Finishing Manual Lithe Group.pdf

10/10/2022
Md. Mizanur Rahman
AGM (Fabrics Finishing)
Email: mizan.finishing@
Cell: +880 1712 254 264
Presented
Fabrics Finishing Manual
Famkam Dyeing Ltd

1 | P a g e L i t h e G r o u p
Page 1 of 99 Md Mizanur Rahman AGM (Fabrics Finishing)
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Quality Policy
To achieve optimmSatisfaction of Customers
with Safe, Legal & Best Quality Product.

m~wPcÎÑ Index
1. Finishing Process Flow Chart Page -4
2. Topic - Finishing -5
3. Finishing SOP -6
4. Organogram -7
5. Daily Work Schedule -8
6. Machine Wise Manpower Allocation -9
7. Job Responsibility
a. AGM (Md Mizanur Rahman) -12
b. Asst. Manager (Md Ashikur Rahman) -13
c. Deputy Manager (Md Mobarak Hossain) -14
d. Executive (Md Abdul Al Mamun) -15
e. In-charge (Md Tofail Ahmed) -15
f. In-charge (Md Shahadat Hossain) -16
g. Shift- incharge (Bulbul/Repon) -16
h. Others -17
8. Buyer (customer) List factory wise -20
9. Heat Set -21
10. Heat Set SOP -23
11. Heat Set Check list -25
12. Procedure of Fabrics Delivery -26
13. Finishing Standard Procedure -29
14. Finishing Machines introduce
A. Slitting Machine -31
B. Stenter Machine -33
C. Open width Compactor (Lafer) -35
D. Squeezer Machine -37
E. Dryer Machine -39
F. Calendar Machine -41
G. Tube Compact -43
H. Sueding Machine -45
I. Brush Machine -47
J. Hydro Extractor -49
K. Air Turning Machine -51
L. Sanforizing Machine -53
M. Trolley Management -55
N. Shade Check Management -57
O. Quality Management -57
P. Quality Policy English -58
Q. Roll Management (Process Loss Control -60
R. Spirality Control -62

15. Production Calculation -64
16. Factory Closing Preparation/Bangla -65
17. Chemical Use procedure/ Bangla -67
18. pH -70
19. Phenolic Yellowing Control -71
20. Store Management -72
21. Heat Set Parameter -73
22. Test process Approximate -74
23. Fabrication Wise SOP -75
24. Preventive Maintenance Schedule -77
25. Fabrication wise Stenter m/c set up -78
26. Finishing Packing Poly size -79
27. Four point system -80
28. Skills Development analysis -82
29. Finishing Floor status format -83
30. Finishing Chemical -84
31. Process Loss Control -85
32. Fleece Fabrics Finishing Process -86
33. Polyester Fabrics Heat set -88
34. Challenge in Lithe Group -89
35. Production Increase -92
36. Report format -93
37. Finishing Floor Layout -94
38. AOP Finishing Process Flow Chart -95
39. AOP Finishing Organogram -96
40. AOP Finishing Manpower -97
41. Improvement data -98
42. End -99

Dyeing
Open Tube
Slitting Squeezer
Stenter Dryer
Calender
Sueding Brush
Tube Tex
Stenter
Compactor
Inspection
Store
Famkam Dyeing Ltd
Lithe Group
Dyeing Finishing Departmnt

Finishing:
The process by which the appearance and quality of the fabrics is improved is called
fabric finishing. Finishing process is done for improving its appearance, feel or other
properties. This process also increases its serviceability. It is usually the last stage of
fabric processing. Finishing is also called beautification process of fabric.
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1. The Objectives of Textile Finishing are given below:-
1. To improve the attractiveness and service ability of the textile materials.
2. To accentuate/inhibit some natural characteristics on the textile materials such as
softening, de-lecturing, brightening etc.
3. To change the surface characteristics of textile materials.
4. To impart new characteristics/properties of textile materials such as flame retardant,
water repellent or water proof finishes.
5. To increase life and durability of textile materials.
6. To set the fabric, so that it can be maintained its shape and structure.
7. To set the chemicals into the textile materials.
8. To meet up specific end uses.
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Finishing Picture (SOP)-

SL
1
2
3
4
5
6
7
8
9
10
11
SL %
1 100%
2 30%
3 10%
4 5%
5 5%
Operator Asst Helper
1 4 4 4 12 20
2 1 1 1 3 5
3 5 5 5 10 20
4 1 1 1 2 4
5 1 1 0 1 2
6 1 1 1 2 4
7 1 1 1 2 4
8 4 4 0 4 8
9 2 2 0 2 4
10 2 2 0 2 4
11 2 2 0 2 4
24 24 13 42 79
SL
1
2
3
4
5
6
Famkam Dyeing Ltd
Lithe Group
Gereral Shift
Position Working Area Number of Person
1
1
1
1
1
1
In-Charge
Supervisor
Department
Production
Delivery
Program
Process Loss
Wet Zone
Heat Set
AGM
Deputy Manager
Deputy Manager
Asst Manager
Executive
In-Charge
1
Collar & Rib 1
Production Target 50 tons
Production (Tons)
Production Areas
Production target
75
Machine wise Allowcated manpower
Supervisor
Helper
Short Qty Follow up
Weight & Handover
1
12
50
15
fabrice Co-ordinator Held up 1
22
Heat Set
Brush
Sueding
Re-process (Dyeing & Finishing)
5
2.5
2.5
Dryer
Open Compact
Tube Tex
Calender
Brush
Sueding
Stenter
SL Total
Working Area Number of Person
Shift- Incharge Stener & Dryer 1
Per Shift
Squeezer
Slitting
Divider
Tumble
Grand Total 194
Unit wise manpower
79
Machine Name Unit
Asst. Offecr ERP 1
7
Helper Collar & Rib 1
Helper Heat Set 2
Shift- Incharge All Compact 1
Supervisor Slitting 1
Shift Staff
Position

Daily Work Schedule
Department Head (AGM)

SL M/c Brand Orgin Capacity Width Total Capacity
1 Stenter-1 Chmber-8 Bruckner Germany 12 106 inch
2 Stenter-2 Chamber-10 Bruckner Germany 15 106 inch
3 Stenter-3 Chamber-10 Bruckner Germany 15 106 inch
4 Stenter-4 Chamber-10 EFFE Italy 15 106 inch
5 Dryer (Chamber-5) Calner Turkey 15 100 Inch
6 Open Compactor Sintec Italy 11 102 inch
11 Tub Compactor Tube Tex USA 6
12 Calender Dong nam Korea 6 6
13 Brush Lafer Italy 6 6
14 Sueding Lafer Italy 6 6
15 Tumble Dryer Peacock Taiwan 3 3
16 Slitting & De-watering Corino Italy 14
19 Slitting Alkan Turkey 10
20 Squeezer Corino Italy 6
21 Squeezer Tube Tex Italy 6
22 Divider Bangla 10
23 Divider Bangla 10
FamkamDyeing Ltd
Lithe Group
20
72
61
52
12

Summary
SL Name Position ID Working Area Off Day Position Required Present Short
1 MdMizanurRahman AGM 531995 Department Friday AGM 1 1 0
2 MdSanowerHossain Deputy Manager 53658 Production Sunday DeputyManager 2 2 0
3 MdMobarakHossain Deputy Manager 53797 Delivery Friday AsstManager 1 1 0
4 MdAshikurRahman AsstManager 53877 Program Friday Executive/Officer 2 2 0
5 MdMamunurRashid Executive 531476 ProcessLoss Friday In-charge 6 6 0
6 MdTufayelHossain In-Charge 531332 WetZone Friday Supervisor 6 3 3
7 MdSahadatHossain In-Charge 55567 HeatSet Friday AsstOfficer 2 2 0
8 MdNayeemIslam Supervisor 531570 Collar&Rib Friday Operator 42 34 8
9 Supervisor ShortQty AsstOperator 36 24 12
10 MdMasudRana Co-ordinator/Officer 55526 Heldup Helper 102 56 46
11 Md Lutformia Helper 51626 operator 200 131 69
12 MdAkikulMia Helper 53450 W &Handover
13 MdAbGony Helper 53607 W &Handover
14 MdLabumia Helper 531436 W &Handover
15 MdSumonMia Helper 531715 W &Handover
16 MdShariful Helper 531501 W &Handover
17 MdKhokon Helper 51796 W &Handover
18 MdHiwool Helper 531806 W &Handover
19 MdAbdullah Helper 53853 W &Handover
20 Mdshariful Helper 53838 W &Handover
21 MdShihab Helper 531765 W &Handover
22 Helper W &Handover
SL Name Position ID Working Area Off day SL Name Position ID Working Area Off day
1 MdBulbulAhmed ShiftIncharge 53133 Stenter Tuesday 1 MdRipon hossain ShiftIncharge 53266 Stenter
2 MdMofazzal ShiftIncharge 531206 Compactor Sunday 2 MdMilon mia ShiftIncharge 531493 Compactor
3 MdMasud Supervisor 53776 Slitting Wednesday 3 MdAsadulmia Supervisor 531199 Slitting
4 Supervisor ShortQty 4 MdRaju mia Supervisor 553781 ShortQty
5 MdSelimReza AsstOfficer 531784 ERP Sunday 5 AsstOfficer ERP
6 MdMotin Helper 51532 Collar&Rib Friday 6 MdRashedul operator 50747 Collar&Rib
7 MdPappu Helper 53020 HeatSet Friday 7 MdHelalmia Helper 53708 HeatSet
8 MdAmzad Helper 50818 HeatSet Friday 8 Sudaronjon Helper 50827 HeatSet
Gereral Shift
Shift Staff- (Bulbul)
FamkamDyeingLtd
LitheGroup
DyeingFinishingDepartmnt
Shift Staff- (Repon)

SL Machine Name ID Position Ofday SL Machine Name ID Position Ofday
1 Md Faruk Ahmed 55578 Operator Monday 1 Md Mahmudul 51870 Operator
2 Md Mostafizur Rahman 51873 Asst Operator Sunday 2 Md Saikot 61870 Asst Operator
3 Md Shorif 53851 Helper Thursday 3 Md Sahibur 531027 Helper
4 Md Jalal 531236 Helper Wednesday 4 Helper
5 Md Habibur 531168 Helper Tuesday 5 Helper
6 Abdul Alim 53518 Operator Tuesday 6 Md Shariful 53210 Operator
7 Md Jaminur 53170 Asst Operator Thursday 7 Md Abbas mia 53227 Asst Operator
8 Md Sujon 53206 Helper Saturday 8 Md Najimuddin 51672 Helper
9 Md Mamun 53112 Helper Monday 9 Md Sumon mia 53708 Helper
10 Helper 10 Helper
11 Md Khaled 51894 Operator Sunday 11 Md Kawser mia 53013 Operator
12 Md Arshad 53123 Asst Operator Wednesday 12 Md Sabbir 531353 Asst Operator
13 Md Monnaf 51713 Helper Monday 13 Ronik kumar 531424 Helper
14 Md Mohibullah 531763 Helper Saturday 14 Md Hafizur 51635 Helper
15 Helper 15 Helper
16 Operator 16 Md Ripon mia 51874 Operator
17 Sree Shourov 531736 Asst Operator Wednesday 17 Md Amirullah 53114 Asst Operator
18 Md Liton 531291 Helper Monday 18 Md Sohel mia 531321 Helper
19 Md Moidul 51821 Helper Saturday 19 Md manik mia 53844 Helper
20 Md Zunayed 53762 Helper Thursday 20 Helper
21 Md Sakhawat 51388 Operator Friday 21 Md Habibur 51389 Operator
22 Sree Shusanto 50845 Asst Operator Wednesday 22 Md Sadikur 531220 Asst Operator
23 Md Helal 53398 Helper Saturday 23 Helper
24 Md Aminur 50718 Helper Sunday 24 Helper
25 Helper 25 Helper
26 Md Anowar 531014 Operator Saturday 26 Md Saddam Hossa 53054 Operator
27 Md Rukon 531355 Asst Operator Sunday 27 Md Ab Majid 531361 Asst Operator
28 Md Billal 531260 Helper Monday 28 Helper
29 Helper 29 Helper
30 Operator 30 Md Tara mia 51861 Operator
31 Md Billal 531365 Asst Operator Thursday 31 Asst Operator
32 Md Shahalom 531610 Helper Friday 32 Md Najimuddin 51672 Helper
33 Helper 33 Helper
34 Md Zahangir 53262 Operator Thursday 34 Md Ab Majid 51860 Operator
35 Md Rezaul 50702 Asst Operator Sunday 35 Md Sohanur 531776 Asst Operator
36 Helper 36 Parihas kumar 51719 Helper
37 Helper 37 Helper
38 Md Ismail 53462 Operator Tuesday 38 Md Mominul 53391 Operator
39 Md Sohel 531462 Asst Operator Wednesday 39 Md Mijan 531364 Asst Operator
40 Helper 40 Helper
41 Helper 41 Helper
42 Md Didarul 51623 Operator Wednesday 42 Md Billal mia 53773 Operator
43 Md Razzak 531470 Asst Operator Saturday 43 Md Faisal 531362 Asst Operator
44 Md Shaikh Sadi 53511 Helper Sunday 44 Md Hasan 531276 Helper
45 Helper 45 Helper
46 Md Shakil 53048 Operator Friday 46 Md Billal mia 55591 Operator
47 Asst Operator 47 Asst Operator
48 Md Alom 51562 Helper Tuesday 48 Md Ab Halim 531367 Helper
49 Md Nurullah 50774 Helper Friday 49 Helper
50 Operator 50 Md Sajib mia 51940 Operator
51 Helper 51 Helper
52 Md Shamim 531544 Operator Saturday 52 Md Asadul 53628 Operator
53 Md Lal Mia 53508 Asst Operator Monday 53 Asst Operator
54 Helper 54 Md Manjurul 531413 Helper
55 Md Rupchan 53411 Operator Tuesday 55 Md Al mamun 53287 Ass Operator
56 Asst Operator 56 Md Eklash 53030 Asst Operator
57 Helper 57 Helper
58 Md Emdadul 50884 Operator Wednesday 58 Md Shariful 51670 Operator
59 Md Habibur Rahman 531223 Asst Operator Tuesday 59 Asst Operator
60 Helper 60 Md Saddam 53054 Helper
61 Operator 61 Md Bijoy 531518 Operator
63 Helper 63 Helper
64 Md Motin 50840 Operator Wednesday 64 Md Al Amin 51640 Operator
65 Helper 65 Helper
66 Md Shahin 531219 Operator Tuesday 66 Md Humayun 531218 Operator
67 Helper 67 Helper
68 Md Hassan 50739 Asst Saturday 68 Asst
69 Md Monirul 51569 Helper Friday 69 Bidhan sorker 50760 Helper
70 Asst 70 Asst
71 Helper 71 Md sultan mia 531326 Helper
72 Md Mobarak 531731 Operator Friday 72 Nirmol kumar 531112 Operator
73 Md Anar 531630 Asst Operator Tuesday 73 Asst Operator
74 Md Suyez 53945 Helper Sunday 74 Md Sarkar 531409 Helper
75 Operator 75 Md Raton mia 531320 Operator
77 Helper 77 Helper
78 Operator 78 Operator
80 Md Abdul Malek 50781 Helper Tuesday 80 Md Sobuj mia 531870 Helper
81 Md Khokon 531707 Helper Friday 81 Helper
Brush m/c
Sueding M/c
Tumble
Brush m/c
Sueding M/c
Tumble
Divider-2
Slitting-1
Slitting-2
Slitting-3
Slitting-4
Squeezer-1
Squeezer-2
Divider-1
Divider-2
Slitting-1
Slitting-2
Slitting-3
Slitting-4
Squeezer-1
Squeezer-2
Divider-1
Soft Setting(Calender)
Open Compactor-1
Open Compactor-2
Open Compactor-3
Open Compactor-4
Open Compactor-5
Tube Tex
Soft Setting(Calender)
Open Compactor-1
Open Compactor-2
Open Compactor-3
Open Compactor-4
Open Compactor-5
Tube Tex
Stenter-1 (Bruckner-1)
Dryer (Calner)
Stenter-3 (EFFE)
Dryer (Calner)
Stenter-3 (EFFE)
Shift -Worker (Repon)
Shift -Worker (Bulbul)

