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Application for the post of Chemical Engineer/Utilities Engineer/Water & Wastewater Treatment Engineer/Lab Chemist /
Environmental Engineer/Process Engineer/Engineer Operation and Maintenance /Polymer Engineer/RO plant incharge.
Chemical Engineer (B-Tech Honors 04 Years Degree Attested by HEC & Foreign Affairs) - (13 Years Professional Experienced)
Erection – Pre-Commissioning – Commissioning – Start up Plant Operation – Process -- Operation – Maintenance –HSE Safety
Artistic Fabrics & Garments Indus. Ltd ETP WWTP Plant – RO Plant Technology by Cosme Italy
Yunus Textile Mills (Lucky & YB Group) ETP WWT Plant– MBR Plant– RO Plant Technology by WOG Group Global Presence
Pak Petrochemical Industries Pvt Ltd HIPS, GPPS, EPS Poly Styrene Plant & Utilities Plant Technology by Taiwan
Afroz Textile Industries Pvt Ltd WWTP, DAF – Dyna Sand – UF – RO Plants Technology by Metito Overseas
Gamalux Oleochemicals Indus. Pvt Ltd Vacuum Distillation Oil Refinery Technology By India
Gatron Industries Pvt Ltd Poly Condensation Plant & Utilities Plants Technology by Zimmer AG Germany
Gatron Industries Pvt. Ltd Solid State Poly Condensation Plant Technology by Sinco Engineering Italy
Petrochemical H.I.PS plant G.P.P.S Plant – Polymer Plants Bottle/Textile Resin – Advanced Membrane Bio Reactor MBR Plant
Effluent Treatment Plant – Sewage Treatment Plant – Demineralized Water Plant – Soft Water Plant – Reverse Osmosis Plant
Nitrogen Purification Plant – Chiller plant – Fire Tube Boiler Loos intl – LAB Testing – Chemical Cleaning - HVAC - Compressors
OBJECTIVE
Demonstrate the full value of my capabilities, in a learning and challenging environment by participating in the overall growth
of an organization.
EDUCATION
B.Tech (Hons) 2010 04 Years Degree Indus University (HEC & PEC)
Bachelor of Chemical Technology
Diploma of Associate Engineer 2002 03 Years Diploma Govt. College of Technology
Chemical Technology
Matriculation (Science Group) 1999 02 Years Certificate Govt. Apwa Boys Sec. School
COMPUTER SKILL
Ms-Office DCS SCADA HMI PFD P&ID SOP’s
CHEMICAL ENGINEERING PROJECT
Design and Fabrication of Temperature Measurement Training Panel (B.Tech Hons)
Double Pipe Heat Exchanger (Diploma)
PERSONAL INFORMATION
Name Muhammad Asif
Father Name Zaheer Ahmed
Date of birth 10th May 1982
Place of Birth Karachi – Sindh – Pakistan
C.N.I.C Number 42101 – 1666458 – 3
Passport No. AT1884583 Validity till 09th April 2023 (Visit to Malaysia - UAE)
Language Urdu – English
Religious Islam
Address House no.01, Block no. 78, and Sector 5-G, Town New Karachi, Karachi, Sindh, Pakistan.
ARTISTIC - II GARMENTS INDUSTRIES (PVT) LTD. ISO- 14001: 2004 EMS
Position: 05-08-2015 to present Sr. Engineer Water & Wastewater Treatment-RO plants) Capacity = 3000 m3/day
Monitoring Operation and Controlling the Process Parameters by Delta HMI, Instrument Panel Based Waste Water Treatment
and RO plant. Maintain SOP’s & LAB Testing COD, BOD, MLSS, MLVSS, Temperature, TSS, TDS, Phosphate, Ammonia, etc.
MAIN ACCOUNTABILITIES / RESPONSIBILITIES
 Lead a team of Shift Supervisor, chemist, lab technicians and operation technicians to optimize plant operations to meet
Water dispatch quality, quantity, energy consumption, EHS and budget requirements
 Manpower planning to accomplish 24 hrs plant operations works with sufficient manpower, complying with local labor
Ministry requirement and within budget.
 Determine chemical consumption and plan procurement and delivery to ensure sufficient chemical stock on JIT principle
Meeting water dispatch requirement
 Develop, implement and update Standard Operating Procedures for operations of Water Treatment Plant.
 Carry out plant improvement work for plant and systems optimization to achieve better water production, quality and cost
Control.
