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Bangladesh University of
Engineering and Technology
Rudder
Design
Only calculation
Ashifur Rahaman Roll: 1312029
PRINCIPAL PARTICULARS
1. Length of ship ๐‘ณ = ๐Ÿ๐Ÿ๐Ÿ“ ๐’Ž
2. Breadth of ship ๐‘ฉ = ๐Ÿ๐Ÿ”. ๐Ÿ’ ๐’Ž
3. Draft ๐‘ป = ๐Ÿ”. ๐Ÿ“ ๐’Ž
4. Depth ๐‘ฏ = ๐Ÿ๐ŸŽ. ๐Ÿ’๐Ÿ• ๐’Ž
5. Block coefficient ๐‘ช ๐‘ฉ = ๐ŸŽ. ๐Ÿ•
6. Speed of the ship= 12 knot
Nominal upper yield strength of forged steel ๐‘… ๐‘’๐ป = 280 ๐‘/๐‘š๐‘š2
Material factor ๐‘˜ ๐‘… = (
235
๐‘… ๐‘’๐ป
)
0.75
in case of ๐‘… ๐‘’๐ป โ‰ฅ 235 ๐‘/๐‘š๐‘š2
= (
235
235
)
0.75
= ๐Ÿ
RUDDER AREA
๏‚ง The classification society Det norske Veritas (DnV) calls for rudder area to be
at least the size of (according to their 1975 rules):
๐ด =
๐‘‡๐ฟ
100
{1 + 25(
๐ต
๐ฟ
)
2
}
So we have,
๐ด =
๐‘‡๐ฟ
100
{1 + 25(
๐ต
๐ฟ
)
2
}
=
6.5 ร— 115
100
{1 + 25(
16.4
115
)
2
}
= 7.6 ๐‘š2
๏‚ง From the reference book Applied Naval Architecture by Munroe Smith the
rudder area can be determined by,
๐ด =
๐ฟ๐‘‡
60
So we have,
๐ด =
๐ฟ๐‘‡
60
=
115 ร— 6.5
60
= 12.45 ๐‘š2
๏‚ง According to Germanischer Lloyd the size of movable rudder area is
recommended to be not less than,
๐ด = ๐‘1 ร— ๐‘2 ร— ๐‘3 ร— ๐‘4 ร—
1.75 ร— ๐ฟ๐‘‡
100
Where,
๐‘1 = Factor for the ship type = 1.0 (in general)
๐‘2 = Factor for the rudder type = 1.0 (in general)
๐‘3 = Factor for the rudder profile = 1.0 (for NACA profile and plate rudder)
๐‘4 = Factor for the rudder arrangement = 1.0 (for rudders in the propeller jet)
So we have,
๐ด = ๐‘1 ร— ๐‘2 ร— ๐‘3 ร— ๐‘4 ร—
1.75 ร— ๐ฟ๐‘‡
100
= 1.0 ร— 1.0 ร— 1.0 ร— 1..0 ร—
1.75 ร— 115๐‘‹6.5
100
= 13.08 ๐‘š2
So we take the rudder area as 13 ๐‘š2
Aspect ratio:
Mean breadth of rudder=
3.3+2.5
2
=2.9 m (Data collected from actual ship stern shape)
Mean height, h=Rudder area/mean breadth=
12.45
2.9
= 4.29 m
Let, Aspect ratio, ๐‘Ž = h2/Ar = 1.48
Where
Rudder area Ar=12.45 ๐‘š2
Mean height of rudder h=4.29 m
Mean Breadth of rudder b= 2.9 m
RUDDER FORCE & TORQUE
๏‚ง From the Germanischer Lloyd the rudder force is to be determined form the
following formula,
๐ถ ๐‘… = 132 ร— ๐ด๐‘ฃ2
ร— ๐œ…1 ร— ๐œ…2 ร— ๐œ…3 ร— ๐œ… ๐‘ก
Where,
๐ถ ๐‘… = Normal force acting on rudder
๐œ…1 = Coefficient depending on the aspect ratio
=
1.48+2
3
= 1.16
