This document provides information about JAI Industries and their panel processing machines and solutions. Some key points:
- JAI Industries is a leading brand in panel processing machinery that aims to provide quality, value and service for now and forever.
- They offer a wide range of machines including panel saws, beam saws, edge banders, routers, sanders and other machinery packages.
- The machines are made in India and designed to suit local working conditions with easy availability of cost-effective spare parts and best-in-class service support.
- JAI Industries prides itself on continuous research and technological advancement to employ the latest manufacturing and provide customers with the best possible machines.
2. Panel Saws..................................................
Pneumatic Clamp .......................................
Beam Saw...................................................
Curvilinear Edge Banders............................
Portable Edge Bander.................................
Auto Edge Banders.....................................
Multi Borings. .............................................
Post Form ...................................................
Spindle Moulder & Auto Feeder................
Hot Press, Roller Press...............................
Cold Press....................................................
Vacuum Membrane Press..........................
CNC Routers & High Speed Router...........
Wide Belt Sander, Dust Collector..............
Industry specific machinery package........
4-10
10
11
12-13
13
15-27
28-29
30
31
32
33
35
36-37
38
40-42
I n d e x
• Due to continuous product improvement the
technical specifications are subject to change
without prior information.
N o t e s • Some accessories shown fitted in the
machine may not be part of Standard
accessories
Panel Processing Machines & Solutions
•
•
•
•
Jai is here, has been here and
will be here forever
Jai will have all the m/cs you
need now and will need in future
Jai is the leader, has been one
for decades and will lead forever
Jai m/cs & we are at your service
for now and forever
For now. Forever.
3
Biggest in all possible terms
Machines of world-class quality
Jai is pioneer in bringing corporate
culture to wood-work industry.
A benchmark for others to follow
Modula is the first Euro-precision Indian machinery to
be manufactured in-house
Professional, friendly culture
Absolute Leader For now. Forever.
like size, sales, turnover, m/c range, staff strength,
mfg. facilities, mktg. network
Growing multifold, year-on-year
and the highest selling brand in the sector
Goal : Customer satisfaction
3. Model No. Unit
Sliding table length mm 3200
Sliding table width mm 435
Max. diameter / bore - saw blade mm 400 x 30
Max. diameter / bore - scoring blade mm 120 x 20
Saw blade speed rpm 3000 / 4000 / 5000
Scoring blade speed rpm 8500
Tilting of saw unit degree 90° - 45°(Auto)
Motor for saw blade / scoring blade hp 7.5 / 1
Promatic 3.2
5
• Sturdily built heavy duty m/c that gives precise cut
with burr free cutting
Motorized scoring unit up-down and manual lateral
adjustment. When scoring blade is switched-on, the
scorer moves to the stored height
Extra second support for wider work pieces
Central lubrication system facilitate smooth &
precise movement
Made in India with best service & spares support
•
•
•
•
Easy & fast, saw-scoring blades
changing. Entire saw unit on heavy
duty cast-iron trunnion
Digital Read Out (DRO) – Optional,
for Crosscut mitre fence. Setting
precision accuracy of +/- 0.1mm.
(For all panel saws)
Blade unit raising
Blade unit angle setting
Powered rip fence with
electronics programmers
Eye-level operating panel :
Always visible & accessible
from both sides of the
m/c. It pivots into the most
convenient position
Heavy duty precision Sliding Table :
Runs on large rollers sandwiched between
hard chromed guide bars. Hollow multi-
chamber alu. extrusion guarantees
optimal torsion resistance & rigidity
4
The motorized ripfence has an accuracy +/- 0.1 mm.
The high precision ball spindle system guarantees
precise adjustment
Smooth-running and powerful saw unit. Runs incredibly smooth,
because it is electronically balanced as a fully assembled unit, made
of cast components. Vertical movement of the unit is linear with
guide bearings & allow the whole unit to tilt easily & precisely
NEW
Panel Saws
* 10 Years
warranty on
sliding table.Promatic 3.2 Auto
Pro ne
4. Model No. Unit Pro 3.2
Sliding table length mm 3200
Sliding table width mm 435
Max. diameter / bore - saw blade mm 400 x 30
Max. diameter / bore - scoring blade mm 120 x 20
Saw blade speed rpm 3000 / 4000 / 5000
Scoring blade speed rpm 8500
Tilting of saw unit degree 90° - 45°(manual)
with electronic
digital read out
Motor for saw blade / scoring blade hp 7.5 / 1
7
Large size extraction and
safety hood system ensure
optimized airflow
The sturdy frame provides rigid support for all cutting.
Telescopic cross-cut fence, providing precise and easy
position. Panels can be squared and cut at an angle up to
45°on both sides of the table.
Heavy duty precision Sliding Table :
Runs on large rollers sandwiched between
hard chromed guide bars. Hollow multi-
chamber alu. extrusion guarantees
optimal torsion resistance & rigidity
6
Smooth-running and powerful saw unit. Runs incredibly smooth,
because it is electronically balanced as a fully assembled unit, made of
cast components. Vertical movement of the unit is linear with guide
bearings & allow the whole unit to tilt easily & precisely
Ripfence with fine adjustment. Manual fine adjustment
enables the ripfence to be adjusted precisely. The fence
can be set with pinpoint precision by means of the
adjusting screw.