 Liaise with off taker daily for daily plant activities and issues promptly and in a professional manner
 Arrange and provide training to all staffs related to operations works to understand and comply with procedure, safety and
Environment requirements
 Preparation of various monthly progress reports to management promptly and with accurate information and data
 Oversees EHS system implementation to ensure no environmental, health and safety violations
 Attend to equipment failure promptly, liaise with maintenance team for investigation & action to ensure speedily restoration
Of normal water production.
 Manage a team of safety committee for all EHS matters and ensure compliances with the authority.
 Ensure compliance of the ISO Standards.
 Conduct EHS meetings
 Review and revise all plant O&M documents including SOP, reports and records in accordance to ISO standards.
 Implementing and maintain local and international standards regarding Environment, Health and Safety.
 Environmental Aspect and Impact Assessment, Risk Assessment
 Maintain certification to ISO 14001 (through document review and management and system audits)
 Develop environmental improvement action plans particularly focusing on resource and waste
 Conducting internal audit & Safety Induction.
 Worked on Higg Index, Zdhc (Zero Discharge Hazardous Chemicals)
 Extensive knowledge of Environment management systems.
 Ensuring that all records are prepared and maintained.
 Carrying out daily safety inspection to identity unsafe working conditions, practices & unsafe equipment.
 Conducted internal safety and quality audits; presented and delivered findings,
PRE-TREATMENT – PRIMARY TREATMENT – SECONDARY TREATMENT – R.O plant Capacity 3000 m3/day
 GS Screen  Equalization Tank  Micron Filtration Screen  Aeration Tanks
 Settling Tank  COD Tank  Sludge Recirculation Tank  Sec. Sludge Thickner
 Blowers  Fine & Coarse Bubbles Diffuser Belt Press Filter  DMF Filtration
 RO Plant  Sludge Disposal  Soft water Plant  Chemical Cleaning
CHEMICALS DOSING
 Sulphuric Acid  Poly Aluminium Chloride  SMBS  Antiscalant  Urea  DAP
YUNUS TEXTILE MILL ISO- 14001: 2004 ENVIRONMENT MANAGEMENT SYSTEM
Position: 01-02-2013 to 20-07-2015 Shift Engineer (MBR-UF + WWTP +RO) Capacity = 5500m3/day
Monitoring Operation and Controlling the Process Parameters SCADA, Factory Talk View Version 6.2 Rockwell Automation &
RSLOGIX5000 Programming Software and Allen Bradley VFD Technology and MBR-UF Based Waste Water Treatment Re-Use &
Re-Cycle Plant and 03 Stages RO Re-Use and Re-Cycle Plant and Technology by WOG Group Global Presence.
PRE-TREATMENT – PRIMARY TREATMENT – SECONDARY TREATMENT – MBR UF –R.O plant Capacity 5500m3/day
 Bar Screen  Co2 Mixing Tank  Equalization Tank  Mech. Compact Fine Screen
 Neutralization Tank  Anaerobic Anoxic Tank  Aerobic Aeration Tanks  MBR – UF Membranes X-flow
 Drain Tank  Permeate Tank  Blowers and Compressors  Fine & Coarse Bubbles Diffuser
 Micron Cartridge Filters R.O Plants  Digressers Co2 Removal  Product Water Tank
 Sludge Storage Tank  Centrifuge Thickening  Centrifuge Dewatering  Sludge Disposal
CHEMICALS DOSING
 Sulphuric Acid  Urea  DAP  Sodium Hypo Chlorite
 Citric Acid  SMBS  Antiscalant  Silica
AFROZE TEXTILE INDUSTRIES PVT LTD ISO – 14001: 2004 ENVIRONMENT MANAGEMENT SYSTEM
Position: 16-06-2010 to 16-07-2010 INTERNSHIP (D.RO + WWTP (DAF – DSF - UF +RO) Capacity = 500000 IGPD
DESALINATION REVERSE OSMOSIS PLANT Metito Overseas Plant Plant Capacity = 2, 11170 IGPD
 Feed Tank  Activated Carbon Filter  Dual Media Filter  Cartridge Filter
 RO Plant  Digresser CO2 Removal  Pre-Chlorination  Chlorination/Dechlorination
 Product Tank  Reject Drain
CHEMICALS DOSING
 Sulphuric Acid  Sodium Hypo Chlorite  SMBS  Antiscalant
 Silica
PRELIMINARY – PRIMARY TREATMENT – SECONDARY TREATMENT – TERTIARY TREATMENT–DAF–DSF – UF – R.O
WASTE WATER TREATMENT PLANT Hydranautics UF Plant Plant Capacity = 550,000 IGPD
 Equalization Tanks  Air Dissolving Tube System  DAF-Dissolved Air Floatation System Carriage &Scooper Drive
 Dyna Sand Filter  Ultra Filtration System  5 & 1 Micron Filters  RO Plant
 Permeate product Tank
CHEMICALS DOSING
 Sulphuric Acid  Aluminium Sulfate  Polymer
PAK PETROCHEMICAL INDUSTRIES PVT LINITED ISO – 9001:2000 QUALITY MANAGEMENT SYSTEM
Position: 24-01-2011 to 28-01-2013 Operation Engineer Plant Capacity = 110,000 M.T/ Annum
Pak Petrochemical is the producer of grade GPPS/ HIPS / EPS Resins in the Pakistan. Pak Petrochemical Industries was
established to meet demand of Poly Styrene in Pakistan along with the vision to deliver our clients comprehensive solution our
plant is the one and only Poly Styrene manufacturing plant of such magnetite in the region with increasing demands General
Purpose Poly Styrene (GPPS) High Impact Poly Styrene (HIPS), and Expandable Poly Styrene (EPS), we have continuously and
rapidly taken the initiative for massive expansion for immaculate performance.
