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FUNDAMENTALS OFFUNDAMENTALS OF
FLUID MECHANICSFLUID MECHANICS
Chapter 12 Pumps andChapter 12 Pumps and
TurbinesTurbines
JyhJyh--CherngCherng ShiehShieh
Department of BioDepartment of Bio--IndustrialIndustrial MechatronicsMechatronics EngineeringEngineering
National Taiwan UniversityNational Taiwan University
2
MAIN TOPICSMAIN TOPICS
IntroductionIntroduction
Basic Energy ConsiderationsBasic Energy Considerations
Basic Angular Momentum ConsiderationsBasic Angular Momentum Considerations
The Centrifugal PumpThe Centrifugal Pump
Dimensionless Parameters and Similarity LawsDimensionless Parameters and Similarity Laws
AxialAxial--Flow and MixedFlow and Mixed--Flow PumpsFlow Pumps
FansFans
TurbinesTurbines
Compressible FlowCompressible Flow TurbomachinesTurbomachines
3
Pumps and TurbinesPumps and Turbines
Pumps and turbines: Fluid machines.Pumps and turbines: Fluid machines.
Pumps: Add energy to the fluidPumps: Add energy to the fluid –– they do work on thethey do work on the
fluid.fluid.
Turbines: Extract energy from the fluidTurbines: Extract energy from the fluid –– the fluid doesthe fluid does
work on them.work on them.
4
Fluid MachinesFluid Machines
Positive displacement machines (denoted as the static type)Positive displacement machines (denoted as the static type)
TurbomachinesTurbomachines (denoted as the dynamic type).(denoted as the dynamic type).
5
Positive Displacement MachinesPositive Displacement Machines
Force fluid into or out of aForce fluid into or out of a
chamber by changing thechamber by changing the
volume of the chamber.volume of the chamber.
The pressure developed andThe pressure developed and
the work done are a result ofthe work done are a result of
essentially static forcesessentially static forces
rather than dynamic effects.rather than dynamic effects.
Typical positive displacement pumps: (Typical positive displacement pumps: (aa) tire) tire
pump, (pump, (bb) human heart, () human heart, (cc) gear pump.) gear pump.
6
TurbomachinesTurbomachines
TurbomachinesTurbomachines involve a collection of blades, buckets,involve a collection of blades, buckets,
flow channels, or passages arranged around an axis offlow channels, or passages arranged around an axis of
rotation to form a rotor.rotation to form a rotor.
TurbomachinesTurbomachines are mechanical devices that either extractare mechanical devices that either extract
energy from a fluid (turbine) or add energy to a fluidenergy from a fluid (turbine) or add energy to a fluid
(pump) as a result of dynamic interactions between the(pump) as a result of dynamic interactions between the
device and the fluid.device and the fluid.
The fluid used can be either a gas or a liquid.The fluid used can be either a gas or a liquid.
7
Operating Principles ofOperating Principles of TurbomachinesTurbomachines
The basic operating principles are the same whether theThe basic operating principles are the same whether the
fluid is a liquid or a gas.fluid is a liquid or a gas.
CavitationCavitation may be an important design consideration whenmay be an important design consideration when
liquids are involved if the pressure at any point within theliquids are involved if the pressure at any point within the
flow is reduced to vapor pressure.flow is reduced to vapor pressure.
Compressibility effects may be important when gases areCompressibility effects may be important when gases are
involved if the Mach number becomes large enough.involved if the Mach number becomes large enough.
8
Structure ofStructure of TurbomachinesTurbomachines
ManyMany turbomachinesturbomachines contain some type of housing orcontain some type of housing or
casting that surrounds the rotating blades or rotor, thuscasting that surrounds the rotating blades or rotor, thus
forming a n internal flow passageway through which theforming a n internal flow passageway through which the
fluid flows.fluid flows.
SomeSome turbomachinesturbomachines include stationary blades or vanes ininclude stationary blades or vanes in
addition to rotor blades. These stationary vanes can beaddition to rotor blades. These stationary vanes can be
arranged to accelerate the flow and thus serve as anarranged to accelerate the flow and thus serve as an
nozzles.nozzles.
These vanes can be set to diffuse the flow and act asThese vanes can be set to diffuse the flow and act as
diffusers.diffusers.
9
Classification ofClassification of TurbomachinesTurbomachines
AxialAxial--flow machines: The fluid maintains a significantflow machines: The fluid maintains a significant
axialaxial--flow direction component from the inlet to outlet offlow direction component from the inlet to outlet of
the rotor.the rotor.
MixedMixed--flow machines: There may be significant radialflow machines: There may be significant radial--
and axialand axial--flow velocity components for the flow throughflow velocity components for the flow through
the rotor row.the rotor row.
RadialRadial--flowflow mahcinesmahcines: The flow across the: The flow across the bladsblads involvesinvolves
a substantial radiala substantial radial--flow component at the rotor inlet, exit,flow component at the rotor inlet, exit,
or both.or both.
10
Basic Energy ConsiderationsBasic Energy Considerations
By considering the basic operation ofBy considering the basic operation of
Household fan (pump).Household fan (pump).
Windmill (turbine).Windmill (turbine).
11
Household FanHousehold Fan 1/21/2
Consider a fan blade driven at constant angular velocity by theConsider a fan blade driven at constant angular velocity by the
motor.motor.
Absolute velocity is the vector sums of relative and blade velocAbsolute velocity is the vector sums of relative and blade velocities.ities.
The blade velocity rU ω=
r
UWV
rrr
+=
The absolute velocity VV seen by a person
sitting stationary at the table on which the fan
rests.
The relative velocity seen by a person riding on
the fan blade W
12
Household FanHousehold Fan 2/22/2
Idealized flow through a fan: (a) fan blade geometry: (b) absoluIdealized flow through a fan: (a) fan blade geometry: (b) absolutete
velocity, V; relative velocity, W, and blade velocity, U at thevelocity, V; relative velocity, W, and blade velocity, U at the inlet andinlet and
exit of the fan blade section.exit of the fan blade section.
13
WindmillWindmill
Consider the windmill. Rather than the rotor being driven by aConsider the windmill. Rather than the rotor being driven by a
motor, it is rotated in the opposite direction by the wind blowimotor, it is rotated in the opposite direction by the wind blowingng
through the rotor.through the rotor.
Idealized flow through a windmill: (a) windmill blade geometry;Idealized flow through a windmill: (a) windmill blade geometry; (b)(b)
absolute velocity, V; relative velocity, W, and blade velocity,absolute velocity, V; relative velocity, W, and blade velocity, U atU at
the inlet and exit of the windmill blade section.the inlet and exit of the windmill blade section.
14
Example 12.1 Drag from Pressure andExample 12.1 Drag from Pressure and
Shear Stress DistributionsShear Stress Distributions
The rotor shown in Fig. E12.1a rotates at a constant angular velThe rotor shown in Fig. E12.1a rotates at a constant angular velocityocity
ofof ωω= 100= 100 rad/srad/s. Although the fluid initially approaches the rotor in. Although the fluid initially approaches the rotor in
an axial direction, the flow across the blades is primarily radian axial direction, the flow across the blades is primarily radial.al.
Measurements indicate that the absolute velocity at the inlet anMeasurements indicate that the absolute velocity at the inlet andd
outlet are Voutlet are V11 = 12= 12 m/sm/s and Vand V22 = 15= 15 m/sm/s, respectively. Is this device a, respectively. Is this device a
pump or a turbine?pump or a turbine?
15
Example 12.1Example 12.1 SolutionSolution1/21/2
s/m10rUs/m10rU 2211 =ω==ω=
If the tangential component f the force of the blade on the fluid is in
the direction of the blade motion (a pump) or opposite to it (a
turbine).
The inlet and outlet blade
16
Example 12.1Example 12.1 SolutionSolution2/22/2
The inlet velocity triangle The outlet velocity triangle
At the inlet there is no component of absolute velocity in theAt the inlet there is no component of absolute velocity in the
direction of rotation; at the outlet this component is not zero.direction of rotation; at the outlet this component is not zero. That is,That is,
the blade pushes and turns the fluid in the direction of the blathe blade pushes and turns the fluid in the direction of the bladede
motion, thereby doing work on the fluid.motion, thereby doing work on the fluid. This device is a pump.This device is a pump.
17
Basic Angular MomentumBasic Angular Momentum
ConsiderationsConsiderations
18
Angular Momentum ConsiderationsAngular Momentum Considerations 1/61/6
Work transferred to or from a fluid flowing through aWork transferred to or from a fluid flowing through a
pump or a turbine occurs by interaction between movingpump or a turbine occurs by interaction between moving
rotor blades and the fluid.rotor blades and the fluid.
Pump: The shaft toque (the torque that the shaft appliesPump: The shaft toque (the torque that the shaft applies
to the rotor) and the rotation of the rotor are in the sameto the rotor) and the rotation of the rotor are in the same
direction, energy is transferred from the shaft to thedirection, energy is transferred from the shaft to the
rotor and from the rotor to the fluid.rotor and from the rotor to the fluid.
Turbine: The torque exerted by the shaft on the rotor isTurbine: The torque exerted by the shaft on the rotor is
opposite to the direction of rotation, the energy transferopposite to the direction of rotation, the energy transfer
is from the fluid to the rotor.is from the fluid to the rotor.
19
Angular Momentum ConsiderationsAngular Momentum Considerations 2/62/6
All of theAll of the turbomachinesturbomachines involve the rotation of aninvolve the rotation of an
impeller or a rotor about a central axis, it is appropriate toimpeller or a rotor about a central axis, it is appropriate to
discuss their performance in terms ofdiscuss their performance in terms of torque and angulartorque and angular
momentummomentum..
20
Angular Momentum ConsiderationsAngular Momentum Considerations 3/63/6
In aIn a turbomachineturbomachine a series of particles (a continuum)a series of particles (a continuum)
passes through the rotor.passes through the rotor.
For steady flow, the moment of momentum equationFor steady flow, the moment of momentum equation
applied to a control volumeapplied to a control volume
∫∑ ⋅ρ×=×
CS
dAnV)Vr()Fr(
rrrrrr
Sum of the external torquesSum of the external torques
Net rate of flow of momentNet rate of flow of moment--ofof--
momentum (angular momentum)momentum (angular momentum)
through the control volumethrough the control volume
21
Angular Momentum ConsiderationsAngular Momentum Considerations 4/64/6
Shaft work applied to the contentsShaft work applied to the contents
of the control volumeof the control volume
““++”” : in the same direction as rotation: in the same direction as rotation
““--”” : in the opposite direction as rotation: in the opposite direction as rotation
Applied to the oneApplied to the one--dimensional simplification of flowdimensional simplification of flow
through athrough a turbomachineturbomachine rotor, the axial componentrotor, the axial component
)Vr(m)Vr(mT 2θ221θ11shaft && +−=
EulerEuler turbomachineturbomachine equationequation
(2)(2)
EulerEuler turbomachineturbomachine equationequation : the shaft torque is directly: the shaft torque is directly
proportional to the massproportional to the mass flowrateflowrate. The torque also depends on the. The torque also depends on the
tangential component of the absolute velocity,tangential component of the absolute velocity, VVθθ..
22
Angular Momentum ConsiderationsAngular Momentum Considerations 5/65/6
(3(3) (4) (5) :The basic governing equations for pumps orThe basic governing equations for pumps or
turbines whether the machines are radialturbines whether the machines are radial--, mixed, or axial, mixed, or axial--flowflow
devices and for compressible and incompressible flows.devices and for compressible and incompressible flows.
(2)(2) ω= shaftshaft TW&
21 mmm &&& ==
)VU()VU(
m
W
w 2θ21θ1
shaft
shaft +−==
&
&
)VU(m)VU(mW 2θ221θ11shaft &&& +−=
(3)(3)
(4)(4)
(5)(5)
23
Angular Momentum ConsiderationsAngular Momentum Considerations 6/66/6
222
x
2
x
22
VVVVVV θθ −=+=
(8)(8)
Another useful but more laborious form.Another useful but more laborious form.
Based on the velocity triangles at the entrance or exit.Based on the velocity triangles at the entrance or exit.
222
x W)UV(V =−+ θ
(7)(7)
(6)+(7)(6)+(7)
2
WUV
UV
222
−+
=θ
(5)(5)
2
)WW(UUVV
w
2
1
2
2
2
1
2
2
2
1
2
2
shaft
−−−+−
=
TurbomachineTurbomachine work is related to changes in absolute, relative, andwork is related to changes in absolute, relative, and
blade velocities.blade velocities.
(6)(6)
24
The Centrifugal PumpThe Centrifugal Pump
25
Structure of the Centrifugal PumpStructure of the Centrifugal Pump 1/31/3
Centrifugal pump has two main components: an impellerCentrifugal pump has two main components: an impeller
and a stationary casing, housing, or volute.and a stationary casing, housing, or volute.
26
Structure of the Centrifugal PumpStructure of the Centrifugal Pump 2/32/3
An impeller attached to the rotating shaft. The impellerAn impeller attached to the rotating shaft. The impeller
consists of a number of blades, also sometimes calledconsists of a number of blades, also sometimes called
vanes, arranged in a regular pattern around the shaft.vanes, arranged in a regular pattern around the shaft.
((aa) Open impeller, () Open impeller, (bb) enclosed or shrouded impeller) enclosed or shrouded impeller
Type of impellerType of impeller
27
Structure of the Centrifugal PumpStructure of the Centrifugal Pump 3/33/3
A stationary casing, housing, or volute enclosing theA stationary casing, housing, or volute enclosing the
impeller.impeller.
The casing shape is designed to reduce the velocity asThe casing shape is designed to reduce the velocity as
the fluid leaves the impeller, and this decrease in kineticthe fluid leaves the impeller, and this decrease in kinetic
energy is converted into an increase in pressure.energy is converted into an increase in pressure.