• Sturdily built heavy duty m/c
that gives precise cut with
burr free cutting
Easier & quick scoring unit up-
down movement & lateral
adjustment
Extra second support for
wider work pieces
Central lubrication system
facilitate smooth & precise
movement
Made in India with best
service & spares support
•
•
•
•
Panel Saws
Pro 3.2
* 10 Years
warranty on
sliding table.
NEW Pro ne
5. Model No.
Sliding table length mm 3200 3200
Sliding table width mm 415 360
Max. diameter / bore - saw blade mm 355 x 30 355 x 30
Max. diameter / bore - scoring blade mm 120 x 20 120 x 20
Saw blade speed rpm 4000 / 5000 4000 / 5000
Scoring blade speed rpm 8500 8500
Tilting of saw unit - manual degree 90° - 45° (manual) 90° - 45° (manual)
with electronic with electronic
digital read out digital read out
Motor for saw blade / scoring blade hp 7.5 / 1 5 / 1
Unit J-3200.inJ-3200.in +
9
Note : Heavy Duty Precision
sliding table with linear
bearing developed with
advanced technology with
multi chamber system for
max. rigidity of the double
roller carriage
Scoring saw lever mechanismprecision
Ripfence with fine manual
adjustment. Can be set with pinpoint
precision by adjusting screw
Easy & fast saw-scoring blades changing
Salient Features :
• Sturdily built heavy duty m/c. Precise burr free cutting
• Convenient lifting and tilting of saw unit by front placed hand wheels
• Electronic Digital readout of saw unit tilt
• Rip fence with fine setting for precise positioning
• Made in India with best service support & very economical spares
Smooth-running and powerful saw
unit. Runs incredibly smooth,
because it is electronically balanced
as a fully assembled unit, made of
cast components.
The sturdy frame provides
rigid support for all cutting, with
telescopic cross cut fence. Also
panels to be squared and cuts at
an angle up to 45°.
* 5 Years warranty on sliding table
8
J-3200.in +
Panel Saws
J-3200.in
NEW
NEW
* 5 Years warranty on sliding table
6. Model No. Unit
11
Beam Saw
(Semi Auto with Floating Table)
Advanced Saw Carriage : With high feed rate driven by
rack / pinion and guided on hard guide rods that ensures
high cutting accuracy. A uniform holding pneumatic
clamping beam ensuring synchronized cylinder actuation
at both ends. Saw Carriage Drive Motor has variable feed
speed for different applications.
J-320 MB
Capacity
Cutting dimensions mm 3200
Max. cutting thickness mm 80
Main saw unit
Max. diameter / bore –saw blade mm 355 x 30
Saw blade speed rpm 5600
Main saw unit, motor hp 15
Scoring saw unit
Max. Diameter / bore – scoring blade mm 160 x 25.4
Scoring saw blade speed rpm 7200
Scoring saw motor hp 1
Saw carriage
Feed speed m/min 6-30
Retract speed m/min 30
Saw carriage motor hp 3
Other Specifications
Floating table blower motor hp 4
Total power hp 23
NEW
J-320 MB
Three front air floating tables for smooth & better feeding
movement of workpiece
10
SI-400 Nova
• A very useful accessory. This
pneumatic clamp allows more
maneuverability in panel
handling, sizing and cutting.
Also quality cuts on irregular
Panels or thin work pieces
Pneumatic Clamp for Panel Saws :
Model :- PC
• PC + : 3 step Pneumatic Clamp :
This 3 step clamp allows more
flexibility for handling small pieces
Model :- PC +
Panel Saws
J-3200 MC
NEW
Model No. Unit J-3200 MC SI 400 Nova
Sliding table length mm 3200 3200
Sliding table width mm 375 360
Max. diameter / bore - saw blade mm 300 x 30 400 x 30
Max. diameter / bore - scoring blade mm 120 x 20 120 x 20
Saw blade speed rpm 4000 / 6000 3700
Scoring blade speed rpm 7000 8500
Tilting of saw unit - manual degree 90° - 45° 90° - 45°
Motor for saw blade / scoring blade hp 7.5 / 1 7.5 / 1.2
7. 13
Curvilinear Edge Banders
Coil holding
capacity
Digital counter
meter
Pneumatic
cutter
Gluing
J-1000
The most efficient entry-level edge-
bander. With Euro standard
features like optimal and consistent
glue-spreading, heat bonding and
pneumatic edge-cutting.
UP
GRADED
J-2000.in (Semi Auto)
Portable Edge Bander
NEW
• Machine is light in weight, so it can be used
for large size boards where the job is fixed
onto a table & machine can be used on it.
• Useful for small onsite work.
Include manual end cutter & edge trimmer for
maximum edge banding thickness 0.3 to 0.6mm.