 Pre-Heater1  Pre-Polymerization Poly Styrene CSTR Reactor  Polymerization Poly Styrene TPFR Reactors
 Pre-Heater  Final Polymerization Poly Styrene Devolatilizers  Extruders
 Compressor  Raw Material Storage Tanks  Chips (Pellets) Dryers
 Classifiers  Cutter pelletizing unit  Pneumatic Conveying System
 Storage Silos  Kinetic Centrifugal Pump  Positive Displacement Gear /Melt Pump
 Condensers  Chiller  Fire Tube Boiler
RAW MATERIAL AND ADDITIVES
 Styrene Monomer  Poly Butadiene Rubber  Mineral Oil
 Stearic Acid  Zinc Stearate  Calcium Stearate
 Anti-Oxidant  Blue Color  Ethyl Benzene
 U.V Stabilizer  Ethyl Butyl Acrylate  R.C, EB
POLYMER TESTING ACCORDING TO ASTM
 MFR/MFI  Polymer Reactor Conversion  Falling Dart Testing
 Elongation Testing  Impact Strength Testing  Izod Impact Testing
MAIN ACCOUNTABILITIES / RESPONSIBILITIES
 Leading a Shift team and give different instruction to operator and technician and helpers for different maintenance jobs
According to work permit and update and train to operators in different process areas of petrochemical plant.
 Reviewing engineering drawings, layouts, diagrams, technical specifications, erection & commission of the plant.
 Planning and scheduling to achieve effective manpower deployment of qualified workforce.
 Pre-Commissioning and Commissioning and Start up the Petrochemical GPPS/HIPS plants.
 Shutdown and Start-up operations by adjusting and monitoring the alterations of speeds, temp, pressures and flow rates as
Necessary.
 Co-ordination and supervision of the Petrochemical Plant Operation in a safe and efficient manner to give the production,
 Independently Plant start-ups, Shutdown and emergencies as per established Plant operating procedures.
 Supervised the activities of all operations personnel and coordinated the activities of all Maintenance and Safety & Fire
personnel with in assigned operating areas of petrochemicals & polymer, chemicals (PET & Poly Styrene) plant’s including
Common area which includes all raw materials, catalyst, co-catalyst purification, additives, & recyclable scrap along with
their storages which are stored in warehouses and container yards, in a safe and efficient manner to ensure the smooth
operation of plants.
GAMALUX OLEOCHEMICALS INDUSTRIES PVT LTD ISO – 9001:2000 QUALITY MANAGEMENT SYSTEM
Position: 20-02-2010 to 21-01-2011 as a Asst. Engineer Operation Plant Capacity = 180,000 Metric Ton/Annum
Gamalux Oleo Chemical is refining palm kernel oil by splitting Tower and vacuum distillation. Prepared Light Distilled Fatty Acid
(LDFA), Distilled Fatty Acid (DFA).and also prepared Glycerin. D.F.A & L.D.F.A -- Soaps, Ghee, Cooking Oil, Glycerin.
