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© 2012 Delmar, Cengage Learning
Steering Fundamentals
Chapter 65
© 2012 Delmar, Cengage Learning
Objectives
• List the parts of steering systems
• Describe the principles of operation of steering
systems
• Compare linkage systems to rack and pinion
• Describe how power steering systems operate
© 2012 Delmar, Cengage Learning
Steering Systems
• Steering system works with the suspension
system
– Components
• Steering gear
• Steering linkage
• Steering wheel
• Steering column
• Styles of steering
– Gear box and parallelogram linkage
– Long rack with linkage extending from ends
© 2012 Delmar, Cengage Learning
Steering Gears
• Common types
– Recirculating ball and nut steering gear
– Rack and pinion steering gear
• Steering ratio
– Amount of steering wheel rotation
• Steering wheel turned all the way in one direction:
stops against a lock
• Turning radius
– Amount of space required for a vehicle to turn
around
© 2012 Delmar, Cengage Learning
Recirculating Ball and Nut
Steering Gear
• Sector gear meshes with ball nut
– Ball nut rides on bearings on the worm shaft
• Provides smooth steering feel
– Ball nut has curved channels
– Steering shaft has bearing channels
• Balls rotate and recirculate through tubes
© 2012 Delmar, Cengage Learning
Rack-and-Pinion Steering
• Characteristics
– End of steering shaft has a pinion gear
• Meshes with the rack gear
– Lighter and easier to install than standard
steering gears
– Often has a faster ratio
– More easily damaged when front wheels hit a
curb or rock
– Transmit more road shock
© 2012 Delmar, Cengage Learning
Steering Linkage
• Steering gear is connected to wheels by
steering linkage
• Parts vary depending on design
– Tie-rods
– Steering arms
– Steering-knuckle
• Parallelogram steering design
– Most popular
– Used with long and short arm suspension
© 2012 Delmar, Cengage Learning
Parallelogram Steering Linkage
• Recirculating ball gear uses parallelogram
steering
– Name comes from parallelogram shape made by
steering linkage during a turn
• Characteristics
– Tie-rods on each side connected by center link
– Pitman arm connects steering box to center link
– Idler arm supports center link on passenger side
© 2012 Delmar, Cengage Learning
© 2012 Delmar, Cengage Learning
Ball Sockets
• Ball sockets connect steering linkage parts
– Allow parts to rotate during a turn
– Pivot as the steering deflects during a bump
© 2012 Delmar, Cengage Learning
Tie Rods
• Tie-rod ends attached to pivot points at front
wheels
– Transmit motion from steering wheel to front
wheels
– Maintain correct front wheel toe
• Threaded adjusting sleeve connects inner and
outer tie-rods
– Right-hand thread on one end
• Left-hand on other
© 2012 Delmar, Cengage Learning
© 2012 Delmar, Cengage Learning
Steering Arm
• Tie-rods attach to front wheels at steering arms
– Steering arm is attached to steering knuckle
• Includes spindle
• During a turn
– Inside wheel must turn sharper than outside
wheel
• Steering arms angled inward
– Ackerman angle
– Toe-out-on-turns
© 2012 Delmar, Cengage Learning
© 2012 Delmar, Cengage Learning
Rack-and-Pinion Steering
Linkage
• Rack and pinion: less complicated
– Two tie-rods come out of steering rack
– Conventional tie-rod end ball sockets on outer
ends
– Inner tie-rod ends are ball sockets enclosed in
rubber bellows or boots
• Steering damper
– Minimizes effect of road shocks to steering wheel
© 2012 Delmar, Cengage Learning
Steering Column
• Steering wheel splined to steering shaft located
in center of steering column
– Locknut retains steering wheel to shaft
• Shaft supported by bearings at top and bottom of
column
• Tilt columns allow driver to adjust steering
wheel angle
– Air bags are installed on steering wheel
– There is flexible coupling between steering shaft
and splined input shaft of steering gear
© 2012 Delmar, Cengage Learning
© 2012 Delmar, Cengage Learning
Power Steering