12
Coil holding
capacity
Digital
counter meter
Pneumatic
cutter Gluing
45° Tilt table “Swivel bar
roller system”PLC
J-3000.in
Curvilinear
Edge
Banders
(Semi Auto)
Pneumatic cutting deviceGluing & bonding system Hylum surface working table with ° tilt45
Model J-3000.in, single phase machine available on request
Edge banding on straight and curved
panels, made easy & fast. You can pre-
define the length of band per piece.
Gluing, pasting & cutting the edge is
done automatically
UP
GRADED
Model No. Unit
Minimum work piece length
Work piece thickness range
Edge Banding Thickness for
PVC & ABS in coil form
Min-Radius for curved Edging
Feed speed
Front table tilt angle
Heating element
Electric motor
Power supply
280
10 - 50
0.4 - 3.0
20
5 to 12
0° - 45°
2
0.37
415V, 3Ø
mm
mm
mm
mm
m/min
degree
kW
kW
voltage / Ø
280
10 - 50
0.4 - 3.0
20
6 & 12
n/a
2
0.75
415V, 3Ø
200
10 - 40
0.4 - 3.0
20
4
n/a
0.75
0.15
220V, 1Ø
J-2000.inJ-3000.in J-1000
8. 0.4 - 3mm
Coils-PVC/ABS
10 - 45mm
Work Piece Thickness
Auto
Edge Banders
J-4300R.in
Feeding Belt Gluing Banding Edge Cutting Fine TrimmingEnd Cutting Buffing Radius Trim (Manual)
Feeding Belt
Edge Fine TrimmingGluing, Banding & Edge Cutting End Cutting Buffing
15
• Technological easy Edge banding
solution for entry level work
• Workpiece infeed by special belt
for smooth feeding
• Low maintenance m/c, easy
available cost effective spares,
best service support
Control Panel
Model J-4300.in without Radius trim is also available
Model No. Unit
Work piece thickness range mm 10 – 45 10 - 45
Min. work piece width / length mm 100 / 180 100 / 180
Edge banding thickness for
PVC & ABS in coil form mm 0.4 – 3.0 0.4 – 3.0
Work piece feed m / min 6 6
Fine trimming motor power no / hp 2 x 0.5 2 x 0.5
Buffing motor power no / hp 2 x 0.5 2 x 0.5
Radius trimming motor power Hp n / a 0.4
Total power hp 4 4.4
J-4300R.inJ-4300.in
Engineering expertise
and experience
of more than 5 eventful decades
Built to perform. Built to Iast
Precision Engg. For now. Forever.
productivity & profitability
Combined with fast & easy functionality and highly
finished job out-puts ...It improves
M/cs are built with
study
continuous
research & data based
Advanced technology. For us, for you
Being the biggest, Jai has the wherewithal to employ the
latest in mfg. and give you the best possible m/cs
14
9. 17
11 mtr/min
Feeding
speed
0.4 - 3mm
Coils-PVC/ABS
10 - 50mm
Work Piece Thickness
Anti Adhesion Liquid Buffing Control Panel
High performance machine with precision
engineering that has all electronic & pneumatic parts
from well known international brands.
• Sturdy built heavy-duty machine for entry level
mass production work
• Innovative pre-melting sensor operated glue
tank having glue drop system which consumes
less than 50% glue, compare to other Edge
banders, which results to increase in profits
• No setting required to change thin to thick PVC
edge band
Model No. Unit J-4500.in
Work piece thickness range mm 10 - 50
Min. work piece width / length mm 100 / 120
Edge banding thickness for
PVC & ABS in coil form mm 0.4 – 3.0
Work piece feed m /min 11
Fine trimming motor power no / hp 2 x 1.0
Buffing motor power no / hp 2 x 0.5
Total power hp 6.5
16
Auto
Conveyor
Gluing Banding Edge Cutting BuffingAnti adhesion
liquid
End Cutting &
Fine Trimming
The Feed Track Gluing, Banding & Edge Cutting End Cutting &
Edge Fine Trimming
J-4500.in
Auto Edge Banders
UP
GRADED
10. 19
11 mtr/min
Feeding
speed
0.4 - 3mm
Coils-PVC/ABS
10 - 50mm
Work Piece Thickness
Edge Fine Trimming Edge Scraping & Anti Adhesion Liquid Buffing Control Panel
• Sturdy built heavy-duty machine to suit
Indian working condition for precise
application of edge banding material
• Innovative pre-melting sensor operated
glue tank having glue drop system which
consumes less than 50% glue, compare to
other Edge banders, which results to
increase in profits
• No setting required to change thin to thick
PVC edge band
Feed chain & conveyor system with German gear box for effective pressure on panels.