The voluteThe volute--shaped casing, with its increase area in theshaped casing, with its increase area in the
direction of flow, is used to produce an essentiallydirection of flow, is used to produce an essentially
uniform velocity distribution as the fluid moves arounduniform velocity distribution as the fluid moves around
the casing into the discharge opening.the casing into the discharge opening.
28
Operation of the Centrifugal PumpOperation of the Centrifugal Pump
As the impeller rotates, fluid is sucked in through the eyeAs the impeller rotates, fluid is sucked in through the eye
of the casing and flowsof the casing and flows radiallyradially outward.outward.
Energy is added to the fluid by the rotating blades, andEnergy is added to the fluid by the rotating blades, and
both pressure and absolute velocity are increased as theboth pressure and absolute velocity are increased as the
fluid lows from the eye to the periphery of the blades.fluid lows from the eye to the periphery of the blades.
29
Stages of the Centrifugal PumpStages of the Centrifugal Pump
Simple stage pump: Only one impeller is mounted on theSimple stage pump: Only one impeller is mounted on the
shaft.shaft.
Multistage pump: Several impellers are mounted on theMultistage pump: Several impellers are mounted on the
same shaft.same shaft.
TheThe flowrateflowrate is the same through all stages.is the same through all stages.
Each stage develops an additional pressure rise.Each stage develops an additional pressure rise.
For a very large discharge pressure.For a very large discharge pressure.
30
Theoretical ConsiderationsTheoretical Considerations 1/51/5
The basic theory ofThe basic theory of
operation of a centrifugaloperation of a centrifugal
pump can be developed bypump can be developed by
considering the averageconsidering the average
oneone--dimensional flow ofdimensional flow of
the fluid as it passesthe fluid as it passes
between the inlet and thebetween the inlet and the
outlet sections of theoutlet sections of the
impeller as the bladesimpeller as the blades
rotate.rotate.
Velocity diagrams at the inlet and exit of a centrifugal pump impeller.
31
Theoretical ConsiderationsTheoretical Considerations 2/52/5
The moment of momentum equation indicates that theThe moment of momentum equation indicates that the
shaft torque required to rotate the pump impeller isshaft torque required to rotate the pump impeller is
)VUVU(Q)VrVr(QTW 1θ12θ21θ12θ2shaftshaft −ρ=−ωρ=ω=&
21 mmm &&& ==
1θ12θ2
shaft
shaft VUVU
m
W
w −==
&
&
)VrVr(Q)VrVr(mT 1θ12θ21θ12θ2shaft −ρ=−= &
(11)(11)
(12)(12)
The tangential components of the absolute velocityThe tangential components of the absolute velocity
(9) (10)(9) (10)
32
Theoretical ConsiderationsTheoretical Considerations 3/53/5
The head that a pump adds to the fluid is an importantThe head that a pump adds to the fluid is an important
parameter. The ideal or maximum head rise possible, hparameter. The ideal or maximum head rise possible, hii
ishaft gQhW ρ=&
)VUVU(
g
1
h 1θ12θ2i −=
(14)(14)
(13)(13)+(12)+(12)
g2
)WW()UU()VV(
h
2
2
2
1
2
1
2
2
2
1
2
2
i
−+−+−
=(8)+(12)(8)+(12)
33
Theoretical ConsiderationsTheoretical Considerations 4/54/5
An appropriate relationship between theAn appropriate relationship between the flowrateflowrate and theand the
pump ideal head rise:pump ideal head rise:
2r
22
2
V
VU
cot θ−
=β
g
VU
h 2θ2
i=
(16)(16)
(15)(15)αα11=90=90ºº +(12)+(12)
g
cotVU
g
U
h 22r2
2
2
i
β
−=(15)(15)
(16)+(17)(16)+(17)
2r22 Vbr2Q π=
Q
gbr2
cotU
g
U
h
22
22
2
2
i
π
β
−=
(17)(17)
(18)(18)
34
Theoretical ConsiderationsTheoretical Considerations 5/55/5
Q
gbr2
cotU
g
U
h
22
22
2
2
i
π
β
−=
For a centrifugal pump withFor a centrifugal pump with
backward curved vanes (backward curved vanes ( ββ22 <90<90ºº ))
35
Example 12.2 Centrifugal Pump PerformanceExample 12.2 Centrifugal Pump Performance
Based on Inlet/Outlet VelocitiesBased on Inlet/Outlet Velocities
Water is pumped at the rate of 1400Water is pumped at the rate of 1400 gpmgpm through a centrifugal pumpthrough a centrifugal pump
operating at a speed of 1750 rpm. The impeller has a uniform blaoperating at a speed of 1750 rpm. The impeller has a uniform bladede
length, b, of 2 in. with rlength, b, of 2 in. with r11 = 1.9 in. and r= 1.9 in. and r22 = 7.0 in., and the exit blade= 7.0 in., and the exit blade
angle isangle is ββ=23=23ºº . Assume ideal flow conditions and that the. Assume ideal flow conditions and that the
tangential velocity component, Vtangential velocity component, Vθθ11, of the water entering the blade, of the water entering the blade
is zero (is zero (αα11=90=90 ºº). Determine (a) the tangential velocity component,). Determine (a) the tangential velocity component,
VVθθ22, at the exit, (b) the ideal head rise, h, at the exit, (b) the ideal head rise, haa, and (c) the power, ,, and (c) the power, ,
transferred to the fluid. Discuss the difference between ideal atransferred to the fluid. Discuss the difference between ideal andnd
actual head rise. Is the power, ,ideal or actual? Explactual head rise. Is the power, ,ideal or actual? Explain.ain.
shaftW&
shaftW&
36
Example 12.2Example 12.2 SolutionSolution1/21/2
s/ft107min)/s60/rpm1750)(rev/rad2)(ft12/7(rU 22 =π=ω=
The tip velocity of the impeller
s/ft11.5
br2
Q
VVbr2Q
22
2r2r22 =
π
=π=
Since the flowrate is given
s/ft0.95cotV2UV
V
VU
cot 22r2
2r
22
2 =β−=⇒
−
=β θ
θ
ft316
g
VU
h 2θ2
i ==(15)(15)
37
Example 12.2Example 12.2 SolutionSolution2/22/2
The power transferred to the fluid
hp112...VQUW 22shaft ==ρ= θ
&
38
Pump Performance CharacteristicsPump Performance Characteristics 1/81/8
Typical experimental arrangement for determining theTypical experimental arrangement for determining the
head rise, hhead rise, haa, gained by a fluid flowing through a pump., gained by a fluid flowing through a pump.
Using the energy equation with hUsing the energy equation with haa==hhss--hhLL
g2
V
g2
V
zz
pp
h
2
1
2
2
12
12
a −+−+
γ
−
= (19)(19)
39
Pump Performance CharacteristicsPump Performance Characteristics 2/82/8
γ
−
≈ 12
a
pp
h (20)(20)The differences in elevationsThe differences in elevations
and velocities are smalland velocities are small
The power gained by the fluidThe power gained by the fluid
af QhP γ= (21)(21)
550
Qh
horsepowerwaterP a
f
γ
== (22)(22)
Overall efficientOverall efficient
bhp
550/Qh
W
P
pumpthedrivingpowershaft
fluidthebygainedpower a
shaft
f γ
===η
&
(23)(23)
40
Pump Performance CharacteristicsPump Performance Characteristics 3/83/8
The overall pump efficiency is affected by theThe overall pump efficiency is affected by the hydraulichydraulic
losseslosses in the pump, and in addition, by thein the pump, and in addition, by the mechanicalmechanical
losseslosses in the bearings and seals.in the bearings and seals.
There may also be some power loss due to leakage of theThere may also be some power loss due to leakage of the
fluid between the back surface of the impeller hub platefluid between the back surface of the impeller hub plate
and the casing, or through other pump components.and the casing, or through other pump components.
This leakage contribution to the overall efficiency is calledThis leakage contribution to the overall efficiency is called
the volumetric loss.the volumetric loss.
41
Pump Performance CharacteristicsPump Performance Characteristics 4/84/8
The overall efficiency arises from three source,The overall efficiency arises from three source, thethe
hydraulic efficiency,hydraulic efficiency, ηηh,,h,,thethe mechanical efficiency,mechanical efficiency, ηηm ,m ,,,
and the volumetric efficiency,and the volumetric efficiency, ηηvv
ηη==ηηhhηηmmηηvv
42
Pump Performance CharacteristicsPump Performance Characteristics 5/85/8
Typical performanceTypical performance
characteristics for a centrifugalcharacteristics for a centrifugal
pump of a given size operating at apump of a given size operating at a
constant impeller speed.constant impeller speed.
Rising head curveRising head curve
capacitycapacityBest efficiency points (BEP)Best efficiency points (BEP)
Performance characteristics for a given pump geometryPerformance characteristics for a given pump geometry
and operating speed are usually given in the plots of hand operating speed are usually given in the plots of haa,, ηη,,
andand bhpbhp versus Q.versus Q.
43
Pump Performance CharacteristicsPump Performance Characteristics 6/86/8
Rise head curve:Rise head curve: the head curve continuously rises as thethe head curve continuously rises as the
flowrateflowrate decreases.decreases.
Falling head curveFalling head curve:: haha--Q curves initially rise as Q isQ curves initially rise as Q is
decreased from the design value and then fall with adecreased from the design value and then fall with a
continued decrease in Q.continued decrease in Q.
Shutoff headShutoff head:: the head developed by the pump at zerothe head developed by the pump at zero
discharge. It represents the rise in pressure head across thedischarge. It represents the rise in pressure head across the
pump with the discharge valve closed.pump with the discharge valve closed.
Best efficiency points (BEP):Best efficiency points (BEP): the points on the variousthe points on the various
curves corresponding to the maximum efficiency.curves corresponding to the maximum efficiency.
44
Pump Performance CharacteristicsPump Performance Characteristics 7/87/8
AsAs the discharge is increased from zero the brakethe discharge is increased from zero the brake
horsepower increases, with a subsequent fall as thehorsepower increases, with a subsequent fall as the
maximum discharge is approachedmaximum discharge is approached..
The efficiency is a function of theThe efficiency is a function of the flowrateflowrate and reaches aand reaches a
maximum value at some particular value of themaximum value at some particular value of the flowrateflowrate,,
commonly referred to as the normal or designcommonly referred to as the normal or design flowrateflowrate oror
capacity for the pump.capacity for the pump.
The performance curves are very important to the engineerThe performance curves are very important to the engineer
responsible for the selection of pumps for a particular flowresponsible for the selection of pumps for a particular flow
system.system.
45
Pump Performance CharacteristicsPump Performance Characteristics 8/88/8
Performance curves for a twoPerformance curves for a two--stage centrifugal pump operatingstage centrifugal pump operating
at 3500 rpm. Data given for three different impeller diameters.at 3500 rpm. Data given for three different impeller diameters.
NPSHNPSHRR
Required net positiveRequired net positive
suction headsuction head
Related to conditionsRelated to conditions
on the suction side ofon the suction side of
the pumpthe pump
46
Net Positive Suction HeadNet Positive Suction Head 1/21/2
On the suction side of a pump, low pressures areOn the suction side of a pump, low pressures are
commonly encountered, with the concomitant possibilitycommonly encountered, with the concomitant possibility
ofof cavitationcavitation occurring within the pump.occurring within the pump.
CavitationCavitation occurs when the liquid pressure at a givenoccurs when the liquid pressure at a given
location is reduced to the vapor pressure of the liquid.location is reduced to the vapor pressure of the liquid.
When this occurs, vapor bubbles form; this phenomenonWhen this occurs, vapor bubbles form; this phenomenon
can cause a loss in efficiency as well as structural damagecan cause a loss in efficiency as well as structural damage
to the pump.to the pump.
How to characterize the potential forHow to characterize the potential for cavitationcavitation……
47
Net Positive Suction HeadNet Positive Suction Head 2/22/2
To characterize the potential forTo characterize the potential for cavitationcavitation, define the net, define the net
positive suction head (NPSH) aspositive suction head (NPSH) as
γ
−+
γ
= v
2
ss p
g2
Vp
NPSH (24)(24)
The total head on theThe total head on the
suction side near thesuction side near the
pump impeller inletpump impeller inlet
The liquid vaporThe liquid vapor
pressure headpressure head
There are actually two values of NPSH of interest.There are actually two values of NPSH of interest.
48
NPSHNPSHRR and NPSHand NPSHAA
1/31/3
Required NPSHRequired NPSH, denoted NPSH, denoted NPSHRR, that must be, that must be
maintained, or exceeded, so thatmaintained, or exceeded, so that cavitationcavitation will not occur.will not occur.
Since pressure lower than those in the suction pipe willSince pressure lower than those in the suction pipe will
develop in the impeller eye, it is usually necessary todevelop in the impeller eye, it is usually necessary to
determine experimentally, for a given pump, the requireddetermine experimentally, for a given pump, the required
NPSHNPSHRR..
Available NPSHAvailable NPSH, denoted NPSH, denoted NPSHAA, represents the head, represents the head
that actually occurs for the particular flow system. Thisthat actually occurs for the particular flow system. This
value can be determined experimentally, or calculated ifvalue can be determined experimentally, or calculated if
the system parameters are known.the system parameters are known.
49
NPSHNPSHRR and NPSHand NPSHAA
2/32/3
For a typical flow systemFor a typical flow system
The energy equation appliedThe energy equation applied
between the free liquidbetween the free liquid
surface and a point on thesurface and a point on the
suction side of the pump nearsuction side of the pump near
the impeller inletthe impeller inlet
∑++
γ
=−
γ
L
2
ss
1
atm
h
g2
Vp
z
p Head losses between the freeHead losses between the free
surface and the pumpsurface and the pump
impeller inlet.impeller inlet.
