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Portfolio 
Marco Piccinini 
Mechanical engineer, PhD in biomechanics 
Contacts: 
Phone: +41 76 273 7628 
Email: marco.piccinini84@gmail.com 
Web: marcopiccinini84.wix.com/cvitae
10/28/2014 
2 
Portfolio - Marco Piccinini 
Contents 
Micro-cutting analyses: 
1.Multi-physics Finite Element analyses of machining..………………………… 
a.Effects of microstructure on numerical predictions of orthogonal cutting……………………………………………………………….. Biomechanics: 
2.Bone adaptation to implants and loads ………………………………………………. 
a.Automatic procedure to obtain Individual-based Finite Element models from high resolution CT scans …………………… 
b.Experimental validation of numerical analyses ……………………. 
c.Bone physiological deformation during gait ………………………… 
d.Structural optimization………………………………………………………… 
e.Numerical predictions of peri-implant bone adaptation to mechanical loads ………………………………………………………………… 
f.Mechanical adaptation of bone microstructures ………………… Robotics: 
3.Design of robotic hands ……………………………………………………………………… 
a.Soft fingertips ……………………………………………………………………… 
b.Compliant joints ………………………………………………………………….. Summary ..…………………………………………………………………………………………………………. 
3 
4 
5 
6 
7 
8 
9 
10 
11 
12 
13 
14 
15
10/28/2014 
3 
Portfolio - Marco Piccinini 
Micro-cutting analyses 
Scientist July 2014 - currently Laboratory for Computer-Aided Design and Production (LICP), École polytechnique fédérale de Lausanne (Switzerland) to integrate multi-physics Finite Element analyses of machining on CAD/CAM systems to support the zero defect machining paradigm 
My role: 
Period: 
Where: 
Goal: 
CAD/CAM: geometry 
Workpiece 
Tool 
Finite Elements: physics 
Tool 
Workpiece 
Cutting parameters 
Roughness 
Tolerance 
residual stresses
10/28/2014 
4 
Portfolio - Marco Piccinini 
Micro cutting 
Currently, Switzerland 
Effects of microstructure on numerical predictions of orthogonal cutting 
Chip shape and temperature: (a) single-phase continuous material, (b) single-phase granular material and (c) multi-phase granular material.
10/28/2014 
5 
Portfolio - Marco Piccinini 
Bone adaptation 
PhD student. 
2010 – 2014 
Laboratory of Applied Mechanics and Reliability Analyses, École polytechnique fédérale de Lausanne (Switzerland) 
Predict the bone adaptation around mini-implants subjected to mechanical stimulation. 
My role: 
Period: 
Where: 
Goal: 
Rat 
tibia 
Stimulated implants
10/28/2014 
6 
Portfolio - Marco Piccinini 
Bone adaptation 
2010-2014, Switzerland 
Automatic procedure to obtain Individual-based Finite Element models from high resolution 
CT scans 
Implanted 
specimen 
High-resolution 
CT scans 
Individual-based 
segmentation 
Specimen-specific FE model 
Individual-based pattern of mechanical deformation 
occurring in bone when the implants are loaded 
Load
10/28/2014 
7 
Portfolio - Marco Piccinini 
Bone adaptation 
2010-2014, Switzerland 
Experimental campaigns to validate 
the numerical analyses 
Three-point bending setup 
Implant lateral stability 
setup
10/28/2014 
8 
Portfolio - Marco Piccinini 
Bone adaptation 
2010-2014, Switzerland 
Investigations on bone physiological deformation during gait 
Rat limb skeleton 
and muscles (red) 
Inverse kinematic 
Musculoskeletal 
forces 
Specimen-specific FE model 
Individual-based pattern of mechanical deformation occurring in bone during gait: 
physiological stimulation.
10/28/2014 
9 
Portfolio - Marco Piccinini 
Bone adaptation 
2010-2014, Switzerland 
Implementation of structural optimization theories 
Homogeneous initial structure 
Load-dependent optimized structures 
Example 1: 
Optimized structure to bear the Pressure P? 
P 
Example 2: 
Optimized structure to bear the forces F1 and F2 ? 