๐œ…2 = Coefficient depending on the type of the rudder and rudder
profile
= 1.1 (For NACA profile and ahead condition)
=1.4 for astern condition
๐œ…3 = Coefficient depending on the location of the rudder
= 1.0 (For rudders including those within the propeller jet)
๐œ…4 = Coefficient depending on the thrust coefficient
= 1.0 (Normally)
๐‘ฃ = Ship speed (kn) = 12 kn for ahead condition
= 7 kn for astern condition
๐ด = Movable rudder area
So we have,
๐ถ ๐‘… = 132 ร— ๐ด๐‘ฃ2
ร— ๐œ…1 ร— ๐œ…2 ร— ๐œ…3 ร— ๐œ… ๐‘ก
= 132 ร— 12.45 ร— (12)2
ร— 1.16 ร— 1.1 ร— 1.0 ร— 1.0
= 301964.88 ๐‘ (ahead)
๐ถ ๐‘… = 132 ร— ๐ด๐‘ฃ2
ร— ๐œ…1 ร— ๐œ…2 ร— ๐œ…3 ร— ๐œ… ๐‘ก
= 132 ร— 12.45 ร— (12)2
โˆ— 1.16 ร— 1.4 ร— 1.0 ร— 1.0
= 384318.9 ๐‘ (astern)
The distance of centre of pressure from the turning axis is given by,
๐‘Ÿ = ๐‘( ๐›ผ โˆ’ ๐‘˜ ๐‘)
Where,
๐›ผ = 0.33 (For ahead condition) and
= 0.66 (for astern condition)
๐‘˜ ๐‘ = Balance factor
= Af/A = 0.25
๐‘ = Mean breadth of rudder
So we have,
๐‘Ÿ = ๐‘( ๐›ผ โˆ’ ๐‘˜ ๐‘)
= 2.9(0.33 โˆ’ 0.25)
= 0.232 ๐‘š
but, r min = (0.1ร—b) for ahead condition.
so, r = 0.1ร—2.9=0.29m
So we take r as 0.33m for ahead condition
r =2.9(0.66 โ€“ 0.25) = 1.189 m for astern condition
The torque on rudder is to be determined by using this formula,
๐‘„ ๐‘… = ๐ถ ๐‘… ร— ๐‘Ÿ
= 384318.9 ร— 0.29
= ๐Ÿ๐Ÿ๐Ÿ๐Ÿ’๐Ÿ“๐Ÿ. ๐Ÿ’ ๐‘๐‘š( ahead)
๐‘„ ๐‘… = 301964.88 ร—1.189 = 359036.24 Nm ( astern)
The load on rudder is to be calculated by,
๐‘ ๐‘… =
๐ถ ๐‘…
103 ร— โ„Ž
=
384318.9
103 ร— 4.29
= ๐Ÿ–๐Ÿ—. ๐Ÿ“๐Ÿ– ๐‘˜๐‘/๐‘š2
RUDDER STOCK
๏‚ง According to Germanischer Lloyd the diameter of rudder stock for transmitting
the rudder torque is not to be less than,
๐ท๐‘ก = 4.2 ร— โˆš๐‘„ ๐‘… ร— ๐‘˜ ๐‘…
3
Where,
๐‘˜ ๐‘… = Material factor for rudder
= 0.88
So we have,
๐ท๐‘ก = 4.2 ร— โˆš๐‘„ ๐‘… ร— ๐‘˜ ๐‘…
3
= 4.2 ร— โˆš 359036.24 ร— .88
3
= 327.55 ๐‘š๐‘š
We take diameter of the rudder stock as ๐ท๐‘ก = 328 ๐‘š๐‘š
RUDDER COUPLINGS
๏‚ง The diameter of horizontal coupling bolts is not to be less than,
๐‘‘ ๐‘ = 0.62 ร— โˆš
๐ท3 ร— ๐‘˜ ๐‘
๐‘˜ ๐‘… ร— ๐‘› ร— ๐‘’
Where,
๐ท = Rudder stock diameter
๐‘› = Total number of bolts
= 6
๐‘˜ ๐‘… = Material factor for rudder
= 0.88
๐‘˜ ๐‘ = Material factor for bolt
= ๐‘˜ ๐‘…
= 1
๐‘’ = Mean distance of the bolt axis form the centre of bolt system