50
NPSHNPSHRR and NPSHand NPSHAA
3/33/3
The head available atThe head available at
the pump impeller inletthe pump impeller inlet
∑−−
γ
=+
γ
L1
atm
2
ss
hz
p
g2
Vp
For proper pump operationFor proper pump operation
γ
−−−
γ
= ∑ v
L1
atm
A
p
hz
p
NPSH
RA NPSHNPSH ≥
(25)(25)
51
Example 12.3 Net Pressure Suction HeadExample 12.3 Net Pressure Suction Head
A centrifugal pump is to be placed above a large, open water tanA centrifugal pump is to be placed above a large, open water tank,k,
as shown in Fig. 12.13, and is to pump water at a rate of 0.5ftas shown in Fig. 12.13, and is to pump water at a rate of 0.5ft33/s. At/s. At
thisthis flowrateflowrate the required net positive suction head, NPSHthe required net positive suction head, NPSHRR, is 15 ft,, is 15 ft,
as specified by the pump manufacturer. If the water temperatureas specified by the pump manufacturer. If the water temperature isis
8080ººF and atmospheric pressure is 14.7F and atmospheric pressure is 14.7 psipsi, determine the maximum, determine the maximum
height, zheight, z11, that the pump can be located above the water surface, that the pump can be located above the water surface
withoutwithout cavitationcavitation. Assume that the major loss between the tank and. Assume that the major loss between the tank and
the pump inlet is due to filter at the pipe inlet having a minorthe pump inlet is due to filter at the pipe inlet having a minor lossloss
coefficientcoefficient kkLL = 20. Other losses can be neglected. The pipe on the= 20. Other losses can be neglected. The pipe on the
suction side of the pump has a diameter of 4 in. If you were reqsuction side of the pump has a diameter of 4 in. If you were requireduired
to place a valve in the flow path would you place it upstream orto place a valve in the flow path would you place it upstream or
downstream of the pump? Why?downstream of the pump? Why?
52
Example 12.3Example 12.3 SolutionSolution
and the maximum value for zand the maximum value for z11 will occur when ZPSHwill occur when ZPSHAA=NPSH=NPSHRR
(25)(25)
γ
−−−
γ
= ∑ v
L1
atm
A
p
hz
p
NPSH
R
v
L
atm
max1 NPSH
p
h
p
)z( −
γ
−−
γ
= ∑
ft2.10...
g2
V
Khs/ft73.5
A
Q
V
2
LL ===== ∑
ft65.7...NPSH
p
h
p
)z( R
v
L
atm
max1 ==−
γ
−−
γ
= ∑
53
System Characteristics and Pump SelectionSystem Characteristics and Pump Selection 1/41/4
For a typical flow system in which a pump is usedFor a typical flow system in which a pump is used
The energy equation appliedThe energy equation applied
between points (1) and (2)between points (1) and (2)
∑+−= L12p hzzh
All friction lossesAll friction losses
and minor lossesand minor lossesThe actual head gainedThe actual head gained
by the fluid from theby the fluid from the
pump.pump.
(26)(26)
54
System Characteristics and Pump SelectionSystem Characteristics and Pump Selection 2/42/4
K depends on the pipe sizeK depends on the pipe size
and lengths, friction factors,and lengths, friction factors,
and minor loss coefficients.and minor loss coefficients.
2
12p KQzzh +−=(26)(26)
2
L KQh ∝
(27)(27)
(27)(27) is the system equation which shows how the actualis the system equation which shows how the actual
head gained by the fluid from the pump is related to thehead gained by the fluid from the pump is related to the
system parameters.system parameters.
55
System Characteristics and Pump SelectionSystem Characteristics and Pump Selection 3/43/4
There is also a uniqueThere is also a unique
relationship between therelationship between the
actual pump head gainedactual pump head gained
by the fluid andby the fluid and flowrateflowrate,,
which is governed by thewhich is governed by the
pump design.pump design.
Pipe friction increase duePipe friction increase due
to wall fouling.to wall fouling.
(A)(A) (B)(B) flowrateflowrate ↓↓
efficiencyefficiency↓↓
Utilization of the system curve and theUtilization of the system curve and the
pump performance curve to obtain thepump performance curve to obtain the
operating point for the system.operating point for the system.
56
System Characteristics and Pump SelectionSystem Characteristics and Pump Selection 4/44/4
To select a pump for a particular application, it isTo select a pump for a particular application, it is
necessary to utilize both the system curve, determined bynecessary to utilize both the system curve, determined by
the system equation, and the pump performance curve.the system equation, and the pump performance curve.
The intersection of both curves represents the operatingThe intersection of both curves represents the operating
point for the system.point for the system.
The operating point wanted to be near the bestThe operating point wanted to be near the best
efficiency point (BEP).efficiency point (BEP).
57
Pumps in Series or ParallelPumps in Series or Parallel 1/31/3
Effect of operating pumps in (Effect of operating pumps in (aa) series and () series and (bb) in parallel.) in parallel.
58
Pumps in Series or ParallelPumps in Series or Parallel 2/32/3
When two pumps are placed in seriesWhen two pumps are placed in series
The resulting pump performance curve is obtained byThe resulting pump performance curve is obtained by
adding heads at the sameadding heads at the same flowrateflowrate..
Both the actual head and theBoth the actual head and the flowrateflowrate are increased butare increased but
neither will be doubled.neither will be doubled.
The operating point is moved from (A) to (B).The operating point is moved from (A) to (B).
59
Pumps in Series or ParallelPumps in Series or Parallel 3/33/3
When two pumps are placed in parallelWhen two pumps are placed in parallel
The combined performance curve is obtained by addingThe combined performance curve is obtained by adding
flowrateflowrate at the same head.at the same head.
TheThe flowrateflowrate is increased significantly, but not beis increased significantly, but not be
doubled.doubled.
The operating point is moved from (A) to (B).The operating point is moved from (A) to (B).
60
Example 12.4 Use of Pump PerformanceExample 12.4 Use of Pump Performance
CurvesCurves 1/21/2
Water is to be pumped from one large, open tank to a second largWater is to be pumped from one large, open tank to a second large,e,
open tank as shown in Fig. E12.4a. The pipe diameter throughoutopen tank as shown in Fig. E12.4a. The pipe diameter throughout isis
6 in. and the total length of the pipe between the pipe entrance6 in. and the total length of the pipe between the pipe entrance andand
exit is 200 ft. Minor loss coefficients for the entrance, exit,exit is 200 ft. Minor loss coefficients for the entrance, exit, and theand the
elbow are shown on the figure, and the friction factor for the pelbow are shown on the figure, and the friction factor for the pipeipe
can be assumed constant and equal to 0.02. A certain centrifugalcan be assumed constant and equal to 0.02. A certain centrifugal
pump having the performance characteristics shown in Fig. E12.4bpump having the performance characteristics shown in Fig. E12.4b
is suggested as a good pump for this flow system. With this pumpis suggested as a good pump for this flow system. With this pump,,
what would be thewhat would be the flowrateflowrate between the tanks? Do you think thisbetween the tanks? Do you think this
pump would be a good choice?pump would be a good choice?
61
Example 12.4 Use of Pump PerformanceExample 12.4 Use of Pump Performance
CurvesCurves 2/22/2
62
Example 12.4Example 12.4 SolutionSolution1/21/2
Application of the energy equation between the two free surfacesApplication of the energy equation between the two free surfaces,,
points (1) and (2) as indicated, givenpoints (1) and (2) as indicated, given
∑++++
γ
=++
γ g2
V
K
g2
V
D
fz
g2
Vp
z
g2
Vp 2
L
2
2
2
22
1
2
11 l
With pWith p11=p=p22=0, V=0, V11=V=V22=0, z=0, z22--zz11=10ft, f=0.02, D=6/12ft, and=10ft, f=0.02, D=6/12ft, and ll =200ft=200ft
s/ftinisQQ43.410h..
A
Q
V
)s/ft2.32(2
V
)0.15.15.0(
)ft12/6(
)ft200(
02.010h
32
p
2
2
p
+===
⎥
⎦
⎤
⎢
⎣
⎡
++++=
63
Example 12.4Example 12.4 SolutionSolution2/22/2
With Q in gal/minWith Q in gal/min
With intersection occurring at Q=1600 gal/minWith intersection occurring at Q=1600 gal/min
With the corresponding actual head gainedWith the corresponding actual head gained
equal to 66.5ftequal to 66.5ft
25
p Q1020.210h −
×+=
2
p Q43.410h +=
System equation for thisSystem equation for this
particular flow system andparticular flow system and
reveals how much actual headreveals how much actual head
the fluid will need to gain fromthe fluid will need to gain from
the pump to maintain a certainthe pump to maintain a certain
flowrateflowrate..
With Q in ftWith Q in ft33/s/s
Eq. (3)
Eq. (4)
64
Dimensionless Parameters andDimensionless Parameters and
Similarity LawsSimilarity Laws
65
Dimensionless ParametersDimensionless Parameters 1/41/4
The principal, dependent pump variablesThe principal, dependent pump variables
Actual head riseActual head rise hhaa
Shaft power EfficiencyShaft power Efficiency ηη
The important variablesThe important variables
Characteristic diameterCharacteristic diameter DD Pertinent lengthsPertinent lengths llii
Surface roughnessSurface roughness εε FlowrateFlowrate QQ
Pump shaft rotational speedPump shaft rotational speed ωω
Fluid viscosityFluid viscosityμμ
Fluid densityFluid density ρρ
shaftW&
66
Dimensionless ParametersDimensionless Parameters 2/42/4
),,,Q,,,D(f
,W,h:iablesvardependent
i
shafta
ρμωε=
η
l
&
⎟
⎟
⎠
⎞
⎜
⎜
⎝
⎛
μ
ρω
ω
ε
φ=
2
3
i D
,
D
Q
,
D
,
D
termpidependent
l
67
Dimensionless ParametersDimensionless Parameters 3/43/4
⎟
⎟
⎠
⎞
⎜
⎜
⎝
⎛
μ
ρω
ω
ε
φ=
ω
=
2
3
i
122
a
H
D
,
D
Q
,
D
,
DD
gh
C
l
The dependent pi term may beThe dependent pi term may be
Head rise coefficientHead rise coefficient
⎟
⎟
⎠
⎞
⎜
⎜
⎝
⎛
μ
ρω
ω
ε
φ=
ρω
=
2
3
i
253
shaft
p
D
,
D
Q
,
D
,
DD
W
C
l&
Power coefficientPower coefficient
⎟
⎟
⎠
⎞
⎜
⎜
⎝
⎛
μ
ρω
ω
ε
φ=
ρ
=η
2
3
i
3
shaft
a D
,
D
Q
,
D
,
DW
gQh l
&
EfficiencyEfficiency
68
Dimensionless ParametersDimensionless Parameters 4/44/4
For simplicity,For simplicity, εε/D can be neglected in pumps since the/D can be neglected in pumps since the
highly irregular shape of the pump chamber is usually thehighly irregular shape of the pump chamber is usually the
dominant geometry factor rather than the surfacedominant geometry factor rather than the surface
roughness.roughness.
With these simplicity and for geometrically similar pumps,With these simplicity and for geometrically similar pumps,
the dependent pi terms are function of only Q/the dependent pi terms are function of only Q/ωωDD33..
⎟
⎠
⎞
⎜
⎝
⎛
ω
φ=
ω 3122
a
D
Q
D
gh
⎟
⎠
⎞
⎜
⎝
⎛
ω
φ=
ρω 3253
shaft
D
Q
D
W&
⎟
⎠
⎞
⎜
⎝
⎛
ω
φ=η 33
D
Q
(29)(29)
(30)(30)
(31)(31) Flow coefficient CFlow coefficient CQQ
69
Similarity LawsSimilarity Laws 1/31/3
2
3
1
3
D
Q
D
Q
⎟
⎠
⎞
⎜
⎝
⎛
ω
=⎟
⎠
⎞
⎜
⎝
⎛
ω
Above three equations provide the desired similarityAbove three equations provide the desired similarity
relationship among a family of geometrically similar pumpsrelationship among a family of geometrically similar pumps
IfIf
ThenThen
2
22
a
1
22
a
D
gh
D
gh
⎟
⎠
⎞
⎜
⎝
⎛
ω
=⎟
⎠
⎞
⎜
⎝
⎛
ω
2
53
shaft
1
53
shaft
D
W
D
W
⎟
⎟
⎠
⎞
⎜
⎜
⎝
⎛
ρω
=
⎟
⎟
⎠
⎞
⎜
⎜
⎝
⎛
ρω
&&
21 η=η
Where the subscripts 1 and 2 refer to any two pumps fromWhere the subscripts 1 and 2 refer to any two pumps from
the family of geometrically similar pumps.the family of geometrically similar pumps.
(32)(32)
(33)(33) (34)(34)
(35)(35)
70
Similarity LawsSimilarity Laws 2/32/3
With these soWith these so--called pump scaling laws, it is possible tocalled pump scaling laws, it is possible to
experimentally determine the performance characteristicsexperimentally determine the performance characteristics
of one pump in laboratory and then use these data toof one pump in laboratory and then use these data to
predict the corresponding characteristics for other pumpspredict the corresponding characteristics for other pumps
within the family under different operating conditions.within the family under different operating conditions.
From these curves of the performance of differentFrom these curves of the performance of different--
sized, geometrically similar pumps can be predicted.sized, geometrically similar pumps can be predicted.
71
Similarity LawsSimilarity Laws 3/33/3
Typical performance data for a centrifugal pump:Typical performance data for a centrifugal pump:
((aa) characteristic curves for a 12) characteristic curves for a 12--in. centrifugal pumpin. centrifugal pump
operating at 1000 rpm, (operating at 1000 rpm, (bb) dimensionless characteristic curves.) dimensionless characteristic curves.
