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 Force Reduction
 Mass Addition
 Tuning
 Isolation
 Damping
 Force Reduction of excitation
inputs due to, for example,
unbalance or misalignment,
will decrease the corresponding
vibration response of the
system.
 Mass Addition will reduce the
effect (system response) of a
constant excitation force.
 Tuning (changing) the natural
frequency of a system or
component will reduce or
eliminate amplification due to
resonance.
 Isolation rearranges the
excitation forces to achieve
some reduction or cancellation.
 Damping is the conversion of
mechanical energy (vibrations)
into heat.
Where:
 F = force, lb [N]
 M = mass, lb-sec2/in [g]
 C = damping, lb-sec/in [N-sec/m]
 K = stiffness, lb/in [N/m]
 x2 = acceleration, in/sec2 [m/sec2]
 x1 = velocity, in/sec [m/sec]
 x = displacement, in [m]
 Force Reduction of inputs related to
rotating components, such as
unbalance, misalignment, looseness,
and rubbing, will result in a
corresponding reduction of vibration
response. Typically, force input
increases in proportion to the
frequency (speed). For higher speed
machines, balancing to specified
tolerances and precision shaft
alignment may be required to
moderate the input force.
 Force due to unbalance increases
with the square of the speed.
Conversely, on slower machines,
residual unbalance may not
necessarily result in unacceptably
high force input and corresponding
vibration response.
 Mass Addition applies Newton’s 2ND
Law, shown in Equation 2, below,
which implies that if the mass of a
system is increased while the force
input remains constant, acceleration
(vibration response) will decrease.
 F = M a
 From a machine design perspective,
foundations that include a well
designed sole plate, epoxy grouted
to a concrete base, will help to
achieve vibration control and
maintenance free equipment
operation. One rule of thumb states
that the weight of the foundation
should be 5X the machine weight.
 Tuning is a process used to eliminate
amplification due to resonance by
changing a system or component
natural frequency, fn, so that it is no
longer coincident with the frequency of
a specific force input. Resonance of
industrial equipment will amplify
vibration response, in theory up to ∞,
depending on system damping
characteristics.
 The Synchronous Amplification Factor
(SAF) is a measure of how much 1X
vibration is amplified when the
system passes through a resonance.
Systems with a high effective damping
tend to have a low SAF, and systems
with low effective damping have a
high SAF.
 Note that the range of resonance
indicates the amount of tuning
(change in the system natural
frequency) required to eliminate
resonance. Resonant frequencies
that are non- synchronous exhibit
similar behavior.
Installed stiffeners
COMPUTER MODEL OF
STRUCTURAL MODEFICATION
 A modal or operating deflection shape
analysis is useful for determining the
location of antinodes. Care should be
taken to ensure that;
1. the added mass of the stiffener does not
cancel its stiffening effect (note that pipe
has the best stiffness to mass ratio)
2. stiffeners do not introduce new
component natural frequencies that are
coincident with force input frequencies
(ie. resonance),
3. stiffener end connections are as fixed
(rigid) as practically possible.
 Isolation reduces the transmitted
vibration response of a system by
rearranging energy so that inertia
(mass) opposes force. Resilient
supports (isolators), typically
elastomeric, spring, and/or pneumatic,
decouple a system from force inputs,
and cause the isolated system to be out
of phase with the force inputs.
 Isolators are sized according to;
1. The load on the isolators
2. The fn of the isolated system
3. The frequency of the force
input.
 controls vibration by generating a
force that opposes (and cancels) the
excitation force of a resonant system.
This is achieved using a spring-mass
system that is tuned to have a system
resonant frequency equal to the
frequency of the excitation force.
Dynamic Absorber
 Damping effectively controls
vibration at or near resonance
through energy dispersion,
usually as heat.
1. VISCOUS- generated by masses
moving through a fluid (eg dashpot or
shock absorber).
2. COULOMB- result of sliding motion
between 2 dry surfaces
3. STRUCTURAL- result of sliding
motion between 2 dry surfaces
 Open cell (polyurethane or butyl
rubber) foams encompass inherent
damping (and elastic) properties that
make them suitable for shock and
vibration control of systems with
low frequency vibration, high
deflection, and large mass.