Job Responsibility:
Md Mizanur Rahman- AGM (Dyeing & AOP Finishing)
Responsibility- Department
Specially- Product Development, Heat Set, People Skill Develoment
1. Planning & Monitoring of Production Target in the Department
2. Ensure that the Quality Standard is being met by Forecasting & reviewing the
result.
3. Control finishing parameter during bulk production on the basis of standard
technical method
4. Ensure product execution through pre-production meeting with Merchandisers
and QA team to provide service right time with right quality to customers.
5. Develop Discipline, by implementing the Rules & Regulation in Department.
6. Ensure acceptable Quality level (AQL) in textile manner.
7. Give a continuous guidance to the Executive, along with others for target fabric
specification.
8. Supervision constantly to knitting parameter as per standard.
9. Give the full support the Research & Development Department.
10.Make a continuous study of work improvement & give report to the higher
authority.
11.Response & act in the customer complain & query.
12.Ensure that all safety followed by the team.
13.Continuously study the Cost saving of the Department.
14.Enthusiastic to wastage utilization.
15.Train up operators make the multiskill operators by continues Training
16.Optimize Manpower Utilization.
17.Worker Turnover & Absenteeism control as per Plan.
18.Skill Development in the Floor.
19.Ensure that all Lab test Report (Physical) are recorded.
20.Follow the concept of Top Management.
21.Regularly held a meeting to all people once in a week/ Time to time.
22. Co-ordination with all departments all quality parameter inform time to time all
department.
23.Check the hold fabric & give decision quickly.

Job Responsibility:
Md Ashikur Rahman –
Asst. Manager
Responsibility -Production & Program
1. Planning & Monitoring of Production Target in dyeing Finishing
2. Ensure Production Every m/c as per Target with Customer requirement
3. Ensure proper maintenance of all machines by Maintenance
department as and when required.
4. As per plan should be complete within the time.
5. Ensure the process within as per set SOP.
6. Co-ordinate and ensure the department's machinery and equipment
are maintained to optimal levels of operation.
7. Responsible for using set principles and operating practices to
establish, maintain and improve the production process.
8. Develop Discipline, by implementing the Rules &Regulation in
Department.
9. Ensure on time Delivery and With right Quality
10. Ensure that all safety followed by the team.
11. Enthusiastic to wastage utilization.
12. Ensure that all Lab test Report (Physical) are recorded.
13. Follow the concept of Top Management.
14. Check the hold fabric & give decision quickly.

Job Responsibility:
Md. Mobarak Hossain-
Deputy Manager
Responsibility- Sub-contract & Delivery within peocess loss as requirement
1. Planning & Monitoring of Delivery Target with ensure required process loss.
2. Ensure that the Quality Standard is being met by Forecasting & reviewing the
result.
3. Batch to batch process loss ensure with recorded rolls.
4. Ensure Any held up correction within the delivery plan date ( Within 24 hours)
5. Ensure the House Keeping as per required.
6. Responsible to fabrics finishing form out side if needed.
7. Coordinate and ensure the department's machinery and equipment are
maintained to optimal levels of operation.
8. Ensure any unwanted rolls or fabrics don’t have in the floor.
9. Ensure on time Delivery with Accessoris & Calulation process loss.
10. Response & act in the customer complain & query.
11. Enthusiastic to wastage utilization.
12. Ensure that all Lab test Report (Physical) are recorded.
13. Follow the concept of Top Management.

Job Responsibility:
Md. Abdullah Al Mamun
Executive
Responsibility – Process Loss Control
1. Ensure the process loss as per requirement.
2. Ensure every rolls available in the batch with ERP number.
3. Within the day all correction (Held up) should be complete.
4. Ensure Without Proper information Fabrics Not Available in the Floor
5. Make sure delivery OTD at Sub-contract
6. Ensure the compaction m/c’s production target
7. Controll wastage percentage
8. Compaction m/c’s production report with repocess %
9. Ensure House keeping in your end
10. Ensure optimum utilization of men and machines.
11. Follow the concept of Management.
Md. Tofail Ahmed
In-charge
Responsibility- Wet fabrics (Slitting & Squeezer)
1. Monitoring & Ensure of Production Target.
2. Ensure all rolls are available with ERP number
3. Ensure Accessories (Rib, Piping & Collar Cuffe) on time Finish with Batch
4. To check sensitive parameters of different machines for quality dyeing.
5. Selection of proper recipe for quality production.
6. Fabrics feeding in every stenter m/c’s as per planning with Quality parameter.
7. Ensure 1st in & 1st out procedure.
8. Fabrics yellow spot & Band line avoid
9. Every day at morning within 9:00 AM must be send production report by Whatsapp.
10. Have to confirm Batch to batch Same parameter as per set SOP
11. Ensure Quality Concept (Without QC Comments Fabrics don’t Started the Process)
12. Given guide line to Supervisor to Operator.
14. Reduce Wastage percentage

Md. Shahadat Hossain
In-charge
Responsibility- Heat Set (Inside & Out side)
1. Monitoring & Ensure of Production Target as per dyeing Plan.
2. Ensure Heat Set Qulaity, creas Mark, GSM variation within Roll, & Roll to Rolls also
3. Check Grey Parameter, Yarn count, Dia & GSM, SL & Recorded.
4. Set up in M/c As per SOP
5. Ensure after Hest set GSM & Dia As per SOP
6. Ensure by Check wash GSM with Calculation
7. Fabricstion wise confirm SOP as per customer
8. Not Use Maximum Overfeed during Heat set
9. Ensure Width not Plus more then one inch
10.Ensure GSM lower side from Requrement around 3%
11.Time to time Transfer data to management
12.Take Information from QAD section Every day
13.Ensure Roll to roll GSM within the tolerance.
14.Have to confirm Batch to batch Same parameter
15.Given guide line to Operator time to time.
16.Reduce Wastage percentage
Md Bulbul Ahmed / Md. Repon
Shift In-Charge
Responsibility- Stenter & Dryer Machine
1. Monitoring & Ensure of Production Target with Quality.
2. Ensure production target as per plan.
3. Ensure the Quality Standard proper Width 1 inch GSM 5%
4. Ensure & Control on process loss. By count rolls
5. Ensure Accessories with Match & finish within the time.
6. Given guide line to Supervisor to Operator.
8. Ensure Finish Fabrics on the Plate or Store/ With poly pack
10.Reduce Wastage percentage & Held up %
11.Before leaving the working place must be peoduction send by whatsapp.
12. Alwase keep clean the Machine as per SOP
13.Ensure on time Delivery with proper Quality

Md Moffazul Hossain/ Md. Milon
Shift Incharge (Compactor)
Responsibility- All Compactor
1. Monitoring & Ensure of Production Target with Quality as per coustomer.
2. Ensure the Quality Standard proper Width 1 inch GSM 5%
3. Ensure & Control on process loss with rolls count.
4. Ensure Accessories (Rib, Piping & collar cuffe) finish with Batch
5. Given guide line to to Operator.
7. Ensure Finish Fabrics on the trolley or Poly pack.
9. Reduce Wastage percentage & Held up %
10. Before leaving the working place must be peoduction send by whatsapp.
11. Alwase keep clean the Machine as per SOP.
12. Ensure on time Delivery with proper Quality
Md. Masud Hossain
Fabrics Co-ordinator-
Responsibility- Held up & Fabrics weight
1. Ensure every batch weight complete with process loss count.
2. Ensure held up correction within 24 hours with process loss.
3. Segregation what type of Held up fabrics & report to department
4. Ensure don’t mistake any rolls which is held up.
5. Control on process loss.
6. Ensure don’t have any fabrics without poly pack.
8. Every day at morning within 9:00 AM must be send Manpower report
(absentage) by Whatsapp.
9. Ensure House Keeping
10. Ensure on time Delivery with proper Quality
11. Reduce Wastage percentage

Md. Nayeem Islam
Supervisor
Responsibility- Tube, Collar & Cuffe (Accessories)
1. Ensure Quantity which is in the mension on batch card
2. Ensure Quality level With Customer Standard
3. Have to confirm Accessories Complete as per Body Finish
4. If have any measurement should be ensure as customer requirement
5. If shade not match with body fabrics accordingly, take match immediately by
process.
6. As per delivery schedule accessories Match & Ready to delivery confirm
7. Take Approval before delivery.
Md. Razu Ahmed/ Md. Abdul Motin
Supervisor
Responsibility- Short Quantity Follow up
1. Follow up Program
2. Ensure finish within short time.
3. Ensure Quality Standard
4. 1st in 1st out finishing procedure.
5. Control Fabrics rejection
6. Directly finish check by dyeing unload.
7. Follow up Standard Parameter
8. Handover to Quality with document/ Sign
9. Keep Record in loge book.

Stenter Machine Operator-
A. Take over & Hand over to M/c what about present condition
B. Take over information also Handover
C. Ensure Standard Operationg Procedure (SOP)
D. Ensure Quality from QAD section.
E. Before start the batch, take all information what about condition of Fabrics
Quality
F. Check the Quality report what about Finish yesterday
G. Minimum three Batch keep to the Ready
H. Follow Supervisor Concept
I.Timely Clean the Machine
J. Fulfil the Production Target with Quality
K. Ensure the Standard Quality (width & GSM)
L. keep the Clean in your area
M. Fulfil all information in the Batch Card
N. Every Batch must be confirm with information
O. Fulfil the buyer Quality Requirement
P. Every Batch maintained the Time
GKRb Acv‡iU‡ii Aek¨B KiwYq-
1. cÖWvKkb Uv‡M©U c~iY Kiv|
2. Kvógv‡ii Pvwn`v Ab~hvqx ‡KvqvwjwU wVK K‡i, ‡dweªKm wdwbk Kiv|
3. wms‡KR Ges ¯úvBi¨vwjwU wVK ivLv|
4. ‡gwkb cwi®‹vi `ªæZ mg‡qi g‡a¨ Kiv|
5. Kvc‡oi mdU wVK Kiv|
6. Wvqv wRGmGg wVK ivLv|
7. Bbdi‡gkb Ab¨ wk‡Þ Rvwb‡q †`Iqv|
8. mgq gZ Kv‡R Avmv|

Buyer wise Marchindiser & Marketing Person
Sl No Name of Buyer Responsible Merchindiser Manager Remarks
1 Next
2 KiK
3 DSL
4 Champion
5 New Yorker
6 DSL
7 Bay City (Lidl)
8 Star Tex
9 Matalon
10 Kappa
11 Bay City
12 ZXY
13 Takko
14 Lidl
15
16
17
18
19

wnU †mU Kivi c×wZ
wnU †mU Kivi c~‡e©-
1. ‡dweªKm wbwUs †_‡K I‡cb Kiv _vK‡Z n‡e|
2. †gwkb Wvqv †MR Ges w÷m j¨vš’ GKB Av‡Q wKbv?
3. Bqvb© KvD›U, jU GKB Av‡Q wKbv?
4. j¨vKov e¨vÛ Ges jU GKB Av‡Q wKbv
5. wbwUs †gwkb GK Av‡Q wKbv, bv _vK‡j †MÖ Wvqv wRGmGg GK Av‡Q wK bv †`L‡Z n‡e|
6. KqUv d¨v±wi‡Z wbwUs Kiv n‡jv|
7. KZ w`‡bi Kvco GKmv‡_ Av‡Q|
8. cÖ_‡g Kvc‡oi Wvqv Ges wRGmGg †PK Ki‡Z n‡e|
9. wRGmGg 10-15 ch©šÍ Kg †ewk n‡j Pj‡e, Gi †ewk n‡j wnU †mU eÜ _vK‡e|
10. Wvqv 2-4 ch©šÍ Kg †ewk n‡j Pj‡e, Gi †ewk n‡j wnU †mU eÜ _vK‡e|
11. Kg c‡¶ 10 †ivj wRGmGg †K‡U Ges Wvqv †PK K‡i †iKW ivL‡Z n‡e|
12. wRGmGg †ewk Ges Kg wRGmGg Gi GK wgUvi Kvco Iqvk K‡i, wRGmGg †PK K‡i †bIqv hvq, ZLb
eySv hv‡e, †Kvb wWcv‡iÛ Kvco wK bv|
13. ‡iKW ivL‡Z n‡e|
wnU †mU Kivi Rb¨ †gwkb ˆZix-
1. †gwkb cwi®‹vi _vK‡Z n‡e|
2. me evbv© wVK _vK‡_ n‡e, ZvcgvÎv Kg †ewk _vK‡Z cvi‡e bv|
3. c¨vWvi †cÖmvi mgvb _vK‡Z n‡e|
4. ‡dweªK‡mi Bb UvBg Ges AvDU UvBg †Kvb †Ubkb _vK‡Z cvi‡e bv|
5. wRGmGg KvUvi Ges IRb Kivi †gwkb Kv‡QB ivL‡Z n‡e|
6. cÖavbZ fvj †gwk‡b wnU †mU Ki‡Z n‡e|
‡mwUs-
1. ZvcgvÎv 195-200
2. Wz‡qj UvBg-65-70 (80-90 †m‡KÛ) ‡dweªK‡mi Dci wbf©i Ki‡e|
3. c¨vWvi †cÖmvi-2-3 fvi
4. w¯úW Wz‡qj UvBg Gi Dci wbf©i Ki‡e|
5. BD_ †mU Ki‡Z n‡e|
6. Ifvi wdW, Uv‡M©U wRGmGg Gi Dci wbf©i Ki‡e|
7. K¨vwg‡Kj ‡dweªK‡mi Dci wbf©i Ki‡e (Mig cvwb w`‡qI Kiv hvq)

wnU †mU Gi mgq †PK Ki‡Z n‡e-
1. wRGmGg Ges Wvqv †PK Ki‡Z n‡e, Uv‡M©U Abyhvq Av‡Q wK bv|
2. GKB †iv‡ji g‡a¨ Wvb mvBW, evg mvBU Ges wg‡Wj wRGmGg GKB Av‡Q wK bv †PK Ki‡Z n‡e|
3. GKB †iv‡ji wewfbœ RvqMvq Wvqv †`K‡Z n‡e GKB Av‡Q wK bv|
4. m¤¢e n‡j GK wgUvi †dweªKm Iqvk K‡i, wRGmGg †PK K‡i †bIqv hvq|
5. Kg c‡¶ 10 †ivj wRGmGg †K‡U Ges Wvqv †PK K‡i †iKW ivL‡Z n‡e|
Objective of Heat set
1. Heat setting is a heat treatment by which shape retention,
Crease resistance, resilience and elasticity are imparted to the fibers.
2. Change in strength, stretch ability, softness , dye ability and
Sometimes in color.
3. Changes occur due to structural and chemical modification of fibers.