72
Example 12.5 Use of Pump Scaling LawsExample 12.5 Use of Pump Scaling Laws
An 8An 8--in.in.--diameter centrifugal pump operating at 1200 rpm isdiameter centrifugal pump operating at 1200 rpm is
geometrically similar to the 12geometrically similar to the 12--in.in.--diameter pump having thediameter pump having the
performance characteristics of Fig. 12.17a and 12.17b whileperformance characteristics of Fig. 12.17a and 12.17b while
operating at 1000 rpm. For peak efficiency, predict the dischargoperating at 1000 rpm. For peak efficiency, predict the discharge,e,
actual head rise, and shaft horsepower for this smaller pump. Thactual head rise, and shaft horsepower for this smaller pump. Thee
working fluid is water at 60working fluid is water at 60 ººF.F.
73
Example 12.5Example 12.5 SolutionSolution1/21/2
For a given efficiency the flow coefficient has
the same value for a given family of pumps.
At peak efficiency CQ=0.0625
(31)(31)
Fig. 12.17(b)Fig. 12.17(b)
gpm1046min)/s60)(ft/gal48.7)(s/ft33.2(
s/ft33.2DCQ
33
33
Q
==
=ω=
The actual head rise and the shaft horsepower can be determined in a
similar manner since at peak efficiency CH=0.019 and Cp=0.014
74
Example 12.5Example 12.5 SolutionSolution2/22/2
hp0.13s/lbft7150...DCW
ft6.41...
g
DC
h
53
pshaft
22
H
a
=⋅==ρω=
==
ω
=
&
75
Special Pump Scaling LawsSpecial Pump Scaling Laws 1/61/6
How a change in the operating speed,How a change in the operating speed, ωω, for a given, for a given
pump, affects pump characteristics.pump, affects pump characteristics.
2
1
2
1
Q
Q
ω
ω
=(32)(32) (36)(36)
For the same flow coefficientFor the same flow coefficient
with Dwith D11=D=D22
Where the subscripts 1 and 2 refer toWhere the subscripts 1 and 2 refer to
the same pump operating at twothe same pump operating at two
different speeds at the same flowdifferent speeds at the same flow
coefficientcoefficient
2
2
2
1
2a
1a
h
h
ω
ω
=(33)(33) (37)(37) 3
2
3
1
2shaft
1shaft
W
W
ω
ω
=
&
&
(34)(34) (38)(38)
76
Special Pump Scaling LawsSpecial Pump Scaling Laws 2/62/6
These scaling laws are useful in estimating the effect ofThese scaling laws are useful in estimating the effect of
changing pump speed when some data are available fromchanging pump speed when some data are available from
a pump test obtained by operating the pump at a particulara pump test obtained by operating the pump at a particular
speed.speed.
77
Special Pump Scaling LawsSpecial Pump Scaling Laws 3/63/6
How a change in the impeller diameter, D, of aHow a change in the impeller diameter, D, of a
geometrically similar family of pumps, operating at ageometrically similar family of pumps, operating at a
given speed, affects pump characteristics.given speed, affects pump characteristics.
3
2
3
1
2
1
D
D
Q
Q
=(32)(32) (39)(39)
ωω11==ωω22
2
2
2
1
2a
1a
D
D
h
h
=(33)(33) (40)(40) 5
2
5
1
2shaft
1shaft
D
D
W
W
=
&
&
(34)(34) (41)(41)
78
Special Pump Scaling LawsSpecial Pump Scaling Laws 4/64/6
With these scaling laws are based on the condition that, asWith these scaling laws are based on the condition that, as
the impeller diameter is changed, all other importantthe impeller diameter is changed, all other important
geometric variables are properly scaled to maintaingeometric variables are properly scaled to maintain
geometric similarity.geometric similarity.
Geometric scaling is not always possibleGeometric scaling is not always possible
(39)~(41) will not, in general, be valid.(39)~(41) will not, in general, be valid.
79
Special Pump Scaling LawsSpecial Pump Scaling Laws 5/65/6
However, experience has shown that if the impellerHowever, experience has shown that if the impeller
diameter change is not too large, less than about 20%,diameter change is not too large, less than about 20%,
these scaling relationships can still be used to estimate thethese scaling relationships can still be used to estimate the
effect of a change in the impeller diameter.effect of a change in the impeller diameter.
(36)~(41) are sometimes referred to as the(36)~(41) are sometimes referred to as the pump affinitypump affinity
lawlaw..
80
Special Pump Scaling LawsSpecial Pump Scaling Laws 6/66/6
It has been found that as the pump size decreases theseIt has been found that as the pump size decreases these
effects more significantly influence efficiency because ofeffects more significantly influence efficiency because of
smaller clearance and blade size.smaller clearance and blade size.
An approximate, empirical relationship to estimate theAn approximate, empirical relationship to estimate the
influence of diminishing size on efficiency isinfluence of diminishing size on efficiency is
5/1
2
1
2
1
D
D
1
1
⎟⎟
⎠
⎞
⎜⎜
⎝
⎛
=
η−
η− (42)(42)
81
Specific SpeedSpecific Speed 1/51/5
Specific speed is a useful pi term obtained by eliminatingSpecific speed is a useful pi term obtained by eliminating
diameter D between the low coefficient and the head risediameter D between the low coefficient and the head rise
coefficientcoefficient
Specific speed varies with flow coefficient just as theSpecific speed varies with flow coefficient just as the
other coefficients and efficiency.other coefficients and efficiency.
4/3
a
4/322
a
2/13
s
)gh(
Q
)D/gh(
)D/Q(
N
ω
=
ω
ω
= (43)(43)
82
Specific SpeedSpecific Speed 2/52/5
For nay pump it is customary to specify a value of specificFor nay pump it is customary to specify a value of specific
speed at the flow coefficient corresponding to peakspeed at the flow coefficient corresponding to peak
efficiency only.efficiency only.
In the United States a modified, dimensional form ofIn the United States a modified, dimensional form of
specific speed,specific speed, NNsdsd
4/3
a
sd
)]ft(h[
)gpm(Q)rpm(
N
ω
= (44)(44)
83
Specific SpeedSpecific Speed 3/53/5
NNsdsd is expressed in U.S. customary units.is expressed in U.S. customary units.
Typical value ofTypical value of NNsdsd are in the range 500 to 4000 forare in the range 500 to 4000 for
centrifugal pumps.centrifugal pumps.
Both NBoth Nss andand NNsdsd have the same physical meaning, but theirhave the same physical meaning, but their
magnitudes will differ by a constant conversion factormagnitudes will differ by a constant conversion factor
NNsdsd=2733N=2733Nss whenwhen ωωis expressed inis expressed in rad/srad/s..
84
Specific SpeedSpecific Speed 4/54/5
Variation in specific speed with type of pump.Variation in specific speed with type of pump.
85
Specific SpeedSpecific Speed 5/55/5
Each family or class of pumps has a particular range ofEach family or class of pumps has a particular range of
values of specific speed associated with it.values of specific speed associated with it.
Pumps that have lowPumps that have low--capacity, highcapacity, high--head characteristicshead characteristics
will have specific speed that are smaller than that havewill have specific speed that are smaller than that have
highhigh--capacity, lowcapacity, low--head characteristics.head characteristics.
AsAs NNsdsd increases beyond about 2000 the peak efficiency ofincreases beyond about 2000 the peak efficiency of
the purely radialthe purely radial--flow centrifugal pump starts to fall off,flow centrifugal pump starts to fall off,
and other type of more efficient pump design are preferred.and other type of more efficient pump design are preferred.
86
Suction Specific SpeedSuction Specific Speed 1/21/2
Suction specific speed is definedSuction specific speed is defined
In the United States a modified, dimensional form ofIn the United States a modified, dimensional form of
suction specific speed,suction specific speed, SSsdsd
4/3
R
s
)]NPSH(g[
Q
S
ω
= (45)(45)
4/3
R
sd
)]ft(NPSH[
)gpm(Q)rpm(
S
ω
= (44)(44)
87
Suction Specific SpeedSuction Specific Speed 2/22/2
Typical values forTypical values for SSsdsd fall in the range 7000 to 12000.fall in the range 7000 to 12000.
Note thatNote that SSsdsd=2733S=2733Sss ,with,with ωω expressed inexpressed in rad/srad/s..
88
AxialAxial--Flow andFlow and
MixedMixed--Flow PumpsFlow Pumps
89
AxialAxial--Flow and MixedFlow and Mixed--Flow PumpsFlow Pumps 1/21/2
Centrifugal pumps are radialCentrifugal pumps are radial--flow machines that operateflow machines that operate
most efficiently for applications requiring high heads atmost efficiently for applications requiring high heads at
relatively lowrelatively low flowrateflowrate..
For many applications, such as those associate withFor many applications, such as those associate with
drainage and irrigation, highdrainage and irrigation, high flowrateflowrate at low head areat low head are
required.required.
Centrifugal pumps are not suitable.Centrifugal pumps are not suitable.
AxialAxial--flow pumps are commonly used.flow pumps are commonly used.
AxialAxial--flow pump, consists of a propeller confined within aflow pump, consists of a propeller confined within a
cylindrical casing, is often called propeller pump.cylindrical casing, is often called propeller pump.
90
AxialAxial--Flow and MixedFlow and Mixed--Flow PumpsFlow Pumps 2/22/2
Schematic diagram of an axial-flow pump arranged for
vertical operation.
A rotor is connectedA rotor is connected
to a motor through ato a motor through a
shaft.shaft.
As the rotor rotatesAs the rotor rotates
the fluid is sucked inthe fluid is sucked in
through the inlet.through the inlet.
91
Centrifugal Pump vs. AxialCentrifugal Pump vs. Axial--Flow PumpFlow Pump 1/21/2
At design capacityAt design capacity
(maximum efficiency)(maximum efficiency)
the head and brakethe head and brake
horsepower are thehorsepower are the
same for the two pumps.same for the two pumps.
As theAs the flowrateflowrate
decreases, the powerdecreases, the power
input to the centrifugalinput to the centrifugal
pump falls to 180 hp atpump falls to 180 hp at
shutoff.shutoff.
92
Centrifugal Pump vs. AxialCentrifugal Pump vs. Axial--Flow PumpFlow Pump 2/22/2
Whereas for the axialWhereas for the axial--flow pump the power inputflow pump the power input
increases to 520 hp at shutoff.increases to 520 hp at shutoff.
The axialThe axial--flow pump can cause overloading of the driveflow pump can cause overloading of the drive
motor if themotor if the flowrateflowrate is reduced significantly from theis reduced significantly from the
design capacity.design capacity.
The head curve for the axialThe head curve for the axial--flow pump is much steeperflow pump is much steeper
than that fir the centrifugal pump.than that fir the centrifugal pump.
Except at design capacity, the efficiency of the axialExcept at design capacity, the efficiency of the axial--flowflow
pump is lower than that o the centrifugal pump.pump is lower than that o the centrifugal pump.
93
Comparison of Different Types ofComparison of Different Types of
ImpellersImpellers
94
FansFans
95
FansFans 1/31/3
Fans: used to move the fluid.Fans: used to move the fluid.
Types of fans varying from small fan used for coolingTypes of fans varying from small fan used for cooling
desktop computers to large fans used in many industrialdesktop computers to large fans used in many industrial
applications.applications.
Fan are also called blowers, boosters, and exhaustersFan are also called blowers, boosters, and exhausters
depending on the location within the system.depending on the location within the system.
As in the case for pumps, fans designs include centrifugalAs in the case for pumps, fans designs include centrifugal
(radial(radial--flow) fans, mixedflow) fans, mixed--flow and axialflow and axial--flow (propeller)flow (propeller)
fans.fans.
96
FansFans 2/32/3
Analysis of fans performance closely follows thatAnalysis of fans performance closely follows that
previously described for pumps.previously described for pumps.
Scaling relationships for fans are the same as thoseScaling relationships for fans are the same as those
developed for pumps, that is, equations (32)~(35) apply todeveloped for pumps, that is, equations (32)~(35) apply to
fans and pumps.fans and pumps.
For FansFor Fans
Replace the head, hReplace the head, haa, with pressure head p, with pressure head paa//ρρgg
2
22
a
1
22
a
D
p
D
p
⎟
⎟
⎠
⎞
⎜
⎜
⎝
⎛
ρω
=
⎟
⎟
⎠
⎞
⎜
⎜
⎝
⎛
ρω
(33)(33) (47)(47)
97
FansFans 3/33/3
Equations (47), (32) and (34) are called the fan laws andEquations (47), (32) and (34) are called the fan laws and
can be used to scale performance characteristics betweencan be used to scale performance characteristics between
members of a family of geometrically similar fans.members of a family of geometrically similar fans.
98
TurbinesTurbines
99
TurbinesTurbines 1/61/6
Turbines are devices that extract energy from a flowingTurbines are devices that extract energy from a flowing
fluid.fluid.
The geometry of turbines is such that the fluid exerts aThe geometry of turbines is such that the fluid exerts a
torque on the rotor in the direction of its rotation.torque on the rotor in the direction of its rotation.
The shaft power generated is available to derive generatorsThe shaft power generated is available to derive generators
or other devices.or other devices.
The two basic types of hydraulic turbines areThe two basic types of hydraulic turbines are impulseimpulse
and reaction turbines.and reaction turbines.
100
TurbinesTurbines 2/62/6
For hydraulic impulseFor hydraulic impulse
turbines, the pressure dropturbines, the pressure drop
across the rotor is zero; all ofacross the rotor is zero; all of
the pressure drop across thethe pressure drop across the
turbine stages occurs in theturbine stages occurs in the
nozzle row.nozzle row.