= Rudder stock radius + distance of bolt axis from outer surface of
rudder stock
= (164 + 80)
= 244 ๐‘š๐‘š
So we have,
๐‘‘ ๐‘ = 0.62 ร— โˆš
๐ท3 ร— ๐‘˜ ๐‘
๐‘˜ ๐‘… ร— ๐‘› ร— ๐‘’
= 0.62 ร— โˆš
(328)3 ร— 1
1 ร— 6 ร— 244
= 96.25 ๐‘š๐‘š
So we take the diameter of horizontal coupling bolts as ๐‘‘ ๐‘ = 96 ๐‘š๐‘š
๏‚ง The thickness of coupling flanges is not to be less than,
0.9๐‘‘ ๐‘
So we take the thickness of coupling flanges as ๐‘ก๐‘“ = ๐Ÿ–๐Ÿ• ๐‘š๐‘š
RUDDER FRAMES
๏‚ง According to NKK rules for construction of ships, the standard spacing of
horizontal rudder frames is to be obtained from the following formula,
๐‘Žโ„Ž = 0.2 ร—
๐ฟ
100
+ 0.4
= 0.2 ร—
115
100
+ 0.4
= 0.63 ๐‘š
= 630 ๐‘š๐‘š
So we take the spacing of horizontal rudder frames ๐‘Žโ„Ž = ๐Ÿ”๐Ÿ“๐ŸŽ ๐‘š๐‘š
๏‚ง The standard distance from the vertical rudder frame forming the rudder main
piece to the adjacent vertical frame is to be obtained by,
๐‘Ž ๐‘ฃ = 1.5 ร— ๐‘Žโ„Ž
= 1.5 ร— 650
= 975 ๐‘š๐‘š
So, we take the spacing of horizontal rudder frames ๐‘Ž ๐‘ฃ = ๐Ÿ๐ŸŽ๐ŸŽ๐ŸŽ ๐‘š๐‘š
RUDDER PLATES & WEB
๏‚ง According to Germanischer Lloyd, the thickness of rudder plating is to
determined from the following formula,
๐‘ก ๐‘ = 1.74 ร— ๐‘Ž ร— โˆš ๐‘ ๐‘… ร— ๐‘˜ + 2.5
Where,
๐‘Ž = Smaller unsupported width of a plate panel
= 1 ๐‘š
๐‘ ๐‘… = 10๐‘‡ +
๐ถ ๐‘…
103 ร—๐ด
= 10 ร— 6.5 +
384318.9
1000 ร—12.45
= 95.86 ๐‘˜๐‘/๐‘š2
๐‘˜ = Material factor
= ๐Ÿ
So we have,
๐‘ก ๐‘ = 1.74 ร— ๐‘Ž ร— โˆš๐‘ ๐‘… ร— ๐‘˜ + 2.5
= 1.74 ร— 1 ร— โˆš95.86ร— 1 + 2.5
= 19.53 ๐‘š๐‘š
Hence we take the thickness of rudder plating as ๐‘ก ๐‘ = ๐Ÿ๐ŸŽ ๐‘š๐‘š
๏‚ง The thickness of the webs is not to be less than,
๐‘ก ๐‘ค = 0.7 ร— ๐‘ก ๐‘
= 0.7 ร— 20
= 13.6 ๐‘š๐‘š
So, we take thickness of webs as ๐‘ก ๐‘ค = ๐Ÿ๐Ÿ’ ๐‘š๐‘š
PINTLE
The diameter of pintle is not to be less than,
๐‘‘ ๐‘ = 0.35 ร— โˆš๐ต1 ร— ๐‘˜ ๐‘…
Where,
๐ต1 = Support reaction at the pintle
= CRร— 1
= 384318.9ร— 1 = 384318.9 ๐‘
๐‘˜ ๐‘… = Material factor
= 1
So we have,
๐‘‘ ๐‘ = 0.35 ร— โˆš๐ต1 ร— ๐‘˜ ๐‘…
= 0.35 ร— โˆš384318.9 ร— 1
= 216.9 ๐‘š๐‘š
we take pintle diameter as ๐’… ๐’‘ = ๐Ÿ๐Ÿ๐Ÿ• ๐‘š๐‘š
BEARING
๏‚ง In way of bearings liners and bushes are to be fitted. Their minimum thickness
is given as,
๐’• ๐’Ž๐’Š๐’ = ๐Ÿ๐Ÿ ๐‘š๐‘š , for lignum materials.