Heat Set procedure
1. wnU‡mU t - mvavibZ j¨vKiv Kvc‡o WvBs Kivi c~‡e© wnU‡mU Ki‡Z nq| KviY Kvc‡oi mvBR wVK ivLv Ges
wRGmGg wVK Kiv I j¨vKiv‡K Kvc‡oi mv‡_ mgvšÍivj fv‡e ¯’vqx Kiv| Zvbvn‡j-
K. Kvc‡o wKªR/fvR co‡e, hvnvi GB RvZxq Kvc‡oi cÖavb mgm¨v|
L. mvBR/Wvqv GKB iæ‡j wewfbœ n‡Z cv‡i|
M. ‡µvKiv‡bv ‡µvKiv‡bv †`Lv hv‡e|
N. wRGmGg wewfbœ RvqMvq Kg †ewk cvIqv hv‡e Ges cÖ‡qvR‡bi Zzjbvq A‡bK †ekx _vK‡e|
2. wK fv‡e wnU‡mU Kiv nq t- wKDwis ZvcgvÎv 180-210 wWMwi †mw›U‡MÖW Ges Wz‡qj UvBg 45-55
†m‡K›U, j¨vKivi †Wwiqv‡ii Dc‡i cÖavbZ wbe©i K‡i Ges ÷ª¨v›Uvi †gwk‡bi wnwUs †P¤¢v‡ii DciI A‡bK As‡k
wbf©i K‡i| mvavibZ 180 wRGmGg †_‡K wb‡Pi w`‡Ki wRGmGg Gi Kvc‡oi †MÖ wRGmGg †ewk _v‡K 10-15%
Avi 180 wRGmGg Gi Dc‡ii Kvc‡o †MÖ wRGmGg mvavibZ Kg ev mgvb _vK‡Z cv‡i| wnU‡m‡Ui gva¨‡g
jÿgvÎvq ‡cŠQv‡bv n‡q _v‡K|
K. wZb fv‡e cÖaviZ wnU‡mU Kiv n‡q _v‡K-
- K¨vwg‡Kj/Mig cvwb e¨envi K‡i- wbwUs I‡qj I fvR cÖwZ‡iva K‡i|
- WªvB, w÷ªg w`‡q- wRGmGg †ewk I cÖWvKkb †ewk Kivi Rb¨|
- Iqvk K‡i,- †cÖvcvi wnU‡mU nq, wKš‘ e¨q eûj
L. wK wK wel‡qi Dci wfwË K‡i wnU‡mU Kiv n‡q _v‡K-
- wbwUs †gwk‡bi e¨vÛ Abymv‡i
- wbwUs ZvwiL Abymv‡i
- wRGmGg Abymv‡i
- j¨vKov e¨vÛ Abymv‡i
M. wK wK mgm¨v n‡Z cv‡i-
†PK, Wvqv, wRGmGg, wbwUs ZvwiL Ges †gwkb Abyhvqx e¨vP Ki‡Z n‡e, Zv bv n‡j cÖ¯’, wRGmGg Kg †ewk n‡e|
wms‡KR, cÖ¯’, wRGmGg m¤ú~b© wbe©i Ki‡e, wnU‡mU Gi Dci| ZvB wnU‡mU GKwU ¸iæZ¡ c~b© welq, K‡qK ai‡b
wnU‡mU Kiv hvq, c¨vWv‡i cvwbi mv‡_ wWUvi‡R›U w`‡q, cvwb Qvov ïay w÷ªg w`‡q, WªvB wnU‡mU, Avevi WvBs
G Iqvk K‡i I wnU‡mU Kiv n‡q _v‡K|

O. ‡gwk‡bi wK wK kZ©KZv Aej¤¢b Ki‡Z n‡e-
‡gwk‡bi me evbv©i Gi ZvcgvÎv GKB iKg _vK‡Z n‡e, Zv bv n‡j wRGmGg GKB †iv‡j wewfbœ n‡e, wms‡KR I
fvj n‡e bv, hvnv †Kvb Kv÷gv‡ii Kv‡Q MÖnb †hvM¨Zv cv‡e bv | ÷¨v›Uvi †gwk‡bi Wvb, evg mvB‡Wi wcwbs
ûB‡ji GWRvówUs mgvb _vK‡e, Zv bv n‡jI wRGmGg GKB †iv‡j wewfbœ n‡e|
P. wnU †mU Kivi c‡i. Wvb, evg Ges wg‡Wj, †iv‡ji cÖ_g, wg‡Wj Ges †kl As‡k wRGmGg †PK K‡i
†`L‡Z n‡e, †Kvb e¨vwi‡qkb Av‡Q wK bv,
Q. wms‡KR †PK Ki‡Z n‡e, Iqvk wRGmGg †PK K‡i, i¨vKU ivL‡Z n‡e|
- cÖ‡mm jP,
- wms‡KR
- Wvqv
wn‡me K‡i wdwbwms wRGmGm wVK Ki‡Z n‡e| Kg †ewk n‡j GWRvó Ki‡Z n‡e|

1 Batch No
2
3
4
5 Lots
6 Lots
7
8
9
10 GSM
11 GSM
12 GSM
13 GSM
14 GSM
15 GSM
16 GSM
17 GSM
18 GSM
19 GSM
20
21 L- W- Sp-
22 GSM
23
24 L- W- Sp-
25 GSM
26
27
28
29
Shrinkage- 10%
Result
Combination
After Wash (After heat Set)
Shrinkage
Dia
Calculaion
ProcesLoss-12%
(Before heat Set)
Grey Dia
After Wash
Shrinkage
Dia
Grey Dia
Grey Dia
Grey Dia
Grey Dia
Grey Dia
Grey Dia
Dia
Gauge
Stitch Length
Grey Dia
Grey Dia
Grey Dia
Heat Set Check list
Buyer
Order
Fabrication
Yarn Count
Denier
Famkam Dyeing Ltd
Lithe Group

Procedure of Delivery (sop)-1
1. Without Test Result Please don’t Delivery Any Quantity of Fabrics.
2. Without Rib/Single Jersey/ Back neck tap, don’t delivery.
3. Any Measurable part, Like Collar & Cuff, Stripe Yarn dyed Fabrics should be check as
buyer requirement.
4. Inline Fabrics All test should be check & Shrinkage CHECK from 3-4 rolls & Ensure
Acceptable tolerance,
5. Width ± 1”, More than need to Approval from Related Person. Also inform to cutting
department.
6. Cotton Fabrics GSM ±5% & Lycra Minus 7% & Plus 3% Accepted in fabrics stage, others
then don’t delivery.
7. Shrinkage issue not consider & Spirality also out of tolanerance.
8. Before Delivery must be Re-check by Shift In-charge, Width, GSM, Shrinkage delivery
report with Batch information or booking sheet.
9. 1st Batch Shade check & crosses check for confirmation.
10.All Approved shade must be keeping before dyeing from related Merchandiser
11.All shade check two person avoid the wrong decision. (Keep sign)
12.1st Batch check with Booking All information, like width, GSM, Accessories & Shade
Reference.
13.Every day at 1st All delivered batches should be showing to Responsible person & take
Sign
14.Unacceptable Issue don’t delivery & Discuss with Relative Merchandiser.
15.If any problematic fabrics need to delivery must be write down in top of the inspection
report.
We have committed good quality fabrics delivery which is customer Requirement

Procedure of Fabrics Delivery-2
1. At 1st Check Booking, confirm Shade, Width & GSM also accessories instruction
2. Width acceptable ±1” & GSM ±5% from Requirement.
3. Shrinkage Length -5% Width -7% ,Spirality 5% , Slanted 5%, Bowing 5% (As per Customer)
4. Process loss- Excess loss don’t delivered, Inform to Planning department
5. Measurable part, Stripe, Collar & Cuff Check properly & confirm from Booking
6. 1st Batch Everything check with Booking & must be sign in document
7. Without test result fabrics don’t delivered, if needed inform to Garment & Related
Merchandiser then can delivery
8. Without Accessories (Rib, piping Caller & Cuff) don’t delivery, If needed inform to
Garment & Related Merchandiser then can delivery
9. Inline fabrics Shrinkage Check minimum 5 Rolls & Required test should be Acceptable
range.
10.All Approval Shade Take Related Merchandiser, 1st Batch cross check with Related
Person
11.Every day at morning Night Shift finished batches report showing to Responsible person
& Take sign
12.No have any urgency in Quality area, Fulfill the Quality requirement then delivery
13.Any quality issue 1st confirm from Quality department then discuss with Related
Department & also inform Related Merchandiser
14.Every day Not Ok List review & Give to Related Department & Merchandiser also take
receiving sign
15. Any not ok issue, if not take corrective action on time then give to reminder
16.Any not ok issue, if needed to discuss with Related Merchandiser, Production person
must be discuss as technical view. If possible to take approval must be take sign
17.If Problematic fabrics needed to delivery must be inform to-
a. Related Merchandiser
b. Cutting Manager
c. Garments Quality Manager
d. Write down in the inspection report
e. Take sign from related department
f. Best way to send mail to responsible person
We are Committed, We will Fulfill the Customer Quality Requirement

Fabrics Delivery Approval Authority:
1. Check Buyer Requirement, Width, GSM, Shade match, Shrinkage, Accessories ( Rib,
Collar & Cuff, Piping, Back neck tap with Measurement)- Confirm from Online In-charge
& Executive (Shade)
2. Test Result (Shrinkage, Twist, Rubbing, Pilling & Wash Fastness)- confirm from
Physical Lab Manager
3. Fulfill the Buyer Requirement then possible to Delivered
i. GSM- 4-6% Low from Required, plus side max 2% average below from
requirement
ii. Shrinkage L-4% W-7% Spirality 5%
iii. Width ±1 inch
iv. Test as Buyer Requirement
v. Angle 5% from width wise
vi. Bowing 5% from width wise
4. Any problematic fabrics Approved by below authorization person –
i. GSM, Width & Shrinkage (Cotton) - Knitting GM & Manager, Finishing AGM &
Manager with Sign.
ii. GSM, Width & Shrinkage (Lycra)- Finishing AGM & Manager with Sign
iii. Shade, Uneven, Hairiness- AGM(Dyeing) with sign
iv. Test (Color Fastness, Pilling, Rubbing)- AGM(Dyeing), also Physical Lab
Manager with sign
5. Over all if take Responsibility Related Merchandiser then we can delivered any kind of
problems fabrics but need to take sign.
6. Any person if given the approval then we send mail to related person in the department
7. Without proper inspection not a single kg fabrics deliverey.

Famkam Dyeing Ltd
Fabrics Finishing Section
Working Procedure (SOP)
1. Confirm the Shade, Test Result from Quality Section, cÖ_‡g †mW Ges ‡Uó †iRvë wVK Av‡Q wK bv,
wbwð©Z n‡Z n‡e|
2. Any special Requirement, (Brush/Suecding & Any Chemical Finish) ‡Kvb †¯úkvj
wdwbwms cÖ‡mm Av‡Q wK bv,( eªvku / myBwWs, K¨vwg‡Kj wdwbk)
3. Check the batch card, accessories practically available or not, e¨vP Kv‡W© †Kvb G‡mvPwiR ixe,
Kjvi Kvc _vK‡j, Zvnv wbwðZ Ki‡Z n‡e,
4. Width Plus/ Minus or Variation& GSM Plus/minus stop the process until inform the
Related department, cÖ¯’, wRGmGg, Kg †ewk n‡j, mv‡_ mv‡_ Rvbv‡Z n‡e, Zv bv n‡j, cÖ‡mm eÜ _vK‡e,
5. After slitting if loss any accessories, finishing will be responsible, wmwjwUs Gi c‡i hw` †Kvb
G‡mvPwiR ixe, Kjvi Kvc nviv‡bv hvq, Zvn‡j wdwbwms `¦vwq _vK‡e|
6. After stenter also confirm the shade & Quality from Qualit department by online QC.
†mW Ges †Kvqv‡jwU wVK Av‡Q wK bv, †`L‡Z n‡e Ges †Kvqv‡jwU wWcvU‡g›U †_‡K wbwð©Z n‡Z n‡e, Ab jvBb wKDwmi
gva¨‡g|
7. If needed to adjust the Shade in Stenter, Make sure Padder pressure & Softener % also
temperature adjust, ‡mW hw` GWRvó Ki‡Z nq, Zvn‡j ÷¨v›Uvi †gwk‡b, c¨vWvi ‡cÖmvi Ges ùUbvi % Kg †ewk
K‡i †mW wVK Ki‡Z n‡i|
8. Width & GSM less then as per requirement, width Plus +2” GSM 5 % minuse for
compaction, cÖ¯’ (Wvqv), +2 BwÃ Ges wRGmGg 7 †_‡K 5 % Kg ivL‡Z n‡e, hvnv‡Z †Kv‡¤ú± Gi c‡i wVK
_v‡K|
9. Confirm the Hand feel as Customer Requirement, †dweªKm md&U n‡q‡Q wK bv, Kvógv‡ii MÖnb‡hvM¨Zv
Abyhvqx|
10.Confirm the accessories match with Body also follow Any measurement,ixe †evwW g¨vwPs
Av‡Q wK bv Ges †Kvb gvc (wiwcU) _vK‡j †`‡L wb‡Z n‡e|
11.Shrinkage wise Set up the Compact parameter, Width ±1” & GSM 2 to 3% Less from
requirement, wms‡KR †`‡L †Kv‡¤ú±‡ii †mwUs w`‡Z n‡e, ±1 BwÃ Ges wRGmGg 2 †_‡K 3 % Kg _vK‡Z cvi‡e|
12.After Compaction Shrinkage issue not allowed, †Kv‡¤ú±‡ii c‡e wms‡KR †dj MÖnb †hvM¨ bq|
13.Lycra fabrics need to check every batch 2/3 rolls Right Left Middle GSM Variation also
width, j¨vKiv †d«we· cÖwZ e¨vP Gi †_‡K 2/3 †ivj †_‡K Wvb, evg Ges wg‡Wj mvB‡W wRGmGg †PK K‡i †`L‡Z n‡e,
me RvqMvq mgvb Av‡Q wK bv, me©”P 5-6 MÖvg ch©šÍ wWcv‡iÝ n‡j Pj‡e|
14.More than 160 GSM Single jersey & Rib, Interlock, Fleece & Piqué fabrics when the
finishing in the stenter machine please don’t give the any angle for Spirality control,
normally we are not face any Spirality issue if have double jersey & High GSM fabrics.

