value Chain
  • 36. The Electric Vehicle Value Chain The stimulus for a technological shift towards electric vehicles in India, as is the case among most comparable markets, depends on improved battery technologies, longer ranges, better charging infrastructure, lower prices, Government incentives and progressive regulation. While electric vehicles offer a great opportunity to diversify across the value chain, they also pose significant risks as the technology could change the dynamics of the industry and cede large parts of the value chain that has evolved over several decades obsolete [43]. In order to grasp the changing landscape of the EV sector it is important to understand the different actors across its value chain and the relationships they share – Exhibit 15: The EV value chain Traditional Utilities / Raw Material Battery Component OEMS Infrastructure Suppliers Suppliers Suppliers Source:YES BANK Analysis 3.1 Raw Material Suppliers Raw materials have a high impact on cost structures of the automobile sector. Raw material suppliers face a host of challenges that include rising prices, fluctuating prices, discriminatory pricing by foreign vendors of Indian component manufacturers/exporters and custom free import of finished goods from ASEAN countries under various free trade agreements [44]. Steel is one 24 Electric Vehicles in India: Challenges and Opportunities
  • 37. of the primary raw materials used in the manufacture of automobiles and its price has risen between 25% to 40% for specific products like flat, long and pig iron which are commonly used by vehicle manufacturers. Ironically, even though India is one of the cheapest sources of iron ore, steel prices are high when compared to international standards. The Government of India must consider enforcing competitive policies that contain the price of steel against global steel prices by regulating the export of steel, monitoring steel price and lowering import duty to widen access to cheap steel sources outside India (IDC, 2008) [45]. Other raw materials like plastics and lithium (for batteries), a rare earth metal, are also plagued by global price fluctuations. Given the growth in demand for lithium batteries, that are used in common electronics and appliances like mobile phones and laptops, the price of lithium is expected to rise as lithium reserves are scare and geographically sparse. This is of particular concern to Indian battery manufacturers, considering China is the closest source of lithium, having the largest proven lithium reserves in the world. Also, the battery component has the highest weightage in the overall cost structure of an EV. 3.2 Traditional Component Suppliers The auto component industry in India is expected to grow at a rate of 13-15%, having the potential to become one of the top five auto component economies by 2025 [45]. Over the last decade there has been a marked improvement in the quality of auto components manufactured in India. Most of the standard components required by the Indian automotive sector are domestically manufactured with an import dependance estimate of about 13.5% of domestic demand. Due to growing economies of scale of the Indian auto component industry, manufacturers of EV are likely to depend on traditional component manufacturers for all standardized parts that go into an EV and that are common to ICE vehicles such as tyres, seats, doors, windows etc. India exports a wide range of auto components and chassis. The auto component industry's exports are expected to grow by about 24% during 2010-2015 [46], and can be further bolstered by investing in technology collaborations and joint R&D. Traditional component manufacturers can diversify their product offerings by tying up with makers of EVs, leveraging their technological expertise, to develop specialized parts for hybrid and EV, both for domestic and export markets. India has a relatively strong auto component base for electrical and electronic components that can be leveraged to tap into the emerging EV sector. 3.3 Battery Manufacturers & Suppliers A key concern in the EV sector has been the advancement of battery technology, which has benefitted from recent breakthroughs in lithium-Ion batteries due to their application in computers and mobile devices. There has been substantial growth in the number of lithium-ion patents in China, USA, Japan and Western Europe [40] and batteries available today can store energy to enable driving ranges that exceed 100 kms. Battery manufacturers have been working with OEM's to develop batteries for EVs and many of them have been increasing production capacity to achieve the required volume to drive down prices. The growth in the battery market for EVs will spur investments in R&D making batteries more reliable and affordable while providing longer driving ranges. It is likely that existing battery suppliers for mobile devices will dominate the Electric Vehicles in India: Challenges and Opportunities 25