So we take thickness of liner ๐’•๐’ = ๐Ÿ๐Ÿ ๐‘š๐‘š
The projected bearing surface at the neck bearing,
๐€ ๐›๐ง =
B2
q
Where,
B2 = Supportreaction at neck bearing and carrier bearing = CR/1
= 384318.9 N
q = Permissible surface pressure
= 2.5 N/mm2
(For lignum vitae)
So we have,
Abn =
B2
q
=
384318.9
2.5
= 153727.56 mm2
Again,
๐€ ๐›๐ง = ๐›๐ž๐š๐ซ๐ข๐ง๐  ๐ก๐ž๐ข๐ ๐ก๐ญ ร— ๐ž๐ฑ๐ญ๐ž๐ซ๐ง๐š๐ฅ ๐๐ข๐š๐ฆ๐ž๐ญ๐ž๐ซ ๐จ๐Ÿ ๐ฅ๐ข๐ง๐ž๐ซ
External diameter of liner, = (250 + 80) mm
= 330 mm
So we have, Bearing height,
hb =
177078
330
= 465.8 mm
Again, the bearing height shall be equal to the bearing diameter, or, not
exceeding 1.2 times to the bearing diameter.
So we take bearing height as, ๐ก ๐› = ๐Ÿ“๐ŸŽ๐ŸŽ ๐ฆ๐ฆ
Sleeve:
Thickness = 8 mm , for metallic sleeve
Steering Arrangement:
From NKK Rulebook, sectional Area of the tiller
๐‘จ ๐’• = ๐ŸŽ. ๐Ÿ’ ร— ๐’… ๐’–
๐Ÿ
Here,
๐’… ๐’– = Diameter of the upper stock in cm
= 25 cm
So we have,
๐‘จ ๐’• = ๐ŸŽ. ๐Ÿ’ ร— ๐’… ๐’–
๐Ÿ
= ๐ŸŽ. ๐Ÿ’ ร— ๐Ÿ๐Ÿ“ ๐Ÿ
= ๐Ÿ๐Ÿ“๐ŸŽ
If diameter of the tiller is d then,
๐’… = โˆš
๐‘จ ๐’• ร— ๐Ÿ’
๐…
= โˆš
๐Ÿ๐Ÿ“๐ŸŽ ร— ๐Ÿ’
๐…
= ๐Ÿ๐Ÿ•. ๐Ÿ–๐Ÿ’ ๐’„๐’Ž
= ๐Ÿ๐Ÿ•๐Ÿ– ๐’Ž๐’Ž
So we take diameter of tiller as ๐’… = ๐Ÿ๐Ÿ–๐ŸŽ ๐’Ž๐’Ž
Diameter of the link chain is not to be less than 9.55 mm.
So, we take diameter of link chain as ๐’… ๐’„ = ๐Ÿ๐ŸŽ๐’Ž๐’Ž
Diameter of the steering rod,
๐’… ๐’” = ๐Ÿ. ๐Ÿ๐Ÿ“ ร— ๐’… ๐’„
= ๐Ÿ. ๐Ÿ๐Ÿ“ ร— ๐Ÿ๐ŸŽ
= ๐Ÿ๐Ÿ“๐’Ž๐’Ž
So we take diameter of steering rod ๐’… ๐’” = ๐Ÿ๐Ÿ“๐’Ž๐’Ž
Various ruddercomponents and their corresponding dimensions
Items Dimensions Material
Rudder stock Diameter 328 mm Hot rolled steel
Coupling bolts Diameter 96 mm Hot rolled steel
Coupling flanges Thickness 87 mm Hot rolled steel
Horizontal web Spacing 650 mm Hot rolled steel
Vertical web Spacing 1000 mm Hot rolled steel
Web plate Thickness 14 mm Hot rolled steel
Rudder plate Thickness 20 mm Hot rolled steel
Pintle Diameter 217 mm Hot rolled steel
Liner/Bush Thickness 330 mm Lignum Vitae
Sleeve Thickness 8 mm Aluminum brass (Cu+
Zn+ Al)

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Bangladesh University Rudder Design Calculation

  • 1. Bangladesh University of Engineering and Technology Rudder Design Only calculation Ashifur Rahaman Roll: 1312029