TheThe PeltonPelton whellwhell is ais a
classical example of anclassical example of an
impulse turbines.impulse turbines.
101
TurbinesTurbines 3/63/6
Diagram shows a reactionDiagram shows a reaction
turbine.turbine.
102
TurbinesTurbines 4/64/6
For impulse turbinesFor impulse turbines
The total head of the incoming fluid is converted into aThe total head of the incoming fluid is converted into a
large velocity head at the exit of the supply nozzle.large velocity head at the exit of the supply nozzle.
Both the pressure drop across the bucket (blade) andBoth the pressure drop across the bucket (blade) and
the change in relative speed of the fluid across thethe change in relative speed of the fluid across the
bucket are negligible.bucket are negligible.
The space surrounding the rotor is not completely filledThe space surrounding the rotor is not completely filled
with fluid.with fluid.
The individual jets of fluid striking the buckets thatThe individual jets of fluid striking the buckets that
generates the torque.generates the torque.
103
TurbinesTurbines 5/65/6
For reaction turbinesFor reaction turbines
There is both a pressure drop and a fluid relative speedThere is both a pressure drop and a fluid relative speed
change across the rotor.change across the rotor.
Guide vanes act as nozzle to accelerate the flow andGuide vanes act as nozzle to accelerate the flow and
turn it in the appropriate direction as the fluid enters theturn it in the appropriate direction as the fluid enters the
rotor.rotor.
Part of the pressure drop occurs across the guide vanesPart of the pressure drop occurs across the guide vanes
and part occurs across the rotor,and part occurs across the rotor,
104
TurbinesTurbines 6/66/6
SummarySummary
Impulse turbines: HighImpulse turbines: High--head, lowhead, low flowrateflowrate
devices.devices.
Reaction turbines: LowReaction turbines: Low--head, highhead, high--flowrateflowrate
devices.devices.
105
Impulse TurbinesImpulse Turbines 1/61/6
The easiest type of impulse turbinesThe easiest type of impulse turbines
design is thedesign is the PeltonPelton wheel.wheel.
LesterLester PeltonPelton (1829~1908), an(1829~1908), an
American mining engineer duringAmerican mining engineer during
the California goldthe California gold--mining days, ismining days, is
responsible for many of stillresponsible for many of still--usedused
features of this type of turbine.features of this type of turbine.
106
Impulse TurbinesImpulse Turbines 2/62/6
A highA high--speed jet of water strikes thespeed jet of water strikes the PeltonPelton wheel bucketswheel buckets
and is deflected.and is deflected.
The water enters and leaves the control volumeThe water enters and leaves the control volume
surrounding the wheel as free jet.surrounding the wheel as free jet.
A person riding on the bucket would note that the speed ofA person riding on the bucket would note that the speed of
the water doest not change as it slides across the buckets.the water doest not change as it slides across the buckets.
That is, the magnitude of the relative velocity does notThat is, the magnitude of the relative velocity does not
change, but its direction does.change, but its direction does.
107
Impulse TurbinesImpulse Turbines 3/63/6
Ideally, the fluid enters and leaves the control volume withIdeally, the fluid enters and leaves the control volume with
no radial component of velocity.no radial component of velocity.
The buckets would ideallyThe buckets would ideally
turn the relative velocityturn the relative velocity
through a 180through a 180ºº turn, butturn, but
physical constraints dictatephysical constraints dictate
thatthat ββ, the angle of the, the angle of the
exit edge of the blade, isexit edge of the blade, is
less than 180less than 180 ºº
108
Impulse TurbinesImpulse Turbines 4/64/6
Flow as viewed by an observerFlow as viewed by an observer
riding on theriding on the PeltonPelton wheelwheel ––
relative velocitiesrelative velocities
Inlet and exit velocity triangles for aInlet and exit velocity triangles for a
PeltonPelton wheel turbine.wheel turbine.
UWVV 111 +==θ (48)(48) UcosWV 22 +β=θ (49)(49)
With WWith W11=W=W22 (48)+(49)(48)+(49) )cos1)(VU(VV 112 β−−=− θθ (50)(50)
109
Impulse TurbinesImpulse Turbines 5/65/6
)cos1)(VU(Um
TW
1
shaftshaft
β−−=
ω=
&
&
(50)+(2)+(4)(50)+(2)+(4) )cos1)(VU(rmT 1mshaft β−−= &
(51)(51)
Typical theoretical and experimental powerTypical theoretical and experimental power
and torque for aand torque for a PeltonPelton wheel turbine as awheel turbine as a
function of bucket speed.function of bucket speed.
110
Impulse TurbinesImpulse Turbines 6/66/6
From above results:From above results:
The power is a function ofThe power is a function of ββ. A typical value of. A typical value of
ββ=165=165ºº results in a relatively small reduction in powerresults in a relatively small reduction in power
since 1since 1--cos165cos165ºº=1.966.=1.966.
Although torque is maximum when the wheel isAlthough torque is maximum when the wheel is
stopped (U=0), there is no power under this conditionstopped (U=0), there is no power under this condition ––
to extract power one needs force and motion.to extract power one needs force and motion.
The power output is a maximum when U=V/2.The power output is a maximum when U=V/2.
The maximum speed occurs whenThe maximum speed occurs when TTshaftshaft=0.=0.
(52)(52)
111
Example 12.6Example 12.6 PeltonPelton Wheel TurbineWheel Turbine
CharacteristicsCharacteristics
Water to drive aWater to drive a PeltonPelton wheel is supplied through a pipe from a lakewheel is supplied through a pipe from a lake
as indicated in Fig. E12.6a. Determine the nozzle diameter, Das indicated in Fig. E12.6a. Determine the nozzle diameter, D11, that, that
will give the maximum power output. Include the head loss due towill give the maximum power output. Include the head loss due to
friction in the pipe, but neglect minor losses. Also determine tfriction in the pipe, but neglect minor losses. Also determine thishis
maximum power and the angular velocity of the rotor at thismaximum power and the angular velocity of the rotor at this
condition.condition.
112
Example 12.6Example 12.6 SolutionSolution1/31/3
The nozzle exit speed, VThe nozzle exit speed, V11, can be obtained by applying the, can be obtained by applying the
energy equation between a point on the lake surface (whereenergy equation between a point on the lake surface (where
VV00=p=p00=0) and the nozzle outlet (where z=0) and the nozzle outlet (where z11=p=p11=0) to give=0) to give
(51)(51)
g2
V
D
fhh
g2
V
z
2
LL
2
1
0
l
=+=
)cos1)(VU(QUW 1shaft β−−ρ=&
4
1
2
1
4
1
0
D1521
5.113
g2
V
D
D
D
f1z
+
=
⎥
⎥
⎦
⎤
⎢
⎢
⎣
⎡
⎟
⎠
⎞
⎜
⎝
⎛
+=
l
4/VDQ 1
2
1π=
113
Example 12.6Example 12.6 SolutionSolution2/32/3
The maximum power occurs when U=VThe maximum power occurs when U=V11/2/2
⎥
⎥
⎦
⎤
⎢
⎢
⎣
⎡
+
−
+
=
4
1
4
1
2
1
shaft
D1521
5.113
U
D1521
UD323
W&
2/34
1
2
1
6
shaft
)D1521(
D1004.1
W
+
×
=&
The maximum power possible occurs whenThe maximum power possible occurs when 0dD/Wd 1shaft =&
DD11=0.239ft=0.239ft
hp0.59s/lbft1025.3
)D1521(
D1004.1
W 4
2/34
1
2
1
6
shaft −=⋅×−=
+
×
=&
114
Example 12.6Example 12.6 SolutionSolution3/33/3
The rotor speed at the maximum power condition can beThe rotor speed at the maximum power condition can be
obtained fromobtained from
rpm295
R2
V
2
V
RU 11 ==ω=ω=
115
Example 12.7 Maximum Power Output for aExample 12.7 Maximum Power Output for a
PeltonPelton Wheel TurbineWheel Turbine
Water flows through theWater flows through the PeltonPelton wheel turbine shown in Fig. 12.24.wheel turbine shown in Fig. 12.24.
For simplicity we assume that the water is turned 180For simplicity we assume that the water is turned 180ºº by the blade.by the blade.
Show, based on the energy equation, that the maximum powerShow, based on the energy equation, that the maximum power
output occurs when the absolute velocity of the fluid exiting thoutput occurs when the absolute velocity of the fluid exiting thee
turbine is zero.turbine is zero.
116
Example 12.7Example 12.7 SolutionSolution1/21/2
For this impulse turbine withFor this impulse turbine with
ββ== 180180ºº , the velocity, the velocity
triangles simplify into thetriangles simplify into the
diagram types shown in Fig.diagram types shown in Fig.
E12.7. Three possibilities areE12.7. Three possibilities are
indicated:indicated:
(a) The exit absolute velocity,(a) The exit absolute velocity,
VV22, is directed back toward, is directed back toward
the nozzle.the nozzle.
(51)(51) )UVU(Q2)cos1)(VU(QUW 1
2
1shaft −ρ=β−−ρ=&
117
Example 12.7Example 12.7 SolutionSolution2/22/2
(b) The absolute velocity at the exit is zero, or(b) The absolute velocity at the exit is zero, or
(c) The exiting stream flows in the direction of the incoming st(c) The exiting stream flows in the direction of the incoming stream.ream.
The maximum power occurs when U=VThe maximum power occurs when U=V11/2./2.
If viscous effects are negligible, when WIf viscous effects are negligible, when W11=W=W22 and we have U=Wand we have U=W22,,
which giveswhich gives VV22=0=0
Consider the energy equation for flow across the rotor we haveConsider the energy equation for flow across the rotor we have
L
2
2
2
1
T
LT2
2
22
1
2
11
h
g2
VV
h
hhz
g2
Vp
z
g2
Vp
−
−
=⇒
++++
γ
=++
γ
VV22=0=0
118
Second Type of Impulse TurbinesSecond Type of Impulse Turbines 1/31/3
AA multinozzlemultinozzle, non, non--PeltonPelton wheel impulse turbinewheel impulse turbine
commonly used with air as the working fluid.commonly used with air as the working fluid.
119
Second Type of Impulse TurbinesSecond Type of Impulse Turbines 2/32/3
A circumferential series of fluid jetsA circumferential series of fluid jets
strikes the rotating blades which, asstrikes the rotating blades which, as
with thewith the PeltonPelton wheel, alter both thewheel, alter both the
direction and magnitude of thedirection and magnitude of the
absolute velocity.absolute velocity.
The inlet and exit pressure are equal.The inlet and exit pressure are equal.
The magnitude of the relativeThe magnitude of the relative
velocity is unchanged as the fluidvelocity is unchanged as the fluid
slides across the blades.slides across the blades.
120
Second Type of Impulse TurbinesSecond Type of Impulse Turbines 3/33/3
In order for the absolute velocity of the fluid to beIn order for the absolute velocity of the fluid to be
changed as indicated during its passage across the blade,changed as indicated during its passage across the blade,
the blade must push on the fluid in the direction oppositethe blade must push on the fluid in the direction opposite
of the blade motion.of the blade motion.
The fluid pushes on the blade in the direction f theThe fluid pushes on the blade in the direction f the
blades motionblades motion –– the fluid does work on the blade.the fluid does work on the blade.
121
Example 12.8 NonExample 12.8 Non--PeltonPelton Wheel ImpulseWheel Impulse
TurbineTurbine 1/21/2
An air turbine used to drive the highAn air turbine used to drive the high--speed drill used by your dentistspeed drill used by your dentist
is shown in Fig. E12.8a. Air exiting from the upstream nozzle hois shown in Fig. E12.8a. Air exiting from the upstream nozzle holesles
force the turbine blades to move in the direction shown. Estimatforce the turbine blades to move in the direction shown. Estimate thee the
shaft energy per unit mass of air flowing through the turbine unshaft energy per unit mass of air flowing through the turbine underder
the following conditions. The turbine rotor speed is 300,000 rpmthe following conditions. The turbine rotor speed is 300,000 rpm,,
the tangential component of velocity out of the nozzle is twicethe tangential component of velocity out of the nozzle is twice thethe
blade speed, and the tangential component of the absolute velociblade speed, and the tangential component of the absolute velocityty
out of the rotor is zero.out of the rotor is zero.
122
Example 12.8 NonExample 12.8 Non--PeltonPelton Wheel ImpulseWheel Impulse
TurbineTurbine 2/22/2
123
Example 12.8Example 12.8 SolutionSolution
(5)(5)
lbm/lbft9640...shaft
m
21
2211shaft
w
s/ft394...rU
0VU2V
VUVUw
⋅−==
θθ
θθ
==ω=
==
+−=
For simplicity we analyze this problem using an arithmetic meanFor simplicity we analyze this problem using an arithmetic mean radiusradius
)rr(r io2
1
m +=
124
Reaction TurbinesReaction Turbines 1/21/2
Best suited for higherBest suited for higher flowrateflowrate abdabd lower head situationslower head situations
such as are often encountered in hydroelectric powersuch as are often encountered in hydroelectric power
plants associated with a dammed river.plants associated with a dammed river.
The working fluid completely fills the passagewaysThe working fluid completely fills the passageways
through which it flows.through which it flows.
The angular momentum, pressure, and the velocity of theThe angular momentum, pressure, and the velocity of the
fluid decrease as it flows through the turbine rotorfluid decrease as it flows through the turbine rotor –– thethe
turbine rotor extracts energy from the fluid.turbine rotor extracts energy from the fluid.
125
Reaction TurbinesReaction Turbines 2/22/2
The variety of configurations: radialThe variety of configurations: radial--flow, mixed flow,flow, mixed flow,
and axialand axial--flow.flow.
