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TOTAL QUALITY MANAGEMENT IN
CONSTRUTION INDUSTRY
Presented By:
MOHAMMED FAAZIL
Dept. of civil engineering
Alvas institute of engineering and technology
Under the guidance of:
Ms. Rahasya K R
Assistant professor
Dept. of civil engineering
Alvas institute of engineering and technology
CONTENTS
• Introduction
• TQM and construction industry
• Methodology
• Evolution of TQM
• TQM techniques
• Implementation
• Problems with implementation
• Conclusion
• References
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TOTAL QUALITY MANAGEMENT IN
CONSTRUCTION INDUSTRY
INTRODUCTION
• Total Quality Management is a management approach that originated in the
1950s and has steadily become more popular since the early 1980s.
• Total Quality Management (TQM) seeks to improve the quality of goods and
services delivered through the participation of all levels and functions of the
organization.
• Total Quality Management has proved to be a useful tool in ensuring the
achievement of set standard and successful productivity improvements in the
construction industry.
3
TOTAL QUALITY MANAGEMENT IN
CONSTRUCTION INDUSTRY
• TQM is a method to refining the competitiveness, effectiveness, and flexibility
of the whole organization
• TQM is a way of thinking about goals, organizations, processes, and people to
guarantee that the right things are done right the first time
• To stay competitive, companies have to focus their business policies on strategic
advantages through the improvement of business quality and performance
4
TOTAL QUALITY MANAGEMENT IN
CONSTRUCTION INDUSTRY
TQM AND CONSTRUCTION INDUSTRY
• The construction industry differs from the manufacturing in such a way that
makes introducing TQM more challenging.
• The construction industry suffers from the problems such as workmanship
defects, time and cost overrun.
• Poor or non-existent quality-control and quality assurance procedures can allow
costly errors to go undetected in the design and contract documents.
5
TOTAL QUALITY MANAGEMENT IN
CONSTRUCTION INDUSTRY
METHODOLOGY
• Literature survey is done by referring to various journals, quality text books,
quality standards.
• From the literature survey the factors affecting the quality management is
identified.
• A questionnaire is prepared by referring to those factors.
• After the preparation of questionnaires companies are identified.
• The questionnaires prepared is then circulated to the officials of the companies.
6
TOTAL QUALITY MANAGEMENT IN
CONSTRUCTION INDUSTRY
• After the survey work, the data is obtained.
• The obtained data is then interpreted using different techniques. The data is
checked for various parameters using software as well as manual calculations.
• The factors which affect critically is identified and ranked accordingly.
• Finally after analysing, suggestions and recommendations is given to all the
companies which participated in that survey.
7
TOTAL QUALITY MANAGEMENT IN
CONSTRUCTION INDUSTRY
EVOLUTION OF TQM
8
TOTAL QUALITY MANAGEMENT IN
CONSTRUCTION INDUSTRY
1. Inspection
• Aimed at checking, measuring and testing of one or more products.
• Usually performed by specialized personnel and does not fall within the
responsibility of production workers.
• Products that don‘t comply with the specifications are rejected or returned to
improve.
9
TOTAL QUALITY MANAGEMENT IN
CONSTRUCTION INDUSTRY
2. Quality control
• It involves verifying the product or evaluating a product with the requirement
specification.
• Testing is the key technique used to perform product evaluation.
• QC is work product oriented; it measures the product, identifies deficiencies
and suggests improvements.
10
TOTAL QUALITY MANAGEMENT IN
CONSTRUCTION INDUSTRY
3. Quality assurance
• It involves the entire development of process, monitoring and improving the
process, making sure that the agreed upon standards and procedures are
followed throughout the life cycle.
• It is oriented to preventing the defects from occurring in the products.
• Audits are key techniques for process monitoring.
11
TOTAL QUALITY MANAGEMENT IN
CONSTRUCTION INDUSTRY
4. Total quality management
• Total quality management can be summarized as a management system for a
customer-focused organization that involves all employees in continual
improvement.
• It uses strategy, data, effective communications and involvement of all level
employees to integrate the quality discipline into the culture and activities of
the organization.
12
TOTAL QUALITY MANAGEMENT IN
CONSTRUCTION INDUSTRY
TQM TECHNIQUES
• Total Quality Management mainly demands a process of continued
improvement aimed at reducing variability.
• An organization wishing to support and develop such a process needs to use
quality management tools and techniques.
• Following are different techniques used in TQM:
• check sheet
• check list
• pareto diagram
• Histogram
• fishbone diagram
• scatter chart
• flow chart 13
TOTAL QUALITY MANAGEMENT IN
CONSTRUCTION INDUSTRY
Check sheet:
14
• Check-sheet is used to record events, or non-events.