  • 2. PRINCIPAL PARTICULARS 1. Length of ship ๐‘ณ = ๐Ÿ๐Ÿ๐Ÿ“ ๐’Ž 2. Breadth of ship ๐‘ฉ = ๐Ÿ๐Ÿ”. ๐Ÿ’ ๐’Ž 3. Draft ๐‘ป = ๐Ÿ”. ๐Ÿ“ ๐’Ž 4. Depth ๐‘ฏ = ๐Ÿ๐ŸŽ. ๐Ÿ’๐Ÿ• ๐’Ž 5. Block coefficient ๐‘ช ๐‘ฉ = ๐ŸŽ. ๐Ÿ• 6. Speed of the ship= 12 knot Nominal upper yield strength of forged steel ๐‘… ๐‘’๐ป = 280 ๐‘/๐‘š๐‘š2 Material factor ๐‘˜ ๐‘… = ( 235 ๐‘… ๐‘’๐ป ) 0.75 in case of ๐‘… ๐‘’๐ป โ‰ฅ 235 ๐‘/๐‘š๐‘š2 = ( 235 235 ) 0.75 = ๐Ÿ
  • 3. RUDDER AREA ๏‚ง The classification society Det norske Veritas (DnV) calls for rudder area to be at least the size of (according to their 1975 rules): ๐ด = ๐‘‡๐ฟ 100 {1 + 25( ๐ต ๐ฟ ) 2 } So we have, ๐ด = ๐‘‡๐ฟ 100 {1 + 25( ๐ต ๐ฟ ) 2 } = 6.5 ร— 115 100 {1 + 25( 16.4 115 ) 2 } = 7.6 ๐‘š2 ๏‚ง From the reference book Applied Naval Architecture by Munroe Smith the rudder area can be determined by, ๐ด = ๐ฟ๐‘‡ 60 So we have, ๐ด = ๐ฟ๐‘‡ 60 = 115 ร— 6.5 60 = 12.45 ๐‘š2 ๏‚ง According to Germanischer Lloyd the size of movable rudder area is recommended to be not less than, ๐ด = ๐‘1 ร— ๐‘2 ร— ๐‘3 ร— ๐‘4 ร— 1.75 ร— ๐ฟ๐‘‡ 100 Where, ๐‘1 = Factor for the ship type = 1.0 (in general) ๐‘2 = Factor for the rudder type = 1.0 (in general) ๐‘3 = Factor for the rudder profile = 1.0 (for NACA profile and plate rudder) ๐‘4 = Factor for the rudder arrangement = 1.0 (for rudders in the propeller jet) So we have,
  • 4. ๐ด = ๐‘1 ร— ๐‘2 ร— ๐‘3 ร— ๐‘4 ร— 1.75 ร— ๐ฟ๐‘‡ 100 = 1.0 ร— 1.0 ร— 1.0 ร— 1..0 ร— 1.75 ร— 115๐‘‹6.5 100 = 13.08 ๐‘š2 So we take the rudder area as 13 ๐‘š2 Aspect ratio: Mean breadth of rudder= 3.3+2.5 2 =2.9 m (Data collected from actual ship stern shape) Mean height, h=Rudder area/mean breadth= 12.45 2.9 = 4.29 m Let, Aspect ratio, ๐‘Ž = h2/Ar = 1.48 Where Rudder area Ar=12.45 ๐‘š2 Mean height of rudder h=4.29 m Mean Breadth of rudder b= 2.9 m RUDDER FORCE & TORQUE ๏‚ง From the Germanischer Lloyd the rudder force is to be determined form the following formula, ๐ถ ๐‘… = 132 ร— ๐ด๐‘ฃ2 ร— ๐œ…1 ร— ๐œ…2 ร— ๐œ…3 ร— ๐œ… ๐‘ก Where, ๐ถ ๐‘… = Normal force acting on rudder ๐œ…1 = Coefficient depending on the aspect ratio = 1.48+2 3 = 1.16 ๐œ…2 = Coefficient depending on the type of