PREPARED BY:
ALBERT PATRICK F. LUBIANO

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Practical methods for vibration control of industrial equipment

  • 1.
  • 2.  Force Reduction  Mass Addition  Tuning  Isolation  Damping
  • 3.  Force Reduction of excitation inputs due to, for example, unbalance or misalignment, will decrease the corresponding vibration response of the system.  Mass Addition will reduce the effect (system response) of a constant excitation force.
  • 4.  Tuning (changing) the natural frequency of a system or component will reduce or eliminate amplification due to resonance.  Isolation rearranges the excitation forces to achieve some reduction or cancellation.
  • 5.  Damping is the conversion of mechanical energy (vibrations) into heat.
  • 6.
  • 7. Where:  F = force, lb [N]  M = mass, lb-sec2/in [g]  C = damping, lb-sec/in [N-sec/m]  K = stiffness, lb/in [N/m]  x2 = acceleration, in/sec2 [m/sec2]  x1 = velocity, in/sec [m/sec]  x = displacement, in [m]
  • 8.  Force Reduction of inputs related to rotating components, such as unbalance, misalignment, looseness, and rubbing, will result in a corresponding reduction of vibration response. Typically, force input increases in proportion to the frequency (speed). For higher speed machines, balancing to specified tolerances and precision shaft alignment may be required to moderate the input force.
  • 9.  Force due to unbalance increases with the square of the speed. Conversely, on slower machines, residual unbalance may not necessarily result in unacceptably high force input and corresponding vibration response.
  • 10.  Mass Addition applies Newton’s 2ND Law, shown in Equation 2, below, which implies that if the mass of a system is increased while the force input remains constant, acceleration (vibration response) will decrease.  F = M a
  • 11.  From a machine design perspective, foundations that include a well designed sole plate, epoxy grouted to a concrete base, will help to achieve vibration control and maintenance free equipment operation. One rule of thumb states that the weight of the foundation should be 5X the machine weight.
  • 12.  Tuning is a process used to eliminate amplification due to resonance by changing a system or component natural frequency, fn, so that it is no longer coincident with the frequency of a specific force input. Resonance of industrial equipment will amplify vibration response, in theory up to ∞, depending on system damping characteristics.
  • 13.  The Synchronous Amplification Factor (SAF) is a measure of how much 1X vibration is amplified when the system passes through a resonance. Systems with a high effective damping tend to have a low SAF, and systems with low effective damping have a high SAF.
  • 14.
  • 15.  Note that the range of resonance indicates the amount of tuning (change in the system natural frequency) required to eliminate resonance. Resonant frequencies that are non- synchronous exhibit similar behavior.
  • 18.  A modal or operating deflection shape analysis is useful for determining the location of antinodes. Care should be taken to ensure that; 1. the added mass of the stiffener does not cancel its stiffening effect (note that pipe has the best stiffness to mass ratio) 2. stiffeners do not introduce new component natural frequencies that are coincident with force input frequencies (ie. resonance), 3. stiffener end connections are as fixed (rigid) as practically possible.
  • 19.  Isolation reduces the transmitted vibration response of a system by rearranging energy so that inertia (mass) opposes force. Resilient supports (isolators), typically elastomeric, spring, and/or pneumatic, decouple a system from force inputs, and cause the isolated system to be out of phase with the force inputs.
  • 20.
  • 21.  Isolators are sized according to; 1. The load on the isolators 2. The fn of the isolated system 3. The frequency of the force input.
  • 22.  controls vibration by generating a force that opposes (and cancels) the excitation force of a resonant system. This is achieved using a spring-mass system that is tuned to have a system resonant frequency equal to the frequency of the excitation force.
  • 24.  Damping effectively controls vibration at or near resonance through energy dispersion, usually as heat.
  • 25. 1. VISCOUS- generated by masses moving through a fluid (eg dashpot or shock absorber). 2. COULOMB- result of sliding motion between 2 dry surfaces 3. STRUCTURAL- result of sliding motion between 2 dry surfaces
  • 26.  Open cell (polyurethane or butyl rubber) foams encompass inherent damping (and elastic) properties that make them suitable for shock and vibration control of systems with low frequency vibration, high deflection, and large mass.