Boiler thermal insulation energy efficiency tip of the day

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Boiler thermal insulation energy efficiency tip of the day 1. Insulation increases the amount of energy available for end uses by decreasing the amount of heat lost from the distribution system. 2. Insulation removed during maintenance is often not replaced, and older insulation deteriorates with time. 3. To improve the energy efficiency of the system, regular insulation surveys assist in identifying areas with insufficient insulation. 4. Use thermal camera to conduct the survey for the boiler and the steam network. 5. You can buy the camera or hire a consultant to conduct the service for you every one year. 6. You can consider insulation upgrade for old system and such investment will always payback in about one year. 7. Please share this with others to share energy efficiency knowledge and contact me for any support in this regard. My website www.360proactiveengineer.com My LinkedIn profile: https://www.linkedin.com/in/magdyaly/

Boiler system Thermal insulation
Energy Efficiency tip of the day

Tip

Check/repair Boiler steam
system thermal insulation

Energy/fuel losses

Bare saturated (8 bar) steam pipe 150 mm dia
and 100 M - waste 25,000 lit/y of fuel oil

Safety considerations

Actions

Conduct regular thermal
survey (6 months)

Reinstall left insulation after maintenance

For old systems Consider
insulation upgrade
Less than 1 year ROI

Economics

Low cost
Device cost
Survey cost
Repair cost
Easy to implement

Savings
Up to 5%
Save the Environment

Please share it with others and for more visit
www.360ProcativeEngineer.com

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(CATALYST) Approach consist of the following eight steps: 1. C is to have a clear smart goals for your career after knowing your personality type, your emotional intelligence level and the high level reason of why you want to be a successful professional engineer. 2. A is to get the required accreditations or professional certificates along your career. 3. T is for targeting an active mentor who can provide you with good advices related to your career. 4. A is to activate your communication skill to express yourself clearly through all communications methods with others. This includes how to write an effective CV, cover letter, Attractive LinkedIn Profile, social media presence and personal branding. 5. L is to learn leadership and the professional attitude for work inside a corporate or organizational frame work. This will include how you could professionally react to different situations and keep a clear objective of adding value. 6. Y is for youth and challenging spirit that you should always keep regardless the surrounding negative atmosphere that you can possibly find inside your organization. The only solution to keep this spirit is to be driven from your own values to exceed expectations and work on your skills to develop more value every day regardless what others are doing. 7. S is for skills (technical skills) needed for your job and your continuous benchmark and update with the recent trends in your industry. 8. T is for taking actions which is the main core of any progress. From my experience in the projects or in the coaching/mentoring cases I noticed that the main reason for any procrastination and delay is the hesitation to take action. We hesitate because we are afraid to be criticized by others and this fear make our brain tell us to delay the action to make it better or to reevaluate other option so, we are not moving from our comfort zone and the cycle repeated.

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Tip summary Remove soot deposits when flue gas temperature rises 40°C above the normal. A coating of 3mm thick soot on the heat transfer surface can cause an increase in fuel consumption of as much as 2.5%. Proposed actions o Conduct a regular check for the fire box area as a part of the regular boiler inspection program. o Monitor flue gas outlet temperature to record any changes with time. o Plan for required cleaning if needed in the nearest chance. Economics o Low cost opportunity with a good ROI. Savings o Estimated energy savings range: 2.5 % of the overall Boiler energy use. o Decrease equivalent amount of CO2 emissions accordingly to save the environment. Conclusion o Removing soot can save more than 2% of boiler system energy use. o Please share this tip with others to share knowledge and increase energy efficiency awareness. o Please contact me for any advice or support about this issue or other energy management issues. My blog www.360proactiveengineer.com #Energy #energyefficiency #energymanagement #steam #steamsystem #sustainable #sustainability #engineering #engineer #chemicalengineering #boiler #360practiveengineer #loadmanagement #steamboiler #sootremoval

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Tip summary • An economizer is a heat exchanger that is designed to use heat from hot boiler flue gases to preheat water. • Economizers are often used on large utility steam boilers to preheat the feed water using recovered stack heat. The same principle can be applied to smaller heating boilers where there is a nearby demand for hot water. • These installations have become more economical as energy prices are increasing and smaller, lighter and more durable economizers have been developed. • A condensing economizer improves the effectiveness of reclaiming flue gas heat by cooling the flue gas below the dew point. • The condensing economizer thus recovers both the sensible heat from the flue gas and the latent heat from the moisture that condenses. • The condensate is highly corrosive and requires measures to ensure that it does not enter the boiler and proper material selection. New boilers generally include economizers. • Three major parameters are considered in evaluating all boiler economizers are: o fuel type o acceptable backpressure on the exhaust o Inlet water temperature Proposed actions o Flue gases content and boiler efficiency o Evaluate the possibility and type of economizer that can be installed. o Evaluate the economics of the required changes. Economics o System retrofit will have a medium cost with quick ROI. Savings o Estimated energy savings range: 5% to 12% of boiler energy use based on type used. Conclusion o Boiler feed water Economizer can improve boiler efficiency by 5% or more but it needs careful evaluation. o Please share this tip with others to share knowledge and increase energy efficiency awareness. o Please contact me for any advice or support about this issue or other energy management issues.

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Energy efficiency tip of the day (Boiler energy savings housekeeping tips) 1.Keep boiler tubes clean. 2.Maintain good steam or water quality with regular water chemical treatment and optimal blowdown. 4. Maintain the boiler, heat distribution and condensate collection systems. 5. Keep unwanted air out of the boiler and flue gas exhaust system. 6. Minimize load swings and schedule demand where possible to maximize boiler efficiencies. 7. Operate at the lowest steam parameters (or heating fluid temperature) needed to meet demand. 8.Regularly maintain steam traps and process equipment that use downstream steam (or heating fluid) so they run efficiently. 9.Operate process equipment at capacity, and shut it down when not needed.

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Boiler thermal insulation energy efficiency tip of the day

1. Boiler system Thermal insulation Energy Efficiency tip of the day

3. Check/repair Boiler steam system thermal insulation

4. Energy/fuel losses

5. Bare saturated (8 bar) steam pipe 150 mm dia and 100 M - waste 25,000 lit/y of fuel oil

6. Safety considerations

8. Conduct regular thermal survey (6 months)

9. Reinstall left insulation after maintenance

10. For old systems Consider insulation upgrade Less than 1 year ROI

12. Low cost Device cost Survey cost Repair cost Easy to implement

13. Savings Up to 5% Save the Environment

14. Please share it with others and for more visit www.360ProcativeEngineer.com