• Steering systems on most cars today are power
assisted
– Some manual units are still made
• Most power steering is hydraulic
– Pressure supplied from crankshaft by belt-driven
pump
© 2012 Delmar, Cengage Learning
Power Steering Pump
• Steering pump driven by crankshaft belt
supplies hydraulic pressure to assist steering
– Power steering pump types: roller, vane, and
slipper
• Operation
– Pump develops more flow at higher speeds
– Flow control valve is almost always working
– Requires considerable horsepower to operate
© 2012 Delmar, Cengage Learning
Types of Power Steering
• Power steering is either rack-and-pinion or
conventional recirculating ball and nut units
– Most power steering systems are integral
• Recirculating ball power steering
– Gear boxes use pivot lever or torsion bar acting
on spool valve
• Rack-and-pinion systems
– Fluid is directed to a chamber on either side of
the rack
© 2012 Delmar, Cengage Learning
© 2012 Delmar, Cengage Learning
Electronically Controlled
Variable Effort Power Steering
• Reasonable speed: fixed power assist not
necessary
– Late-model vehicles: vehicle speed determines
amount of power assist
– Pump-controlled units: actuator solenoid
changes fluid flow
– Steering gear–controlled steering assist: boost is
sensed by module
– Four-wheel steering systems: improve handling
© 2012 Delmar, Cengage Learning
© 2012 Delmar, Cengage Learning
Electronically Controlled
Steering Systems
• Can be “steering-by-wire” or mechanically
connected using electro-hydraulic steering gear
– AFS system changes between low and high
speed steering assist
• Electric motor–powered steering systems use a
rack-and-pinion steering gear
• Electric power steering improves fuel economy
– Controls amount of assist by regulating current
• Planetary gear active steering
– Input is sun gear and output is planetary carrier
© 2012 Delmar, Cengage Learning

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Steering fundamentals

  • 1. © 2012 Delmar, Cengage Learning Steering Fundamentals Chapter 65
  • 2. © 2012 Delmar, Cengage Learning Objectives • List the parts of steering systems • Describe the principles of operation of steering systems • Compare linkage systems to rack and pinion • Describe how power steering systems operate
  • 3. © 2012 Delmar, Cengage Learning Steering Systems • Steering system works with the suspension system – Components • Steering gear • Steering linkage • Steering wheel • Steering column • Styles of steering – Gear box and parallelogram linkage – Long rack with linkage extending from ends
  • 4. © 2012 Delmar, Cengage Learning Steering Gears • Common types – Recirculating ball and nut steering gear – Rack and pinion steering gear • Steering ratio – Amount of steering wheel rotation • Steering wheel turned all the way in one direction: stops against a lock • Turning radius – Amount of space required for a vehicle to turn around
  • 5. © 2012 Delmar, Cengage Learning Recirculating Ball and Nut Steering Gear • Sector gear meshes with ball nut – Ball nut rides on bearings on the worm shaft • Provides smooth steering feel – Ball nut has curved channels – Steering shaft has bearing channels • Balls rotate and recirculate through tubes
  • 6. © 2012 Delmar, Cengage Learning Rack-and-Pinion Steering • Characteristics – End of steering shaft has a pinion gear • Meshes with the rack gear – Lighter and easier to install than standard steering gears – Often has a faster ratio – More easily damaged when front wheels hit a curb or rock – Transmit more road shock
  • 7. © 2012 Delmar, Cengage Learning Steering Linkage • Steering gear is connected to wheels by steering linkage • Parts vary depending on design – Tie-rods – Steering arms – Steering-knuckle • Parallelogram steering design – Most popular – Used with long and short arm suspension