low maintenance m/c, easy available cost effective spares, best service support
Model No. Unit J-4700.in
Work piece thickness range mm 10 - 50
Min. work piece width / length mm 100 / 120
Edge banding thickness for
PVC & ABS in coil form mm 0.4 – 3.0
Work piece feed m /min 11
End cutting motor power no / hp 2 x 0.5
Fine trimming motor power no / hp 2 x 1.0
Buffing motor power no / hp 2 x 0.5
Total power hp 7.5
18
Auto
Conveyor
Gluing Banding Edge Cutting Fine
Trimming
End Cutting Edge
Scraping
BuffingAnti adhesion
liquid
The Feed Track Gluing, Banding & Edge Cutting End Cutting
J-4700.in
Auto Edge Banders
UP
GRADED
11. 21
Machining Examples
with the Round
cornering Group
Fine Trimming
& Round Cornering
End Cutting, Edge Scraping &
Cleaning Agent
Buffing User friendly Smart Touch
PLC Control Panel
Ÿ Sturdy built heavy-duty machine to suit Indian working condition for precise application
of edge banding material.
Ÿ Innovative pre-melting sensor operated Teflon coated glue tank, which consumes less
glue, compare to other edge banders, which results to increase in profits.
Ÿ High frequency compact motors sliding on heavy prismatic guide ways for perfect
finishing with trouble free performance.
Ÿ Automatic lowering of the glue temperature after a temporary non-use of the machine.
Ÿ Edge scraping unit with an extraction hood complete with a suitable container
Overall meter run
(OMR) of edge band
tape is display in PLC.
Project meter run
(PMR) is to calculate
total usage of edge
band tape in a
particular project.
Model No. Unit J-5200PRc.inJ-5200Rc.in
Work piece thickness range mm 10 - 50 10 - 50
Min. work piece width / length mm 120 / 150 120 / 150
Edge banding thickness for
PVC & ABS in coil form mm 0.4 – 3.0 0.4 – 3.0
Work piece feed m / min 12 12
Pre-milling motor power no / hp n / a 2 x 2.0
End cutting, Fine trimming &
round cornering motor power no / hp 2 x 1.0 2 x 1.0
Buffing motor power no / hp 2 x 0.5 2 x 0.5
Total power hp 7.63 11.63
0.4 - 3mm
Coils-PVC/ABS
10 - 50mm
Work Piece Thickness
12 mtr/min
Feeding
speed Optional
20
with Round cornering
Smart Touch
PLC
Pre Milling Gluing Banding Edge Cutting Edge
Scraping
BuffingCleaning
Agent
Auto
Conveyor
End Cutting,
& Round Cornering
Fine Trimming
Note : Pre-Milling applies to model J-5200PRc.in only
Model with
Pre-Milling & Round cornering
also available
J-5200PRc.in
Pre -Milling The Feed Track Gluing, Banding & Edge Cutting
J-5200Rc.in
NEW
Auto Edge Banders
12. NEW
22
Model
with Round cornering
also available
J-5300Rc.in
Smart Touch
PLC Pre Milling Gluing Banding Edge Cutting
Edge
Scraping Buffing
Auto
Conveyor
Fine Trimming
& Round Cornering
Note : Pre-Milling applies to model J-5300PRc.in only
End Cutting
Pre -Milling The Feed Track Gluing, Banding & Edge Cutting
Auto Edge Banders
with Pre milling & Round corneringJ-5300PRc.in
End Cutting,
Cleaning
Agent
23
BuffingFine Trimming & Round Cornering
Machining Examples
with the Round
cornering Group
Ÿ Sturdy built heavy-duty machine to suit Indian working condition for precise application
of edge banding material.
Ÿ Innovative pre-melting sensor operated Teflon coated glue tank, which consumes less
glue, compare to other edge banders, which results to increase in profits.
Ÿ High frequency compact motors sliding on heavy prismatic guide ways for perfect
finishing with trouble free performance.
Ÿ Automatic lowering of the glue temperature after a temporary non-use of the machine.
Ÿ Edge scraping unit with an extraction hood complete with a suitable container
Overall meter run
(OMR) of edge band
tape is display in PLC.
Project meter run
(PMR) is to calculate
total usage of edge
band tape in a
particular project.
Model No. Unit J-5300PRc.inJ-5300Rc.in
Work piece thickness range mm 10 - 50 10 - 50
Min. work piece width / length mm 120 / 150 120 / 150
Edge banding thickness for
PVC & ABS in coil form mm 0.4 – 3.0 0.4 – 3.0
Work piece feed m / min 12 12
Pre-milling motor power no / hp n / a 2 x 2.0
End cutting motor power no / hp 2 x 1.0 2 x 1.0
Fine trimming &
round cornering motor power no / hp 2 x 1.0 2 x 1.0
Buffing motor power no / hp 2 x 0.5 2 x 0.5
Total power hp 8.63 12.63
Edge Scraping &
Cleaning Agent
User friendly Smart Touch
PLC Control Panel
0.4 - 3mm
Coils-PVC/ABS
10 - 50mm
Work Piece Thickness
12 mtr/min
Feeding
speed Optional
13. 25
Machining examples
Fine Edge Trimming Round Cornering Edge Scraping &
Cleaning Agent
Buffing
User friendly Smart Touch
PLC Control Panel
Ÿ Sturdy built heavy-duty machine to suit
Indian working condition for precise
application of edge banding material.