 Process Split Columns  Packed Distillation Process Columns  Re-boiler
 Tanks Yard Silos  Condensers  Heat Exchanger Shell & Tube, Plate Type
 Cooling Water Plant  Vacuum System  Glycerin unit
GATRON INDUSTRIES LIMITED ISO – 9001:2000 QUALITY MANAGEMENT SYSTEM
PETROCHEMICAL PLANT ISO – 14001: 2004 ENVIRONMENT MANAGEMENT SYSTEM
Position: 18-01-2009 to 15-01-2010 as a Asst. Engineer (Operation & Utility) Plant capacity = 125,000 M .T/A
Position: 10-01-2003 to 15-01-2009 as a Sr. Operator (Operation & Utility)
Gatron is the producer of PET Resin in the Pakistan. Gatron has its continuous polymerization plant and Technology from
Zimmer AG,Germany, and Solid state Poly condensation plant and technology from Sinco Engineering, Italy. Gatron use DCS
of Fisher Rosemount Delta-V system V-8.3, V-7.4) for process control. Plant Capacity is 1, 25,000 metric Tons/Annum of Bottle
Grade and Textile Grade, PET Resin. (BGC)Bottle Grade Chips/pellets and (TGC) Textile Grade Chips/pellets polymer named
‘’GATRONOVA ‘’ PET Resin.
 Pre-Polymerization Esterification Reactors  Poly Condensation Reactors  Disc Ring Reactor
 Extruders  Bubble Cap Process Columns  Compressors
 Blower (For Pneumatic Conveying System)  Raw Material Storage Tanks.  Chips (Pellets) Dryers
 Classifiers Cutter  Conveying System  Storage Silos & Blenders
 Condensers  Scraper Condenser  Evaporator
 Primary & Secondary Circuit Heat Transfer  Heat Exchanger Shell and Tube  Gas Oven
 Cooling Water Plant  Chillers Plant  Air Handling Unit
 De-mineralized Water Mixed Bed Columns.  Soft Water Plant  Condense water unit
RAW MATERIAL AND ADDITIVES FOR TEXTILE GRADE PELLETS PRODUCTION
 PTA – Pure Terephthalic Acid  MEG – Mono Ethylene Glycol  Catalyst Antimony Tri-Acetate
 TiO2 – Titanium Dioxide  MOD – Modifier
RAW MATERIAL AND ADDITIVES FOR BOTTLE GRADE PELLETS PRODUCTION
 PTA – Pure Terephthalic Acid  MEG – Mono Ethylene Glycol  Iso Phthalic Acid – Co-monomer
 DEG – Di-Ethylene Glycol – Co-monomer  Cobalt as a Co-catalyst  Phosphoric Acid
 Blue Toner  Catalyst Antimony Tri-Acetate / Tri-oxide.
Monitor Lab Results
 MFR  YID – L/b/a Color Values  Mole Ratio & Density
 Pellets Sizes  Polymer Conversion in Reactors  I.V – Intrinsic Viscosity dl/g.
MAIN ACCOUNTABILITIES / RESPONSIBILITIES
 Leading a Shift team and give different instruction to operator and technician and helpers for different maintenance jobs
According to work permit and update and train to operators in different process areas of petrochemical plant.
 Reviewing engineering drawings, layouts, diagrams, technical specifications, erection & commission of the plant.
 Planning and scheduling to achieve effective manpower deployment of qualified workforce.
 Pre-Commissioning and Commissioning and Start up the Petrochemical & Chemical and Waste Water Treatment plants.
 Shutdown and Start-up operations by adjusting and monitoring the alterations of speeds, temp, pressures and flow rates as
Necessary.
 Controlling and monitoring the process parameters by DCS Delta-V as per given instruction and procedure to achieve the safe
and smooth plant operation according to ISO requirements.
 Co-ordination and supervision of the petrochemical plant operation in a safe and efficient manner to give the production,
 Independently plant start-ups, shutdown and emergencies as per established Plant operating procedures.
HEALTH SAFETY AND ENVIRONMENT
PPE’S PERSONEL PROTECTIVE EQUIPMENT USAGE.
 Ear Plug  Safety helmet  Safety Gloves  Safety dress  Safety shoes
Reading of P& ID and Logic Descriptions. And MSDS – Material Safety Data Sheet
Basic Fire Fighting,
 Sprinkle and deluge water system  DCP (Dry Chemical powder)  Co2 (Carbon Dioxide)  Foam
Additive/Chemical and Catalyst Safety and Handling. And Housekeeping and Removal of disposal waste.
 Fire & Gas detection/alarm/suppression system PFDs, P&IDs, and layout drawings
 Outlining the safe operational procedures which identify and take account of all relevant hazards.