  • 38. market, though new players are quickly emerging. Battery manufacturers and suppliers will also have to consider pro-environmental means to dispose depleted batteries as they comprise hazardous chemicals. While some battery suppliers are forging new partnerships with automobile manufacturers to reduce risks (e.g. Toyota and Panasonic), others continue to traditionally buy batteries from Tier 1 suppliers (e.g. Johnson Control and Saft) 3.4 Original Equipment Manufacturers (OEMs) Looking ahead, OEM's face daunting challenges towards the allocation of investments in new technologies as a result of the current financial slowdown, and yet they must adapt their businesses to capitalize on emerging opportunities in new markets, specifically the EV sector. The automobile industry seems to be preparing for a major shift towards powertrain technology. There are a range of different types of EVs (see 'Pathway to ZEVs) and OEM's will have to assess options based on their ability to leverage different actors across the value chain. Since established OEM's have plants that are built around mass production, they offer very few cost advantages for new powertrain configurations. OEM's could develop a competitive advantage through partnerships with technology companies (that have know-how on electric drive-trains), battery manufactures and traditional component suppliers to reduce risks and leapfrog the development of EVs. In turn, they could also partner with other OEM's to share and spread associated risk, by standardizing EV components. Manufacturers in emerging economies, India and China in particular, are exposed to much wider business opportunities from the shift towards EVs. 3.5 Utilities “Indian cities and towns are plagued by frequent outages and the basic requirement for electric cars is electricity…” [47]. A growth in demand for EVs will have a sizable impact on electricity generators and suppliers. This additional demand for electricity will have to be addressed through increased generating capacity and essentially through better grid management. Driven by reforms beginning with 'The Electricity Act, 2003', followed by de-licensing, the power generation sector has transformed from being a slow moving industry to a space where there lie vast growth opportunities. By repairing or upgrading distribution equipment, efforts are being made to reduce transmission and distribution losses, which currently stands at 28%. Covered in a later section, we will explore the possibility of introducing smart grids in major metropolitan cities, from a technical perspective. India's power sector has increased generation capacity by record numbers this year, and it is expected to double from the current 177 gigawatts (2011) to 300 gigawatts by 2015 [48]. India also has plans to generate 15% of the electricity mix through renewable sources such as solar, wind, biomass, geothermal and hydro energy [49]. Solar energy is expected to grow to the tune of 2 GW by 2013, gradually scaling up to 20 GW by 2020 [50], and wind energy generation capacity which has experienced phenomenal growth, stands at 13 GW (Dec, 2010) and is expected to grow to about 50 GW by 2020 [49]. According to a number of studies, electricity demand from EVs can 'increase the penetration of wind as a baseload resource' [51], since the generating profile of wind energy matches the load profile of a night-time charging regime. Increasing the renewable energy mix would reduce the emission factor of the total electricity 26 Electric Vehicles in India: Challenges and Opportunities
  • 39. generation mix, rendering EV's cleaner and greener. Since EVs are only as clean as the electricity used to charge them, adding renewable energy to the mix would only boost their green credentials. EV manufacturers must liaise with utility providers in order to develop innovative solutions for charging of public and private, including option of using renewable energy sources. 3.6 The Electric Vehicle Ecosystem Exhibit 16: The EV Ecosystem Insurance Finance Tech R&D Smart Grid Firming Renewables Grid Storage Climate Change Data Flow Policy Renewable Power Building/Vehicle Interaction (V2B) Information Li-ion Battery V2G Money Consumers Vehicle Electrification Electricity Smart Charging Key system players Major trends Source: Mahindra - Reva Electric Vehicles in India: Challenges and Opportunities 27
  • 40. Exhibit 17: EV risks, challenges & solutions 28 Electric Vehicles in India: Challenges and Opportunities
  • 41. Electric Vehicles in India: Challenges and Opportunities 29
  • 42. EV Safety safety chassis Source: YES BANK Analysis 30 Electric Vehicles in India: Challenges and Opportunities
  • 43. Policies Promoting Electric Vehicles in India