Ÿ Innovative pre-melting sensor operated
Teflon coated glue tank, which consumes
less glue, compare to other edge banders,
which results to increase in profits.
Ÿ High frequency compact motors sliding on
heavy prismatic guide ways for perfect
finishing with trouble free performance.
Ÿ Automatic lowering of the glue temperature
after a temporary non-use of the machine.
Ÿ Edging wooden strip up to 12mm
Ÿ High performance machine with Dual
feeding speed 12m/min for PVC/ABS & 6
m/min for wooden strip.
Ÿ Motorized up-down movement of pressure
beam for easy thickness setting.
Ÿ Edge scraping unit with an extraction hood
complete with a suitable container
12 mtr/min
Feeding
speed
0.4 - 3mm
Coils-PVC/ABS
10 - 50mm
Work Piece Thickness
Upto 12mm
Wooden Strips OptionalMotorized
24
Pre -Milling Gluing, Banding & Edge Cutting End Cutting
Overall meter run (OMR) of edge band
tape is display in PLC.
Project meter run (PMR) is to calculate
total usage of edge band tape in a
particular project.
Model with Round cornering J-5700Rc.in also available
Smart Touch
PLC Pre Milling Gluing Banding
Edge
Cutting
Auto
Conveyor End Cutting
Note : Pre-Milling applies to model J-5700PRc.in only
Fine
Trimming Round Cornering
Edge
Scraping Buffing
Auto Edge Banders
J-5700PRc.in
NEW
Cleaning
Agent Pressure Beam
The Feed Track
14. 27
Rear View
PUR Glue Tank (Optional)
Ÿ Applicable for Models
J-5200, J-5300 & J-5700
Ÿ High water and heat resistance
Ÿ Good adhesion on different edge
composition
Ÿ High resistance of solvent
Ÿ No Glue line
Ÿ Easy change over of EVA Glue tank
Ÿ Low working temperature :
110°C to 155°C
Ÿ Glue pot capacity : 2 kg
Side View
Unit J-5700PRc.inJ-5700Rc.inModel No.
Work piece thickness range mm 10 - 50 10 - 50
Min. work piece width / length mm 120 / 150 120 / 150
Edge banding thickness
- for PVC & ABS in coil form mm 0.4 – 3.0 0.4 – 3.0
- for wooden in strip form mm up to 12 up to 12
Work piece feed
- for PVC/ABS m /min 12 12
- for wooden strip m / min 6 6
Pre-milling motor power no / hp n / a 2 x 2.0
End cutting motor power no / hp 2 x 1.0 2 x 1.0
Fine trimming motor power no / hp 2 x 1.0 2 x 1.0
Round cornering motor power no / hp 2 x 1.0 2 x 1.0
Buffing motor power no / hp 2 x 0.5 2 x 0.5
Total power hp 12.13 16.13
Buffing
PUR
(Optional)
x
x
Cleaning
Agent
x
x
Optional
26
Process Chart comparison details for all Auto Edge Bander Models :
Auto Edge Banders
J-5700PRc.in Open Shutter View >>
J-4500.in
J-4700.in
J-5200Rc.in
J-5200PRc.in
J-5300Rc.in
J-5300PRc.in
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
J-5700Rc.in
J-5700PRc.in
x
Smart Touch
PLC
Pre
Milling
Round
Cornering
Edge
Scraping
Anti adhesion
liquidProcess :
Fine
Trimming
Auto
Conveyor
Wooden Strips
upto 12mm
Round
Cornering
End
Cutting
x
x
x
x
x
x
x
x
15. Multi Borings
29
• Automatic boring machine equipped with 1 horizontal & 2 rotating
vertical boring heads (0-90°) with 21 spindles for executing holes in a
line for the wardrobe - side processing.
Easy setting with quick & precision boring.•
Model J-2103.in also availableTriple head Multi boring (Semi Auto)
Triple head Multi boring (Auto)J-2103.in (AT) NEW
Two verticle heads sliding on rolling guides, rotate by 90°
Support rollers have 4 reference stops for
lengthy workpiece
Horizontal boring head for
depth adjustment
User friendly Smart Touch PLC Control Panel
Double head Multi boring (Semi Auto)
Multi Borings
28
Horizontal & vertical Boring
For vertical boring application.
Both heads work parallel vertically
Model J-2100.in (Single Head Multi Boring) also available
UP
GRADED
J-2102.in
Hinge BoringJ-31(V)
Model No. J-2100.in J-2102.in
J-2103.in
J-2103.in(AT)Unit J-31(V)
70
2000 x 640
One
21
n/a
10
0 - 50
1 x 2 = 2
drill length
70mm
70
2000 x 640
Two
21
392 / 472
10
0 - 50
2 x 2 = 4
drill length
70mm
70
3000 x 1220
Three
21
220 / 1220
10
0 - 50
3 x 2 = 6
drill length
70mm
mm
mm
nos
nos
mm
mm
mm
no / hp
Max. working thickness
Max. size of workpiece
No. of spindle head
No. of spindles per head
Min./ Max. center distance
between 2 vertical heads
Shank diameter of drill
Drilling depth
Elect. Motor / Total Power
70
n/a
One
3
n/a
10
0 - 50
1 x 1.5 = 1.5
drill length
70mm
16. 31
Auto Feeder : (Optional)
For auto feeding of workpiece
with safety improves
production, reduce cost and
better finishing with accuracy.