wms‡Mj Rvwm© 160 wRGmGg †_‡K Dc‡ii wRGmGg Gi Ges ixe, B›UvijK, wdªwjm Ges wc‡K Kvc‡oi ÷¨v›Uvi
†gwk‡b Pvjv‡bvi mgq †Kvb cÖKvi Gb‡Mj Kiv hv‡e bv, ¯úvivB‡jwU †Kv›Uªj Kivi Rb¨, Ggb Kvc‡o mvavibZ
¯úvivB‡jwUi mgm¨v nq bv|
15.Brush/Sueded fabrics 1
st
check Sinker mark visibility, if available must be infirm to
Knitting department, eªvku / myBwWs Kvc‡o cÖ_g †ivj cÖ‡mm K‡i, †PK K‡i †`‡L wb‡Z n‡e, wmsKvi gvK© ‡`Lv hvq
wK bv, _vK‡j wbwUs wWcvU©‡g›U †K Rvbv‡Z n‡e|
16.Any problematic fabrics within short time must be correction complete, (within 24
hours) wdwbwks Gi mgm¨vi Rb¨ †Kvb Kvco, AwZ Aímg‡qi g‡a¨ mgvavb Ki‡Z n‡e, (24 N›Uvi g‡a¨ wVK Ki‡Z
n‡e)
17.When the Start any process must be confirm the quality standard, ‡Kvb cÖ‡mm ïiæ Kivi c~‡e©,
Kvc‡oi †Kvqv‡jwU wVK Av‡Q wK bv, wbwð©Z n‡Z n‡e|
18. Problematic fabrics Correction within 24 hours (Shrinkage & GSM, Width) ‡Kvb Kvc‡o
mgm¨v (wms‡KR, wRGmGg, Wvqv) LvK‡j 24 N›Uvi g‡a¨ mgvavb Ki‡Z n‡e|
19. When will be Accessories Dry’s, body fabrics will be Finish also same time, hLb Kvco
ïKv‡bv n‡e, GKB mg‡q ixe, Kjvi Kvd I ïKv‡Z n‡e|
20. Any Issue like Process Loss, Shade & uneven within 24 hours will be handover to
related department. ‡Kvb wWcvUg¨v‡›Ui (WvBs bxwUs) mgm¨v n‡j, 24 N›Uvi g‡a¨ ‡diZ †Ìqv n‡e, wVK Kivi
Rb¨|
21. Have to ensure Right First Time 90%, cÖ_g ev‡iB 90% Gi g‡Zv †Wwjevwi †Ìqvi Dchy³ Ki‡Z n‡e|
22. Single Process within 3 days & Double process (Sueding, Brush) Fabrics 5 days will be
delivery, wms‡Mj cÖ‡mm wZb w`b Ges Wvej cÖ‡mm (eªvk m~BwWs) Kvco cvP w`‡bi g‡a¨ †Wwjevwi w`‡Z n‡e|
23. Ensure the Bar Code & another Side Yellow Arrow Mark in Slitting Stage, if not got
stop the process. evi †KvW Ges ûj~` gv‡K©I (‡ivj gvwK©s) `vM Av‡Q wK bv wbwðZ Ki‡Z n‡e wmwjwUs Ae¯’vq,
hw` bv cvIqv hvq, Zvn‡j cª‡mm eÜ _vK‡e| e¨vP †mKkb‡K Rvbv‡Z n‡e|
24. Shift in-charge will be confirm the Quality, from first rolls. wkÞ BbPvR,© cÖ_g †ivj †_‡K wZb †ivj
ch©šÍ, wg‡k‡bi mvg‡b †_‡K, kZ fvM ‡Kvqv‡jwU wbwð©Z K‡iZ n‡e|
25. Negligence Zero Tolerance, ÿgvi A‡hvM¨ Aciva B‡”Q K‡i fzj Ki‡j|
26.Mainly Not consider any Quality issue, without ensure Quality Standard don’t delivery
any fabrics, †Kvqv‡jwU‡K me©”P ¸iƒZ¡ w`‡Z n‡e, †KvqvwjwU wbwð©Z bv n‡j †Kvb †dweªKm †Wwjfvwi‡Z †Ìqv hv‡e bv,
†Kvb cÖKv‡ii Qvo †bB †Kvqv‡jwU Bmy‡Z|
27.Transparence 100% kZ fvM mZZvi mv‡_ KvR Ki‡Z n‡e|

Slitting Machine: ‡hB †gwk‡bi mvnv‡h¨ wUDe Kvco‡K †K‡U I‡cb Kiv nq, ciewZ© cÖwµqvi Rb¨,
Zvnv‡K wmwjwUs †gwkb e‡j|
wmwjwUs †gwkb:
1. wUDe Kvco †K I‡cb Kiv nq| Open the Tube Fabrics
2. c¨vWv‡i mvnv‡h¨ Kvc‡oi cvwb AcmviY Kiv nq| Remove the water from Fabrics by
Padder
3. cvwbi †¯úªi gva¨‡g GbRvBg Wªvó `~I Kiv n‡q _v‡K| Remove Enzym dust by spy
water
4. c¨vWvi _vK‡j K¨vwg‡KjI e¨envi Ki‡Z cvwi, If double padder available then we
can use chemical also

Batch Card
Parameter
Check
Manpower
Machine
Standard Operating Procedure
(Slitting Machine)
1) Needle drop _vK‡j, †jLv Av‡Q wK bv †`L‡Z n‡e?
2) ixe wUDe, Kjvi Kvd, Av‡Q wK bv †`L‡Z n‡e
3) we‡kl †Kvb wb‡`©kbv Av‡Q wK bv †`K‡Z n‡e|
1. ‡gwkb cwi¯‹vi Ki‡Z n‡e wK bv †`L‡Z n‡e,
2. Air & Water Pressure Av‡Q wK bv †`K‡Z n‡e|
3. Dust remove Ki‡Z cvwb ‡¯ú Ki‡Z n‡e|
1. c¨vWvi †cªmvi 2-3 Gi g‡a¨ _vK‡e,
2. ‡gwk‡bi w¯úªW 60-80
3. 150 wRGmGg Gi wb‡P wb‡Wj jvBb _vK‡e bv,
4. Kvc‡oi †Ubkb †ewk †`Iqv hv‡e bv|
1) Acv‡iUi 1 Rb
2) ‡njcvi 1 Rb
1. wb‡Wj jvBb AbyhvB KvUv n‡jv wKbv †`L‡Z n‡e|
2. c¨vWvi wµR Avm‡Z‡Q wKbv †`L‡Z n‡e|
3. GRvBg Wvó _vK‡j `yÕevi PvjvB‡Z n‡e|
Note: 140 wRGmGg †_‡K Dc‡ii Aek¨B wb‡Wj Wªc _vK‡e, Gi wb‡Pi wRGmGg †d«we· Gi UzBó wd« K‡i
KvU‡Z n‡e| e¨vP Gi mv‡_ wK wK accessories Av‡Q wbwð©Z Ki‡Z n‡e| †hB †Kvb mgm¨v cv‡e, mv‡_
mv‡_ wdwbwms mycvifvBRvi †K Rvbv‡e|

(Stenter Machine)
Objective of Stenter:
A machine or apparatus for stretching or stentering fabrics. The purpose of
the stenter machine is to bringing the length and width to pre determine
dimensions and also for heat setting and it is used for applying finishing
chemicals and also shade variation is adjusted. The main function of the
stenter is to stretch the fabric widthwise and to recover the uniform width.
wK KvR K‡i ÷¨v›Uvi †gwk‡bi mvnv‡h¨:
2. Heat setting is done by the stenter for lycra fabric, synthetic and
blended fabric.
3. Width of the fabric is controlled by the stenter.
4. Finishing chemical apply on fabric by the stenter.
5. Loop of the knit fabric is controlled.
6. Moisture of the fabric is controlled by the stenter.
7. Spirility controlled by the stenter.
8. GSM of the fabric is controlled by stenter.
9. Fabric is dried by the stentering processs
10. Shrinkage property of the fabric is controlled.
11. Curing treatment for resin, water repellent fabric is done by the
stenter.

Manpower
Batch Card
Machine
Check
Parameter
(Stenter Machine)
1. ‡PK Ki‡Z n‡e wK Requirement Av‡Q
2. DIA, GSM, Stitch Length, Yarn Count ‡PK Ki‡Z n‡e
3. we‡kl †Kvb wb‡`©kbv Av‡Q wK bv, †`L‡Z n‡e|
2. Air & Gas Pressure ‡Kgb Av‡Q
3. Temperature me evb©©©©v‡i mgvb _vK‡Z n‡e
1. Dia ‡`‡L width set Ki‡Z n‡e
2. Overfeed, PP, Under feed & Speed set Ki‡Z n‡e
3. Temperature Kvc‡oi MVb †`‡L set Ki‡Z n‡e
1. mvg‡b 1 Rb, Acv‡iU 1 Rb, wcQ‡b 1 Rb _vK‡Z n‡e|
2. Quality ‡`L‡Z & Fabrics feeding Gi Rb¨ 1 Rb
1. Width & GSM †`L‡Z n‡e
2. Shade Ges Quality wbwð©Z Ki‡Z n‡e wKDwm †_‡K|
3. Hand feel, Quality issue wbwð©Z Ki‡Z n‡e me©”Q 5 iæ‡ji g‡a¨|
4. wKDwm wbwð©Z bv Ki‡j †Kvb Kvco †gwk‡b Pj‡e bv|
Note: 1. If suddenly machine stop please open the door otherwise may be caught the
fire. ‡gwkb nVvr eÜ n‡q †M‡j, mv‡_ mv‡_ †gwk‡bi `iRv Ly‡j w`‡Z n‡e, Zv bv n‡j Av¸b aivi m¤¢vebv _v‡K|
2. If you got width plus from required please inform the Supervisor, hw` cÖ‡qvR‡bi †ewk cÖ¯’ cvIqv
hvq, Zvn‡j mycvifvBRvi‡K Rvbv‡eb|
3. Every time keep the Filter clean, me mgq wdëvi cwi®‹vi ivL‡Z n‡e|
4. If caught the fire, stop the machine, blower also. Please don’t open the door. Keep the
mind, fire cannot Carrie on outside of the machine if you not open the door. hw` Av¸b a‡i
hvq, Zvn‡j †gwkb Ges eøyqvi mn eÜ K‡i w`‡Z n‡e, †gwk‡bi †P¤^v‡i `iRvI †Lvjv hv‡e bv, †Lqvj ivL‡Z n‡e, †gwk‡bi evwn‡i
hvnv‡Z Av¸b ‡h‡Z bv cv‡i|

(Compactor Machine)
The compacting machine is a knitted fabric shrinkage control machine,
which can compact the fabric in length wise direction, to provide over feed
to the fabric while processing in presence of steam and able to control the
shrinkage. In other words, this is a process of compacting the fabric in length
ways direction.
Function of Compactor Machine:
Compactor is important machine in knit fabric finishing process. There are a lot of
technical work which are done by compactor machine. The works are done by
compactor machine are pointed out below:
1. GSM control of the knitted fabric. For high GSM, overfeed is increased and fabric width
is decreased. For low GSM, overfeed is decreased and fabric width is increased.
2. Control shrinkage
3. Twisting control
4. Increase smoothness of fabric
Types of Compactor Machine:
Compactor machines are two types. They are-
1. Tubular compactor
2. Open compactor

Machine
Batch Card
Parameter
Manpower
Check
(Compactor Machine)
1. Kvógvi wK ai‡bi †Kvqv‡jwU Pv‡”Q †`L‡Z n‡e|
2. DIA, GSM, Shrinkage ‡Kgb Av‡Q
2. Air & Steam Pressure ‡Kgb Av‡Q 4 fvi jvM‡e|
3. ÷xg Temperature 110-120 jvM‡e|
1. wms‡KR †`‡L Width Set ‡mU Ki‡Z n‡e|
2. Overfeed, Under feed & Speed
3. Temperature Fixed 110C
1) wcQ‡b 1 Rb
2) Acv‡iUi 1 Rb
3) mvg‡b 1 Rb _vK‡Z n‡e|
1. Width, GSM, ‡PK Ki‡Z n‡e
2. Shade Ges Quality wbwð©Z Ki‡Z n‡e wKDwm †_‡K
3. Afvi K‡¤úKkb gvK© Av‡Q wK bv †`L‡Z n‡e|
4. iæj KvD›U K‡i, cÖ‡mm jm % wbwð©Z
Note: If suddenly machine stop please remove the fabrics which is inside of
Machine avoid the shade variation. ‡gwkb nVvr eÜ n‡q †M‡j, ‡gwk‡bi eøvs‡KUi wfZ‡i _vKv
Kvco †K‡U †c‡j w`‡Z n‡e, bv n‡j †mW Gi cv_©K¨ n‡Z cv‡i|

Squeezer Machine: WvBs Kivi ci Kvco‡K Wvqvi mvBR wVK Kiv Ges AwZwi³ cvwb
AcmviY Kiv nq I wms‡µBR †Kv›Uj Kiv nq, †hB wgwk‡bi mvnv‡q¨ Zvnvi bvg ¯‹zBRvi ev wW-IqvUvwis
†gwkb e‡j|
¯‹zBRvi ev wW-IqvUvwis †gwkb:
1. WvBs Gi c‡i Kvc‡oi AwZwi³ cvwb Acmvi‡bi R‡b¨, Water Remove
2. Kvc‡oi Wvqvi mvBR wVK Kiv Dia control
3. wRGmGg wVK ivLv GSM control
4. ms‡KvPb K‡›Uvj Kiv Shrinkage Control
5. mdUbvi e¨envi Kiv Softener use
6.UzBó K‡›Uvj Kiv Twist Control
7. K¨vwg‡Kj wdwbwms Kiv Chemical use

Manpower
Check
Parameter
Machine
BatchCard
(Squeezer Machine)
1. ‡PK Ki‡Z n‡e wK wK Requirement Av‡Q
2. DIA, GSM, Stitch Length, Yarn Count ‡PK Ki‡Z n‡e
2. Check Ballooning System
3. Air & Water Pressure ‡Kgb Av‡Q
1. Dia Size & Adjust Spindle/ Shape
2. Padder pressure
3. Adjust Tension & Overfeed
1. Operating Side -1 person
2. Front Side – 1 person
1. Dia, size & Bowing, Crease
2. Hand feel, Elongation/ Shrinkage %
3. Ensure Quality Standard.
Note: ¯‹zBRv‡ii gva¨‡g wms‡KBR K‡›Uªvj Kiv n‡q _v‡K| cÖ‡qvR‡bi Zzjbvq Wvqv eo n‡j,
mycvievBRvi‡K RvbvB‡Z n‡e|
AGM-Finishing GM-Textile

Dryer Machine (Wªvqvi †gwkb): mvavibZ wUDe Ges Kjvi Kvd RvwZq Kvco Wªvqvi
†gwk‡bi mvnv‡h¨ ïKv‡bv nq|
¸iæZ¡c~b©: Improtance
1. Kvco‡K ïKv‡bv, Fabrics dry
2. wms‡KR ‡Kv›Uªj Kiv, Shrinkage control
3. ‡mW ‡Kv›Uªj Kiv, Shade control
4. Av`ªZv ‡Kv›Uªj Kiv, Moisture Control
5. wRGmGg ‡Kv›Uªj Kiv, GSM Maintain

Manpower
BatchCard
Machine
Check
Parameter
(Dryer Machine)
1. ‡PK Ki‡Z n‡e wK wK Requirement Av‡Q,
2. Dia Size & Adjust Tube/Open
2. Air & Gas Pressure ‡Kgb Av‡Q
3. Temperature me evb©©©©v‡i mgvb _vK‡Z n‡e
1. Dia & GSM ‡`‡L width set Ki‡Z n‡e
2. Overfeed, PP, Under feed & Speed set Ki‡Z n‡e
3. Temperature Kvc‡oi MVb †`‡L set Ki‡Z n‡e
1. mvg‡b 1 Rb, Acv‡iU 1 Rb, wcQ‡b 1 Rb _vK‡Z n‡e|
2. Quality ‡`L‡Z & Fabrics feeding Gi Rb¨ 1 Rb
1. Width & GSM †`L‡Z n‡e
2. Shade Ges Quality wbwð©Z Ki‡Z n‡e wKDwm †_‡K|
3. Hand feel, Quality issue wbwð©Z Ki‡Z n‡e me©”Q 5 iæ‡ji g‡a¨|
4. wKDwm wbwð©Z bv Ki‡j †Kvb Kvco †gwk‡b Pj‡e bv|
Note: 1. If suddenly machine stop please open the door otherwise may be caught the fire.
‡gwkb nVvr eÜ n‡q †M‡j, mv‡_ mv‡_ †gwk‡bi `iRv Ly‡j w`‡Z n‡e, Zv bv n‡j Av¸b aivi m¤¢vebv _v‡K|
2. If you got width plus from required please inform the Supervisor,
hw` cÖ‡qvR‡bi †ewk cÖ¯’ cvIqv hvq, Zvn‡j mycvifvBRvi‡K Rvbv‡eb|
3. Every time keep the Filter clean, me mgq wdëvi cwi®‹vi ivL‡Z n‡e|

Calender Machine: Calendering, process of smoothing and
compressing a material (notably paper) during production by passing a
single continuous sheet through a number of pairs of heated rolls. The rolls in
combination are called calenders. Calender rolls are constructed of steel
with a hardened surface, or steel covered with fibre; in paper production,
they typically exert a pressure of 500 pounds per linear inch (89 kilograms per
centimetre). Coated papers are calendered to provide a smooth, glossy
finish.

