This document summarizes the design calculations for key components of a ship's rudder based on classification society rules and reference books. It provides dimensions for the rudder area, rudder force and torque, rudder stock, couplings, frames, plates, webs, pintle, bearings, and steering arrangement based on ship particulars including length, breadth, draft and speed. Calculations are shown for rudder area, force, torque and structural component sizing based on formulas from classification rules.
2. PRINCIPAL PARTICULARS
1. Length of ship ๐ณ = ๐๐๐ ๐
2. Breadth of ship ๐ฉ = ๐๐. ๐ ๐
3. Draft ๐ป = ๐. ๐ ๐
4. Depth ๐ฏ = ๐๐. ๐๐ ๐
5. Block coefficient ๐ช ๐ฉ = ๐. ๐
6. Speed of the ship= 12 knot
Nominal upper yield strength of forged steel ๐ ๐๐ป = 280 ๐/๐๐2
Material factor ๐ ๐ = (
235
๐ ๐๐ป
)
0.75
in case of ๐ ๐๐ป โฅ 235 ๐/๐๐2
= (
235
235
)
0.75
= ๐
3. RUDDER AREA
๏ง The classification society Det norske Veritas (DnV) calls for rudder area to be
at least the size of (according to their 1975 rules):
๐ด =
๐๐ฟ
100
{1 + 25(
๐ต
๐ฟ
)
2
}
So we have,
๐ด =
๐๐ฟ
100
{1 + 25(
๐ต
๐ฟ
)
2
}
=
6.5 ร 115
100
{1 + 25(
16.4
115
)
2
}
= 7.6 ๐2
๏ง From the reference book Applied Naval Architecture by Munroe Smith the
rudder area can be determined by,
๐ด =
๐ฟ๐
60
So we have,
๐ด =
๐ฟ๐
60
=
115 ร 6.5
60
= 12.45 ๐2
๏ง According to Germanischer Lloyd the size of movable rudder area is
recommended to be not less than,
๐ด = ๐1 ร ๐2 ร ๐3 ร ๐4 ร
1.75 ร ๐ฟ๐
100
Where,
๐1 = Factor for the ship type = 1.0 (in general)
๐2 = Factor for the rudder type = 1.0 (in general)
๐3 = Factor for the rudder profile = 1.0 (for NACA profile and plate rudder)
๐4 = Factor for the rudder arrangement = 1.0 (for rudders in the propeller jet)
So we have,
4. ๐ด = ๐1 ร ๐2 ร ๐3 ร ๐4 ร
1.75 ร ๐ฟ๐
100
= 1.0 ร 1.0 ร 1.0 ร 1..0 ร
1.75 ร 115๐6.5
100
= 13.08 ๐2
So we take the rudder area as 13 ๐2
Aspect ratio:
Mean breadth of rudder=
3.3+2.5
2
=2.9 m (Data collected from actual ship stern shape)
Mean height, h=Rudder area/mean breadth=
12.45
2.9
= 4.29 m
Let, Aspect ratio, ๐ = h2/Ar = 1.48
Where
Rudder area Ar=12.45 ๐2
Mean height of rudder h=4.29 m
Mean Breadth of rudder b= 2.9 m
RUDDER FORCE & TORQUE
๏ง From the Germanischer Lloyd the rudder force is to be determined form the
following formula,
๐ถ ๐ = 132 ร ๐ด๐ฃ2
ร ๐ 1 ร ๐ 2 ร ๐ 3 ร ๐ ๐ก
Where,
๐ถ ๐ = Normal force acting on rudder
๐ 1 = Coefficient depending on the aspect ratio
=
1.48+2
3
= 1.16
๐ 2 = Coefficient depending on the type of the rudder and rudder
profile
= 1.1 (For NACA profile and ahead condition)
=1.4 for astern condition
๐ 3 = Coefficient depending on the location of the rudder
= 1.0 (For rudders including those within the propeller jet)
๐ 4 = Coefficient depending on the thrust coefficient
= 1.0 (Normally)
๐ฃ = Ship speed (kn) = 12 kn for ahead condition
= 7 kn for astern condition
๐ด = Movable rudder area
So we have,
๐ถ ๐ = 132 ร ๐ด๐ฃ2
ร ๐ 1 ร ๐ 2 ร ๐ 3 ร ๐ ๐ก
= 132 ร 12.45 ร (12)2
ร 1.16 ร 1.1 ร 1.0 ร 1.0
5. = 301964.88 ๐ (ahead)
๐ถ ๐ = 132 ร ๐ด๐ฃ2
ร ๐ 1 ร ๐ 2 ร ๐ 3 ร ๐ ๐ก
= 132 ร 12.45 ร (12)2
โ 1.16 ร 1.4 ร 1.0 ร 1.0
= 384318.9 ๐ (astern)
The distance of centre of pressure from the turning axis is given by,
๐ = ๐( ๐ผ โ ๐ ๐)
Where,
๐ผ = 0.33 (For ahead condition) and
= 0.66 (for astern condition)
๐ ๐ = Balance factor
= Af/A = 0.25
๐ = Mean breadth of rudder
So we have,
๐ = ๐( ๐ผ โ ๐ ๐)
= 2.9(0.33 โ 0.25)
= 0.232 ๐
but, r min = (0.1รb) for ahead condition.