• 1 HP 3 phase motor3 Rollers 8 Speed• •
Setting the available speed is
a combination of motor
speed (Pole change by switch,
R/F) & gear setting.
Auto Feeder AF-38 (Heavy duty)
Spindle Moulder
Moulding Rebating Grooving Arch
Moulding
Full Round Half Round* 5 Years warranty on sliding table.
J-3400.in
Model No. Unit J-3400.in
Sliding table length
Sliding table width
Spindle diameter
Spindle speed
Electric motor-3 phase
1300
360
30
6000 / 8000
5
mm
mm
mm
rpm
hp
30
Electronic and
pneumatic compartments
Pressure clamp with rubber pad
Pneumatic Cylinders Panel with heater bar
Spl. Pneumatic gauge
• 8 pneumatic cylinders for uniform pressure on
work-piece through forming rail for better
bonding of laminate.
• Ground and hard chrome plated heater bar for
smooth operation & long life.
• Backstops facility provided to support long and
odd shape jobs.
• Auto post-forming cycle with variable heating
time, stop and go time & holding time, can be
adjusted to profile.
Model No. Unit J-2400.in
Max. length of work piece
Min. length of work piece
Work piece thickness range
Min. work piece width
Max. heating temperature
Heating element
Electric motor - 3 phase
2440 / 8
600
16 - 105
200
200
3
0.5
mm/feet
mm
mm
mm
degree
kW
hp
Post Form
Post
Forming
Process
PLC Based Control
Panel As standard feature
with capacity of 20 programs
(Auto)J-2400.in
UP
GRADED
17. Cold Press
33
Application
• M/c suitable for pressing various
types of laminations on
composite wood, cork board,
fiber board, honeycomb board.
• Having various applications for
furniture & boards lamination
Industry.
J-100T (4 cylinders) with
trolley also available
(2 Cylinders)J-50T
(4 Cylinders)J-100T NEW
Model No. Unit J-50T
Max.Load On Work Table
Platen Size
Max.Platen Opening
No of Hydraulic Cylinders
Bore Size of Hydraulic Cylinders
Installed Power
50
2500 x 1300
1000
2
125
5
Ton
mm
mm
nos
mm
hp
100
2500 x 1300
1000
4
125
5
J-100T
Single Layer Hot Press
Application
• Suitable for pressing &
laminating on fibre
boards, decorative
papers, plywood etc.
• Can be used for Particle /
MDF / HDF board.
Hot Press
32
motorized
Model : J-120T3 Three Layer Hot Press also available
UP
GRADED
J-120T1
Roller Press AutoJ-1200.in
UP
GRADED
• It is used to cover laminates / papers
/ acrylics / veeners / PVC foil on the
materials such as MDF, particle
board / plywood
• Hard rubber rollers and four heater
elements, that ensures perfect fix of
laminates on board.
• Motorized up / down movement for
thickness adjustment.
• Consumes less energy as compare
to other press.
Model No. Unit J-120T1 J-120T3
Max. Load / Pressure Rating
Platen Size
Numbers Of Layers
Opening between layers
No of Hydraulic Cylinders
Size of Hydraulic Cylinders
Heating Power
Hot oil Delivery Pump Power
Hydraulic Pump Power
Total Power
Ton/kg-cm²
mm
nos
mm
nos
mm
kW
kW
kW
kW
120 / 3.6
2500 x 1300 x
42
One
380
6
90 Φ
18
1.12
4
23.12
120 / 3.6
2500 x 1300 x
42
Three
100
6
90 Φ
27
1.12
4
32.12
Model No. Unit J-1200.in
Maximum Workpiece width
Maximum Workpiece thickness
Workpiece feed
Air Pressure require
Total Power
1360
80
1 - 7
5 to 7
6.83
mm
mm
m/min
2
kg/cm
hp
18. VacuumMembrane
Press
35
Vacuum Lamination with high quality high production
with Double Trolley
Work table with single side opening for easy loading
J-1250.in
J-1252.in
• For applying uniform lamination of PVC, decorative papers and veneer
till 0.4 mm on top surface and borders of flat and designed work piece.
Also can laminate Prelam MDF / Particle boards.
• Silicon membrane offered for veneer application on flat surface only.
• 3HP Heavy Duty German Pump.
Model No. Unit J-1100.in J-1102.in J-1250.in J-1252.in
No. of working tables
Work table size ( L x B)
Max. height of work piece
Vacuum
Total power
no
mm
nos
mpa
hp
1
2300 x 1100
50
- 0.1
23
2
2300 x 1100
50
- 0.1
23
1
2500 x 1250
50
- 0.1
27
2
2500 x 1250
50
- 0.1
27
Value is in-built
As everything, from design
to delivery, is in house.
