5. DiamonDenim
Spinning
Diamond Denim's spinning facility enables us
to achieve vertical integration from yarn to
garments. Our machinery is from Trützschler,
Marzoli, Toyota and Savio. We also produce
many cotton blends which include: hemp,
linen,Tencel, post consumer waste & recycled
polyester. We are able to produce over 90% of
the yarns we consume for denim fabrics in
ring slub, core spun and Dual FX yarns.
6. DiamonDenim
Weaving
At Diamond Denim we use Air Jet and Rapier
looms from Tsudakoma and Picanol to ensure
optimal performance and greater flexibility.
Wider looms enable us to provide our
customers with higher width in stretch
fabrics allowing them to optimize their
fabric consumptions. Our weaving production
capacity is 65 million meters annually.
We also have the capability to produce
jacquard and denim jacquard fabrics
7. DiamonDenim
Processing
Our finishing department includes
BenningerMercerization and Washing, Monforts
Stenter and Pentek pre-shrinking to guarantee
the best performances on our fabrics.
Our pigment and sulphur coating machines,as
well as our printing machines allow for
enhanced denim treatments.
8. DiamonDenim
Apparel
Diamond Denim’s garment making facility is
fully equipped with the most advanced
machinery. We currently produce jeans, chino,
skirts and fashion garments. Our goal is to
make aesthetically pleasing garments with
sustainable washes.
Our capacity is currently at 400,000 pieces
per month.
12. DiamonDenim
Environmental Data collection Tools
DATA
COLLECTION
ELEMENTS
Electronic Meters and
Analyzers
Real time Monitoring (BMS
SCADA)
Electrical Monitoring
Dataloggers
Observations/Visualization
Manual
16. DiamonDenim
Higg Index – YoY Performance Tool on
Environmental data
2018 FEM Higg Index
Performance
Source: Higg Index Benchmark is based on Median Values of more then 8000 uploaded modules on Higg Index portal.
68.75
95
77.5 75
20 18.75 22.56
53.94
43.93
58.45
53.79
41
30.38 29.99
24.53
40.3
0
10
20
30
40
50
60
70
80
90
100
EMS Energy Water Waste Water Air Waste Chemical Total Higg
Score
Higg Index Performance
DFL Higg Index Benchmark
0%
17. DiamonDenim
Higg Index – YoY Performance Tool on
Environmental data
2019 FEM Higg Index
Performance
Source: Higg Index Benchmark is based on Median Values of more then 11000 uploaded modules on Higg Index portal
75
85 85
75
45
50
58.99
67.71
45.88
58.51 54.66
40.3
31.98
37.37
25.68
41.66
0
10
20
30
40
50
60
70
80
90
100
EMS Energy Water Waste Water Air Waste Chemical Total Higg
Score
Higg Index Performance
DFL Higg Index Benchmark
25.5%
18. DiamonDenim
Higg Index – YoY Performance Tool on
Environmental data
2020 FEM Higg Index
Performance
Source: : Higg Index Benchmark is based on Median Values of more then 11997 uploaded modules on Higg Index portal.
95.83 95
82.5
75
42.5
58.33
70.89 74.29
46.92
61.35 58.16
37.75
19.63
33.39
27.14
40.62
0
10
20
30
40
50
60
70
80
90
100
EMS Energy Water Waste Water Air Waste Chemical Total Higg
Score
Higg Index Performance
DFL Higg Index Benchmark
37.5%
19. DiamonDenim
Higg Index – YoY Performance Tool on
Environmental data
2021 FEM Higg Index
Performance
Source: Higg Index Benchmark is based on Median Values of more then 15275 uploaded modules on Higg Index portal.
95.83 100
87.5
75
67.5
58.33
79.13 80.47
56.49
69.55 65.3
47.43
25.92 25.92
30.53
47.49
0
10
20
30
40
50
60
70
80
90
100
EMS Energy Water Waste Water Air Waste Chemical Total Higg
Score
Higg Index Performance
DFL Higg Index Benchmark
49.2%
26. DiamonDenim
Sustainable Technologies
• Heat Recovery Management
• Use of alternative fuel sources to reduce
CO2 emissions
• Energy Conservation
• Management Monitoring System
• Water 3R Methodology
Diamond Denim is one of the branches of the Sapphire Group; The first Sapphire spinning mill was established in the 1970’s and in the span of fifty years, the group has expanded into a
technologically advanced, quality oriented enterprise, fully integrated with Spinning, Weaving Denim & Apparel Divisions.
Cotton grown in Pakistan is very suitable for coarse count spinning, which makes it the ideal cotton for denim manufacturing.
Given the amount of fabric manufactured in the country, Pakistan is growing fast in the apparel manufacturing in order to be
more sustainable and shorten lead times.
Diamond Denim's spinning facility enables us to achieve vertical integration from yarn to garments. Our Capacity is 2600 spindles which help to feed our Weaving division in house.
Wider looms enable us to provide our customers with higher width in stretch fabrics allowing them to optimize their fabric consumptions. Our weaving production capacity is 65 million meters annually.
Our Fabrics processing facility is fully equipped with start of art machinery to produce non-denim & denim, Our capacity is around 8.5 million meters annually.
Our design & development team is made up of international consultants and local experts.
The team are at the forefront of new fabric innovations, design development with strong links with industry experts in chemicals,
machinery and fibres to provide more sustainable product
GIZ supported us in terms of technical assistance provided to the improvement of Sapphire Diamond Fabrics Limited with the framework of GIZ project Dialogue for Sustainability, we would like specifically acknowledged the professionalism shown by the project team, technical team and all other.
group houses some of the most technologically advanced, excellence driven and quality oriented enterprises doing business with over 500 global customers around the world through its Pakistan based operations. A USD 900 mn conglomerate with fully integrated textile businesses, multiple power producers and a state-of-the-art Dairy Farm
As we are growing our business, caring for our people and our environment is part of our DNA and is integrated into our thinking ways.
For any company's success, it is important to keep the economic, environmental and social needs of the community in perspective. Therefore, we are committed to full filling all kinds of ethical, Health and Safety and Environmental standards.
Heat Recovery Management
Condensate Recovery System
Engine Jacket water heat recovery
Condensing Economizer 3.08MW/H
Waste Heat Recovery Boilers
Insulation of Steam pipelines
Quarterly Steam trap – Testing
Use of alternative fuel resource to reduce CO2 emission
Biomass Boiler
Gas Fire Boiler
Biomass Thermal Oil Heater
Hot Water Generations System
Energy Conservation
Solar System
LEDs Light - 3239KWh/Day
Management Monitoring System
SCADA – BMS Realtime Data monitoring