• They can also include information such as the position where the event
occurred and any known causes.
• They are usually prepared in advance and are completed by those who are
carrying out the operations or monitoring their progress.
TOTAL QUALITY MANAGEMENT IN
CONSTRUCTION INDUSTRY
15
TOTAL QUALITY MANAGEMENT IN
CONSTRUCTION INDUSTRY
Checklist:
• A checklist is a type of informational job aid used to reduce failure by
compensating for potential limits of human memory and attention.
• It helps to ensure consistency and completeness in carrying out a task.
• A primary task in checklist is documentation of the task and auditing against
the documentation.
• Checklist is used to tell the user if there is a certain thing, which must be
checked.
16
TOTAL QUALITY MANAGEMENT IN
CONSTRUCTION INDUSTRY
17
TOTAL QUALITY MANAGEMENT IN
CONSTRUCTION INDUSTRY
Pareto diagram:
• Pareto Analysis is a statistical technique in decision-making used for the
selection of a limited number of tasks that produce significant overall effect.
• This technique is also called the vital few and the trivial many.
• It uses the Pareto Principle, the idea that by doing 20% of the work you can
generate 80% of the benefit of doing the entire job.
• It is a technique employed to prioritize the problems so that attention is
initially focused on those, having the greatest effect.
18
TOTAL QUALITY MANAGEMENT IN
CONSTRUCTION INDUSTRY
19
TOTAL QUALITY MANAGEMENT IN
CONSTRUCTION INDUSTRY
Histogram:
• A histogram is a graphical representation of the distribution of numerical data.
• It is an estimate of the probability distribution of a continuous variable
• Histogram provides a graphical representation of the individual measured
values in a data set according to the frequency of occurrence.
• It helps to visualize the distribution of data and there are several forms, which
should be recognized, and in this way they reveal the amount of variation
within a process.
20
TOTAL QUALITY MANAGEMENT IN
CONSTRUCTION INDUSTRY
21
TOTAL QUALITY MANAGEMENT IN
CONSTRUCTION INDUSTRY
Fish bone diagram:
• A fishbone diagram, also called a cause and effect diagram or Ishikawa
diagram, is a visualization tool for categorizing the potential causes of a
problem in order to identify its root causes.
• Fishbone diagrams are typically worked left to right, with each large "bone"
of the fish branching out to include smaller bones containing more detail.
• A fishbone diagram is useful in brainstorming sessions to focus conversation.
22TOTAL QUALITY MANAGEMENT IN
CONSTRUCTION INDUSTRY
23
TOTAL QUALITY MANAGEMENT IN
CONSTRUCTION INDUSTRY
Scatter diagram:
• The Scatter Diagram Method is the simplest method to study the correlation
between two variables wherein the values for each pair of a variable is plotted
on a graph in the form of dots thereby obtaining as many points as the number
of observations.
• Then by looking at the scatter of several points, the degree of correlation is
ascertained.
24
TOTAL QUALITY MANAGEMENT IN
CONSTRUCTION INDUSTRY
25
TOTAL QUALITY MANAGEMENT IN
CONSTRUCTION INDUSTRY
Flow chart:
• Flow chart is used to provide a diagrammatic picture using a set of symbols.
• They are used to show all the steps or stages in a process project or sequence
of events.
• A flowchart assists in documenting and describing a process so that it can be
examined and improved.
• Analysing the data collected on a flowchart can help to uncover irregularities
and potential problem points.
26
TOTAL QUALITY MANAGEMENT IN
CONSTRUCTION INDUSTRY
27
TOTAL QUALITY MANAGEMENT IN
CONSTRUCTION INDUSTRY
IMPLEMENTATION
• The application of TQM is
unique to each organization that
implements it.
• There are Six Cs for successful
implementation of a TQM:
• Commitment
• Culture
• Continuous improvement
• Cooperation
• Customer focus
• control
28
TOTAL QUALITY MANAGEMENT IN
CONSTRUCTION INDUSTRY
PROBLEMS WITH IMPLEMENTATION
• One of the major difficulties preventing wider implementation and acceptance of
TQM in the construction industry is the barrier caused by traditional or conventional
practice.
• Client usually selects the contractor based mainly on the lowest price with less
consideration for past experience, current workload, and reputation for quality.
• TQM is considered only as an internal process and thus failing to involve suppliers,
subcontractors, and others in the process chain creates a major difficulty in
implementing TQM.
