4. Whatweoffer...
4
What
ISO 9001:2008, AS9100C
Capable Processes
Zero returns focus
How
• TQM
• Scrap and rework metrics
• Focus on process capability
• Heavy Emphasis on Standardization
• Modern quality equipment and training
What
Adjust to meet demand
Machine and Assemble
Immediate Response
How
• SMED
• Modular Fixturing
• Standardized Cutting tools
• In House Customer Support
• CATIA, SolidWorks and Master Cam
What
On-time delivery target 96%
Lead times of 4 - 6 weeks or
less
How
• Use of ERP/MRP (Microsoft Navision)
• Daily Stand-up Meetings
• Daily Gemba Walks
• Root Cause Analysis 5 Why’s
• Heavy Emphasis on Standardization
What
Tolerances of 0.0002”
Surface finishes16µ inch
How
• Modern Machine Tools
• Capital Equipment Plan
• Modern Cutting tools and Methods
• FEMA’s
• Management Team are Machinists
5. TheDifference...
5
Differentiator Customer Deliverable
Integrated Manufacturing House
One Stop Shop
Lower Overhead Cost
Contract Manufacturing
Value add Services
Focus on Core Competency
R&D, Marketing, Sales
Focus on Lean Lean OEM Supply Chain
Productivity Program Cost Reduction
Integrated Supplier Agreements Cost Reduction
Inventory Management Inventory Reduction
Supply Chain Management Reduce Internal costs
6. 6
DFM
Assistance
Prototyping
Engineering
Manufacturing
Assembly
Diagnostics &
Repair
Design for
Manufacturer (DFM)
Assistance
Senior level design
assistance
Demonstrated ability
to continuously
reduce costs and
substantially improve
performance
Prototyping
Fully equipped in-
house prototype area
Ability to fast-track low
volume components
and prototypes
Statistical Process
Control
Engineering
Ongoing product
improvements
Manufacturing
Precision machining
Molding, and Grinding,
Sheet metal fabrication
and metal finishing
Assembly
Positive-pressure
assembly areas
Manual and
automated assembly
capabilities
In-house customized
fixtures
Diagnostics & Repair
Three Dedicated
Assembly Areas
Clean Room
Capabilities
Experienced
Technicians
StrategicPartnership...
8. ManufacturingFootprint...
8
Location North America Ontario Massachusetts Maine
# of Facilities 4 2 1 1
Square Footage 227,000 122,000 40,000 65,000
# of Accociates 560 340 85 135
# of Machines 472 352 40 80
Local Community Springfield Technical Central Maine
College Community College Community College
MIL-I-45208A MIL-I-45208A ISO9001:2008 MIL-I-45208A
ISO9001:2008 ISO9001:2008 ITAR Registered ISO9001:2008
ISO 14001 Pending AS 9100C AS9100C ISO 14001 Pending
AS 9100C Certified FAA Repair- ITAR Registered
FAA Repair Station Station #HPOR196X AS 9100C
Assembly Assembly Assembly
Class 1000 Clean Room Repair Class 1000 Clean Room
Repair
Assembly
Training Affiliations
Quality System
Value Add Services
Group of Companies Hoppe MMPCOTrimaster/HPG
Multiple
Significant operational footprint with robust expertise
9. WideBreadthofMachinery...
9
Group of
Companies
Trimaster /
HPG
Maine Hoppe
CNC Machinery
CNC 5-10 Axis Milling and Contouring 22 4 5 13
CNC Vertical Milling and Contouring 44 20 20 4
CNC Horizontal Milling and Contouring 59 43 10 6
CNC Turning 39 18 15 6
CNC Swiss Turning 21 14 7 -
CNC Wire EDM 8 3 3 2
Total CNC Machinery 193 102 60 31
ccccccc
Other Machinery
Grinding / Finishing / Molding 45 27 9 9
Tool Room (Lathes / Milling) 23 23 - -
Miscellaneous 220 200 11 9
Total Other Machinery 288 250 20 18
Total Number of Machines 481 352 80 49
Mazak Integrex: 8 – 10 axis
multi-function multitask
machines
Mazak Variaxis 5 axis
machines
Mazak Nexus 4 axis
horizontal machines
10. 10
Electrical Discharge Machining (EDM)
Complex Assembly
Electromechanical Testing
Positive Pressure Testing Areas – 3
Class 1000 Clean Room
Supply Chain Management
Direct Ship to End-use Customer
Machining & Sub-Assembly
Over 2200 Components
Check Processing Module
Positive Pressure Testing Area
Class 1000 Clean Room
EDM
ValueAdd…
11. 11
CNC SIMULATION
Eliminate errors, scrap, rework, broken tools
Reduce machine crash, downtime & delays
Detect spindle and table collisions
Improve process efficiency
Increased safety
Part Digitalization
Create 3D model from inspected geometry; re-created component from model
Eliminates up-front expenses; Tooling/Design
Excellent option for replacement of damaged or low volume components
Allows for quick, efficient re-Design
Quick turn around!