((aa) Typical radial) Typical radial--flowflow
Francis turbine. (Francis turbine. (bb) typical) typical
axialaxial--flow Kaplan turbine.flow Kaplan turbine.
126
Dimensionless Parameters for TurbinesDimensionless Parameters for Turbines 1/21/2
As with pumps, incompressible flow turbine performanceAs with pumps, incompressible flow turbine performance
is often specified in terms of appropriate dimensionlessis often specified in terms of appropriate dimensionless
parametersparameters
22
T
H
D
gh
C
ω
=Head rise coefficientHead rise coefficient
53
shaft
p
D
W
C
ρω
=
&
Power coefficientPower coefficient
The flow coefficientThe flow coefficient 3Q
D
Q
C
ω
=
127
Dimensionless Parameters for TurbinesDimensionless Parameters for Turbines 2/22/2
On the other head, turbine efficiency is the inverse ofOn the other head, turbine efficiency is the inverse of
pump efficiencypump efficiency
T
shaft
gQh
W
ρ
=η
&
128
Similarity Laws for TurbinesSimilarity Laws for Turbines
For geometrically similar turbines and for negligibleFor geometrically similar turbines and for negligible
Reynolds number and surface roughness difference effects,Reynolds number and surface roughness difference effects,
the relationship between the dimensionless parameters arethe relationship between the dimensionless parameters are
givengiven
)C()C(C)C(C Q3Q2pQ1H φ=ηφ=φ=
129
Power Specific SpeedPower Specific Speed 1/21/2
The design engineer has a variety of turbine typesThe design engineer has a variety of turbine types
available for any given application.available for any given application.
It is necessary to determine which type of turbine wouldIt is necessary to determine which type of turbine would
best fit the job before detailed design work is attempted.best fit the job before detailed design work is attempted.
As with pump, the use of a specific speed parameter canAs with pump, the use of a specific speed parameter can
help provide this informationhelp provide this information
4/5
T
shaft
s
)gh(
/W
'N
ρω
=
&
(53)(53)
4/5
T
shaft
sd
)]ft(h[
)bhp(W)rpm(
'N
&ω
=
130
Power Specific SpeedPower Specific Speed 2/22/2
Provide a guide forProvide a guide for
turbineturbine--type selection.type selection.
The actual turbineThe actual turbine
efficiency for a givenefficiency for a given
turbine depends veryturbine depends very
strongly on the detailedstrongly on the detailed
design of the turbine.design of the turbine.
Typical turbine cross sections and maximum
efficiencies as a function of specific speed.
131
Example 12.9 Use of Specific Speed toExample 12.9 Use of Specific Speed to
Select Turbine TypeSelect Turbine Type
A hydraulic turbine is to operate at an angular velocity of 6 reA hydraulic turbine is to operate at an angular velocity of 6 rev/s, av/s, a
flowrateflowrate of 10 ftof 10 ft33/s, and a head of 20 ft. What type of turbine should/s, and a head of 20 ft. What type of turbine should
be selected? Explain.be selected? Explain.
132
Example 12.9Example 12.9 SolutionSolution
(Fig. 12.32)(Fig. 12.32)
rpm360s/rev6 ==ω
hp3.21
hps/lbft550
)94.0(ft20
)s/ft10)(ft/lb4.62(QzW 33
shaft =⎥
⎦
⎤
⎢
⎣
⎡
⋅⋅
=ηγ=&
3.39
)h(
W
'N 4/5
T
shaft
sd =
ω
=
&
A mixedA mixed--flow Francis turbine would probablyflow Francis turbine would probably
give the highest efficiency and an assumedgive the highest efficiency and an assumed
efficiency of 0.94 is appropriate.efficiency of 0.94 is appropriate.
Assumed efficiencyAssumed efficiency %94=η
133
Compressible FlowCompressible Flow
TurbomachinesTurbomachines
134
Compressible FlowCompressible Flow TurbomachinesTurbomachines 1/21/2
Compressible flowCompressible flow turbomachinesturbomachines are similar to theare similar to the
incompressible flow pumps and turbines.incompressible flow pumps and turbines.
The main difference is that the density of the fluid changesThe main difference is that the density of the fluid changes
significantly from the inlet to the outlet of thesignificantly from the inlet to the outlet of the
compressible flow machines.compressible flow machines.
Compressor and pumps that add energy to the fluid,Compressor and pumps that add energy to the fluid,
causing a significant pressure rise and a correspondingcausing a significant pressure rise and a corresponding
significant increase in density.significant increase in density.
135
Compressible FlowCompressible Flow TurbomachinesTurbomachines 2/22/2
Compressible flowCompressible flow turbomachinesturbomachines remove energy from theremove energy from the
fluid, causing a lower pressure and a smaller density at thefluid, causing a lower pressure and a smaller density at the
outlet than at the inlet.outlet than at the inlet.
136
CompressorCompressor
TurbocompressorsTurbocompressors operate with the continuousoperate with the continuous
compression of gas flowing through the device.compression of gas flowing through the device.
Since there is a significant pressure and density increase,Since there is a significant pressure and density increase,
there is also a considerable temperature increase.there is also a considerable temperature increase.
RadialRadial--flow (centrifugal) compressor.flow (centrifugal) compressor.
AxialAxial--flow compressor.flow compressor.
137
RadialRadial--Flow CompressorFlow Compressor 1/31/3
Use a gas as the working fluid.Use a gas as the working fluid.
The typical high pressure rise, lowThe typical high pressure rise, low flowrateflowrate, and axially, and axially
compactcompact turbomachineturbomachine..
Photograph of the rotor from anPhotograph of the rotor from an
automobile turbocharger.automobile turbocharger.
138
RadialRadial--Flow CompressorFlow Compressor 2/32/3
The amount of compression is given in terms of the totalThe amount of compression is given in terms of the total
pressure ratiopressure ratio
Higher pressure ratios can be obtained by using multipleHigher pressure ratios can be obtained by using multiple
stage device in which flow from the outlet of thestage device in which flow from the outlet of the
proceeding stage proceeds to the inlet of theproceeding stage proceeds to the inlet of the followwingfollowwing
stage.stage.
01
02
p
p
PR =
139
RadialRadial--Flow CompressorFlow Compressor 3/33/3
Adiabatic compression of aAdiabatic compression of a
gas causes an increase ingas causes an increase in
temperature and requirestemperature and requires
more work than isothermalmore work than isothermal
compression of a gas.compression of a gas.
AnAn interstageinterstage cooler can becooler can be
used to reduce theused to reduce the
compressed gas temperaturecompressed gas temperature
and thus the work required.and thus the work required.
140
AxialAxial--Flow CompressorFlow Compressor 1/41/4
The axialThe axial--flowflow
compressor has a lowercompressor has a lower
pressure rise per stage,pressure rise per stage,
a highera higher flowrateflowrate, and, and
is moreis more radiallyradially
compact than acompact than a
centrifugal compressor.centrifugal compressor.
Enthalpy, velocity, and pressureEnthalpy, velocity, and pressure
distribution in an axialdistribution in an axial--flow compressorflow compressor
141
AxialAxial--Flow CompressorFlow Compressor 2/42/4
An axialAn axial--flow compressor usually consists of severalflow compressor usually consists of several
stages, with each stage containing a rotor/stator row pair.stages, with each stage containing a rotor/stator row pair.
As the gas is compressed and its density increases, aAs the gas is compressed and its density increases, a
smaller annulus crosssmaller annulus cross--sectional area is required and thesectional area is required and the
flow channel size decreases from the inlet to the outlet offlow channel size decreases from the inlet to the outlet of
the compressor.the compressor.
CE 90 propulsion system.CE 90 propulsion system.
The typical jet aircraft engine usesThe typical jet aircraft engine uses
an axialan axial--flow compressor as one offlow compressor as one of
its main componentsits main components
142
AxialAxial--Flow CompressorFlow Compressor 3/43/4
An axialAn axial--flow compressor can include a set of inlet guideflow compressor can include a set of inlet guide
vanes upstream of the first rotor row. These guide vanesvanes upstream of the first rotor row. These guide vanes
optimize the size of the relative velocity into the first rotoroptimize the size of the relative velocity into the first rotor
row by directing the flow away from the axial direction.row by directing the flow away from the axial direction.
Rotor blades push the gas in the direction of blade motionRotor blades push the gas in the direction of blade motion
and to the rear, adding energy and moving the gas throughand to the rear, adding energy and moving the gas through
the compressor.the compressor.
Stator blade rows act as diffusers, turning the fluid backStator blade rows act as diffusers, turning the fluid back
toward the axial direction and increasing the statictoward the axial direction and increasing the static
pressure.pressure.
143
AxialAxial--Flow CompressorFlow Compressor 4/44/4
The stator blades cannot add energy to the fluid becauseThe stator blades cannot add energy to the fluid because
they are stationary.they are stationary.
The blades in an axialThe blades in an axial--flow compressor are airfoilsflow compressor are airfoils
carefully designed to produce appropriate lift and dragcarefully designed to produce appropriate lift and drag
forces on the flowing gas.forces on the flowing gas.
As occurs with airplane wings, compressor blades can stall.As occurs with airplane wings, compressor blades can stall.
When the angle of incidence becomes too large, blade stallWhen the angle of incidence becomes too large, blade stall
can occur and the result is compressor surge or stallcan occur and the result is compressor surge or stall ––
possible damage to the machine.possible damage to the machine.
144
Performance Characteristics of AxialPerformance Characteristics of Axial--FlowFlow
CompressorCompressor 1/21/2
Either isentropic orEither isentropic or polytropicpolytropic
efficiencies are used toefficiencies are used to
characterize compressorcharacterize compressor
performance.performance.
Each of these compressorEach of these compressor
efficiencies involves a ratio ofefficiencies involves a ratio of
ideal work to actual workideal work to actual work
required to accomplish therequired to accomplish the
compression.compression.
145
Performance Characteristics of AxialPerformance Characteristics of Axial--FlowFlow
CompressorCompressor 2/22/2
The isentropic efficiency involves a ratio of the ideal workThe isentropic efficiency involves a ratio of the ideal work
required with an adiabatic and frictionless compressionrequired with an adiabatic and frictionless compression
process to the actual work required to achieve the sameprocess to the actual work required to achieve the same
total pressure rise.total pressure rise.
TheThe polytropicpolytropic efficiency involves a ratio of the idealefficiency involves a ratio of the ideal
work required to achieve the actual end state of thework required to achieve the actual end state of the
compression with acompression with a polytropicpolytropic and frictionless processand frictionless process
between the actual beginning and end stagnation statebetween the actual beginning and end stagnation state
across the compressor and the actual work involvedacross the compressor and the actual work involved
between these same states.between these same states.
146
Parameters for CompressorParameters for Compressor 1/31/3
The common flow parameter used for compressorThe common flow parameter used for compressor
To account for variations in test conditions, the followingTo account for variations in test conditions, the following
strategy is employed.strategy is employed.
01
2
01
pD
kRTmR &
atmospheredardtans01
2
01
test01
2
01
pD
kRTmR
pD
kRTmR
⎟
⎟
⎠
⎞
⎜
⎜
⎝
⎛
=
⎟
⎟
⎠
⎞
⎜
⎜
⎝
⎛ &&
std
TT0101 the stagnation temperature at the inletthe stagnation temperature at the inlet
pp0101 the stagnation pressure at the inletthe stagnation pressure at the inlet
147
Parameters for CompressorParameters for Compressor 2/32/3
When we consider a given compressor operating on aWhen we consider a given compressor operating on a
given work fluid, the above equation reduces togiven work fluid, the above equation reduces to
std0test01
std0test01test
std
p/p
T/kRTm
m
&
& = (54)(54)
The compressorThe compressor--test masstest mass
flowflow ““correctedcorrected”” to theto the
standard atmosphere inletstandard atmosphere inlet
conditioncondition
The corrected compressor massThe corrected compressor mass
flowrateflowrate is used instead of flowis used instead of flow
coefficient.coefficient.
TT00 and pand p00 refer to the standardrefer to the standard
atmosphereatmosphere
148
Parameters for CompressorParameters for Compressor 3/33/3
While for pumps, blowers, and fan, rotor speed wasWhile for pumps, blowers, and fan, rotor speed was
accounted for in the flow coefficient, it is not in theaccounted for in the flow coefficient, it is not in the
corrected masscorrected mass flowrateflowrate derived above.derived above.
For compressors, rotor speed needs to be accounted forFor compressors, rotor speed needs to be accounted for
with an additional group. This dimensionless group uswith an additional group. This dimensionless group us
std01
std
01 T/T
N
N
kRT
ND
=⇒
Corrected speedCorrected speed
149
Compressible Flow TurbinesCompressible Flow Turbines
150
Compressible Flow TurbinesCompressible Flow Turbines
Turbines that use a gas or vapor as the working fluid are inTurbines that use a gas or vapor as the working fluid are in
many respects similar to hydraulic turbines.many respects similar to hydraulic turbines.
Compressible flow turbines may be impulse or reactionCompressible flow turbines may be impulse or reaction
turbines, and mixedturbines, and mixed--, radial, radial--, or axial, or axial--flow turbines.flow turbines.
151
RadialRadial--Flow TurbinesFlow Turbines
RadialRadial--flow turbine usually has a lower efficiency than anflow turbine usually has a lower efficiency than an
axialaxial--flow turbine, but lower initial costs may be theflow turbine, but lower initial costs may be the
compelling incentive in choosing a radialcompelling incentive in choosing a radial--flow turbineflow turbine
over an axialover an axial--flow one.flow one.
The advantages of radialThe advantages of radial--flow turbines are: (1) It is robustflow turbines are: (1) It is robust
and durable. (2) it is axially compact, and (3) it can beand durable. (2) it is axially compact, and (3) it can be
relatively inexpensive.relatively inexpensive.