Batch Card
Parameter
Manpower
Check
Machine
(Calender Machine)
1. Check Requirement
2. Confirm Dia Mark
3. Follow any Special Instruction
1) Need Clean or not/ Blanket
2) Air Pressure Sufficient or not
3) Steam Sufficient or not?
1) Set dia
2) Steam pressure
3) Speed set
1.Operator-1 person
2.Helper- 2 person
1. Check GSM & Dia
2. Any spots
3. Dia & Compaction%
‡bvUt mvaviYZ wUDe †U· K‡¤úU Kivi c~‡e© K¨v‡jÛvi K‡i wb‡Z nq| K¨v‡jÛvi GKwU ùUm¨vwUs
cª‡mm|

Tube Tex Compact: (Tube Tex C2500) Kvc‡oi gPwib Avei‡bi Rb¨
Ges wms‡KR I wRGmGg †Kv›Uªj Kivi Rb¨|
¸iæZ¡c~Y©: Improtance
1. A‡bK nvB †Kvqv‡jwci †gwkb, High Qualitys Machine
2. wms‡KR †Kv›Uª‡ji Rb¨ A‡bK ¸iæZ¡c~Y©, we‡kl K‡i wc‡K, ixe Ges g¨vm B›Uvi jK, jvKó Kvc‡oi Rb¨| Good for
Shrinkage Control mainly Pique, Rib & Interlock Fabrics
3. wRGmGg †Kv›Uªj A‡bK fvj nq, Good for GSM Control
4. Av`ªZv †Kv›Uªj fvj nq| Moisture Control best

Batch Card
Machine
Parameter
Manpower
Check
(Tube Tex)
2. DIA, GSM, Shrinkage
1. Need Clean or not/ Blanket
2. Air & Steam Pressure Sufficient or not
3. Temperature
1. Shrinkage Compaction percentage
2. Overfeed, Shoe Pressure & Speed
3. Temperature Fixed 110C
1) Back side-1, Person
2) Operating 1 person
3) Front side-1 person
1. Width, GSM, Over Compaction Mark
2. Shade give to Quality for confirm
3. Hand feel, Quality issue confirm from Quality
Note: If suddenly machine stop, please remove the fabrics which is inside of
Machine avoid the shade variation.
‡Kvb Kvi‡b †gwkb eÜ n‡q †M‡j, †gwk‡bi wfZ‡i _vKv Kvco †K‡U †d‡j w`‡Z n‡e, KviY †gwk‡b
AvUKv cov Kvco Ab¨ †mW aviY K‡i‡Q|

(Sueding Machine)
Kvco †K ùU Kivi Rb¨ cøvmwU‡Ki eªvkvu Gi mvnv‡h¨ Nl©‡bi gva¨‡g g¨vKvwb‡Kj c×wZi mvnv‡h¨
wdwbwms Kiv n‡q _v‡K|
Sueding is a mechanical finishing process in which a fabric is abraded on one or both
sides to raise or create a fibrous surface. This fibrous surface improves the fabric
appearance, gives the fabric a softer, fuller hand, and can mask fabric construction and
subdue coloration.
Objective of Peach Finish-
 Wide range of brushing effects which can be replicated through time.
 Completely defect-free fabric processing.
 Flexible drawing-in in the various right-back side combinations.
 High production speed.

Parameter
Batch Card
Manpower
Machine
Check
Sueding M/c
2. ‡mW †Kgb Av‡Q †`‡L wb‡Z n‡e, e¨vP Kv‡Wi Z_¨ †_‡K|
3. we‡kl †Kvb wb‡`©kbv Av‡Q wK bv †`K‡Z n‡e|
1. ‡gwkb cwi¯‹vi Ki‡Z n‡e wK bv, †`L‡Z n‡e,
2. Air Pressure ‡Kgb Av‡Q, GLv‡b Gqvi †cªmvi LyeB ¸iæZ¡ c~b©|
3. B‡jw±ªK ùvjvB wVK _vK‡Z n‡e|
1. Taken in Roller Tension & M/c Speed
2. Drum Tension & Plaiter Roller Tension
3. Fabrics Return Roller Tension & tension %
1.Acv‡iUi 1 Rb
2.Kvco‡K fvR Ki‡Z/ †iwW Ki‡Z 2 Rb †njcvi|
1.jvBb gvK©, wQ`ª Avm‡Q wKbv, †`L‡Z n‡e|
2. ‡mW †Kgb cwieZ©b n‡jv †`L‡Z n‡e|
3.mvBW Uz mvBW Ges wg‡Wj †Kgb wcP n‡jv †`L‡Z n‡e|
mveavbZv: mvavibZ GB ‡gwk‡b jvBb gvK© Ges wQ`ª Avmvi m¤¢ebv _v‡K, ZvB, c~‡e©B Kvco †PK
K‡i wb‡Z n‡e|

(Brushing Machine)
Kvco Gi GK mvB‡Wi dvBevi ¸‡jv‡K KvD›Uvi dvB‡ji mvnv‡h¨ Zz‡j gmwib Kiv nq, hvnv g¨vKvwb‡Kj
wdwbwms Gi gva¨‡g ZzjZz‡j K‡i KvswLZ j‡ÿ †cŠ‡Q|
Brushing. This process, applied to a wide variety of fabrics, is usually
accomplished by bristle-covered rollers. The process is used to remove loose
threads and short fibre ends from smooth-surfaced fabrics and is also used to
raise a nap on knits and woven fabrics.
¸iæZ¡c~Y©: Improtance
1. Kvco Gi GK mvB‡Wi dvBevi ¸‡jv‡K KvD›Uvi dvB‡ji mvnv‡h¨ Zz‡j gmwib Kiv nq,
hvnv ZzjZz‡j K‡i KvswLZ j‡ÿ †cŠ‡Q| Loop side yarn make fiber by Brushing &
Make fluffe
2. wdwjm Kvc‡o GB cÖwµq Kiv nq, This process of fleece fabrics
3.Kvc‡oi ¸bvMb e„w× Kiv nq| Make Quality Standard

Machine
Manpower
Parameter
Batch Card
Check
Brushing M/c
2. ‡mW †Kgb Av‡Q †`‡L wb‡Z n‡e, e¨vP Kv‡Wi Z_¨ †_‡K|
3. we‡kl †Kvb wb‡`©kbv Av‡Q wK bv †`K‡Z n‡e|
1. ‡gwkb cwi¯‹vi Ki‡Z n‡e wK bv, †`L‡Z n‡e,
2. Air Pressure ‡Kgb Av‡Q, GLv‡b Gqvi †cªmvi LyeB ¸iæZ¡ c~b©|
3. B‡jw±ªK ùvjvB wVK _vK‡Z n‡e|
1. Pile & Counter Pile Speed
2. Drum Speed & Plaiter Roller Tension
3. Fabrics Tension & M/c Speed
1) Acv‡iUi 1 Rb
2) Kvco‡K fvR Ki‡Z/ †iwW Ki‡Z 2 Rb †njcvi|
1) jvBb gvK©, wQ`ª Avm‡Q wKbv †`L‡Z n‡e|
2) ‡mW †Kgb cwieZ©b n‡jv †`L‡Z n‡e|
3) mvBW Uz mvBW Ges wg‡Wj †Kgb eªvk n‡jv †`L‡Z n‡e|
4) Kvc‡oi †Kgb ‡Ubkb Av‡Q, Zv AZ¨všÍ ¸iæZ¡ c~b©|
mveavbZv: mvavibZ GB ‡gwk‡b jvBb gvK© Ges wQ`ª Avmvi m¤¢ebv _v‡K, me‡P‡q ¸iæZ¡ c~b©
n‡jv wiKfvix, ZvB, c~‡e©B Kvco †PK K‡i wb‡Z n‡e| Acv‡iwUs G LyeB mZK©Zv Aej¤¢b
Ki‡Z n‡e, Zv bv n‡j `~N©Vbvi m¤¢ebv †ewk _vK‡e|

Hydro Extractor: Nybv©‡qvgvb c×wZ‡Z Gqvi mvKz©jv‡ii gva¨‡g AwZwi³ cvwb
AcmvwiZ Kivi †gwkb †K nvB‡Wªv G·Uvi e‡j|
nvB‡Wªv G·UUªi:
1. WvBs Gi c‡i AwZwi³ cvwb Gqvi mvKz©‡jmv‡ii gva¨‡g AcmvwiZ K‡i| After dyeing remove
the excess water by circulation with air pressure
2. Kvc‡o †Kvb †Ubkb c‡o bv| Need tension free
3. Kvc‡oi wms‡KR K‡›Uvj fvj nq| Good shrinkage result
4. wRGmGg K‡›Uv‡j _v‡K| GSM control good
5. UzBó K‡›Uv‡j _v‡K| Good Twist control

Parameter
Check
Manpower
Batch Card
Machine
(Hydro Extractor)
2. GSM, Shrinkage
1) Need Clean or not/ Blanket
2) Air Pressure Sufficient or not
1) Set of Time
2) Speed was set
1)Front side-1 person
1) Check Crease, any visible problem.
2) Full fabrics same conditions or not
¸iæZ¡c~Y© Ask we‡kl: Improtance
1. Gqvi †cÖmvi wVK Av‡Q wK bv? Air pressure up to the mark
2. ‡gwkb A‡Uv‡gwUK Av‡Q wK bv| Machine automatic or not
3. B‡jw±K jvBb, Electric Line ok or not
4. cy‡iv e¨v‡Pi Kvco GKB wm‡÷‡g Ki‡Z n‡e, Full batch must same parament complete
the process

Air Turning Machine: air turning machine is mainly used for overturning
of the tubular fabrics.It is simple in structure, easy to operate, high
efficient.This machine have the simple figuration, easy to operate and high
eifficient.
Technical parameters
1. Infeeding speed: 300M/MIN
2. Exit speed 330M/MIN
3. Diameter of the air cylinder 219MM
4. Dimension 5800mmX1100mmX1400mm
5. Totaolly weight 0.5ton
6. Power 9Kw

Parameter
Batch Card
Manpower
Check
Machine
(Air Turning)
2. Confirm Dia Mark
1. Need Clean or not/ Blanket
2. Air Pressure Sufficient or not
3. Steam Sufficient or not?
1. Set dia
2. Steam pressure
3. Speed set
1)Operator-1 person
2)Helper- 2 person
1. Check GSM & Dia
2. Any spots
3. Dia & Compaction%

Sanforizing Machine:
Sanforizing is a textile finishing treatment, also called Sanfor ® treatment,
carried out in the piece in order to increase the dimensional stability of the
fabric when washing, or to prevent the fabrics from shrinking during washing.
Sanforizing Process-
Sanforizing is a mechanical finishing process of treating textile fabrics to
prevent the normal dimensional alternation of warp and weft. It is also called
anti-shrinkage finishing process. It is a process of treatment used for cotton
fabrics mainly and also for some other textiles made from natural and
synthetic fibers. It is a method of stretching, shrinking and fixing the woven
cloth in both length and width, before cutting and producing to reduce the
shrinkage which would otherwise occur after wash.
Function of Sanforizing-
1. Shade Control
2. Shrinkage Control
3. GSM Control
4. More Surface improved

Batch Card
Parameter
Machine
Manpower
Check
(Sanforizing Machine)
2. Dia, GSM, Shrinkage
1. Need Clean or not
2. Air Pressure Sufficient or not
3. Steam Sufficient or not?
1. Temparature
2. Blanket pressure
3. Speed set
1)Operator-1 person
2)Helper- 2 person
1) Check GSM & Dia
2) Shade Check
3) Compaction%
Note: We can change fabrics shade, So much in the Sanforizing M/c, GSM &
Shrinkage also.