29
TOTAL QUALITY MANAGEMENT IN
CONSTRUCTION INDUSTRY
• Obstacles in implementing TQM, specifically in developing nations:
Inadequate knowledge and information about TQM.
Doubts of employees about management’s intentions.
Failure of management to maintain interest and commitment over a long period.
Difficulty in measuring the effectiveness of TQM.
Poor internal communication.
Difficulty in assessing customer expectations and satisfaction.
Insufficient training resources.
30
TOTAL QUALITY MANAGEMENT IN
CONSTRUCTION INDUSTRY
CONCLUSION
• Construction companies require practical advice and support for adopting and
implementing initiatives for continuous quality improvement.
• The construction industry has numerous problems in getting quality performance as
a result of the complicated nature of the industry.
• Implementing TQM will help the firm to achieve:
a) Improves Business Efficiency and Effectiveness
b) Provides Long Term Competitiveness
c) Produce desired outcomes to satisfy customers
d) Improved productivity of a process compared the resources used
31
TOTAL QUALITY MANAGEMENT IN
CONSTRUCTION INDUSTRY
REFERENCES
1. Arumugam, V., Chang, H.W., Ooi, K.-B.andTeh, P.-L. (2009), “Self-assessment
of TQM practices: a case analysis”, The TQM Journal, Vol.21, No.1, pp. 46-58.
2. Burati, J.L. Jr, Matthews, M.F. and Kalidindi, S.N. (1992), “Quality
management organizations and techniques”, Journal of Construction
Engineering and Management, Vol. 118 No. 1, pp. 112-28.
3. H. James Harrington, Frank Voehl, Hal Wiggin “ Applying TQM to the
construction industry” the TQM journal, vol. 24 Iss: 4pp.352-362
4. Hafeez, K., Malak, N. and Abdelmeguid, H. (2006), “A Framework for TQM to
Achieve Business Excellence”, Total Quality Management and Business
Excellence, Vol.17, No.9, pp. 1213-1229.
5. Shreyas Gowda C.H, Ramesh Nayaka, Sachidananda Murthy “ Total Quality
Management in Construction” International Research Journal of Engineering
and Technology, Volume: 02 Issue: 05| Aug-2015
6. Rumane, A.R. (2010), Quality Management in Construction Projects, CRC/St.
Lucie Press, Boca Raton, FL.
32
TOTAL QUALITY MANAGEMENT IN
CONSTRUCTION INDUSTRY

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total quality management in construction industry

  • 1. TOTAL QUALITY MANAGEMENT IN CONSTRUTION INDUSTRY Presented By: MOHAMMED FAAZIL Dept. of civil engineering Alvas institute of engineering and technology Under the guidance of: Ms. Rahasya K R Assistant professor Dept. of civil engineering Alvas institute of engineering and technology
  • 2. CONTENTS • Introduction • TQM and construction industry • Methodology • Evolution of TQM • TQM techniques • Implementation • Problems with implementation • Conclusion • References 2 TOTAL QUALITY MANAGEMENT IN CONSTRUCTION INDUSTRY
  • 3. INTRODUCTION • Total Quality Management is a management approach that originated in the 1950s and has steadily become more popular since the early 1980s. • Total Quality Management (TQM) seeks to improve the quality of goods and services delivered through the participation of all levels and functions of the organization. • Total Quality Management has proved to be a useful tool in ensuring the achievement of set standard and successful productivity improvements in the construction industry. 3 TOTAL QUALITY MANAGEMENT IN CONSTRUCTION INDUSTRY
  • 4. • TQM is a method to refining the competitiveness, effectiveness, and flexibility of the whole organization • TQM is a way of thinking about goals, organizations, processes, and people to guarantee that the right things are done right the first time • To stay competitive, companies have to focus their business policies on strategic advantages through the improvement of business quality and performance 4 TOTAL QUALITY MANAGEMENT IN CONSTRUCTION INDUSTRY
  • 5. TQM AND CONSTRUCTION INDUSTRY • The construction industry differs from the manufacturing in such a way that makes introducing TQM more challenging. • The construction industry suffers from the problems such as workmanship defects, time and cost overrun. • Poor or non-existent quality-control and quality assurance procedures can allow costly errors to go undetected in the design and contract documents. 5 TOTAL QUALITY MANAGEMENT IN CONSTRUCTION INDUSTRY
  • 6. METHODOLOGY • Literature survey is done by referring to various journals, quality text books, quality standards. • From the literature survey the factors affecting the quality management is identified. • A questionnaire is prepared by referring to those factors. • After the preparation of questionnaires companies are identified. • The questionnaires prepared is then circulated to the officials of the companies. 6 TOTAL QUALITY MANAGEMENT IN CONSTRUCTION INDUSTRY