Unique quality & cost control
Complete self reliance help control the quality &
cost in-put. Greater quality at lesser cost
High volumes, best practices
Value for Money For now. Forever.
that only Jai can offer, with it’s
leadership position
> Technology > Mfg. > Sales > Services
With 650 people, 4 lac. sq. ft. mfg. floor,
experience of 30,000 installations a year...
nothing can go wrong!
34
Made for India, made in India
19. Designed for high speed
production routing for
getting clean, fast cuts
when routing, moulding,
making dovetails, grooving,
mortising, tenoning &
rebating.
Hi-speed Router
Pneumatic
37
CNC Routers
*Technical quotations available on request
J-1325 VT (L-ATC)
J-903
Model No. Unit
Throat clearance
Spindle rpm
Guide pin dia.
Shank dia. of cutter
Spindle actuation
Installed power
750
8000 / 16000
6 & 12.7
12
Pneumatic
2.4 / 3
mm
r/min
mm
mm
-
kW
J-903
NEW
Linear type auto tool changer
reducing the unproductive
time, with HSK tool holder
General Performance features :
• Taiwan linear rail with high precision
• Heavy ball screw with high accuracy
• Digital Signal Processing for control system
• High quality and accurate Syntec system
from Taiwan
Japan YASKAWA Servo Motors
Stronger and larger helical rack/ pinion
and Taiwan High Precision linear rails
Precision vacuum table with vacuum pads
•
•
•
CNC Routers
36
Rotary attachment (Optional) Model : RT
•
carving / designing on cylindricals workpieces like
tables / chairs legs
•Max. working diameter 100 mm x length 1000 mm
Rotary attachment is exclusively designed for
J-1325 VT
J-1325
Note : Technical quotations available on request :
• CNC Routers with higher capacity Spindle • J-1535 / J-2030 CNC Routers
Model No.
X –Y –Z axis working area mm 1300 x 2500 x 200 1300 x 2500 x 200
Air cooled spindle power / speed hp / rpm 5.0 / 18000 5.0 / 18000
Maximum cutting speed mm /min 25000 25000
Drive motors - Stepper Stepper
Collet type & size - ER25 ER25
(12.7, 6 & 3.172 mm) (12.7, 6 & 3.172 mm)
Controls - Digital Signal Digital Signal
Processor (DSP) Processor (DSP)
Vacuum pump power – Air cooled hp n /a 10
Total power hp 11 21
J-1325 J-1325 VTUnit
20. Unbeatable wide range
Varied m/cs in variable models
Guidance for suitable solution
Team of experts engage with you to understand
your need & guide you in selection
Range expanding new
launches almost every year
Optimal Selection For now. Forever.
Live demo & training is on offer
combined with continuous study,
development & upgradation
From basic entry level to feature rich high-end
models, to suit your project & budget
39
Wide Belt
Sander
R-RPRP
Double Head
Salient Features :
• Statically balanced high speed impellers give vibration
free efficient suction.
• Available in different sizes, depending on suction capacity
• Mounted on base frame with wheels for easy portability.
J-1300R-RP
38
Model No. Unit J-1300 RP J-1300 R-RP
Working width
Min.working length
Working thickness
Sanding belt speed (front)
Sanding belt speed (rear)
Feeding speed
Main motor power
Feed belt motor power
Working Table Motor Power
Brush motor power
Total motor power
Front roller diameter
Rear roller diameter
40 - 1300
580
2.5 - 150
18
n/a
0 - 19
210
n/a
18.5
3
0.37
0.25
22.12
40 - 1300
580
2.5 - 150
14
11
0 - 19
240
210
15 + 11
3
0.37
0.25
29.62
mm
mm
mm
m/s
m/s
m/min
mm
mm
kw
kw
kw
kw
kw
Model No. Unit DC 21.in DC 32.in DC 52.in DC 72.in
Micron rating
of fabric
filter bag
Air suction
capacity
Motor-3 ø
-
3
m /hr
hp
30
1500
2
30
4000
5
30
6500
7.5
30
2200
3
DC 31.in
30
2200
3
Dust
Collectors
(Single Bag)DC-21.in (Double Bag)DC-32.in
UP
GRADED
21. • Spindle Moulder is used for preparing
mouldings & making profiles like bull nose,
duck nose, half/full round for post forming. It
gives edges to chipboard, MDF panels or
boards. It can perform routing, grooving and
tenoning as well.
• CNC Router makes your industry high-tech
at an affordable cost. Steel-Cast structure
makes our routers more stable and auto
lubrication maintains the m/c much easily.
With precision vacuum working table.
• Vacuum Membrane Press is for applying a
uniform lamination of PVC, decorative
papers and veneer till 0.4 mm on top surface
& borders on flat & designed work piece
having smooth shape.