Finishing Trolley Management
Before Stenter we have to ready normally 3 batch (3 tons) Fabrics for Smooth
Production, If any batch not ok in Stenter stage we can take support from next
batch.
For Before Stenter,
Stenter No-5, per trolley 600 kg wet fabrics after Slitting & for 3 batch, we can
calculate per batch 1000 kg (3000/600=5 Trolley) = 5x5=25 Trolley
After Stenter be for Compactor also same for 6 m/c =6x5= 30 Trolley
Waiting For Brush 3 tons = 3x2= 6 Trolley
After Brush 2 tons = 2x2= 4 trolley
Waiting For Peach 3 tons = 3x2= 6 trolley
After peach 2 tons = 2x2= 4 trolley
Waiting for Approval (Buying office / Test) 10 tons =10x2 =20 trolley
For Sample – 6 trolly
Gross Total Required =136 Trolley
In present Available- 110 & Wheel Problem 101, Workable only = 9 pics trolley
Trolley Use Procedure (SOP)
1. Fabrics Unload from Dyeing by Dyeing (Round) trolley
2. After Slitting Which is Empty back to Dyeing
3. Stenter Empty trolley back to slitting
4. After stenter which is back from Compact
5. After Compact which trolley empty back to Stenter

wdwbwks Uªwj g¨v‡bR‡g›U
wdwbwms †gwkb Abyhvqx Uªwj g¨v‡bR‡g›U, WvBs †_‡K Kvco bvg‡e, WvBs Uªwj‡Z,
- cÖwZwU ÷¨v›Uvi †gwk‡bi Av‡M ,Kg c‡ÿ wZb e¨vP ‰Zix ivL‡Z n‡e| hw` GK e¨vP †Kvqv‡jwU †dj K‡i, hvnv‡Z Ab¨
e¨vP mvÞ w`‡Z cv‡i| BKzjvBRvi Wªqvi mn †gvU 5 wU †gwkb, cÖwZwU e¨vP IRb 1000 †KwR ai‡j, cÖwZwU Uªwj‡Z
600 †KwRi †ewk Kvco ivL‡Z cvi‡e, 3 e¨vP =3000/600=5 Uªwj, 5 †gwkb=5x5=25 Uv Uªwj
- ÷v›Uvi †gwk‡bi c‡i, K‡¤úKU Kivi c~‡e© wZb e¨vP ‰Zix ivL‡Z n‡e| hw` GK e¨vP †Kvqv‡jwU †dj K‡i, hvnv‡Z Ab¨
e¨vP mvdU w`‡Z cv‡i| K‡¤úKU †gvU 6 wU †gwkb, cÖwZwU e¨vP IRb 1000 †KwR ai‡j, cÖwZwU Uªwj‡Z 600
†KwR Kvco ivL‡Z cvi‡j, 3 e¨vP =3000/600=5 Uªwj, 6 †gwkb=6x5=30 Uv Uªwj
- eªvk Kivi Rb¨ ‰Zix ivL‡Z n‡e Ges WvBs Kiv ai‡j 1wU †gwk‡bi Rb¨ Kg c‡ÿ 3 Ub|
=3 Ub x2=6 Uv Uªwj cÖwZwU Uªwj‡Z ïKbv Kvco 500 †KwR K‡i|
eªvk Kivi c‡e 1 †gwk‡b 2 Ub =2 x2=4 Uªwj
- myBywWs †gwk‡b Kgc‡ÿ 2 Ub Kvco ‰Zix ivL‡Z n‡e, Ges WvBs Kiv ai‡j, 1wU †gwkb =2 Ub x2=4 Uv Uªwj,
myBywWs Kivi c‡i, 1 †gwk‡bi Rb¨ 2 Ub, =2 x2=4 Uªwj
- wfwebœ Kvógv‡ii Gcªfv‡ji (KvwUs Aby‡gv`‡bi) Rb¨ Kgc‡ÿ 10 Ub =10 x2=20 Uªwj |
- ‡h‡nZz GKv‡b †Kvb †dweªKm †÷vi †bB, ZvB Uªw †Z †dweªKm iv_‡Z n‡e †Wwjfvixi Av‡M cihšÍ, ZvB cÖwZwU †gwk‡bi
Rb¨ 3 e¨vP Kvco ivLvi Rb¨ Uªwj ivL‡Z n‡e, †mB AbyhvB 3 x 2=6 ZvB 6 wU †gwk‡bi Rb¨ Uªwj jvM‡e 36 Uªwj|
- ‡m¤új Gi Rb¨ Uªwj jvM‡e-6 Uv
me© †gvU- 136 Uv Uªwj cÖ‡qvRb, eZ©gv‡b mPj Uªwj Av‡Q gvÎ-9 Uv, bó Uªwj Av‡Q 101 Uv (PvKv bó),- me©
†gvU=110 wU Uªwj |
Uªwj eënvi wewa-
- wmwjwUs Gi c~‡e© WvBs Gi Uªwj, Lvwj n‡j, WvBs G wb‡q hv‡e
- wmwjwUs Kivi Rb¨, ÷¨v›Uvi Kivi c‡i Lvwj n‡j †mB Uªwj, wmwjwUs eënvi Ki‡e|
- ÷¨v›Uvi Kivi Rb¨, K¤ú± Kivi c‡i, Lvwj n‡j †mB Uªwj, ÷¨v›Uvi †gwk‡b eënvi Ki‡e|
- Ab¨vb¨ †gwk‡bi Rb¨ Hme †gwk‡bi Uªwj Lvwj n‡j eënvi Ki‡Z n‡e|

Shade Check Management
1. Take it 1st Approval Shade
2. Take shade Swatch from Dyeing unload batch then dry & Check with
Approval Shade
3. If confuse in unload shade than go for one roll finish & Confirm Shade &
Quality
- Shade
- Surface/ Naps, Hairiness
- Dia & GSM
- Color Fastness
- Hand feel
- Shrinkage
- Dead Cotton
- Hole
4. If quality given Approval than full batch finish Started
5. On line QC should be confirm in Stenter process, within three rolls,
6. Quality In-charge given sign in Batch card, if any decision
Quality Management
1. Quality Ensure by Shade Roll Check or Online
2. In Stenter Process up to 3-5 rolls ensure fabrics Quality
- Surface
- Naps
- Hairiness
- Dead Cotton
- Thick & Thin
- Dia & GSM
- Hole
- Hand feel
3. Should be given sign in Batch card any decision
4. Shrinkage & Test result Ok then go for Next Process
5. In compact stage
- Confirm Compaction%
- GSM & Width

Quality Policy
1. Grey stage must be Ensure as quality Standard, don’t pass any
problematic fabrics without approved concen person.
2. Have to Ensure Roll Management System, (Bar code, Arrow Mark & Roll
weight)
3. Unload from dyeing immediately cut one piece & check shade, If
needed given to shade roll & confirm the Shade & Quality as per
customer concept.
4. Should be confirm Shade & Quality by online
5. Inspection sheet, must be maintained Sticker Roll Number
6. Ensure by Quality people, don’t finish any problematic fabrics.
7. If any not ok for Finishing, within 24 hours & for Dyeing 36 hours must be
Correction. Coordinate by Quality department.
8. If any rolls got not ok, within OTD date must be Correction & Ensure
delivery, fully take responsibility production people. Coordinate by
Quality department
9. Must be ensure any problamitic fabrics don’t delivery to garments,
without approval from concern person.
10. Should be ensure fabrics Ok/ not ok. If have any oK fabrics, take
decision wrong that’s fully liability by Quality department.
11. In the Floor all Packet Fabrics have taken responsibility by Quality
department
12. If any not ok fabrics, not take correction within time line, Quality
people given reminder & Everyday given to report COO Sir.
13. In NC meeting Quality Head must be present & take conformation
from department.
14. Every day at morning within 10: AM all problematic fabrics
reconfirm by Quality Head & given sign in the Batch card.
15. Any Quality report must be confirm by Quality Head.

‡Kvqv‡jwU cwjwm
1. ‡MÖ †_‡K †Kvqv‡jwU wbwð©Z Ki‡Z n‡e, ‡Kvb Ae¯’vqB Kvógvi Gi †Kvqv‡jwU wgU Ki‡e bv, Ggb
‡Kvb Kvco WvBs Gi Rb¨ Aby‡gvab Ki‡Z cvi‡eb bv, D×©Zœ KZ…c‡ÿi Aby‡gvab Qvov| hw` †Kvb
mgm¨vi Kvco WvBs n‡q hvq, †Kvqv‡jwU wWcvU©‡g›U `vwqZ¡ wb‡Z n‡e|
2. ‡ivj g¨v‡bR‡g›U wbwð©Z Ki‡Z n‡e, (evi †KvW©, BD‡jv gvK© Ges †ivj IRb wVK ivL‡Z n‡e)
3. WvBs †_‡K Avb‡jvW nIqvi mv‡_ mv‡_ GKUyKiv Kvco †K‡U †mW †`‡L wb‡Z n‡e, cÖ‡qvRb n‡j †mW
†ivj w`‡q †Kvqv‡jwU wbwð©Z Ki‡Z n‡e|
4. Ab jvB‡b †mW Ges †Kvqv‡jwU wbwð©Z Ki‡Z n‡e|
5. B‡šm‡dKk‡bi mgq, Aek¨B w÷Kv‡i †`Iqv †ivj bv¤^vi w`‡Z n‡e|
6. bU I‡K †Kvb Kvco wdwbm Ki‡Z n‡j , KZ…c‡ÿi Aby‡gvab wb‡Z n‡e|
7. wdwbwms Gi Rb¨ †Kvb Kvco bU I‡K n‡j 24 N›Uvi g‡a¨ Ges WvBs Gi Rb¨ n‡j 36 N›Uvi g‡a¨
Kv‡iKkb Ki‡Z n‡e|
8. ‡Kvb Kvco wdwbm n‡j, wKQz †ivj bU I‡K n‡j, wUGbG mg‡qi g‡a¨ †Wwjfvwi wbwð©Z Ki‡Z n‡e|
9. ‡Kvqv‡jwU wgU K‡i bv (bU I‡K) Ggb Kvco Mv‡g©‡›U †Wwjfvwis Kiv n‡e bv, wbwð©Z Ki‡Z n‡e,
10. m¤ú~b© wbwð©Z n‡q †Kvb Kvco‡K bU I‡K Ki‡Z n‡e, hw` †Kvb I‡K Kvco‡K, bU I‡K wn‡m‡e ivLv
n‡q _v‡K, Zvnvi `vq `vwqZ¦ †Kvqv‡jwU wWcvU©‡g›U †K wb‡Z n‡e|
11. †Kvqv‡jwU wbwð©Z bv n‡j †Kvb Kvco wdwbwms Kiv n‡e bv|
12. ‡Kvb bU I‡K Kvco Kv‡iKkb bv nIqv ch©šÍ †Kvqv‡jwU wWcvU©‡g›U wi‡j‡UW wWcvU©‡g›U‡K AewnZ
Ki‡eb Ges wmI m¨vi‡K I AewnZ|
13. cÖwZw`b Gbwm wgwUs G Aek¨B †Kvqv‡jwU cÖavb‡K Dcw¯’Z _vK‡Z n‡e Ges wWcvU‡g›U †_‡K
wm×v‡šÍi wel‡q wbwð©qZv wb‡Z n‡e|
14. cÖwZw`b mKvj 10 NwUKvi mgq bU I‡K Kvco ¸‡jv‡K †Kvqv‡jwU cÖavb Gi Dcw¯’‡Z wbwð©Z n‡Z
n‡e Ges cÖavb Gi mvBb wb‡q ciewZ© c`‡ÿc wb‡Z n‡e|
15. ‡hB †Kvb †Kvqv‡jwU wel‡qi wic‡U cÖavb Gi mvBb _vK‡Z n‡e|

Roll Management
(Process Loss Control Policy)
Batch Section:
1. Every Roll must be ensure one side Sticker/ERP & another side Arrow mark/Batch No-
with yellow Marker (cÖwZwU †iv‡ji GK gv_vq w÷Kvi/GAviwc, Ab¨ gv_vq BD‡jv Kvjvi Kj‡gi G‡iv gvK©/ e¨vP bs)
2. Ensure Sticker Weight & Physical weight must be same. (w÷Kv‡i †jLv IRb Ges †iv‡ji IRb GK n‡Z
n‡e)
3. Under load, don’t load any dyeing machine, Kg †jv‡Wi †Kvb Kvco †gwk‡b †jvW †`Iqv hv‡e bv|
4. Every Rolls must be writ down Batch Number cÖwZwU ‡iv‡j e¨vP bv¤¢vi wjL‡Z n‡e|
Dyeing Section:
5. Loading time dyeing people must be ensure the Fabrics Weight/Rolls (WvBs G †jvW Kivi
mgq, Aek¨B IRb Ges †ivj wVK Av‡Q wbwð©Z Ki‡Z n‡e)
6. If any batch needed to Re-process, should be take with weight & rolls count,
finishing department will be given proper way with process loss. hw` †Kvb e¨vP wi-cÖ‡mm Ki‡Z
nq, Aek¨B IRb K‡i, †ivj wbwð©Z Ki‡Z n‡e, Aek¨B wdwbwms wWÞ‡g›U wbwð©Z Ki‡Z eva¨|
7. Dyeing shade check only selected rolls, WvBs †mW †PK ïay gvÎ wbw`©ó †ivj †_‡K Ki‡Z n‡e|
8. In dyeing stage, don’t cut any roll (WvBs Kivi mgq †Kvb †ivj KvUv hv‡e bv)
Finishing Section:
9. In slitting stage, Operator must be count, if get difference, process will be stop (wmwjwUs
Kivi mgq, Aek¨B †ivj KvDÛ Ki‡Z n‡e, Kg †ewk cvIqv †M‡j, wdwbwks eÜ _vK‡e)
10. Shade roll taken from Slitting operator by written in Batch card with Roll/ERP Number
(‡mW †ivj, wmwjwUs Acv‡iUi †_‡K wb‡Z n‡e Ges e¨vP Kv‡W© †ivj/GAviwc bv¤^vi wj‡L ivL‡Z n‡e)
11. Slitting operator ensure Shade Rolls available then started the Process otherwise
finish will be Stop. wdwbwks Acv‡iUi, cÖ_‡g †mW †ivj Av‡Q wK bv, wbwð©Z Ki‡Z n‡e, bv cvIqv †M‡j wdwbwks cÖ‡mm eÜ
_vK‡e)
12. Stenter stage also roll count, if get difference, inform to Back of Slitting operator
(÷¨v›Uvi Kivi mgqI †ivj KvD›U Ki‡Z n‡e, Kg/‡ewk n‡j, wmwjwUs Acv‡iUi‡K Rvbv‡Z n‡e)
13. Compacting stage again count rolls & Finally Weight, If get more process loss, Must
be hold handover to QC. (K‡¤ú± †gwk‡bI Avevi †ivj KvD›U Ki‡Z n‡e Ges IRb K‡i cª‡mm jm †PK Ki‡Z n‡e, †ewk
n‡j †Kvqv‡jwU‡Z †`Iqv hv‡e bv)
14. After process Operator should be ensure Fabrics quantity & Mention process loss in
Batch card with Operators Name & M/c No (K‡¤úKUi wdwbwks Kivi c‡i, IRb K‡i, cª‡mm jm D‡jøL
Ki‡Z n‡e, †gwkb bv¤^vi Ges Acv‡iU‡i bvg mn)
15. If process loss High then Confirm rolls quantity & Inform to Shift-in charge also Batch
Manager (cª‡mm jm †ewk n‡j, †ivj msL¨v wbwð©Z Ki‡Z n‡e| Aek¨B e¨vP g¨v‡bRvi Ges wdwbwks BbPvR©‡K Rvbv‡Z n‡e|
16. If you are ensure don’t have the loss any rolls, You can inform to Batch section &
Take confirmation sign (hw` wbwð©Z nIqv hvq, †Kvb †ivj nviv‡bv hvq bvB, Zvn‡j e¨vP g¨v‡bRv †K Rvbv‡Z n‡e)