ACHIEVMENTS
 Actively worked in the major complex turnaround
 Participated in the Debottle Necking of the Petrochemical plant.
 Given few suggestions for improvement, And for plant safety.
REFERENCE
 Reference will be furnishedon request.

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Arslan Cv OIL&GAS
 

MUHAMMAD ASIF CV - JUNE-2016

  • 1. Application for the post of Chemical Engineer/Utilities Engineer/Water & Wastewater Treatment Engineer/Lab Chemist / Environmental Engineer/Process Engineer/Engineer Operation and Maintenance /Polymer Engineer/RO plant incharge. Chemical Engineer (B-Tech Honors 04 Years Degree Attested by HEC & Foreign Affairs) - (13 Years Professional Experienced) Erection – Pre-Commissioning – Commissioning – Start up Plant Operation – Process -- Operation – Maintenance –HSE Safety Artistic Fabrics & Garments Indus. Ltd ETP WWTP Plant – RO Plant Technology by Cosme Italy Yunus Textile Mills (Lucky & YB Group) ETP WWT Plant– MBR Plant– RO Plant Technology by WOG Group Global Presence Pak Petrochemical Industries Pvt Ltd HIPS, GPPS, EPS Poly Styrene Plant & Utilities Plant Technology by Taiwan Afroz Textile Industries Pvt Ltd WWTP, DAF – Dyna Sand – UF – RO Plants Technology by Metito Overseas Gamalux Oleochemicals Indus. Pvt Ltd Vacuum Distillation Oil Refinery Technology By India Gatron Industries Pvt Ltd Poly Condensation Plant & Utilities Plants Technology by Zimmer AG Germany Gatron Industries Pvt. Ltd Solid State Poly Condensation Plant Technology by Sinco Engineering Italy Petrochemical H.I.PS plant G.P.P.S Plant – Polymer Plants Bottle/Textile Resin – Advanced Membrane Bio Reactor MBR Plant Effluent Treatment Plant – Sewage Treatment Plant – Demineralized Water Plant – Soft Water Plant – Reverse Osmosis Plant Nitrogen Purification Plant – Chiller plant – Fire Tube Boiler Loos intl – LAB Testing – Chemical Cleaning - HVAC - Compressors OBJECTIVE Demonstrate the full value of my capabilities, in a learning and challenging environment by participating in the overall growth of an organization. EDUCATION B.Tech (Hons) 2010 04 Years Degree Indus University (HEC & PEC) Bachelor of Chemical Technology Diploma of Associate Engineer 2002 03 Years Diploma Govt. College of Technology Chemical Technology Matriculation (Science Group) 1999 02 Years Certificate Govt. Apwa Boys Sec. School COMPUTER SKILL Ms-Office DCS SCADA HMI PFD P&ID SOP’s CHEMICAL ENGINEERING PROJECT Design and Fabrication of Temperature Measurement Training Panel (B.Tech Hons) Double Pipe Heat Exchanger (Diploma) PERSONAL INFORMATION Name Muhammad Asif Father Name Zaheer Ahmed Date of birth 10th May 1982 Place of Birth Karachi – Sindh – Pakistan C.N.I.C Number 42101 – 1666458 – 3 Passport No. AT1884583 Validity till 09th April 2023 (Visit to Malaysia - UAE) Language Urdu – English Religious Islam Address House no.01, Block no. 78, and Sector 5-G, Town New Karachi, Karachi, Sindh, Pakistan.