  • 7. • After the survey work, the data is obtained. • The obtained data is then interpreted using different techniques. The data is checked for various parameters using software as well as manual calculations. • The factors which affect critically is identified and ranked accordingly. • Finally after analysing, suggestions and recommendations is given to all the companies which participated in that survey. 7 TOTAL QUALITY MANAGEMENT IN CONSTRUCTION INDUSTRY
  • 8. EVOLUTION OF TQM 8 TOTAL QUALITY MANAGEMENT IN CONSTRUCTION INDUSTRY
  • 9. 1. Inspection • Aimed at checking, measuring and testing of one or more products. • Usually performed by specialized personnel and does not fall within the responsibility of production workers. • Products that don‘t comply with the specifications are rejected or returned to improve. 9 TOTAL QUALITY MANAGEMENT IN CONSTRUCTION INDUSTRY
  • 10. 2. Quality control • It involves verifying the product or evaluating a product with the requirement specification. • Testing is the key technique used to perform product evaluation. • QC is work product oriented; it measures the product, identifies deficiencies and suggests improvements. 10 TOTAL QUALITY MANAGEMENT IN CONSTRUCTION INDUSTRY
  • 11. 3. Quality assurance • It involves the entire development of process, monitoring and improving the process, making sure that the agreed upon standards and procedures are followed throughout the life cycle. • It is oriented to preventing the defects from occurring in the products. • Audits are key techniques for process monitoring. 11 TOTAL QUALITY MANAGEMENT IN CONSTRUCTION INDUSTRY
  • 12. 4. Total quality management • Total quality management can be summarized as a management system for a customer-focused organization that involves all employees in continual improvement. • It uses strategy, data, effective communications and involvement of all level employees to integrate the quality discipline into the culture and activities of the organization. 12 TOTAL QUALITY MANAGEMENT IN CONSTRUCTION INDUSTRY
  • 13. TQM TECHNIQUES • Total Quality Management mainly demands a process of continued improvement aimed at reducing variability. • An organization wishing to support and develop such a process needs to use quality management tools and techniques. • Following are different techniques used in TQM: • check sheet • check list • pareto diagram • Histogram • fishbone diagram • scatter chart • flow chart 13 TOTAL QUALITY MANAGEMENT IN CONSTRUCTION INDUSTRY
  • 14. Check sheet: 14 • Check-sheet is used to record events, or non-events. • They can also include information such as the position where the event occurred and any known causes. • They are usually prepared in advance and are completed by those who are carrying out the operations or monitoring their progress. TOTAL QUALITY MANAGEMENT IN CONSTRUCTION INDUSTRY
  • 15. 15 TOTAL QUALITY MANAGEMENT IN CONSTRUCTION INDUSTRY
  • 16. Checklist: • A checklist is a type of informational job aid used to reduce failure by compensating for potential limits of human memory and attention. • It helps to ensure consistency and completeness in carrying out a task. • A primary task in checklist is documentation of the task and auditing against the documentation. • Checklist is used to tell the user if there is a certain thing, which must be checked. 16 TOTAL QUALITY MANAGEMENT IN CONSTRUCTION INDUSTRY
  • 17. 17 TOTAL QUALITY MANAGEMENT IN CONSTRUCTION INDUSTRY
  • 18. Pareto diagram: • Pareto Analysis is a statistical technique in decision-making used for the selection of a limited number of tasks that produce significant overall effect. • This technique is also called the vital few and the trivial many. • It uses the Pareto Principle, the idea that by doing 20% of the work you can generate 80% of the benefit of doing the entire job. • It is a technique employed to prioritize the problems so that attention is initially focused on those, having the greatest effect. 18 TOTAL QUALITY MANAGEMENT IN CONSTRUCTION INDUSTRY
  • 19. 19 TOTAL QUALITY MANAGEMENT IN CONSTRUCTION INDUSTRY
  • 20. Histogram: • A histogram is a graphical representation of the distribution of numerical data. • It is an estimate of the probability distribution of a continuous variable • Histogram provides a graphical representation of the individual measured values in a data set according to the frequency of occurrence. • It helps to visualize the distribution of data and there are several forms, which should be recognized, and in this way they reveal the amount of variation within a process. 20 TOTAL QUALITY MANAGEMENT IN CONSTRUCTION INDUSTRY