Design for manufacturability
Manufacturing optimization
Statistical Process Controls
Engineering capabilities include:
Multiple File Formats Available
Concurrent Engineering
Detailed Process Review
11
Engineering…
12. 12
Lean...
12
VSM (Value Stream Mapping) Line Balancing/TAKT
Visual Management/Metrics
Action Item Prim. / Sec. Assign. 7/4 7/11 7/18 7/25 8/1 8/8 8/15 8/22 12/19 12/26 JOP Goal Act. Status / Notes
Set-Up Reduction (SWAT) Team
Don Wedge, Supervisors /
Steve Walbridge
Initial layout discussed - Setup time being quantified by Finance. Initial
gaging "wish list" established - needs prioritization.
Parallel Scheduling (accounting
for capacity, etc.)
Stacy Pease, Don Wedge /
Rob Esposito, Supervisors
Randomly done (reactive) but with little capacity or supported sched. Roy
and Lou to work with Rob Esposito and Global to expedite
Balanced loading of Operations
Brian Baeder, Stacy
Pease, Don Wedge / S.
Walbridge
This initiative is being tested out on the Triumph 612 before rolling out shop
wide.
Inventory Control: (2) Days or (1)
Job, maximum, at each mach.
ctr.
Stacy Pease, Don Wedge /
Floor Supervisors
1 - 2
days
Initial purging of shop resulted in establishment of inv. queue area. Team to
develop individual action plans for control, and for monitoring of turns.
Gemba Walks for Unit and
Machine accountability
Steve Walbridge, Roy
Torzullo, Sr. Staff
Fact.
Level
Factory and Unit Levels developed - Business wide roll out begun first week
of July.
Process Mapping / Scheduling
of First-Piece Inspection
Steve Walbridge / Steve
Wojtas
Addition of floor inspector appears to have lessened the impact of this
issue. S. Wojtas will run data to confirm shortened lead times. PRIORITY
LOWERED
Operator Acceptance Program
Steve Wojtas, Steve
Walbridge / D. Wedge,
Dano
Program established - S. Wojtas taking ownership, working with engineering
and manufacturing - has established first round of operators and criteria
(jobs/features)
Streamline Vendor Base
Dave Maynard, Steve
Walbridge
Supplier Scorecard developed - initial wave of supplier letters sent out (format forwarded to other
businesses) - first wave of vendor meetings being scheduled for week of June 10th.
Job Release Process Mapping
Steve Walbridge / Senior
Staff
5 - 10
days
1 - 2
days
1 - 2
days
Rolled out March, 2013 - Follow up confirms complete penetration.
Triumph 612's
Jim Sicard / Steve
Walbridge, B. Baeder
Brian Baeder (and Steve Walbridge) to work with Jim Sicard & Don Pelletier
to drive this template representing the overall program succeses.
12
weeks
3 - 4
weeks
C y c l e T i m e R e d u c t i o n S t a t u s
REDUCE CYCLE TIME TO 1/4 - 1/3
OF COMPETITIVE LEAD TIME
Senior Management
Team / Supervision
Cycle/Set-up Time Reduction
13. 13
Thankyou...
We have diverse experience with “Blue Chip” customers and understand the
stringent Quality & Delivery requirements
We are your best choice for a successful partnership!
13
We are an experienced, world class manufacturers of complex assemblies
We are your partners in success
Our capacities and capabilities are well suited for strategic partnership
Our Company is financially sound and ready to invest and expand for future
demands
16. Confidential
Trimaster Manufacturing Ltd.
95 Curtis Drive
Guelph, ON N1K 1E1
Phone: (519) 823-2661
Fax: (519) 823-2850
Email: sales@trimastermfg.com
Overview…
16
Location Ontario
# of Facilities 2
Square Footage 140,000
# of Accociates 340
# of Machines 352
Local Community
College
MIL-I-45208A
ISO9001:2008
AS 9100C
Assembly
Repair
Training Affiliations
Quality System
Value Add Services
Trimaster/HPG
Precision machining including multiaxis machining, Swiss style
machining, elastomer molding and complex electro-mechanical
sub-assemblies for various Fortune 500 companies and the
defense market.
17. Precision Machining
Envelope
17
Tolerances of 0.0003” and surface finishing as smooth
as 16µ inch
Horizontal Milling
Large Format
Horizontals
Small Format
Horizontals
Large Format Verticals Small Format Verticals
17 Machines (Up to 4-axis)
8 Machines (Up to 4-axis)Vertical Milling
29”
60”
32”
39”
34”
24”
20”
22”
30” 16”
18”
20”
18. Swing up to 15” diameter and capable of holding
tolerances as tight as 0.0001” with surface finishes as
smooth as 16µ inch
18
Turning Machining Envelope
CNC Swiss
Bar Feed
Turning
????? Up to the length of the bar
MAX:
MAX:
12 Machines (Up to 4-axis)
Chucked
.75”
15”
10”
????