17. Ensure Every rolls process loss, By prepare packing list c¨vwKs wjó Ki‡Z n‡e, †ivj bv¤^vi AbyhvB,
cÖwZwU ‡iv‡ji cÖ‡mm jm †`L‡Z n‡e|
Quality department:
18. Quality people should be entry Sticker Roll/ERP number, which is mention in batch
card (‡Kvqv‡jwU B‡Ý‡cKkb Kivi mgq, w÷Kv‡i †`Iqv †ivj/BAviwc bv¤^vi Aek¨B wi‡cv‡U D‡jøL Ki‡Z n‡e)
19. If need quality people take any rolls for Table check, should be mention in batch
card with Roll Number. If any rolls missing then everybody can check which Roll was
loss (hw` ‡Kvqv‡iwUi †jvKRb †Uwej BÝ‡cKk‡bi Rb¨ †Kvb †ivj wb‡Z n‡q, Zvn‡j Aek¨B †ivj/ BAviwc bv¤^vi e¨vP Kv‡W© B‡jøL
Ki‡Z n‡e, †Kvb †ivj nviv‡bv †M‡j LyR‡Z mnR n‡e|
20. Without operator information, quality people can’t take any rolls from batch & After
Inspection when back the roll, again inform to operator (‡Kvb †ivj †Kvqv‡jwU hw` †PK Kivi Rb¨
wb‡Z n‡q, Aek¨B Acv‡iUi †K AewnZ K‡i wb‡Z n‡e Ges †ivj/ BAviwc bv¤^vi D‡jøL Ki‡Z n‡e I e¨vP wdwbwms nIqvi c~‡e© Aek¨B
†ivj e¨v‡P †diZ w`‡Z n‡e)
21. Before compact complete, Quality people Rolls must be return to the Batch (K‡¤úKU
†kl nIqvi c~‡e© †KvqvwjwU †ivjwU †diZ w`‡Z n‡e)
22. After Compact if any rolls miss, 1st confirm, whether the quality guy returned the roll
(hw` K‡¤ú± Kivi c‡i, †Kvb †ivj Kg cvIqv hvq, Zvn‡j cÖ_‡g †KvqvwjwUi Kv‡Q †`L‡Z n‡e, BÝ‡cKkb Kiv †ivj Ges †mW †ivj i‡q
†Mj wKbv)
23. If quality issue (Not Ok) any Rolls, Quality in-charge must be written in Batch card
with Roll/ERP Number (‡Kvqv‡jwU mgm¨vi Rb¨ †Kvb †ivj, hw` †i‡L w`‡Z nq, Aek¨B e¨vP Kv‡W© †ivj/ BAviwc bv¤^vi mn
D‡jøL Ki‡Z n‡e)
24. Shrinkage cut by Box system, Full width don’t cut (wms‡KR KvU‡Z n‡e e· AvKv‡i, hv‡Z †iv‡ji `yB
mvB‡Wi m¨vj‡fR Avjv`v bv nq)
25. Don’t cut any roll in any stage (‡Kvb Ae¯’vq †ivj KvUv hv‡e bv)
Fabrics Store:
26. Storage procedure, Ensure process loss & Rolls with Roll/ERP Number. Entry log book,
With Received Date & time, ‡Kvb e¨vP †÷v‡iR Ki‡Z n‡j, cÖ‡mm jm Ges †ivj/ BAviwc bv¤^vi mn wbwð©Z K‡i, jM
ey‡K wjwcã Ki‡Z n‡e, ( ZvwiL I mgq mn)
27. Any rolls needed to take out from store, should be entry log book with Roll/ERP
Number, ‡Kvb †ivj †÷vi †_‡K evwn‡i wb‡Z n‡j, Aek¨B wjwcã K‡i ivL‡Z n‡e ‡ivj/ BAviwc bv¤¢vi mn|
Delivery Store:
28. When will be delivery to garments, at the time, take from store,with ensure roll/ ERP
Number hLb Mv‡g›U©m G †Wwjfvwi †`Iqvi cª‡qvRb nq, †Kej gvÎ †mB mg‡qB ‡÷vi †L‡K Kvco Avb‡Z n‡e Ges †ivj/ BAviwc
bv¤^vi wbwð©Z Ki‡Z n‡e|
29. Ensure roll/ERP number take from store with Packing list, c¨vwKs wjó Abymv‡i Ges ‡ivj/ BAviwc
bv¤^vi †`‡L †`‡L, Kvco †÷vi †_‡K Avb‡Z n‡e, |
30. Every batch take from store with Rib. Collar Cuff (If Available) also ensure process
loss, cÖwZwU e¨vP Gi mv‡_ _vKv ixe, Kjvi Kvd (hw` _v‡K) Aek¨B ey‡S wb‡Z n‡e, cÖ‡mm jm mn|

Spirality:
Definition- Spirality appears in the form of a twisted garment, after washing. The seams on
both the sides of the garment displace from their position & appear on the front & back of
the garment.
Causes-
1. Yarn twist (More twist)
2. Finer Count
3. Unbalance yarn twist factor
4. Number of feeders-though higher feeder numbers increases production,
5. Loos Knitted (Not use actual count)
6. Higher Stitch Length
7. Dyeing time longer
8. Unbalance knitting m/c speed
9. Variation of knitting tension
10.Width increase from actual
11.GSM reduce from actual
12.Improper angle direction
Remedial-
1. Proper yarn twist
2. Balancing of number of knitting feeder
3. Proper yarn count use
4. Finish with Proper width & GSM
5. Select actual Stitch length
6. Standard dyeing time
7. Proper Angle direction
8. Resin treatment

Spirality Control-
Below-150 GSM- (Only Single Jersey)
Left Side Right Side
Mahlo (Weft Straightener)
Stenter
Fabrics
Speed Maximum-25 m/min
Overfeed – 50% (Maximum)
Note: Lycra, Rib, Interlock, Pique, Fleece no have any Spirality issue.

 hw` wms‡Mj Rvwm© Kvco, wRGmGg-180, Wvqv-68 BwÃ, †gwkb w¯úW _v‡K
30. Zvn‡j 900 †KwR Kvco wdwbm Ki‡Z KZ mgq jvM‡e|
Avgiv Rvwb,
wRGmGg x Wvqv x w¯úW
1000 x 39.37
180 x 68 x 30
1000 x 39.37
= 9.327 cÖwZwgwb‡U / †KwR
= 9.327 x 60
= 559.62 †KwR/N›Uv
hw` 559.62 †KwR wdwbm Ki‡Z mgq jv‡M = 60 wgwbU
myZivs 1 †KwR wdwbm Ki‡Z mgq jv‡M =60/559.62 N›Uv
900 †KwR wdwbm Ki‡Z mgq jv‡M= 60 x900
559.62
= 96 wgwbU /1.36 N›Uv

wjw_ MÖæc
d¨v±wi eÜ Kivi c~e© cª¯ÍwZ
1. d¨v±ix eÜ Kivi Kgc‡ÿ GKN›Uv c~‡e© †_‡K †gwkb eÜ ïiæ Ki‡Z n‡e|
2. †gBbwj ÷¨v›Uvi †gwkb m¤ú~b© iæ‡c VvÛv Ki‡Z n‡e|
K. wdëvi cwi®‹vi Ki‡Z n‡e, †Kvb Wvó _vK‡Z cvi‡e bv|
L. M¨vm jvBb eÜ Ki‡Z n‡e (g¨vB‡›U‡bm ‡jvK)
M. †gwk‡bi †gBb m~BR eÜ Ki‡Z n‡e (g¨vB‡›U‡bm ‡jvK)
N. †gwk‡bi mv‡_ jvwM‡q †Kvb Kvco ivLv hv‡e bv|
O. c¨vWvi cvwb w`‡q cwi®‹vi K‡i ivL‡Z n‡e|
3. ‡Kv‡¤úw±s †gwkb eøvs‡KU VvÛv Ki‡Z n‡e|
K. nvIqv w`‡q †gwkb cwi®‹vi ivL‡Z n‡e|
L. †gwk‡bi †gBb m~BR eÜ Ki‡Z n‡e|(g¨vB‡›U‡bm ‡jvK)
4. Wªvqvi †gwkb, m¤ú~b© iæ‡c VvÛv Ki‡Z n‡e|
K. wdëvi cwi®‹vi Ki‡Z n‡e, †Kvb Wvó _vK‡Z cvi‡e bv|
L. M¨vm jvBb eÜ Ki‡Z n‡e (g¨vB‡›U‡bm ‡jvK)
M. †gwk‡bi †gBb m~BR eÜ Ki‡Z n‡e (g¨vB‡›U‡bm ‡jvK)
5. wmwjwUs †gwkb cwi®‹vi K‡i eÜ Ki‡Z n‡e|
6. eªvk †gwkb nvIqv w`‡q cwi®‹vi ivL‡Z n‡e|
7. myBwWs †gwkb nvIqv w`‡q cwi®‹vi ivL‡Z n‡e|
8. ‡kqvwis ‡gwkb nvIqv w`‡q cwi®‹vi ivL‡Z n‡e|
9. wmbwRs †gwkb m¤ú~b© iæ‡c VvÛv Ki‡Z n‡e|
K. M¨vm jvBb eÜ Ki‡Z n‡e (g¨vB‡›U‡bm ‡jvK)
L. †gwk‡bi †gBb m~BR eÜ Ki‡Z n‡e (g¨vB‡›U‡bm ‡jvK)
M. †gwk‡bi mv‡_ jvwM‡q †Kvb Kvco ivLv hv‡e bv|

10. nvUvi iv¯Ívq †Kvb Kvco ivLv hv‡e bv|
11. ‡Kvb Kvco mivmwi ‡d¬v‡i ivLv hv‡e bv, cÖvw÷K cø¨vU, wKsev Uwj‡Z ivLv hv‡e|
12. evwn‡i _vKv Kvc‡oi mKj Uwj, Kvco w`‡q †W‡K, cÖwZwU †gwk‡bi mvg‡b Ges wcQ‡b †i‡L w`‡e|
13. mKj Lvwj Uwj, GK mv‡_ GK RvqMvq †i‡L w`‡Z n‡e|
14. wRGmGg KvUvi Ges I‡qU †gwkb Awd‡m G‡b ivL‡Z n‡e|
15. wmRvi, d¨vb mg~n GKwÎZ K‡i, wbw`ó ¯’v‡b †i‡L w`‡Z n‡e|
16. ‡gwk‡bi c¨v‡bj ‡evW© cwj w`‰q †W‡K w`‡Z n‡e|
17. dvqvi BKzeg¨v›U ¸‡jv eøK gy³ ivK‡Z n‡e|
18. cvwbi jvBb eÜ Ki‡Z n‡e|(g¨vB‡›U‡bm ‡jvK)
19. me †gwk‡bi †gBb m~BR eÜ Ki‡Z n‡e|(g¨vB‡›U‡bm ‡jvK)
20. Awd‡mi †Kvw¤úDUvi mgyn eÜ K‡i, B‡jw±wmwUi jvBb Ad K‡i w`‡Z n‡e|
21. Awd‡mi Zvjv jvwM‡q w`‡Z n‡e|
22. cÖwZwU †gwkb g¨vB‡›U‡bm ‡jv‡Ki Kv‡Q eywR‡q w`‡q, ¯^vÿi †i‡L w`‡eb|
23. me©‡kl, wmwKD‡iwU BbPv©‡K ‡d¬vi eywS‡q w`‡q, ¯^vÿi wb‡q,evwni n‡e|
24. d¨v±wi Z¨v‡Mi c~‡e© wWcvUg¨v›U †nW †K AewnZ K‡i, evwni n‡eb|

Softener Recipe –
1. White Fabrics S/J- Upto-160 GSM
- Forsoft NID - 20 g/L Cost- 2.30 TK
- Hydrophilic 2253D - 10 g/L Cost- 1.16 TK
- Acid - 0.2 g/L Cost- 0.10 TK
Total Cost- 3.56 TK/KG
2. White Fabrics S/J- More then-160 GSM
- Forsoft NID - 30 g/L Cost-3.48 TK
- Hydrophilic 2253D - 10 g/L Cost- 1.16 TK
- Acid - 0.2 g/L Cost-0.10 TK
3. Color Fabrics S/J- Upto-160 GSM
- Softening Agent S400 - 20 g/L – Cost-2.08TK
- Hydrophilic 2253D - 10 g/L- Cost-1.16 TK
- Acid - 0.2 g/L –Cost- 0.10 TK
4. Color Fabrics S/J- more then-160 GSM
- Softening Agent S400 - 30 g/L – Cost-3.14 TK
- Hydrophilic 2253D - 10 g/L – Cost- 1.16 Tk
- Acid - 0.2 g/L- Cost- 0.10 TK
5. Champion/ New Yorker/ Next
(Good hand feel with Straight Recovery)
- Hydromine HSC -20 g/L - Cost- 3.60 TK
- Power Soft 180 - 10 g/L – Cost- 1.85 Tk
- Acid - 0.2 g/L- Cost- 0.10 TK

6. Color Fleece CVC- 220-280 GSM
- Power Soft 180 - 10 g/L- Cost-1.85 TK
- Acid - 0.2 g/L –Cost- 0.10 TK
Note: Calculation pick up% Wet-35% & Dry-70 %
If we have 800 kg fabrics, want to finish with chemical, Softener 20 gpl, Wet Fabrics
Pick up=35%, Dry Fabrics Pick up-85%
We have Softener Solution 80%, how many litter we can take from here for 20 gpl.
Solution-
We have Solution tank- 1500 Litter, there 120 kg softener soluble.
Wet Fabrics we can calculate 35% pick up, So for 800 kg fabrics need water 800x35%=
2800 litter water
As per 20 gpl, we need softener 5600 gram/5.6 KG
If 80 grams softener solution with =1,000 gram water
So, 5600 grams softener solution with =1000x5600 gram water
80
= 70,000 gram
= 70,000/1,000= 70 litter
So, From 80 gpl solution we can take 70 litter, As per 20 gpl for 280 litter water, So we take
280-70=210 litter fresh water & 70 litter softener solution.

 mdUbvi eënvi I wnmve wbKvk
GKwU e¨vP Kvco 800 †KwR, 20 MÖvg / wjUvi mdUbvi eënvi Ki‡Z nq, KZ †KwR mdUbvi jvM‡e, hw` 80 MÖvg/wjUvi
mdUbvi wg·vi Kiv _v‡K, Zvn‡j KZ wjUvi wg·vi wb‡Z n‡e|
mvaviYZ, wfRv Kvco 35% wcK-Avd Ges ïKbv Kvco 85%
mdUbvi 60 wWMwi ZvcgvÎvq wg· Ki‡Z n‡e, Kgc‡ÿ 6 N›Uv c‡i VvÛv n‡j eënvi Ki‡Z n‡e| Mig mdUbvi eënvi
Ki‡j, n¨vÛwdj fvj n‡e bv| VvÛv mdUbvi fvj KvR K‡i|
wmwjKb mdUbvi VvÛv cvwb‡Z wg·vi Ki‡Z n‡e, Mig cvwb w`‡q wg·vi Ki‡j c¨v÷ n‡q hv‡e, Kvc‡o ¯úU co‡e|
35% wcK-Ad n‡j 800 †KwR Kvc‡o cvwb jvM‡e=800×35%=280 wjUvi
mdUbvi hw` 20 MÖvg/wjUvi nq, 280×2%=5.6 †KwR
(hw` 1000 MÖvg cvwbi mv‡_, mdUbvi jv‡M=20 MÖvg
Zvn‡j 100 MÖvg cvwbi mv‡_, mdUbvi jv‡M=20×100 MÖvg = myZivs 2 %)
1000
Zvn‡j, 80 MÖvg/wjUvi mdUbvi wg·vi †_‡K 5.6 †KwR mdUbvi wb‡Z n‡j,
KZ wjUvi mdbvi wg· jvM‡e, = 1000×5600 = 70 wjUvi |
80
Zvn‡j, wn‡me n‡e, cvwb jvM‡e= 280-70= 210 wjUvi, mdUbvi wg· 70 wjUvi=280 wjUvi|
mdUbvi eënv‡ii †ÿ‡Î wcGm †Kv›Uªj GKwU ¸iyZ¡c~Y©, ZvB wcGm 5.5 ivL‡Z n‡e, Avi hw` wmwjKb mdUbvi n‡q _v‡K
Zvn‡j 4.5-5.0 ivL‡Z n‡e|