152
AxialAxial--Flow TurbinesFlow Turbines 1/41/4
AxialAxial--flow turbines are widely used compressible flowflow turbines are widely used compressible flow
turbines.turbines.
Often they are multistageOften they are multistage turbomachinesturbomachines, although single, although single--
stage compressible turbines are also produced.stage compressible turbines are also produced.
They may be either an impulse type or a reaction type.They may be either an impulse type or a reaction type.
Steam engines used in electrical generating plants andSteam engines used in electrical generating plants and
marine propulsion and the turbines used in gas turbinemarine propulsion and the turbines used in gas turbine
engines are usually of the axialengines are usually of the axial--flow type.flow type.
153
AxialAxial--Flow TurbinesFlow Turbines 2/42/4
The gas accelerates through theThe gas accelerates through the
supply nozzles, has some of itssupply nozzles, has some of its
energy removed by the firstenergy removed by the first--
stage rotor blades, acceleratesstage rotor blades, accelerates
again through the secondagain through the second--stagestage
nozzle row, and has additionalnozzle row, and has additional
energy removed by the secondenergy removed by the second--
stage rotor blades.stage rotor blades.
Enthalpy, pressure, and velocityEnthalpy, pressure, and velocity
distribution in a twodistribution in a two--stage impulsestage impulse
turbineturbine
154
AxialAxial--Flow TurbinesFlow Turbines 3/43/4
The static pressure remains constant across the rotorThe static pressure remains constant across the rotor
rows.rows.
Across the secondAcross the second--stage nozzle row, the static pressurestage nozzle row, the static pressure
decreases, absolute velocity increases, and the stagnationdecreases, absolute velocity increases, and the stagnation
enthalpy is constant.enthalpy is constant.
……..
155
AxialAxial--Flow TurbinesFlow Turbines 4/44/4
Both the stationary and rotor blade actBoth the stationary and rotor blade act
as flowas flow--accelerating nozzles.accelerating nozzles.
The static pressure and enthalpyThe static pressure and enthalpy
decrease in the direction of flow fordecrease in the direction of flow for
both the fixed and the rotating bladeboth the fixed and the rotating blade
rows.rows.
Enthalpy, pressure, and velocityEnthalpy, pressure, and velocity
distribution in a threedistribution in a three--stage reactionstage reaction
turbineturbine
156
Performance Characteristics ofPerformance Characteristics of
Compressible Flow TurbinesCompressible Flow Turbines
Isentropic andIsentropic and
polytropicpolytropic efficienciesefficiencies
are commonly used asare commonly used as
are inletare inlet--toto--outlet totaloutlet total
pressure ratios (ppressure ratios (p0101/p/p0202),),
corrected rotor speedcorrected rotor speed
(55), and corrected(55), and corrected
massmass flowrateflowrate (54).(54).

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Fluid mechanics

  • 1. 1 FUNDAMENTALS OFFUNDAMENTALS OF FLUID MECHANICSFLUID MECHANICS Chapter 12 Pumps andChapter 12 Pumps and TurbinesTurbines JyhJyh--CherngCherng ShiehShieh Department of BioDepartment of Bio--IndustrialIndustrial MechatronicsMechatronics EngineeringEngineering National Taiwan UniversityNational Taiwan University
  • 2. 2 MAIN TOPICSMAIN TOPICS IntroductionIntroduction Basic Energy ConsiderationsBasic Energy Considerations Basic Angular Momentum ConsiderationsBasic Angular Momentum Considerations The Centrifugal PumpThe Centrifugal Pump Dimensionless Parameters and Similarity LawsDimensionless Parameters and Similarity Laws AxialAxial--Flow and MixedFlow and Mixed--Flow PumpsFlow Pumps FansFans TurbinesTurbines Compressible FlowCompressible Flow TurbomachinesTurbomachines
  • 3. 3 Pumps and TurbinesPumps and Turbines Pumps and turbines: Fluid machines.Pumps and turbines: Fluid machines. Pumps: Add energy to the fluidPumps: Add energy to the fluid –– they do work on thethey do work on the fluid.fluid. Turbines: Extract energy from the fluidTurbines: Extract energy from the fluid –– the fluid doesthe fluid does work on them.work on them.
  • 4. 4 Fluid MachinesFluid Machines Positive displacement machines (denoted as the static type)Positive displacement machines (denoted as the static type) TurbomachinesTurbomachines (denoted as the dynamic type).(denoted as the dynamic type).
  • 5. 5 Positive Displacement MachinesPositive Displacement Machines Force fluid into or out of aForce fluid into or out of a chamber by changing thechamber by changing the volume of the chamber.volume of the chamber. The pressure developed andThe pressure developed and the work done are a result ofthe work done are a result of essentially static forcesessentially static forces rather than dynamic effects.rather than dynamic effects. Typical positive displacement pumps: (Typical positive displacement pumps: (aa) tire) tire pump, (pump, (bb) human heart, () human heart, (cc) gear pump.) gear pump.
  • 6. 6 TurbomachinesTurbomachines TurbomachinesTurbomachines involve a collection of blades, buckets,involve a collection of blades, buckets, flow channels, or passages arranged around an axis offlow channels, or passages arranged around an axis of rotation to form a rotor.rotation to form a rotor. TurbomachinesTurbomachines are mechanical devices that either extractare mechanical devices that either extract energy from a fluid (turbine) or add energy to a fluidenergy from a fluid (turbine) or add energy to a fluid (pump) as a result of dynamic interactions between the(pump) as a result of dynamic interactions between the device and the fluid.device and the fluid. The fluid used can be either a gas or a liquid.The fluid used can be either a gas or a liquid.
  • 7. 7 Operating Principles ofOperating Principles of TurbomachinesTurbomachines The basic operating principles are the same whether theThe basic operating principles are the same whether the fluid is a liquid or a gas.fluid is a liquid or a gas. CavitationCavitation may be an important design consideration whenmay be an important design consideration when liquids are involved if the pressure at any point within theliquids are involved if the pressure at any point within the flow is reduced to vapor pressure.flow is reduced to vapor pressure. Compressibility effects may be important when gases areCompressibility effects may be important when gases are involved if the Mach number becomes large enough.involved if the Mach number becomes large enough.
  • 8. 8 Structure ofStructure of TurbomachinesTurbomachines ManyMany turbomachinesturbomachines contain some type of housing orcontain some type of housing or casting that surrounds the rotating blades or rotor, thuscasting that surrounds the rotating blades or rotor, thus forming a n internal flow passageway through which theforming a n internal flow passageway through which the fluid flows.fluid flows. SomeSome turbomachinesturbomachines include stationary blades or vanes ininclude stationary blades or vanes in addition to rotor blades. These stationary vanes can beaddition to rotor blades. These stationary vanes can be arranged to accelerate the flow and thus serve as anarranged to accelerate the flow and thus serve as an nozzles.nozzles. These vanes can be set to diffuse the flow and act asThese vanes can be set to diffuse the flow and act as diffusers.diffusers.
  • 9. 9 Classification ofClassification of TurbomachinesTurbomachines AxialAxial--flow machines: The fluid maintains a significantflow machines: The fluid maintains a significant axialaxial--flow direction component from the inlet to outlet offlow direction component from the inlet to outlet of the rotor.the rotor. MixedMixed--flow machines: There may be significant radialflow machines: There may be significant radial-- and axialand axial--flow velocity components for the flow throughflow velocity components for the flow through the rotor row.the rotor row. RadialRadial--flowflow mahcinesmahcines: The flow across the: The flow across the bladsblads involvesinvolves a substantial radiala substantial radial--flow component at the rotor inlet, exit,flow component at the rotor inlet, exit, or both.or both.
  • 10. 10 Basic Energy ConsiderationsBasic Energy Considerations By considering the basic operation ofBy considering the basic operation of Household fan (pump).Household fan (pump). Windmill (turbine).Windmill (turbine).
  • 11. 11 Household FanHousehold Fan 1/21/2 Consider a fan blade driven at constant angular velocity by theConsider a fan blade driven at constant angular velocity by the motor.motor. Absolute velocity is the vector sums of relative and blade velocAbsolute velocity is the vector sums of relative and blade velocities.ities. The blade velocity rU ω= r UWV rrr += The absolute velocity VV seen by a person sitting stationary at the table on which the fan rests. The relative velocity seen by a person riding on the fan blade W
  • 12. 12 Household FanHousehold Fan 2/22/2 Idealized flow through a fan: (a) fan blade geometry: (b) absoluIdealized flow through a fan: (a) fan blade geometry: (b) absolutete velocity, V; relative velocity, W, and blade velocity, U at thevelocity, V; relative velocity, W, and blade velocity, U at the inlet andinlet and exit of the fan blade section.exit of the fan blade section.
  • 13. 13 WindmillWindmill Consider the windmill. Rather than the rotor being driven by aConsider the windmill. Rather than the rotor being driven by a motor, it is rotated in the opposite direction by the wind blowimotor, it is rotated in the opposite direction by the wind blowingng through the rotor.through the rotor. Idealized flow through a windmill: (a) windmill blade geometry;Idealized flow through a windmill: (a) windmill blade geometry; (b)(b) absolute velocity, V; relative velocity, W, and blade velocity,absolute velocity, V; relative velocity, W, and blade velocity, U atU at the inlet and exit of the windmill blade section.the inlet and exit of the windmill blade section.
  • 14. 14 Example 12.1 Drag from Pressure andExample 12.1 Drag from Pressure and Shear Stress DistributionsShear Stress Distributions The rotor shown in Fig. E12.1a rotates at a constant angular velThe rotor shown in Fig. E12.1a rotates at a constant angular velocityocity ofof ωω= 100= 100 rad/srad/s. Although the fluid initially approaches the rotor in. Although the fluid initially approaches the rotor in an axial direction, the flow across the blades is primarily radian axial direction, the flow across the blades is primarily radial.al. Measurements indicate that the absolute velocity at the inlet anMeasurements indicate that the absolute velocity at the inlet andd outlet are Voutlet are V11 = 12= 12 m/sm/s and Vand V22 = 15= 15 m/sm/s, respectively. Is this device a, respectively. Is this device a pump or a turbine?pump or a turbine?
  • 15. 15 Example 12.1Example 12.1 SolutionSolution1/21/2 s/m10rUs/m10rU 2211 =ω==ω= If the tangential component f the force of the blade on the fluid is in the direction of the blade motion (a pump) or opposite to it (a turbine). The inlet and outlet blade
  • 16. 16 Example 12.1Example 12.1 SolutionSolution2/22/2 The inlet velocity triangle The outlet velocity triangle At the inlet there is no component of absolute velocity in theAt the inlet there is no component of absolute velocity in the direction of rotation; at the outlet this component is not zero.direction of rotation; at the outlet this component is not zero. That is,That is, the blade pushes and turns the fluid in the direction of the blathe blade pushes and turns the fluid in the direction of the bladede motion, thereby doing work on the fluid.motion, thereby doing work on the fluid. This device is a pump.This device is a pump.
  • 17. 17 Basic Angular MomentumBasic Angular Momentum ConsiderationsConsiderations
  • 18. 18 Angular Momentum ConsiderationsAngular Momentum Considerations 1/61/6 Work transferred to or from a fluid flowing through aWork transferred to or from a fluid flowing through a pump or a turbine occurs by interaction between movingpump or a turbine occurs by interaction between moving rotor blades and the fluid.rotor blades and the fluid. Pump: The shaft toque (the torque that the shaft appliesPump: The shaft toque (the torque that the shaft applies to the rotor) and the rotation of the rotor are in the sameto the rotor) and the rotation of the rotor are in the same direction, energy is transferred from the shaft to thedirection, energy is transferred from the shaft to the rotor and from the rotor to the fluid.rotor and from the rotor to the fluid. Turbine: The torque exerted by the shaft on the rotor isTurbine: The torque exerted by the shaft on the rotor is opposite to the direction of rotation, the energy transferopposite to the direction of rotation, the energy transfer is from the fluid to the rotor.is from the fluid to the rotor.
  • 19. 19 Angular Momentum ConsiderationsAngular Momentum Considerations 2/62/6 All of theAll of the turbomachinesturbomachines involve the rotation of aninvolve the rotation of an impeller or a rotor about a central axis, it is appropriate toimpeller or a rotor about a central axis, it is appropriate to discuss their performance in terms ofdiscuss their performance in terms of torque and angulartorque and angular momentummomentum..
  • 20. 20 Angular Momentum ConsiderationsAngular Momentum Considerations 3/63/6 In aIn a turbomachineturbomachine a series of particles (a continuum)a series of particles (a continuum) passes through the rotor.passes through the rotor. For steady flow, the moment of momentum equationFor steady flow, the moment of momentum equation applied to a control volumeapplied to a control volume ∫∑ ⋅ρ×=× CS dAnV)Vr()Fr( rrrrrr Sum of the external torquesSum of the external torques Net rate of flow of momentNet rate of flow of moment--ofof-- momentum (angular momentum)momentum (angular momentum) through the control volumethrough the control volume
  • 21. 21 Angular Momentum ConsiderationsAngular Momentum Considerations 4/64/6 Shaft work applied to the contentsShaft work applied to the contents of the control volumeof the control volume ““++”” : in the same direction as rotation: in the same direction as rotation ““--”” : in the opposite direction as rotation: in the opposite direction as rotation Applied to the oneApplied to the one--dimensional simplification of flowdimensional simplification of flow through athrough a turbomachineturbomachine rotor, the axial componentrotor, the axial component )Vr(m)Vr(mT 2θ221θ11shaft && +−= EulerEuler turbomachineturbomachine equationequation (2)(2) EulerEuler turbomachineturbomachine equationequation : the shaft torque is directly: the shaft torque is directly proportional to the massproportional to the mass flowrateflowrate. The torque also depends on the. The torque also depends on the tangential component of the absolute velocity,tangential component of the absolute velocity, VVθθ..