2.5”
14 Machines (Up to 7-axis)
36”
19. Confidential
World class manufacturer of complex turbine components for
gas and steam turbines with the shortest lead times in the
industry.
HPG Inc.
2240 Speers Road
Oakville, ON L6L 2X8
Phone: (905) 825-1218
Fax: (905) 825-1220
Overview…
19
Location Ontario
# of Facilities 2
Square Footage 140,000
# of Accociates 340
# of Machines 352
Local Community
College
MIL-I-45208A
ISO9001:2008
AS 9100C
Assembly
Repair
Training Affiliations
Quality System
Value Add Services
Trimaster/HPG
20. Precision Machining
Envelope
20
Tolerances of 0.0003” and surface finishing as smooth
as 16µ inch
Horizontal Milling
Verticals
30 Machines (Up to 5-axis)
6 Machines (Up to 4-axis)Vertical Milling
26”
26”
28”
Horizontals
20”
21.5”
40”
21. 39”
18”
Swing up to 25” diameter and capable of holding
tolerances as tight as 0.0002” with surface finishes as
smooth as 16µ inch
21
Turning Machining Envelope
Turning
For bar stock sizes 3” and less, much longer lengths may be possible
3 Machines
30”
25”
22. Confidential
Hoppe Technologies
107 First Avenue
Chicopee, MA 01020
Phone: (413) 592-9213
Fax: (413) 592-4688
2222
Overview…
Location Massachusetts
# of Facilities 1
Square Footage 40,000
# of Accociates 85
# of Machines 40
Springfield Technical
Community College
ISO9001:2008
ITAR Registered
AS9100C
Certified FAA Repair-
Station #HPOR196X
Training Affiliations
Quality System
Value Add Services
Hoppe
Assembly
American industry leader of precision machined components
and assemblies serving the aerospace, defense, optics, power
generation and commercial industries.
23. Precision Machining
Envelope
23
Tolerances of 0.0002” and surface finishing as smooth
as 16µ inch
CNC Milling
3 Axis CNC Mills
17 Machines (Up to 5-axis)
4 Axis CNC Mills 5 Axis CNC Mills
24. Swing up to 15” diameter and capable of holding
tolerances as tight as 0.0001” with surface finishes as
smooth as 16µ inch
24
Turning Machining Envelope
Turn
Integrex Mill Turn 8 Machines (Up to 7-axis)
Max Bar Feed Stock Max Chuck Diameter Min Stock Diameter
Max Stock Size
25. Maine Machine Products Co.
79 Prospect Avenue
South Paris, ME 04281
Phone: (207) 743-6344
Fax: (207) 743-6346
25
Overview…
Location Maine
# of Facilities 1
Square Footage 65,000
# of Accociates 135
# of Machines 80
Central Maine
Community College
MIL-I-45208A
ISO9001:2008
ISO 14001 Pending
ITAR Registered
AS 9100C
Assembly
Class 1000 Clean Room
Training Affiliations
Quality System
Value Add Services
MMPCO
One of the largest CNC facilities in the Northeastern US with
over 60 CNC machines and a Class 1000 hard wall clean room,
serving the defense, aerospace, oil and gas markets and others.
26. Precision Machining
Envelope
26
Tolerances of 0.0002” and surface finishing as smooth
as 16µ inch
Horizontal Milling
Large Format
Horizontals
Small Format
Horizontals
Small Format Verticals
MAX:
MAX:
58 Machines (Up to 5-axis)
40 Machines (Up to 5-axis)Vertical Milling
Large Format Verticals
27. Swing up to 36” diameter and capable of holding
tolerances as tight as 0.0001” with surface finishes as
smooth as 16µ inch
27
Turning Machining Envelope
Mill - Turn
Large Format Small Format
Large Format Lathes
Turning
For bar stock sizes 4” and less, much longer lengths may be possible
MAX:
MAX:
54 Machines (Up to 7-axis)
28. ComponentLibrary...
28
Engine Diffuser Cover Assembly
Fuel System Metering Housing (hog-out)
Aircraft Hydraulic Unit
Fuel Pump Housings
Fuel Control Housings
Bearing
Housings
Hydraulic Accumulator
31. 31
Weapons&Defense
ITAR Compliant
Both US and Canadian facilities
Government offsets available
Optics Enclosure for
Remote Weapon
Station
Structural Support for
Remote Weapon
Station
MarketAffiliations &Expertise
31
32. 3232
DigitalProjection
Lens Mount Assembly
Exclusive Customer Base
Strict Performance Requirements
Direct Shipment to End Use Customer
Digital Cinema
Components
MarketAffiliations &Expertise