the rudder and rudder profile = 1.1 (For NACA profile and ahead condition) =1.4 for astern condition ๐œ…3 = Coefficient depending on the location of the rudder = 1.0 (For rudders including those within the propeller jet) ๐œ…4 = Coefficient depending on the thrust coefficient = 1.0 (Normally) ๐‘ฃ = Ship speed (kn) = 12 kn for ahead condition = 7 kn for astern condition ๐ด = Movable rudder area So we have, ๐ถ ๐‘… = 132 ร— ๐ด๐‘ฃ2 ร— ๐œ…1 ร— ๐œ…2 ร— ๐œ…3 ร— ๐œ… ๐‘ก = 132 ร— 12.45 ร— (12)2 ร— 1.16 ร— 1.1 ร— 1.0 ร— 1.0
  • 5. = 301964.88 ๐‘ (ahead) ๐ถ ๐‘… = 132 ร— ๐ด๐‘ฃ2 ร— ๐œ…1 ร— ๐œ…2 ร— ๐œ…3 ร— ๐œ… ๐‘ก = 132 ร— 12.45 ร— (12)2 โˆ— 1.16 ร— 1.4 ร— 1.0 ร— 1.0 = 384318.9 ๐‘ (astern) The distance of centre of pressure from the turning axis is given by, ๐‘Ÿ = ๐‘( ๐›ผ โˆ’ ๐‘˜ ๐‘) Where, ๐›ผ = 0.33 (For ahead condition) and = 0.66 (for astern condition) ๐‘˜ ๐‘ = Balance factor = Af/A = 0.25 ๐‘ = Mean breadth of rudder So we have, ๐‘Ÿ = ๐‘( ๐›ผ โˆ’ ๐‘˜ ๐‘) = 2.9(0.33 โˆ’ 0.25) = 0.232 ๐‘š but, r min = (0.1ร—b) for ahead condition. so, r = 0.1ร—2.9=0.29m So we take r as 0.33m for ahead condition r =2.9(0.66 โ€“ 0.25) = 1.189 m for astern condition The torque on rudder is to be determined by using this formula, ๐‘„ ๐‘… = ๐ถ ๐‘… ร— ๐‘Ÿ = 384318.9 ร— 0.29 = ๐Ÿ๐Ÿ๐Ÿ๐Ÿ’๐Ÿ“๐Ÿ. ๐Ÿ’ ๐‘๐‘š( ahead) ๐‘„ ๐‘… = 301964.88 ร—1.189 = 359036.24 Nm ( astern) The load on rudder is to be calculated by, ๐‘ ๐‘… = ๐ถ ๐‘… 103 ร— โ„Ž = 384318.9 103 ร— 4.29 = ๐Ÿ–๐Ÿ—. ๐Ÿ“๐Ÿ– ๐‘˜๐‘/๐‘š2
  • 6. RUDDER STOCK ๏‚ง According to Germanischer Lloyd the diameter of rudder stock for transmitting the rudder torque is not to be less than, ๐ท๐‘ก = 4.2 ร— โˆš๐‘„ ๐‘… ร— ๐‘˜ ๐‘… 3 Where, ๐‘˜ ๐‘… = Material factor for rudder = 0.88 So we have, ๐ท๐‘ก = 4.2 ร— โˆš๐‘„ ๐‘… ร— ๐‘˜ ๐‘… 3 = 4.2 ร— โˆš 359036.24 ร— .88 3 = 327.55 ๐‘š๐‘š We take diameter of the rudder stock as ๐ท๐‘ก = 328 ๐‘š๐‘š RUDDER COUPLINGS ๏‚ง The diameter of horizontal coupling bolts is not to be less than, ๐‘‘ ๐‘ = 0.62 ร— โˆš ๐ท3 ร— ๐‘˜ ๐‘ ๐‘˜ ๐‘… ร— ๐‘› ร— ๐‘’ Where, ๐ท = Rudder stock diameter ๐‘› = Total number of bolts = 6 ๐‘˜ ๐‘… = Material factor for rudder = 0.88 ๐‘˜ ๐‘ = Material factor for bolt = ๐‘˜ ๐‘… = 