  • 2. ARTISTIC - II GARMENTS INDUSTRIES (PVT) LTD. ISO- 14001: 2004 EMS Position: 05-08-2015 to present Sr. Engineer Water & Wastewater Treatment-RO plants) Capacity = 3000 m3/day Monitoring Operation and Controlling the Process Parameters by Delta HMI, Instrument Panel Based Waste Water Treatment and RO plant. Maintain SOP’s & LAB Testing COD, BOD, MLSS, MLVSS, Temperature, TSS, TDS, Phosphate, Ammonia, etc. MAIN ACCOUNTABILITIES / RESPONSIBILITIES  Lead a team of Shift Supervisor, chemist, lab technicians and operation technicians to optimize plant operations to meet Water dispatch quality, quantity, energy consumption, EHS and budget requirements  Manpower planning to accomplish 24 hrs plant operations works with sufficient manpower, complying with local labor Ministry requirement and within budget.  Determine chemical consumption and plan procurement and delivery to ensure sufficient chemical stock on JIT principle Meeting water dispatch requirement  Develop, implement and update Standard Operating Procedures for operations of Water Treatment Plant.  Carry out plant improvement work for plant and systems optimization to achieve better water production, quality and cost Control.  Liaise with off taker daily for daily plant activities and issues promptly and in a professional manner  Arrange and provide training to all staffs related to operations works to understand and comply with procedure, safety and Environment requirements  Preparation of various monthly progress reports to management promptly and with accurate information and data  Oversees EHS system implementation to ensure no environmental, health and safety violations  Attend to equipment failure promptly, liaise with maintenance team for investigation & action to ensure speedily restoration Of normal water production.  Manage a team of safety committee for all EHS matters and ensure compliances with the authority.  Ensure compliance of the ISO Standards.  Conduct EHS meetings  Review and revise all plant O&M documents including SOP, reports and records in accordance to ISO standards.  Implementing and maintain local and international standards regarding Environment, Health and Safety.  Environmental Aspect and Impact Assessment, Risk Assessment  Maintain certification to ISO 14001 (through document review and management and system audits)  Develop environmental improvement action plans particularly focusing on resource and waste  Conducting internal audit & Safety Induction.  Worked on Higg Index, Zdhc (Zero Discharge Hazardous Chemicals)  Extensive knowledge of Environment management systems.  Ensuring that all records are prepared and maintained.  Carrying out daily safety inspection to identity unsafe working conditions, practices & unsafe equipment.  Conducted internal safety and quality audits; presented and delivered findings, PRE-TREATMENT – PRIMARY TREATMENT – SECONDARY TREATMENT – R.O plant Capacity 3000 m3/day  GS Screen  Equalization Tank  Micron Filtration Screen  Aeration Tanks  Settling Tank  COD Tank  Sludge Recirculation Tank  Sec. Sludge Thickner  Blowers  Fine & Coarse Bubbles Diffuser Belt Press Filter  DMF Filtration  RO Plant  Sludge Disposal  Soft water Plant  Chemical Cleaning CHEMICALS DOSING  Sulphuric Acid  Poly Aluminium Chloride  SMBS  Antiscalant  Urea  DAP YUNUS TEXTILE MILL ISO- 14001: 2004 ENVIRONMENT MANAGEMENT SYSTEM Position: 01-02-2013 to 20-07-2015 Shift Engineer (MBR-UF + WWTP +RO) Capacity = 5500m3/day Monitoring Operation and Controlling the Process Parameters SCADA, Factory Talk View Version 6.2 Rockwell Automation & RSLOGIX5000 Programming Software and Allen Bradley VFD Technology and MBR-UF Based Waste Water Treatment Re-Use & Re-Cycle Plant and 03 Stages RO Re-Use and Re-Cycle Plant and Technology by WOG Group Global Presence. PRE-TREATMENT – PRIMARY TREATMENT – SECONDARY TREATMENT – MBR UF –R.O plant Capacity 5500m3/day  Bar Screen  Co2 Mixing Tank  Equalization Tank  Mech. Compact Fine Screen  Neutralization Tank  Anaerobic Anoxic Tank  Aerobic Aeration Tanks  MBR – UF Membranes X-flow  Drain Tank  Permeate Tank  Blowers and Compressors  Fine & Coarse Bubbles Diffuser  Micron Cartridge Filters R.O Plants  Digressers Co2 Removal  Product Water Tank  Sludge Storage Tank  Centrifuge Thickening  Centrifuge Dewatering  Sludge Disposal CHEMICALS DOSING  Sulphuric Acid  Urea  DAP  Sodium Hypo Chlorite  Citric Acid  SMBS  Antiscalant  Silica
