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CPPC Con Mon Program
Implementing a Con Mon
program from the ground up
Neil Curran
Implementing the Program
Maintenance
philosophy
Understand the
CPPC
requirement
Plan the
implementation
Prepare the
Structure
Execute the plan
Train the Plan
Overview
CPPC Port & Marine Assets
Port & Stockyard
• Conveyor system
• East & West Stackers
• Reclaimer
• Water System (Dust
Suppressant)
• Port Conveyor System
• Sample Station
• Barge Loader
Marine
• Transhipper's (Magdragon 1 &
Magdragon 2)
• Crew Boats
• Tug Boats (Coonan, Corunna,
Mag Trans 1 & Mag Trans 2)
• Barges
• Hire Fleet Multi Cat, Spare Tug
x 2 (Mermaid Storm, Resolute)
• Tzigna
Con Mon
Technologies
Vibration Analysis
Thermography
Lubrication Analysis
Ultrasonic Thickness
Visual Inspection
Performance Monitoring
Criticality Vs Periodicity
Criticality
High
Medium
Balance of Plant
Method
Online , wireless
& offline
Wireless & offline
Offline
Periodicity
Monthly
2-3 Monthly
3-6 Monthly
Note: Online monitoring Via SCADA & Wireless due to access
Data Integration
AMS Machinery Manager
v5.61
• Vibration
• Lubrication
• Thermography
Equipment
CSI 2140
Laboratory Report
imported as a CSV file
FLIR T640
Effective Asset Management
Process Flow
• Establish the current
health and performance
of your assets
• Develop a baseline to
identify where to invest
future resources
• Review your current
maintenance plan
Reporting & Feedback
SAP Asset management program
• PMO 1
– Next scheduled week
– Future maintenance period
• PMO 3 Break Down
– Current scheduled week
On completion of the
corrective maintenance
tasks an ADHOC
requirement will be
raised to recommission
the equipment. This will
be used as the QA to
accept the machine
back into service.
Continual Improvement
Establish &
implementation
Baseline/initial
readings
3 – 4 regular
intervals
Review
Availability
& Success
Adjust
requirements
Program Benefits & Why
Benefits
• Current Asset Health
• Production restrictions
• Rapid health analysis
• Maintenance
Optimisation
Return from investment
• Equipment availability
• Short / long term planning
• Meet dynamic logistic
requirements
• Inclusions & exclusion to
the main work list

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CPPC Con Mon Program Impementation

  • 1. CPPC Con Mon Program Implementing a Con Mon program from the ground up Neil Curran
  • 2. Implementing the Program Maintenance philosophy Understand the CPPC requirement Plan the implementation Prepare the Structure Execute the plan Train the Plan Overview
  • 3. CPPC Port & Marine Assets Port & Stockyard • Conveyor system • East & West Stackers • Reclaimer • Water System (Dust Suppressant) • Port Conveyor System • Sample Station • Barge Loader Marine • Transhipper's (Magdragon 1 & Magdragon 2) • Crew Boats • Tug Boats (Coonan, Corunna, Mag Trans 1 & Mag Trans 2) • Barges • Hire Fleet Multi Cat, Spare Tug x 2 (Mermaid Storm, Resolute) • Tzigna
  • 4. Con Mon Technologies Vibration Analysis Thermography Lubrication Analysis Ultrasonic Thickness Visual Inspection Performance Monitoring
  • 5. Criticality Vs Periodicity Criticality High Medium Balance of Plant Method Online , wireless & offline Wireless & offline Offline Periodicity Monthly 2-3 Monthly 3-6 Monthly Note: Online monitoring Via SCADA & Wireless due to access
  • 6. Data Integration AMS Machinery Manager v5.61 • Vibration • Lubrication • Thermography Equipment CSI 2140 Laboratory Report imported as a CSV file FLIR T640
  • 7. Effective Asset Management Process Flow • Establish the current health and performance of your assets • Develop a baseline to identify where to invest future resources • Review your current maintenance plan
  • 8. Reporting & Feedback SAP Asset management program • PMO 1 – Next scheduled week – Future maintenance period • PMO 3 Break Down – Current scheduled week On completion of the corrective maintenance tasks an ADHOC requirement will be raised to recommission the equipment. This will be used as the QA to accept the machine back into service.
  • 9. Continual Improvement Establish & implementation Baseline/initial readings 3 – 4 regular intervals Review Availability & Success Adjust requirements
  • 10. Program Benefits & Why Benefits • Current Asset Health • Production restrictions • Rapid health analysis • Maintenance Optimisation Return from investment • Equipment availability • Short / long term planning • Meet dynamic logistic requirements • Inclusions & exclusion to the main work list