1 ๐‘’ = Mean distance of the bolt axis form the centre of bolt system = Rudder stock radius + distance of bolt axis from outer surface of rudder stock = (164 + 80) = 244 ๐‘š๐‘š So we have, ๐‘‘ ๐‘ = 0.62 ร— โˆš ๐ท3 ร— ๐‘˜ ๐‘ ๐‘˜ ๐‘… ร— ๐‘› ร— ๐‘’ = 0.62 ร— โˆš (328)3 ร— 1 1 ร— 6 ร— 244 = 96.25 ๐‘š๐‘š So we take the diameter of horizontal coupling bolts as ๐‘‘ ๐‘ = 96 ๐‘š๐‘š
  • 7. ๏‚ง The thickness of coupling flanges is not to be less than, 0.9๐‘‘ ๐‘ So we take the thickness of coupling flanges as ๐‘ก๐‘“ = ๐Ÿ–๐Ÿ• ๐‘š๐‘š RUDDER FRAMES ๏‚ง According to NKK rules for construction of ships, the standard spacing of horizontal rudder frames is to be obtained from the following formula, ๐‘Žโ„Ž = 0.2 ร— ๐ฟ 100 + 0.4 = 0.2 ร— 115 100 + 0.4 = 0.63 ๐‘š = 630 ๐‘š๐‘š So we take the spacing of horizontal rudder frames ๐‘Žโ„Ž = ๐Ÿ”๐Ÿ“๐ŸŽ ๐‘š๐‘š ๏‚ง The standard distance from the vertical rudder frame forming the rudder main piece to the adjacent vertical frame is to be obtained by, ๐‘Ž ๐‘ฃ = 1.5 ร— ๐‘Žโ„Ž = 1.5 ร— 650 = 975 ๐‘š๐‘š So, we take the spacing of horizontal rudder frames ๐‘Ž ๐‘ฃ = ๐Ÿ๐ŸŽ๐ŸŽ๐ŸŽ ๐‘š๐‘š RUDDER PLATES & WEB ๏‚ง According to Germanischer Lloyd, the thickness of rudder plating is to determined from the following formula, ๐‘ก ๐‘ = 1.74 ร— ๐‘Ž ร— โˆš ๐‘ ๐‘… ร— ๐‘˜ + 2.5 Where, ๐‘Ž = Smaller unsupported width of a plate panel = 1 ๐‘š ๐‘ ๐‘… = 10๐‘‡ + ๐ถ ๐‘… 103 ร—๐ด = 10 ร— 6.5 + 384318.9 1000 ร—12.45 = 95.86 ๐‘˜๐‘/๐‘š2 ๐‘˜ = Material factor = ๐Ÿ
  • 8. So we have, ๐‘ก ๐‘ = 1.74 ร— ๐‘Ž ร— โˆš๐‘ ๐‘… ร— ๐‘˜ + 2.5 = 1.74 ร— 1 ร— โˆš95.86ร— 1 + 2.5 = 19.53 ๐‘š๐‘š Hence we take the thickness of rudder plating as ๐‘ก ๐‘ = ๐Ÿ๐ŸŽ ๐‘š๐‘š ๏‚ง The thickness of the webs is not to be less than, ๐‘ก ๐‘ค = 0.7 ร— ๐‘ก ๐‘ = 0.7 ร— 20 = 13.6 ๐‘š๐‘š So, we take thickness of webs as ๐‘ก ๐‘ค = ๐Ÿ๐Ÿ’ ๐‘š๐‘š PINTLE The diameter of pintle is not to be less than, ๐‘‘ ๐‘ = 0.35 ร— โˆš๐ต1 ร— ๐‘˜ ๐‘… Where, ๐ต1 = Support reaction at the pintle = CRร— 1 = 384318.9ร— 1 = 384318.9 ๐‘ ๐‘˜ ๐‘… = Material factor = 1 So we have, ๐‘‘ ๐‘ = 0.35 ร— โˆš๐ต1 ร— ๐‘˜ ๐‘… = 0.35 ร— โˆš384318.9 ร— 1 = 216.9 ๐‘š๐‘š we take pintle diameter as ๐’… ๐’‘ = ๐Ÿ๐Ÿ๐Ÿ• ๐‘š๐‘š