so, r = 0.1ร2.9=0.29m
So we take r as 0.33m for ahead condition
r =2.9(0.66 โ 0.25) = 1.189 m for astern condition
The torque on rudder is to be determined by using this formula,
๐ ๐ = ๐ถ ๐ ร ๐
= 384318.9 ร 0.29
= ๐๐๐๐๐๐. ๐ ๐๐( ahead)
๐ ๐ = 301964.88 ร1.189 = 359036.24 Nm ( astern)
The load on rudder is to be calculated by,
๐ ๐ =
๐ถ ๐
103 ร โ
=
384318.9
103 ร 4.29
= ๐๐. ๐๐ ๐๐/๐2
6. RUDDER STOCK
๏ง According to Germanischer Lloyd the diameter of rudder stock for transmitting
the rudder torque is not to be less than,
๐ท๐ก = 4.2 ร โ๐ ๐ ร ๐ ๐
3
Where,
๐ ๐ = Material factor for rudder
= 0.88
So we have,
๐ท๐ก = 4.2 ร โ๐ ๐ ร ๐ ๐
3
= 4.2 ร โ 359036.24 ร .88
3
= 327.55 ๐๐
We take diameter of the rudder stock as ๐ท๐ก = 328 ๐๐
RUDDER COUPLINGS
๏ง The diameter of horizontal coupling bolts is not to be less than,
๐ ๐ = 0.62 ร โ
๐ท3 ร ๐ ๐
๐ ๐ ร ๐ ร ๐
Where,
๐ท = Rudder stock diameter
๐ = Total number of bolts
= 6
๐ ๐ = Material factor for rudder
= 0.88
๐ ๐ = Material factor for bolt
= ๐ ๐
= 1
๐ = Mean distance of the bolt axis form the centre of bolt system
= Rudder stock radius + distance of bolt axis from outer surface of
rudder stock
= (164 + 80)
= 244 ๐๐
So we have,
๐ ๐ = 0.62 ร โ
๐ท3 ร ๐ ๐
๐ ๐ ร ๐ ร ๐
= 0.62 ร โ
(328)3 ร 1
1 ร 6 ร 244
= 96.25 ๐๐
So we take the diameter of horizontal coupling bolts as ๐ ๐ = 96 ๐๐
7. ๏ง The thickness of coupling flanges is not to be less than,
0.9๐ ๐
So we take the thickness of coupling flanges as ๐ก๐ = ๐๐ ๐๐
RUDDER FRAMES
๏ง According to NKK rules for construction of ships, the standard spacing of
horizontal rudder frames is to be obtained from the following formula,
๐โ = 0.2 ร
๐ฟ
100
+ 0.4
= 0.2 ร
115
100
+ 0.4
= 0.63 ๐
= 630 ๐๐
So we take the spacing of horizontal rudder frames ๐โ = ๐๐๐ ๐๐
๏ง The standard distance from the vertical rudder frame forming the rudder main
piece to the adjacent vertical frame is to be obtained by,
๐ ๐ฃ = 1.5 ร ๐โ
= 1.5 ร 650
= 975 ๐๐
So, we take the spacing of horizontal rudder frames ๐ ๐ฃ = ๐๐๐๐ ๐๐
RUDDER PLATES & WEB
๏ง According to Germanischer Lloyd, the thickness of rudder plating is to
determined from the following formula,
๐ก ๐ = 1.74 ร ๐ ร โ ๐ ๐ ร ๐ + 2.5
Where,
๐ = Smaller unsupported width of a plate panel
= 1 ๐
๐ ๐ = 10๐ +
๐ถ ๐
103 ร๐ด
= 10 ร 6.5 +
384318.9
1000 ร12.45
= 95.86 ๐๐/๐2
๐ = Material factor
= ๐
8. So we have,
๐ก ๐ = 1.74 ร ๐ ร โ๐ ๐ ร ๐ + 2.5
= 1.74 ร 1 ร โ95.86ร 1 + 2.5
= 19.53 ๐๐