Potential of Hydrogen (pH):
What is pH (power of Hydrogen): It is an indicator for measuring the strength of
Acid & Alkali.
pH is a measure of acidity or alkalinity. If the value is more than 7, this
indicates alkalinity, and less than 7 indicates acidity. Acidity or alkalinity is
measured by pH
pH is a measure of hydrogen ion concentration, a measure of the acidity or
alkalinity of a solution. The pH scale usually ranges from 0 to 14. Aqueous
solutions at 25°C with a pH less than 7 are acidic, while those with a pH
greater than 7 are basic or alkaline.
A pH level of 7.0 at 25°C is defined as "neutral" because the concentration of
H3O+ equals the concentration of OH− in pure water. Very strong acids might
have a negative pH, while very strong bases might have a pH greater than
14.
pH nvB‡Wªv‡Rb Avqb Gi Nb‡Z¡i FbvZ¡K jMvwi`g gvb‡K pH e‡j, GwU Øviv `ªe‡bi GwmW I Lv‡ii
cwigvY wbY©q Kiv nq|
GwmW- 1-7
wbDUvj-7
jeb/Lvi-7-14
pH Gi gvb-1-14
pH wdwbwms cª‡mm G GKwU MyiæZ¡c~b©,
- †mW G cÖfve we¯Ívi K‡i,
- n¨vÛ wdj Kg †ewk n‡Z cv‡i
- ‡Uó Lvivc n‡Z cv‡i

CF to Phenolic Yellowing
White & Light Color Fabrics only required to Phenolic yellowing test-
Process-
Non-ionic Softner – Cepretor UNP- (As per requied)
Sirrix NE = 0.5 GPL (As per requied)
Umidol APY = 7 GPL (As per requied)
pH- 4.0-4.5
‡bvUt wfRv Kvco 250 †KwR Pvjv‡bvi c‡i, Aek¨B A‡a©K cvwb †d‡j w`‡q, Avevi mdbvi wgwkªZ cvwb
wb‡Z n‡e, Avi ïKbv Kvco n‡j, Aek¨B cvwb A‡a©K nevi c~‡eB mdUbvi wb‡Z n‡e|

‡÷vi g¨v‡bR‡g›U
1. e¨vP KvW© †`‡L, †ivj ¸‡Y , cª‡mm jm †`‡L †÷v‡i Gw›U n‡e|
2. cª‡mm jm †ewk n‡j, wjó K‡i cªwZw`b w`‡Z n‡e,
3. cwj Kiv Qvov Ges †ivj w÷Kvi Qvov †Kvb Kvco †÷v‡i _vK‡e bv|
4. ‡Kvqv‡jwU Aby‡gvab Av‡Q wK bv, exb Kv‡W© wj‡L ivL‡Z n‡e|
5. wie Ges G‡mvmwiR †mW g¨vm Av‡Q wK bv, ‡Kv_vq Av‡Q, Ae¯’vb D‡jøL Ki‡Z n‡e|
6. ‡evwW I ixe G‡mvmwiR wbwaô i¨v‡K ivL‡Z n‡e|
7. cÖwZwU e¨vP Kvc‡oi mv‡_ exb KvW© _vK‡Z n‡e,
8. ‡Kvb Kvi‡Y hw` wKQz †ivj ,evwn‡i _v‡K Zvn‡j exb Kv‡W© evwK †iv‡ji Ae¯’vb wj‡L ivL‡Z n‡e Ges wjó K‡i
cªwZw`b w`‡Z n‡e, bv cvIqv ch©šÍ|
9. ‡Kvb ¯^vÿi (bvg mn) Qvov ‡Kvb †ivj evwni Ki‡Z cvi‡e bv
10. mv`v, wgjvÝ GKmv‡_ ivL‡Z n‡e,
11. jvBU Kvjvi I WvK© Kvjvi Avjv`v Avjv`v ivL‡Z n‡e, hv‡Z GK Kvjvi Ab¨ Kvjv‡ii mv‡_ †_‡K Kvjvi
UªvÝcvi n‡Z bv cv‡i|
12. ‡Kvb Ae¯’vq 6 wdU Gi Dc‡i †Kvb Kvco bv ivLv nq|
13. ‡Ìqv‡ji mv‡_ †Kvb Kvco ivLv hv‡e bv, Kgc‡ÿ GK wdU `~iæZ¡ eSvq ivL‡Z n‡e, hwÌ †Kvb Kvi‡b †Ìqv‡ji
mv‡_ ivL‡Z nq, Zvn‡j Kv‡Vi ev cøvwóK †evW© w`‡q ivL‡Z cvi‡e|
14. ‡d¬v‡i †Kvb Kvco ivLv hv‡e bv, wb‡Q cøvwóK cø¨vU w`‡q ivL‡Z n‡e|
15. nvUvi iv¯Ív cwi¯‹vi ivL‡Z n‡e| †Kvb Ae¯’vq eøK Kiv hv‡e bv|
16. dvqvi BKzeg¨v›U †Kvb Ae¯’vq eøK Kiv hv‡e bv
17. cvP w`‡bi †ewk ÷‡K _vK‡Z cvi‡e bv| cÖw`w`b wi‡cvU© Ki‡Z n‡e|
18. cÖwZw`b ÷K wn‡me cÖavb Ki‡Z n‡e|

Count Dia Gauge SL GWidth GGSM R.Width R.GSM Temp Speed Dwell O/F WidthSet Width GSM Length Width SP GSM
1 Wool worth 3090444 Lycra S/J
95%cotton
5%lycra
16254 White 30s 32 24 3.10 60 228 63 180 195 23 70 45% 69 68 185 -4.0% -4.5% 5% B#
2 KIK p-20121445 Lycra S/J
95%cotton
5%lycra
16522 pink 30s 38 24 3.10 72/73 258/260 75 220 200 23 70 35% 81 80 220 -1.0% -4.0% 3% B#16570,16502
3 IFS p-207904 Lycra S/J
95%cotton
5%lycra
44063 White 34s 34 24 2.95 154 233
172
cm
170 195 23 70 40%
190
cm
185 170 -6.5% -7.0% 2%
4 Newyourker 862076 Lycra S/J
95%cotton
5%lycra
16596 Lt.Greymell 30 38 24 3.20 72 240 75 220 200 23 70 37% 81 80 225 -1.0% -3.0% 6%
5 kik p-200735 Lycra S/J
95%Cotton5%
Lycra
16602 DkBiue 30s 38 24 3.20 72 245 75 220 200 23 70 42% 82 80 225 -1.0% -4.0% 3%
6 Kik p-201215 Lycra S/J
95%Cotton5%
Lycra
6212 Green 30s 38 24 3.20 73 242 75 220 200 23 70 45% 81 80 220 -1.0% -3.0% 2%
7 Wibra 2737.0039 Lycra S/J
95%Cotton5%
Lycra
16521 Shortbread 30s 34 24 3.10 66 215 66 180 195 23 70 40% 71 70 180 -4.0% -4.5% 5%
8 Granvill 864912 Lycra S/J
95%Cotton5%
Lycra
16518 Black 30s 38 24 3.20 64 210 66 72 195 22 77 35% 75 72 175 -3.0% -4.5% 7%
9 Startex 0973u Lycra S/J 5*2Lycra Rib 6094 Blue 30s 36 18 2.90 59 260 50 220 200 18 90 28% 56 56 220 -6.5% -14.0% 1%
10 GVfashion 864873 Lycra S/J
95%cotton5%
Lycra
16473 White 30s 24 3.20 58 235 66 175 195 22 70 42% 72 71 175 0.0% -2.0% 5%
11 Zeeman c84419 Lycra S/J
95%Cotton5%
Lycra
6089 Blue Night 36s 36 24 2.90 68 203 72 160 195 23 70 40% 78 77 155
12 Zeeman 84521a Lycra S/J
95%Cotton5%
Lycra
6104 BlackIrish 30s 42 24 3.05 82 255 84 185 195 22 73 28% 89 88 175 -1.0% -4.5% 8%
13 Sports vision ch4231b100 terry 80%20% 6219 navy 34s 34 20 77 268 80 235 190 20 81 20% 84 82 215
Remarks
Shrinkage(Heat Set)
FAMKAM DYEING LTD
ShirirChala,BagherBazar,Gazipur
HeatSetParameter
Date:25/10/2022
Colour
Kniting Parameter Requried Stenter Parameter
Required
After
SL Buyer Order F/Type Combination Batch No.

Date: 02-01-2019
Name of Test Process Time
Tumble Dry 4 Hours
Line Dry 6 Hours
Tumble Dry 4 Hours
Line Dry 6 Hours
GSM Cutting 5 Minute
C/F to Rubbing--Dry Check 5 Minute
C/F to Rubbing--Wet Check 5 Minute
C/F to Wash --Color Staining
C/F to Wash --Color Change
C/F to Wash --Cross Staining
C/F to Water-- Color Staining
C/F to Water-- Color Change
C/F to Water-- Cross Staining
C/F to Perspiration(ACID)--Color Staining
C/F to Perspiration(ACID)--Color Change
C/F to Perspiration(ACID)--Cross Staining
C/F to Perspiration(ALKALI)--Color Staining
C/F to Perspiration(ALKALI)--Color Change
C/F to Perspiration(ALKALI)--Cross Staining
C/c to Saliva-- Color Staining
C/c to Saliva-- Color Change
C/c to Saliva-- Cross Staining
C/F to Phenolic Yellowing 17 Hours
C/F to Light 48/72 Hours
14400 4 Hours
7000 2 Hours
Bursting Check 5 Minute
Fabric pH Check 2.5 Hours
1 Time wash 2 Hours
5 Time Wash 8 Hours
Dye transfer in storage--Color staining
Dye transfer in storage--Color Change
Dye transfer in storage--Cross staining
1 Hours
5 Hours
Test Process Approximately time
Sonargaon, Narayangonj
Chaity Composite ltd.
Dimentional Stability to wash (Shrinkage)
Twisting(Spirality)
Pilling
Appearance after wash
48 Hours
5 Hours
5 Hours
5 Hours

Fabrication Wise SOP
Fabrics Type : Lycra S/J Combination : 34/1 Isrque 20D Lycra
Customer : New Yorker Knitting : 36x24x3.20
Required GSM : 180 Width : 68”
Color : Black Job : 2332
Grey GSM : Grey GSM :
Stenter- 03 Bruckner (Heat Set)
Temperature : 195
Padder Pressure : 2 Bar Speed : 23 (9 Chamber)
Width Set : 76” Extension : 10%
Overfeed : 35% Under Feed: 2%
Target GSM : 175 Dwell Time : 70
Softener : Ant-crease 1 g/l
Dyeing Program 85% loading
Scouring process :
Dyeing Time : Enzyme % :
Stenter- 03 After Brush
Temperature : 150
Width Set : 70” Extension : 2”
Softener : Cationic S400-20 g/l, Power Soft-10 g/l, Elastomeric-20 g/l
Compaction- 05
Temperature : 110
Blanket Pressure : 4 Bar Pinning Set: 20/20 T.GSM : 175
Width Set : 69” overfeed : 50% Speed : 25
Shrinkage: L-5% W-6% Sp 3% GSM 175-180

Fabrication Wise SOP Date: 05/12/2022
Fabrics Type : Lycra S/J Combination : 30/1 Israq 30D Lycra
Customer : New Yorker Knitting : 36x24x3.10
Required GSM : 220 Width : 75”
Color : Black Job : 16868 (Batch)
Grey GSM : 236/217 Grey Width : 73”/75”
Stenter- 03 (Heat Set)
Temperature : 195
Padder Pressure : 2 Bar Speed : 25(10 Chamber)
Width Set : 80” Extension : 7%
Softener : Hot Water 80º C
Dyeing Program 85% loading
Scouring process : Biolase APC 0.8% Shade : 11.525
Dyeing Time : 8 hours Enzyme % :
Stenter- 02 After Dyeing
Temperature : 150
Width Set : 78” Extension : 2”
Softener : Cationic S400-20 g/l, Power Soft-10 g/l, Elastomeric-20 g/l pH-4.5
Compaction- 03
Temperature : 110
Blanket Pressure : 3 Bar Pinning Set: 20/20 T.GSM : 210
Width Set : 76” overfeed : 50% Speed : 25
Shrinkage: L-4% W-3.5% Sp 3% GSM 210-215

Famkam Dyeing Ltd
Dyeing Finishing department
Preventive Maintenance Schedule
Manpower:
1. Maintenance- 4 person
2. Production - 4 person
Stenter Machine Maintenance Time: Maximum 6 Hours
1. Nozzle Must be Clean
2. Maintenance Issue solve in this time
SL M/c Name 1st Date 2nd Date
1 Stenter-1 Bruckner 01 15
4 Stenter-4 EFFE 07 21
5 Equalizer dryer 09 23
Compactor Machine Maintenance Time: Maximum 3 hours
1. Machine Clean
2. Maintenance issue solve in this time
SL M/c Name 1st Date 2nd Date
1 Compactor-1 02
2 Compactor-2 04
3 Compactor-3 06
4 Compactor-4 08
5 Compactor-5 10
6 Tube tex 12
7 Calender 14

Famkam dyeing Ltd
(Stenter Machine)
Dyeing Finishing Section
Fab.type GSM Color Temp PP Overfeed Blower Speed Moisture
100% CTN S/J 150-180 Color 150 2 65% 90/95 40 3%
Lycra S/J 160-200 Color 160 2.5 60% 90/95 35 3%
100%CTN RIB 180-200 Color 150 2 50% 85/90 30 4%
Lycra RIB 180-200 Color 160 2.5 50% 85/90 32 4%
Fleece CTN 230-280 Color 160 2 50% 85/90 25 4%
CVC Fleece 220-280 Color 110 2.5 30% 85/90 20 3%
CVC 130-180 Color 110 2 20% 90/95 30 4%
CTN/CVC 130-200 White 130 3 65% 95/100 40 3%
CTN Lycra 150-180 White 140 3 60% 95/100 35 3%
Lycra Viscos 130-200 Color 150 2 60% 85/90 25 4%
Note: Depend on Shade percentage & Match with Standard. For 10 chamber

Lithe Group
Finishing Packing Poly Size
SL Type Size(W-L) Ratio Remark
1 Open Fabrics 34”x54” 50%
2 Open Fabrics 36”x56” 40%
3 Tube Fabrics 30”x50” 2%
4 Roll Poly 32” 8%
Note: Average 12 poly per KG, for 30 tons needed 1500 pics poly bag, 220 LBS per
day

Finishing Manual Lithe Group.pdf

Finishing Manual Lithe Group.pdf

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