  • 3. AFROZE TEXTILE INDUSTRIES PVT LTD ISO – 14001: 2004 ENVIRONMENT MANAGEMENT SYSTEM Position: 16-06-2010 to 16-07-2010 INTERNSHIP (D.RO + WWTP (DAF – DSF - UF +RO) Capacity = 500000 IGPD DESALINATION REVERSE OSMOSIS PLANT Metito Overseas Plant Plant Capacity = 2, 11170 IGPD  Feed Tank  Activated Carbon Filter  Dual Media Filter  Cartridge Filter  RO Plant  Digresser CO2 Removal  Pre-Chlorination  Chlorination/Dechlorination  Product Tank  Reject Drain CHEMICALS DOSING  Sulphuric Acid  Sodium Hypo Chlorite  SMBS  Antiscalant  Silica PRELIMINARY – PRIMARY TREATMENT – SECONDARY TREATMENT – TERTIARY TREATMENT–DAF–DSF – UF – R.O WASTE WATER TREATMENT PLANT Hydranautics UF Plant Plant Capacity = 550,000 IGPD  Equalization Tanks  Air Dissolving Tube System  DAF-Dissolved Air Floatation System Carriage &Scooper Drive  Dyna Sand Filter  Ultra Filtration System  5 & 1 Micron Filters  RO Plant  Permeate product Tank CHEMICALS DOSING  Sulphuric Acid  Aluminium Sulfate  Polymer PAK PETROCHEMICAL INDUSTRIES PVT LINITED ISO – 9001:2000 QUALITY MANAGEMENT SYSTEM Position: 24-01-2011 to 28-01-2013 Operation Engineer Plant Capacity = 110,000 M.T/ Annum Pak Petrochemical is the producer of grade GPPS/ HIPS / EPS Resins in the Pakistan. Pak Petrochemical Industries was established to meet demand of Poly Styrene in Pakistan along with the vision to deliver our clients comprehensive solution our plant is the one and only Poly Styrene manufacturing plant of such magnetite in the region with increasing demands General Purpose Poly Styrene (GPPS) High Impact Poly Styrene (HIPS), and Expandable Poly Styrene (EPS), we have continuously and rapidly taken the initiative for massive expansion for immaculate performance.  Pre-Heater1  Pre-Polymerization Poly Styrene CSTR Reactor  Polymerization Poly Styrene TPFR Reactors  Pre-Heater  Final Polymerization Poly Styrene Devolatilizers  Extruders  Compressor  Raw Material Storage Tanks  Chips (Pellets) Dryers  Classifiers  Cutter pelletizing unit  Pneumatic Conveying System  Storage Silos  Kinetic Centrifugal Pump  Positive Displacement Gear /Melt Pump  Condensers  Chiller  Fire Tube Boiler RAW MATERIAL AND ADDITIVES  Styrene Monomer  Poly Butadiene Rubber  Mineral Oil  Stearic Acid  Zinc Stearate  Calcium Stearate  Anti-Oxidant  Blue Color  Ethyl Benzene  U.V Stabilizer  Ethyl Butyl Acrylate  R.C, EB POLYMER TESTING ACCORDING TO ASTM  MFR/MFI  Polymer Reactor Conversion  Falling Dart Testing  Elongation Testing  Impact Strength Testing  Izod Impact Testing MAIN ACCOUNTABILITIES / RESPONSIBILITIES  Leading a Shift team and give different instruction to operator and technician and helpers for different maintenance jobs According to work permit and update and train to operators in different process areas of petrochemical plant.  Reviewing engineering drawings, layouts, diagrams, technical specifications, erection & commission of the plant.  Planning and scheduling to achieve effective manpower deployment of qualified workforce.  Pre-Commissioning and Commissioning and Start up the Petrochemical GPPS/HIPS plants.  Shutdown and Start-up operations by adjusting and monitoring the alterations of speeds, temp, pressures and flow rates as Necessary.  Co-ordination and supervision of the Petrochemical Plant Operation in a safe and efficient manner to give the production,  Independently Plant start-ups, Shutdown and emergencies as per established Plant operating procedures.  Supervised the activities of all operations personnel and coordinated the activities of all Maintenance and Safety & Fire personnel with in assigned operating areas of petrochemicals & polymer, chemicals (PET & Poly Styrene) plant’s including Common area which includes all raw materials, catalyst, co-catalyst purification, additives, & recyclable scrap along with their storages which are stored in warehouses and container yards, in a safe and efficient manner to ensure the smooth operation of plants. GAMALUX OLEOCHEMICALS INDUSTRIES PVT LTD ISO – 9001:2000 QUALITY MANAGEMENT SYSTEM Position: 20-02-2010 to 21-01-2011 as a Asst. Engineer Operation Plant Capacity = 180,000 Metric Ton/Annum Gamalux Oleo Chemical is refining palm kernel oil by splitting Tower and vacuum distillation. Prepared Light Distilled Fatty Acid (LDFA), Distilled Fatty Acid (DFA).and also prepared Glycerin. D.F.A & L.D.F.A -- Soaps, Ghee, Cooking Oil, Glycerin.  Process Split Columns  Packed Distillation Process Columns  Re-boiler  Tanks Yard Silos  Condensers  Heat Exchanger Shell & Tube, Plate Type  Cooling Water Plant  Vacuum System  Glycerin unit
