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Motor starting
BY: Mahmoud Hussein
Motor starting
 Starting current depend on motor connection
 Why happen motor starting
 In starting motor need more current to run because it need more torque .
 Torque is directly proportional with current
 In running case motor need only save motor rated speed but in starting motor
need to increase speed .
Motor starting
 Motor starting types
 Direct on line (DOL)………..I_starting=6*I_normal
 Start –Delta connection …. I_starting=3*I_normal
 Soft starter……………………I_starting=2*I_normal
 With A group of resistance ……its depend on resistance value.
 DOL method:motor is directly connected to the supply I_starting=6*I_normal
Manual DOL starter
L2L1
M
3~
M
3~
Star-Delta connection
Star connection
 In star connection motor work with the highest volt and the lowest current in
nameplate
Notes
 Volt star=volt delta *sqrt(3)
 Current star=current delta/sqrt(3)
 Must me connect star or delta connection right to avoid burn motor
 If not found voltage supply as in name plate use transformer to convert supply
voltage to voltage on name plate.
 If we must connect motor as star connection and connect as a delta connection
motor will be burn.
 If we must connect motor as delta connection and connect as a star connection
with the same delta volt motor will be run with half power.
Star Delta connection
 In starting connect motor firstly as a Star then convert to delta after reaching to
rated speed .
 KM1 is the main contactor
 KM2 is the star contactor
 KM3 is the Delta contactor
Exercises
 Design a control circuit to run motor star then turn into delta without timer just by
pressing start button and operator press another switch to turn into Delta
Exercises
 Design a control circuit to run motor star then turn into delta without timer just by
pressing start button and operator press another switch to turn into Delta with
indication lamps
Exercises
 Design a control circuit to run motor star then turn into delta with timer
Exercises
 Design a control circuit to run motor star then turn into delta with timer
Star Delta for motor run in two direction
Group of resistance method
 This method is used for induction motor
Exercises
 Design a control circuit to run motor with group of resistances
Soft starter
Overload for motors with high power
Example
 Start –stop circuit with current transformer of overload
Starting current problem for overload
 Use contactor in parallel with overload to avoid problem and use timer after this
time return to main contactor
project
Project
 Start button run two conveyors
 When product reach to s1 do the following
 Piston (1A) : Forward until reach to 1S2
 Piston (2A) : Forward until reach to 2S2
 Piston (2A) : Reverse until reach to 2S1
 Piston (1A) : Reverse until reach to 1S1
 Wo conveyor work until new object reach to S1 and do the sequence.
project2
specification
 Four tanks are discharged manual and filled with four pumps.
 Pumps specification p1=3kw p2=4kw p3=7kw p4=5kw
 Select component with rated current
 Main power max feed=10kw
 Design a control circuit to cover this problem
 You have four switches to indicate high tank level.

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Automation lec4

  • 2. Motor starting  Starting current depend on motor connection  Why happen motor starting  In starting motor need more current to run because it need more torque .  Torque is directly proportional with current  In running case motor need only save motor rated speed but in starting motor need to increase speed .
  • 3. Motor starting  Motor starting types  Direct on line (DOL)………..I_starting=6*I_normal  Start –Delta connection …. I_starting=3*I_normal  Soft starter……………………I_starting=2*I_normal  With A group of resistance ……its depend on resistance value.  DOL method:motor is directly connected to the supply I_starting=6*I_normal
  • 6. Star connection  In star connection motor work with the highest volt and the lowest current in nameplate
  • 7. Notes  Volt star=volt delta *sqrt(3)  Current star=current delta/sqrt(3)  Must me connect star or delta connection right to avoid burn motor  If not found voltage supply as in name plate use transformer to convert supply voltage to voltage on name plate.  If we must connect motor as star connection and connect as a delta connection motor will be burn.  If we must connect motor as delta connection and connect as a star connection with the same delta volt motor will be run with half power.
  • 8. Star Delta connection  In starting connect motor firstly as a Star then convert to delta after reaching to rated speed .  KM1 is the main contactor  KM2 is the star contactor  KM3 is the Delta contactor
  • 9. Exercises  Design a control circuit to run motor star then turn into delta without timer just by pressing start button and operator press another switch to turn into Delta
  • 10. Exercises  Design a control circuit to run motor star then turn into delta without timer just by pressing start button and operator press another switch to turn into Delta with indication lamps
  • 11. Exercises  Design a control circuit to run motor star then turn into delta with timer
  • 12. Exercises  Design a control circuit to run motor star then turn into delta with timer
  • 13. Star Delta for motor run in two direction
  • 14. Group of resistance method  This method is used for induction motor
  • 15. Exercises  Design a control circuit to run motor with group of resistances
  • 17. Overload for motors with high power
  • 18. Example  Start –stop circuit with current transformer of overload
  • 19. Starting current problem for overload  Use contactor in parallel with overload to avoid problem and use timer after this time return to main contactor
  • 21. Project  Start button run two conveyors  When product reach to s1 do the following  Piston (1A) : Forward until reach to 1S2  Piston (2A) : Forward until reach to 2S2  Piston (2A) : Reverse until reach to 2S1  Piston (1A) : Reverse until reach to 1S1  Wo conveyor work until new object reach to S1 and do the sequence.
  • 23. specification  Four tanks are discharged manual and filled with four pumps.  Pumps specification p1=3kw p2=4kw p3=7kw p4=5kw  Select component with rated current  Main power max feed=10kw  Design a control circuit to cover this problem  You have four switches to indicate high tank level.