  • 8. © 2012 Delmar, Cengage Learning Parallelogram Steering Linkage • Recirculating ball gear uses parallelogram steering – Name comes from parallelogram shape made by steering linkage during a turn • Characteristics – Tie-rods on each side connected by center link – Pitman arm connects steering box to center link – Idler arm supports center link on passenger side
  • 9. © 2012 Delmar, Cengage Learning
  • 10. © 2012 Delmar, Cengage Learning Ball Sockets • Ball sockets connect steering linkage parts – Allow parts to rotate during a turn – Pivot as the steering deflects during a bump
  • 11. © 2012 Delmar, Cengage Learning Tie Rods • Tie-rod ends attached to pivot points at front wheels – Transmit motion from steering wheel to front wheels – Maintain correct front wheel toe • Threaded adjusting sleeve connects inner and outer tie-rods – Right-hand thread on one end • Left-hand on other
  • 12. © 2012 Delmar, Cengage Learning
  • 13. © 2012 Delmar, Cengage Learning Steering Arm • Tie-rods attach to front wheels at steering arms – Steering arm is attached to steering knuckle • Includes spindle • During a turn – Inside wheel must turn sharper than outside wheel • Steering arms angled inward – Ackerman angle – Toe-out-on-turns
  • 14. © 2012 Delmar, Cengage Learning
  • 15. © 2012 Delmar, Cengage Learning Rack-and-Pinion Steering Linkage • Rack and pinion: less complicated – Two tie-rods come out of steering rack – Conventional tie-rod end ball sockets on outer ends – Inner tie-rod ends are ball sockets enclosed in rubber bellows or boots • Steering damper – Minimizes effect of road shocks to steering wheel
  • 16. © 2012 Delmar, Cengage Learning Steering Column • Steering wheel splined to steering shaft located in center of steering column – Locknut retains steering wheel to shaft • Shaft supported by bearings at top and bottom of column • Tilt columns allow driver to adjust steering wheel angle – Air bags are installed on steering wheel – There is flexible coupling between steering shaft and splined input shaft of steering gear
  • 17. © 2012 Delmar, Cengage Learning
  • 18. © 2012 Delmar, Cengage Learning Power Steering • Steering systems on most cars today are power assisted – Some manual units are still made • Most power steering is hydraulic – Pressure supplied from crankshaft by belt-driven pump
  • 19. © 2012 Delmar, Cengage Learning Power Steering Pump • Steering pump driven by crankshaft belt supplies hydraulic pressure to assist steering – Power steering pump types: roller, vane, and slipper • Operation – Pump develops more flow at higher speeds – Flow control valve is almost always working – Requires considerable horsepower to operate
  • 20. © 2012 Delmar, Cengage Learning Types of Power Steering • Power steering is either rack-and-pinion or conventional recirculating ball and nut units – Most power steering systems are integral • Recirculating ball power steering – Gear boxes use pivot lever or torsion bar acting on spool valve • Rack-and-pinion systems – Fluid is directed to a chamber on either side of the rack
  • 21. © 2012 Delmar, Cengage Learning
  • 22. © 2012 Delmar, Cengage Learning Electronically Controlled Variable Effort Power Steering • Reasonable speed: fixed power assist not necessary – Late-model vehicles: vehicle speed determines amount of power assist – Pump-controlled units: actuator solenoid changes fluid flow – Steering gear–controlled steering assist: boost is sensed by module – Four-wheel steering systems: improve handling
  • 23. © 2012 Delmar, Cengage Learning
  • 24. © 2012 Delmar, Cengage Learning Electronically Controlled Steering Systems • Can be “steering-by-wire” or mechanically connected using electro-hydraulic steering gear – AFS system changes between low and high speed steering assist • Electric motor–powered steering systems use a rack-and-pinion steering gear • Electric power steering improves fuel economy – Controls amount of assist by regulating current • Planetary gear active steering – Input is sun gear and output is planetary carrier
  • 25. © 2012 Delmar, Cengage Learning