High-end
Office & Kitchen
Furniture
Modular Furniture
Industry specific
machinery-packages
•Beam Saw
• Curvilinear
Edge Bander
• Multi Borings
• Auto Edge Bander
• Spindle Moulder
• Post Form
• Hot Press
• CNC Routers
• Vacuum
Membrane Press
41
• Beam Saw is good for cutting multiple
panels in a single stroke to increase the
productivity. It gives higher production out-
put faster with excellent cutting. Most
useful in making wooden flooring, wooden
lining, door frames and photo frames.
• Post Form is used for curving the laminate on
the board edges with various profiles shape,
without burning or cracking. Useful in
manufacturing Kitchen tops, table tops,
shutters, shelves, cabinets & office furniture.
• Panel Saws are suitable for chip free cutting of
the panel board to your required
measurement. It cuts all kind of laminated
chipboard, MDF, HDF & panels. With top
quality sliding carriage for smooth action and
lasting accuracy.
• Multi Boring is suitable for making knock down
furniture & useful for vertical and horizontal
drilling to the surface or edge of the work piece.
Available in 3 variants; Single Head, Double Head
and mass production m/c Triple Head for high-
end furniture units.
• Edge Banders are mainly required for producing
straight panels. And these advanced-tech heavy-
duty machines suit the Indian working condition.
Depending on industry specific requirement,
select an entry level m/c or mid level auto edge
bander to an ultimate high end m/c. It gives
precise application of linear or straight edge
banding and round cornering for materials like
veneer, melamine, PVC or ABS.
• Cold Press has various applications for furniture
& boards lamination industry. Its an economical
method for pressing various types of laminations
on composite wood, cork board, fiber board,
honeycomb board.
• Roller Press is appropriate for mass
production & it is easy to use for pasting
laminates on chipboard & MDF. This m/c
consumes less energy than other regular
presses.
Office Furniture
•Panel Saws
• Curvilinear
Edge Banders
• Auto Edge Banders
• Multi Boring
• Cold Press
TIPS
Kitchen Furniture
•Panel Saws
• Curvilinear
Edge Banders
• Auto Edge Banders
• Multi Borings
• Cold Press
• Post Form
• Spindle Moulder
• Roller Press
• CNC Routers
• Vacuum
Membrane Press
40
• Curvilinear Edge Bander is a worthy addition to
any high-end furniture industry. Beside edge
banding straight
• Hot Press is suitable for pressing & laminating on
fiber boards, decorative papers, plywood & other
lamination sheets, particle / MDF / HDF board.
Platens designed to have uniform temperature
distribution system throughout its surface.
22. Virtual & physical
nationwide easy connect
Dedicated customer-care
Jai m/cs, being mfd. in-house, are backed
by spare-parts in ready stock
Jai has highest number of service engineers in the
field. Also on call, for telephonic guidance
All time spares availability
Excellent service For now. Forever.
For sales & service, just log-in to JAI website or
drop-in at nearest Jai dealer, present in all major
cities
Region wise Service teams, at your service
Made in India. Saves on cost
Panel Processing Machines & Solutions
Doors and
Windows
making
•Panel Saws
• CNC Router
• Vacuum Membrane
press
• Surface Planer
• Thickness planer
• Spindle Moulder
• Four Side Moulder
• Rebato’ Mould
• Drum Sander
• Mortisers
• Tenoners
42
Modular Furniture
Industry specific
machinery-packages
• Surface Planer. Planing one side, one face of timber straight
& square. An essential m/c as the accuracy of your pieces
depend on the squareness of your job piece. M/cs available
in a range of sizes to cater to all workshop needs.
• Thickness planer trims solid wood boards to a consistent
thickness throughout their length on both surfaces. Work
table is adjustable to the cutter head, to control the
resultant thickness. Heavy duty m/cs can work very wide
boards and remove large amounts of material in single pass.
• HDHQ Spindle moulder Heavy duty thickness planers are
suitable for mass production, due to their heavy workability
and fast process
• Four Side Moulder make molding strips of any conceivable
design in a single pass. Width, thickness and shape done
automatically. Excellent quality mass production of decor
strips for door & window frames, wooden floors etc.
• Rebato'Mould, an advanced design m/c for rebating and
moulding in single operation for door frame production.
Gives vertical and horizontal circular saw cuts beside special
design cutter workability.
• Drum Sander of Prima Series gives high quality sanding to
wood surfacing. 2 drums for coarse and fine sanding in one
pass, with variable feed speed.
• Mortiser m/c is the best in its category. With both mortising
work possibility of chain and chisel.
The oscillation slot mortiser makes slots and holes for
tenons on furniture. Suitable for mfg. chairs, tables, and
wood components.
• Teno Mac m/cs are joint makers. Finish and strength of
door/window/shutter frame depends on better tenoning
work. Strong vice clamp, easy slide and accurate cuts are
the hallmark.
Round end tenoning m/c can produce any type of rounded
tenons with any angles or even compound tenons.
Note : The m/cs on this page are from Jai-WudPro range