  • 21. 21 TOTAL QUALITY MANAGEMENT IN CONSTRUCTION INDUSTRY
  • 22. Fish bone diagram: • A fishbone diagram, also called a cause and effect diagram or Ishikawa diagram, is a visualization tool for categorizing the potential causes of a problem in order to identify its root causes. • Fishbone diagrams are typically worked left to right, with each large "bone" of the fish branching out to include smaller bones containing more detail. • A fishbone diagram is useful in brainstorming sessions to focus conversation. 22TOTAL QUALITY MANAGEMENT IN CONSTRUCTION INDUSTRY
  • 23. 23 TOTAL QUALITY MANAGEMENT IN CONSTRUCTION INDUSTRY
  • 24. Scatter diagram: • The Scatter Diagram Method is the simplest method to study the correlation between two variables wherein the values for each pair of a variable is plotted on a graph in the form of dots thereby obtaining as many points as the number of observations. • Then by looking at the scatter of several points, the degree of correlation is ascertained. 24 TOTAL QUALITY MANAGEMENT IN CONSTRUCTION INDUSTRY
  • 25. 25 TOTAL QUALITY MANAGEMENT IN CONSTRUCTION INDUSTRY
  • 26. Flow chart: • Flow chart is used to provide a diagrammatic picture using a set of symbols. • They are used to show all the steps or stages in a process project or sequence of events. • A flowchart assists in documenting and describing a process so that it can be examined and improved. • Analysing the data collected on a flowchart can help to uncover irregularities and potential problem points. 26 TOTAL QUALITY MANAGEMENT IN CONSTRUCTION INDUSTRY
  • 27. 27 TOTAL QUALITY MANAGEMENT IN CONSTRUCTION INDUSTRY
  • 28. IMPLEMENTATION • The application of TQM is unique to each organization that implements it. • There are Six Cs for successful implementation of a TQM: • Commitment • Culture • Continuous improvement • Cooperation • Customer focus • control 28 TOTAL QUALITY MANAGEMENT IN CONSTRUCTION INDUSTRY
  • 29. PROBLEMS WITH IMPLEMENTATION • One of the major difficulties preventing wider implementation and acceptance of TQM in the construction industry is the barrier caused by traditional or conventional practice. • Client usually selects the contractor based mainly on the lowest price with less consideration for past experience, current workload, and reputation for quality. • TQM is considered only as an internal process and thus failing to involve suppliers, subcontractors, and others in the process chain creates a major difficulty in implementing TQM. 29 TOTAL QUALITY MANAGEMENT IN CONSTRUCTION INDUSTRY
  • 30. • Obstacles in implementing TQM, specifically in developing nations: Inadequate knowledge and information about TQM. Doubts of employees about management’s intentions. Failure of management to maintain interest and commitment over a long period. Difficulty in measuring the effectiveness of TQM. Poor internal communication. Difficulty in assessing customer expectations and satisfaction. Insufficient training resources. 30 TOTAL QUALITY MANAGEMENT IN CONSTRUCTION INDUSTRY
  • 31. CONCLUSION • Construction companies require practical advice and support for adopting and implementing initiatives for continuous quality improvement. • The construction industry has numerous problems in getting quality performance as a result of the complicated nature of the industry. • Implementing TQM will help the firm to achieve: a) Improves Business Efficiency and Effectiveness b) Provides Long Term Competitiveness c) Produce desired outcomes to satisfy customers d) Improved productivity of a process compared the resources used 31 TOTAL QUALITY MANAGEMENT IN CONSTRUCTION INDUSTRY
  • 32. REFERENCES 1. Arumugam, V., Chang, H.W., Ooi, K.-B.andTeh, P.-L. (2009), “Self-assessment of TQM practices: a case analysis”, The TQM Journal, Vol.21, No.1, pp. 46-58. 2. Burati, J.L. Jr, Matthews, M.F. and Kalidindi, S.N. (1992), “Quality management organizations and techniques”, Journal of Construction Engineering and Management, Vol. 118 No. 1, pp. 112-28. 3. H. James Harrington, Frank Voehl, Hal Wiggin “ Applying TQM to the construction industry” the TQM journal, vol. 24 Iss: 4pp.352-362 4. Hafeez, K., Malak, N. and Abdelmeguid, H. (2006), “A Framework for TQM to Achieve Business Excellence”, Total Quality Management and Business Excellence, Vol.17, No.9, pp. 1213-1229. 5. Shreyas Gowda C.H, Ramesh Nayaka, Sachidananda Murthy “ Total Quality Management in Construction” International Research Journal of Engineering and Technology, Volume: 02 Issue: 05| Aug-2015 6. Rumane, A.R. (2010), Quality Management in Construction Projects, CRC/St. Lucie Press, Boca Raton, FL. 32 TOTAL QUALITY MANAGEMENT IN CONSTRUCTION INDUSTRY