  • 9. BEARING ๏‚ง In way of bearings liners and bushes are to be fitted. Their minimum thickness is given as, ๐’• ๐’Ž๐’Š๐’ = ๐Ÿ๐Ÿ ๐‘š๐‘š , for lignum materials. So we take thickness of liner ๐’•๐’ = ๐Ÿ๐Ÿ ๐‘š๐‘š The projected bearing surface at the neck bearing, ๐€ ๐›๐ง = B2 q Where, B2 = Supportreaction at neck bearing and carrier bearing = CR/1 = 384318.9 N q = Permissible surface pressure = 2.5 N/mm2 (For lignum vitae) So we have, Abn = B2 q = 384318.9 2.5 = 153727.56 mm2 Again, ๐€ ๐›๐ง = ๐›๐ž๐š๐ซ๐ข๐ง๐  ๐ก๐ž๐ข๐ ๐ก๐ญ ร— ๐ž๐ฑ๐ญ๐ž๐ซ๐ง๐š๐ฅ ๐๐ข๐š๐ฆ๐ž๐ญ๐ž๐ซ ๐จ๐Ÿ ๐ฅ๐ข๐ง๐ž๐ซ External diameter of liner, = (250 + 80) mm = 330 mm So we have, Bearing height, hb = 177078 330 = 465.8 mm Again, the bearing height shall be equal to the bearing diameter, or, not exceeding 1.2 times to the bearing diameter. So we take bearing height as, ๐ก ๐› = ๐Ÿ“๐ŸŽ๐ŸŽ ๐ฆ๐ฆ
  • 10. Sleeve: Thickness = 8 mm , for metallic sleeve Steering Arrangement: From NKK Rulebook, sectional Area of the tiller ๐‘จ ๐’• = ๐ŸŽ. ๐Ÿ’ ร— ๐’… ๐’– ๐Ÿ Here, ๐’… ๐’– = Diameter of the upper stock in cm = 25 cm So we have, ๐‘จ ๐’• = ๐ŸŽ. ๐Ÿ’ ร— ๐’… ๐’– ๐Ÿ = ๐ŸŽ. ๐Ÿ’ ร— ๐Ÿ๐Ÿ“ ๐Ÿ = ๐Ÿ๐Ÿ“๐ŸŽ If diameter of the tiller is d then, ๐’… = โˆš ๐‘จ ๐’• ร— ๐Ÿ’ ๐… = โˆš ๐Ÿ๐Ÿ“๐ŸŽ ร— ๐Ÿ’ ๐… = ๐Ÿ๐Ÿ•. ๐Ÿ–๐Ÿ’ ๐’„๐’Ž = ๐Ÿ๐Ÿ•๐Ÿ– ๐’Ž๐’Ž So we take diameter of tiller as ๐’… = ๐Ÿ๐Ÿ–๐ŸŽ ๐’Ž๐’Ž Diameter of the link chain is not to be less than 9.55 mm. So, we take diameter of link chain as ๐’… ๐’„ = ๐Ÿ๐ŸŽ๐’Ž๐’Ž Diameter of the steering rod, ๐’… ๐’” = ๐Ÿ. ๐Ÿ๐Ÿ“ ร— ๐’… ๐’„ = ๐Ÿ. ๐Ÿ๐Ÿ“ ร— ๐Ÿ๐ŸŽ = ๐Ÿ๐Ÿ“๐’Ž๐’Ž So we take diameter of steering rod ๐’… ๐’” = ๐Ÿ๐Ÿ“๐’Ž๐’Ž
  • 11. Various ruddercomponents and their corresponding dimensions Items Dimensions Material Rudder stock Diameter 328 mm Hot rolled steel Coupling bolts Diameter 96 mm Hot rolled steel Coupling flanges Thickness 87 mm Hot rolled steel Horizontal web Spacing 650 mm Hot rolled steel Vertical web Spacing 1000 mm Hot rolled steel Web plate Thickness 14 mm Hot rolled steel Rudder plate Thickness 20 mm Hot rolled steel Pintle Diameter 217 mm Hot rolled steel Liner/Bush Thickness 330 mm Lignum Vitae Sleeve Thickness 8 mm Aluminum brass (Cu+ Zn+ Al)