F1 
F2 
Automatic optimization: load bearing material is preserved (red color) Useless material is erased (blue color) 
P 
F1 
F2
10/28/2014 
10 
Portfolio - Marco Piccinini 
Bone adaptation 
2010-2014, Switzerland 
Numerical predictions of optimized peri-implant bone adaptation to mechanical loads 
Predicted 
by numerics 
Observed 
in-vivo 
Apical densification 
Cortical bone loss 
Predicted by numerics 
Observed in-vivo
10/28/2014 
11 
Portfolio - Marco Piccinini 
Bone adaptation 
2010-2014, Switzerland 
Mechanical adaptation 
of bone microstructures 
Multi-scale bone adaptation to mechanical signals 
Finite Element analysis 
of trabecular structures
10/28/2014 
12 
Portfolio - Marco Piccinini 
Design of robotic hands 
Soft 
fingertips 
Compliant joints 
Research assistant 
2009 – 2010 
Industrial Engineering Department, University of Bologna (Italy) 
DEXmart (European founding, FP7) 
Design od 3D printed soft fingertips and compliant joints for a high-dexterity robotic hand 
My role: Period: Where: Project: Goal:
10/28/2014 
13 
Portfolio - Marco Piccinini 
Design of robotic hands 2009-2010, Italy 
Design of 3D printed, fluid-filled, soft fingertips that replicate the human touch. 
Design 
Stress-Compliance FE study 
3D printed prototype 
Testing
10/28/2014 
14 
Portfolio - Marco Piccinini 
Optimization of 3D printed, 
large-rotation, compliant joints. 
Design 
Stress-Compliance FE study 
3D printed finger 
Testing 
Design of robotic hands 
2009-2010, Italy
10/28/2014 
15 
Portfolio - Marco Piccinini 
Summary 
My main fields of expertise are: 
Mechanical design 
Numerical analysis with FEM software 
Structural optimization 
Pre- and post- processing of clinical images 
Dental implants design and manufacturing 
Design and testing of biocompatible materials for implants 
Design of components for 3D printing 
Production and testing of 3D printed materials. 
Achievements: 
•Ph.D. degree, delivered for the results obtained through studies in biomechanics 
•IEEE RAS Award 2012: best scientific paper published on the IEEE I-RAS journal in the previous two years, for the work on the 3D printed robotic hand. 
I presented the work developed in these years at several congresses in all Europe. I also authored publications in scientific journals renowned world-wide. 
A complete list can be found HERE .

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Portfolio - Marco Piccinini

  • 1. Portfolio Marco Piccinini Mechanical engineer, PhD in biomechanics Contacts: Phone: +41 76 273 7628 Email: marco.piccinini84@gmail.com Web: marcopiccinini84.wix.com/cvitae
  • 2. 10/28/2014 2 Portfolio - Marco Piccinini Contents Micro-cutting analyses: 1.Multi-physics Finite Element analyses of machining..………………………… a.Effects of microstructure on numerical predictions of orthogonal cutting……………………………………………………………….. Biomechanics: 2.Bone adaptation to implants and loads ………………………………………………. a.Automatic procedure to obtain Individual-based Finite Element models from high resolution CT scans …………………… b.Experimental validation of numerical analyses ……………………. c.Bone physiological deformation during gait ………………………… d.Structural optimization………………………………………………………… e.Numerical predictions of peri-implant bone adaptation to mechanical loads ………………………………………………………………… f.Mechanical adaptation of bone microstructures ………………… Robotics: 3.Design of robotic hands ……………………………………………………………………… a.Soft fingertips ……………………………………………………………………… b.Compliant joints ………………………………………………………………….. Summary ..…………………………………………………………………………………………………………. 3 4 5 6 7 8 9 10 11 12 13 14 15
  • 3. 10/28/2014 3 Portfolio - Marco Piccinini Micro-cutting analyses Scientist July 2014 - currently Laboratory for Computer-Aided Design and Production (LICP), École polytechnique fédérale de Lausanne (Switzerland) to integrate multi-physics Finite Element analyses of machining on CAD/CAM systems to support the zero defect machining paradigm My role: Period: Where: Goal: CAD/CAM: geometry Workpiece Tool Finite Elements: physics Tool Workpiece Cutting parameters Roughness Tolerance residual stresses
  • 4. 10/28/2014 4 Portfolio - Marco Piccinini Micro cutting Currently, Switzerland Effects of microstructure on numerical predictions of orthogonal cutting Chip shape and temperature: (a) single-phase continuous material, (b) single-phase granular material and (c) multi-phase granular material.