Hence we take the thickness of rudder plating as ๐ก ๐ = ๐๐ ๐๐
๏ง The thickness of the webs is not to be less than,
๐ก ๐ค = 0.7 ร ๐ก ๐
= 0.7 ร 20
= 13.6 ๐๐
So, we take thickness of webs as ๐ก ๐ค = ๐๐ ๐๐
PINTLE
The diameter of pintle is not to be less than,
๐ ๐ = 0.35 ร โ๐ต1 ร ๐ ๐
Where,
๐ต1 = Support reaction at the pintle
= CRร 1
= 384318.9ร 1 = 384318.9 ๐
๐ ๐ = Material factor
= 1
So we have,
๐ ๐ = 0.35 ร โ๐ต1 ร ๐ ๐
= 0.35 ร โ384318.9 ร 1
= 216.9 ๐๐
we take pintle diameter as ๐ ๐ = ๐๐๐ ๐๐
9. BEARING
๏ง In way of bearings liners and bushes are to be fitted. Their minimum thickness
is given as,
๐ ๐๐๐ = ๐๐ ๐๐ , for lignum materials.
So we take thickness of liner ๐๐ = ๐๐ ๐๐
The projected bearing surface at the neck bearing,
๐ ๐๐ง =
B2
q
Where,
B2 = Supportreaction at neck bearing and carrier bearing = CR/1
= 384318.9 N
q = Permissible surface pressure
= 2.5 N/mm2
(For lignum vitae)
So we have,
Abn =
B2
q
=
384318.9
2.5
= 153727.56 mm2
Again,
๐ ๐๐ง = ๐๐๐๐ซ๐ข๐ง๐ ๐ก๐๐ข๐ ๐ก๐ญ ร ๐๐ฑ๐ญ๐๐ซ๐ง๐๐ฅ ๐๐ข๐๐ฆ๐๐ญ๐๐ซ ๐จ๐ ๐ฅ๐ข๐ง๐๐ซ
External diameter of liner, = (250 + 80) mm
= 330 mm
So we have, Bearing height,
hb =
177078
330
= 465.8 mm
Again, the bearing height shall be equal to the bearing diameter, or, not
exceeding 1.2 times to the bearing diameter.
So we take bearing height as, ๐ก ๐ = ๐๐๐ ๐ฆ๐ฆ
10. Sleeve:
Thickness = 8 mm , for metallic sleeve
Steering Arrangement:
From NKK Rulebook, sectional Area of the tiller
๐จ ๐ = ๐. ๐ ร ๐ ๐
๐
Here,
๐ ๐ = Diameter of the upper stock in cm
= 25 cm
So we have,
๐จ ๐ = ๐. ๐ ร ๐ ๐
๐
= ๐. ๐ ร ๐๐ ๐
= ๐๐๐
If diameter of the tiller is d then,
๐ = โ
๐จ ๐ ร ๐
๐
= โ
๐๐๐ ร ๐
๐
= ๐๐. ๐๐ ๐๐
= ๐๐๐ ๐๐
So we take diameter of tiller as ๐ = ๐๐๐ ๐๐
Diameter of the link chain is not to be less than 9.55 mm.
So, we take diameter of link chain as ๐ ๐ = ๐๐๐๐
Diameter of the steering rod,
๐ ๐ = ๐. ๐๐ ร ๐ ๐
= ๐. ๐๐ ร ๐๐
= ๐๐๐๐
So we take diameter of steering rod ๐ ๐ = ๐๐๐๐
11. Various ruddercomponents and their corresponding dimensions
Items Dimensions Material
Rudder stock Diameter 328 mm Hot rolled steel
Coupling bolts Diameter 96 mm Hot rolled steel
Coupling flanges Thickness 87 mm Hot rolled steel
Horizontal web Spacing 650 mm Hot rolled steel
Vertical web Spacing 1000 mm Hot rolled steel
Web plate Thickness 14 mm Hot rolled steel
Rudder plate Thickness 20 mm Hot rolled steel
Pintle Diameter 217 mm Hot rolled steel
Liner/Bush Thickness 330 mm Lignum Vitae
Sleeve Thickness 8 mm Aluminum brass (Cu+
Zn+ Al)