  • 4. GATRON INDUSTRIES LIMITED ISO – 9001:2000 QUALITY MANAGEMENT SYSTEM PETROCHEMICAL PLANT ISO – 14001: 2004 ENVIRONMENT MANAGEMENT SYSTEM Position: 18-01-2009 to 15-01-2010 as a Asst. Engineer (Operation & Utility) Plant capacity = 125,000 M .T/A Position: 10-01-2003 to 15-01-2009 as a Sr. Operator (Operation & Utility) Gatron is the producer of PET Resin in the Pakistan. Gatron has its continuous polymerization plant and Technology from Zimmer AG,Germany, and Solid state Poly condensation plant and technology from Sinco Engineering, Italy. Gatron use DCS of Fisher Rosemount Delta-V system V-8.3, V-7.4) for process control. Plant Capacity is 1, 25,000 metric Tons/Annum of Bottle Grade and Textile Grade, PET Resin. (BGC)Bottle Grade Chips/pellets and (TGC) Textile Grade Chips/pellets polymer named ‘’GATRONOVA ‘’ PET Resin.  Pre-Polymerization Esterification Reactors  Poly Condensation Reactors  Disc Ring Reactor  Extruders  Bubble Cap Process Columns  Compressors  Blower (For Pneumatic Conveying System)  Raw Material Storage Tanks.  Chips (Pellets) Dryers  Classifiers Cutter  Conveying System  Storage Silos & Blenders  Condensers  Scraper Condenser  Evaporator  Primary & Secondary Circuit Heat Transfer  Heat Exchanger Shell and Tube  Gas Oven  Cooling Water Plant  Chillers Plant  Air Handling Unit  De-mineralized Water Mixed Bed Columns.  Soft Water Plant  Condense water unit RAW MATERIAL AND ADDITIVES FOR TEXTILE GRADE PELLETS PRODUCTION  PTA – Pure Terephthalic Acid  MEG – Mono Ethylene Glycol  Catalyst Antimony Tri-Acetate  TiO2 – Titanium Dioxide  MOD – Modifier RAW MATERIAL AND ADDITIVES FOR BOTTLE GRADE PELLETS PRODUCTION  PTA – Pure Terephthalic Acid  MEG – Mono Ethylene Glycol  Iso Phthalic Acid – Co-monomer  DEG – Di-Ethylene Glycol – Co-monomer  Cobalt as a Co-catalyst  Phosphoric Acid  Blue Toner  Catalyst Antimony Tri-Acetate / Tri-oxide. Monitor Lab Results  MFR  YID – L/b/a Color Values  Mole Ratio & Density  Pellets Sizes  Polymer Conversion in Reactors  I.V – Intrinsic Viscosity dl/g. MAIN ACCOUNTABILITIES / RESPONSIBILITIES  Leading a Shift team and give different instruction to operator and technician and helpers for different maintenance jobs According to work permit and update and train to operators in different process areas of petrochemical plant.  Reviewing engineering drawings, layouts, diagrams, technical specifications, erection & commission of the plant.  Planning and scheduling to achieve effective manpower deployment of qualified workforce.  Pre-Commissioning and Commissioning and Start up the Petrochemical & Chemical and Waste Water Treatment plants.  Shutdown and Start-up operations by adjusting and monitoring the alterations of speeds, temp, pressures and flow rates as Necessary.  Controlling and monitoring the process parameters by DCS Delta-V as per given instruction and procedure to achieve the safe and smooth plant operation according to ISO requirements.  Co-ordination and supervision of the petrochemical plant operation in a safe and efficient manner to give the production,  Independently plant start-ups, shutdown and emergencies as per established Plant operating procedures. HEALTH SAFETY AND ENVIRONMENT PPE’S PERSONEL PROTECTIVE EQUIPMENT USAGE.  Ear Plug  Safety helmet  Safety Gloves  Safety dress  Safety shoes Reading of P& ID and Logic Descriptions. And MSDS – Material Safety Data Sheet Basic Fire Fighting,  Sprinkle and deluge water system  DCP (Dry Chemical powder)  Co2 (Carbon Dioxide)  Foam Additive/Chemical and Catalyst Safety and Handling. And Housekeeping and Removal of disposal waste.  Fire & Gas detection/alarm/suppression system PFDs, P&IDs, and layout drawings  Outlining the safe operational procedures which identify and take account of all relevant hazards. ACHIEVMENTS  Actively worked in the major complex turnaround  Participated in the Debottle Necking of the Petrochemical plant.  Given few suggestions for improvement, And for plant safety. REFERENCE  Reference will be furnishedon request.