  • 5. 10/28/2014 5 Portfolio - Marco Piccinini Bone adaptation PhD student. 2010 – 2014 Laboratory of Applied Mechanics and Reliability Analyses, École polytechnique fédérale de Lausanne (Switzerland) Predict the bone adaptation around mini-implants subjected to mechanical stimulation. My role: Period: Where: Goal: Rat tibia Stimulated implants
  • 6. 10/28/2014 6 Portfolio - Marco Piccinini Bone adaptation 2010-2014, Switzerland Automatic procedure to obtain Individual-based Finite Element models from high resolution CT scans Implanted specimen High-resolution CT scans Individual-based segmentation Specimen-specific FE model Individual-based pattern of mechanical deformation occurring in bone when the implants are loaded Load
  • 7. 10/28/2014 7 Portfolio - Marco Piccinini Bone adaptation 2010-2014, Switzerland Experimental campaigns to validate the numerical analyses Three-point bending setup Implant lateral stability setup
  • 8. 10/28/2014 8 Portfolio - Marco Piccinini Bone adaptation 2010-2014, Switzerland Investigations on bone physiological deformation during gait Rat limb skeleton and muscles (red) Inverse kinematic Musculoskeletal forces Specimen-specific FE model Individual-based pattern of mechanical deformation occurring in bone during gait: physiological stimulation.
  • 9. 10/28/2014 9 Portfolio - Marco Piccinini Bone adaptation 2010-2014, Switzerland Implementation of structural optimization theories Homogeneous initial structure Load-dependent optimized structures Example 1: Optimized structure to bear the Pressure P? P Example 2: Optimized structure to bear the forces F1 and F2 ? F1 F2 Automatic optimization: load bearing material is preserved (red color) Useless material is erased (blue color) P F1 F2
  • 10. 10/28/2014 10 Portfolio - Marco Piccinini Bone adaptation 2010-2014, Switzerland Numerical predictions of optimized peri-implant bone adaptation to mechanical loads Predicted by numerics Observed in-vivo Apical densification Cortical bone loss Predicted by numerics Observed in-vivo
  • 11. 10/28/2014 11 Portfolio - Marco Piccinini Bone adaptation 2010-2014, Switzerland Mechanical adaptation of bone microstructures Multi-scale bone adaptation to mechanical signals Finite Element analysis of trabecular structures
  • 12. 10/28/2014 12 Portfolio - Marco Piccinini Design of robotic hands Soft fingertips Compliant joints Research assistant 2009 – 2010 Industrial Engineering Department, University of Bologna (Italy) DEXmart (European founding, FP7) Design od 3D printed soft fingertips and compliant joints for a high-dexterity robotic hand My role: Period: Where: Project: Goal:
  • 13. 10/28/2014 13 Portfolio - Marco Piccinini Design of robotic hands 2009-2010, Italy Design of 3D printed, fluid-filled, soft fingertips that replicate the human touch. Design Stress-Compliance FE study 3D printed prototype Testing
  • 14. 10/28/2014 14 Portfolio - Marco Piccinini Optimization of 3D printed, large-rotation, compliant joints. Design Stress-Compliance FE study 3D printed finger Testing Design of robotic hands 2009-2010, Italy
  • 15. 10/28/2014 15 Portfolio - Marco Piccinini Summary My main fields of expertise are: Mechanical design Numerical analysis with FEM software Structural optimization Pre- and post- processing of clinical images Dental implants design and manufacturing Design and testing of biocompatible materials for implants Design of components for 3D printing Production and testing of 3D printed materials. Achievements: •Ph.D. degree, delivered for the results obtained through studies in biomechanics •IEEE RAS Award 2012: best scientific paper published on the IEEE I-RAS journal in the previous two years, for the work on the 3D printed robotic hand. I presented the work developed in these years at several congresses in all Europe. I also authored publications in scientific journals renowned world-wide. A complete list can be found HERE .