  • 22. 22 Angular Momentum ConsiderationsAngular Momentum Considerations 5/65/6 (3(3) (4) (5) :The basic governing equations for pumps orThe basic governing equations for pumps or turbines whether the machines are radialturbines whether the machines are radial--, mixed, or axial, mixed, or axial--flowflow devices and for compressible and incompressible flows.devices and for compressible and incompressible flows. (2)(2) ω= shaftshaft TW& 21 mmm &&& == )VU()VU( m W w 2θ21θ1 shaft shaft +−== & & )VU(m)VU(mW 2θ221θ11shaft &&& +−= (3)(3) (4)(4) (5)(5)
  • 23. 23 Angular Momentum ConsiderationsAngular Momentum Considerations 6/66/6 222 x 2 x 22 VVVVVV θθ −=+= (8)(8) Another useful but more laborious form.Another useful but more laborious form. Based on the velocity triangles at the entrance or exit.Based on the velocity triangles at the entrance or exit. 222 x W)UV(V =−+ θ (7)(7) (6)+(7)(6)+(7) 2 WUV UV 222 −+ =θ (5)(5) 2 )WW(UUVV w 2 1 2 2 2 1 2 2 2 1 2 2 shaft −−−+− = TurbomachineTurbomachine work is related to changes in absolute, relative, andwork is related to changes in absolute, relative, and blade velocities.blade velocities. (6)(6)
  • 24. 24 The Centrifugal PumpThe Centrifugal Pump
  • 25. 25 Structure of the Centrifugal PumpStructure of the Centrifugal Pump 1/31/3 Centrifugal pump has two main components: an impellerCentrifugal pump has two main components: an impeller and a stationary casing, housing, or volute.and a stationary casing, housing, or volute.
  • 26. 26 Structure of the Centrifugal PumpStructure of the Centrifugal Pump 2/32/3 An impeller attached to the rotating shaft. The impellerAn impeller attached to the rotating shaft. The impeller consists of a number of blades, also sometimes calledconsists of a number of blades, also sometimes called vanes, arranged in a regular pattern around the shaft.vanes, arranged in a regular pattern around the shaft. ((aa) Open impeller, () Open impeller, (bb) enclosed or shrouded impeller) enclosed or shrouded impeller Type of impellerType of impeller
  • 27. 27 Structure of the Centrifugal PumpStructure of the Centrifugal Pump 3/33/3 A stationary casing, housing, or volute enclosing theA stationary casing, housing, or volute enclosing the impeller.impeller. The casing shape is designed to reduce the velocity asThe casing shape is designed to reduce the velocity as the fluid leaves the impeller, and this decrease in kineticthe fluid leaves the impeller, and this decrease in kinetic energy is converted into an increase in pressure.energy is converted into an increase in pressure. The voluteThe volute--shaped casing, with its increase area in theshaped casing, with its increase area in the direction of flow, is used to produce an essentiallydirection of flow, is used to produce an essentially uniform velocity distribution as the fluid moves arounduniform velocity distribution as the fluid moves around the casing into the discharge opening.the casing into the discharge opening.
  • 28. 28 Operation of the Centrifugal PumpOperation of the Centrifugal Pump As the impeller rotates, fluid is sucked in through the eyeAs the impeller rotates, fluid is sucked in through the eye of the casing and flowsof the casing and flows radiallyradially outward.outward. Energy is added to the fluid by the rotating blades, andEnergy is added to the fluid by the rotating blades, and both pressure and absolute velocity are increased as theboth pressure and absolute velocity are increased as the fluid lows from the eye to the periphery of the blades.fluid lows from the eye to the periphery of the blades.
  • 29. 29 Stages of the Centrifugal PumpStages of the Centrifugal Pump Simple stage pump: Only one impeller is mounted on theSimple stage pump: Only one impeller is mounted on the shaft.shaft. Multistage pump: Several impellers are mounted on theMultistage pump: Several impellers are mounted on the same shaft.same shaft. TheThe flowrateflowrate is the same through all stages.is the same through all stages. Each stage develops an additional pressure rise.Each stage develops an additional pressure rise. For a very large discharge pressure.For a very large discharge pressure.
  • 30. 30 Theoretical ConsiderationsTheoretical Considerations 1/51/5 The basic theory ofThe basic theory of operation of a centrifugaloperation of a centrifugal pump can be developed bypump can be developed by considering the averageconsidering the average oneone--dimensional flow ofdimensional flow of the fluid as it passesthe fluid as it passes between the inlet and thebetween the inlet and the outlet sections of theoutlet sections of the impeller as the bladesimpeller as the blades rotate.rotate. Velocity diagrams at the inlet and exit of a centrifugal pump impeller.
  • 31. 31 Theoretical ConsiderationsTheoretical Considerations 2/52/5 The moment of momentum equation indicates that theThe moment of momentum equation indicates that the shaft torque required to rotate the pump impeller isshaft torque required to rotate the pump impeller is )VUVU(Q)VrVr(QTW 1θ12θ21θ12θ2shaftshaft −ρ=−ωρ=ω=& 21 mmm &&& == 1θ12θ2 shaft shaft VUVU m W w −== & & )VrVr(Q)VrVr(mT 1θ12θ21θ12θ2shaft −ρ=−= & (11)(11) (12)(12) The tangential components of the absolute velocityThe tangential components of the absolute velocity (9) (10)(9) (10)
  • 32. 32 Theoretical ConsiderationsTheoretical Considerations 3/53/5 The head that a pump adds to the fluid is an importantThe head that a pump adds to the fluid is an important parameter. The ideal or maximum head rise possible, hparameter. The ideal or maximum head rise possible, hii ishaft gQhW ρ=& )VUVU( g 1 h 1θ12θ2i −= (14)(14) (13)(13)+(12)+(12) g2 )WW()UU()VV( h 2 2 2 1 2 1 2 2 2 1 2 2 i −+−+− =(8)+(12)(8)+(12)
  • 33. 33 Theoretical ConsiderationsTheoretical Considerations 4/54/5 An appropriate relationship between theAn appropriate relationship between the flowrateflowrate and theand the pump ideal head rise:pump ideal head rise: 2r 22 2 V VU cot θ− =β g VU h 2θ2 i= (16)(16) (15)(15)αα11=90=90ºº +(12)+(12) g cotVU g U h 22r2 2 2 i β −=(15)(15) (16)+(17)(16)+(17) 2r22 Vbr2Q π= Q gbr2 cotU g U h 22 22 2 2 i π β −= (17)(17) (18)(18)
  • 34. 34 Theoretical ConsiderationsTheoretical Considerations 5/55/5 Q gbr2 cotU g U h 22 22 2 2 i π β −= For a centrifugal pump withFor a centrifugal pump with backward curved vanes (backward curved vanes ( ββ22 <90<90ºº ))
  • 35. 35 Example 12.2 Centrifugal Pump PerformanceExample 12.2 Centrifugal Pump Performance Based on Inlet/Outlet VelocitiesBased on Inlet/Outlet Velocities Water is pumped at the rate of 1400Water is pumped at the rate of 1400 gpmgpm through a centrifugal pumpthrough a centrifugal pump operating at a speed of 1750 rpm. The impeller has a uniform blaoperating at a speed of 1750 rpm. The impeller has a uniform bladede length, b, of 2 in. with rlength, b, of 2 in. with r11 = 1.9 in. and r= 1.9 in. and r22 = 7.0 in., and the exit blade= 7.0 in., and the exit blade angle isangle is ββ=23=23ºº . Assume ideal flow conditions and that the. Assume ideal flow conditions and that the tangential velocity component, Vtangential velocity component, Vθθ11, of the water entering the blade, of the water entering the blade is zero (is zero (αα11=90=90 ºº). Determine (a) the tangential velocity component,). Determine (a) the tangential velocity component, VVθθ22, at the exit, (b) the ideal head rise, h, at the exit, (b) the ideal head rise, haa, and (c) the power, ,, and (c) the power, , transferred to the fluid. Discuss the difference between ideal atransferred to the fluid. Discuss the difference between ideal andnd actual head rise. Is the power, ,ideal or actual? Explactual head rise. Is the power, ,ideal or actual? Explain.ain. shaftW& shaftW&
  • 36. 36 Example 12.2Example 12.2 SolutionSolution1/21/2 s/ft107min)/s60/rpm1750)(rev/rad2)(ft12/7(rU 22 =π=ω= The tip velocity of the impeller s/ft11.5 br2 Q VVbr2Q 22 2r2r22 = π =π= Since the flowrate is given s/ft0.95cotV2UV V VU cot 22r2 2r 22 2 =β−=⇒ − =β θ θ ft316 g VU h 2θ2 i ==(15)(15)
  • 37. 37 Example 12.2Example 12.2 SolutionSolution2/22/2 The power transferred to the fluid hp112...VQUW 22shaft ==ρ= θ &
  • 38. 38 Pump Performance CharacteristicsPump Performance Characteristics 1/81/8 Typical experimental arrangement for determining theTypical experimental arrangement for determining the head rise, hhead rise, haa, gained by a fluid flowing through a pump., gained by a fluid flowing through a pump. Using the energy equation with hUsing the energy equation with haa==hhss--hhLL g2 V g2 V zz pp h 2 1 2 2 12 12 a −+−+ γ − = (19)(19)
  • 39. 39 Pump Performance CharacteristicsPump Performance Characteristics 2/82/8 γ − ≈ 12 a pp h (20)(20)The differences in elevationsThe differences in elevations and velocities are smalland velocities are small The power gained by the fluidThe power gained by the fluid af QhP γ= (21)(21) 550 Qh horsepowerwaterP a f γ == (22)(22) Overall efficientOverall efficient bhp 550/Qh W P pumpthedrivingpowershaft fluidthebygainedpower a shaft f γ ===η & (23)(23)
  • 40. 40 Pump Performance CharacteristicsPump Performance Characteristics 3/83/8 The overall pump efficiency is affected by theThe overall pump efficiency is affected by the hydraulichydraulic losseslosses in the pump, and in addition, by thein the pump, and in addition, by the mechanicalmechanical losseslosses in the bearings and seals.in the bearings and seals. There may also be some power loss due to leakage of theThere may also be some power loss due to leakage of the fluid between the back surface of the impeller hub platefluid between the back surface of the impeller hub plate and the casing, or through other pump components.and the casing, or through other pump components. This leakage contribution to the overall efficiency is calledThis leakage contribution to the overall efficiency is called the volumetric loss.the volumetric loss.
  • 41. 41 Pump Performance CharacteristicsPump Performance Characteristics 4/84/8 The overall efficiency arises from three source,The overall efficiency arises from three source, thethe hydraulic efficiency,hydraulic efficiency, ηηh,,h,,thethe mechanical efficiency,mechanical efficiency, ηηm ,m ,,, and the volumetric efficiency,and the volumetric efficiency, ηηvv ηη==ηηhhηηmmηηvv
  • 42. 42 Pump Performance CharacteristicsPump Performance Characteristics 5/85/8 Typical performanceTypical performance characteristics for a centrifugalcharacteristics for a centrifugal pump of a given size operating at apump of a given size operating at a constant impeller speed.constant impeller speed. Rising head curveRising head curve capacitycapacityBest efficiency points (BEP)Best efficiency points (BEP) Performance characteristics for a given pump geometryPerformance characteristics for a given pump geometry and operating speed are usually given in the plots of hand operating speed are usually given in the plots of haa,, ηη,, andand bhpbhp versus Q.versus Q.
  • 43. 43 Pump Performance CharacteristicsPump Performance Characteristics 6/86/8 Rise head curve:Rise head curve: the head curve continuously rises as thethe head curve continuously rises as the flowrateflowrate decreases.decreases. Falling head curveFalling head curve:: haha--Q curves initially rise as Q isQ curves initially rise as Q is decreased from the design value and then fall with adecreased from the design value and then fall with a continued decrease in Q.continued decrease in Q. Shutoff headShutoff head:: the head developed by the pump at zerothe head developed by the pump at zero discharge. It represents the rise in pressure head across thedischarge. It represents the rise in pressure head across the pump with the discharge valve closed.pump with the discharge valve closed. Best efficiency points (BEP):Best efficiency points (BEP): the points on the variousthe points on the various curves corresponding to the maximum efficiency.curves corresponding to the maximum efficiency.
  • 44. 44 Pump Performance CharacteristicsPump Performance Characteristics 7/87/8 AsAs the discharge is increased from zero the brakethe discharge is increased from zero the brake horsepower increases, with a subsequent fall as thehorsepower increases, with a subsequent fall as the maximum discharge is approachedmaximum discharge is approached.. The efficiency is a function of theThe efficiency is a function of the flowrateflowrate and reaches aand reaches a maximum value at some particular value of themaximum value at some particular value of the flowrateflowrate,, commonly referred to as the normal or designcommonly referred to as the normal or design flowrateflowrate oror capacity for the pump.capacity for the pump. The performance curves are very important to the engineerThe performance curves are very important to the engineer responsible for the selection of pumps for a particular flowresponsible for the selection of pumps for a particular flow system.system.
  • 45. 45 Pump Performance CharacteristicsPump Performance Characteristics 8/88/8 Performance curves for a twoPerformance curves for a two--stage centrifugal pump operatingstage centrifugal pump operating at 3500 rpm. Data given for three different impeller diameters.at 3500 rpm. Data given for three different impeller diameters. NPSHNPSHRR Required net positiveRequired net positive suction headsuction head Related to conditionsRelated to conditions on the suction side ofon the suction side of the pumpthe pump
  • 46. 46 Net Positive Suction HeadNet Positive Suction Head 1/21/2 On the suction side of a pump, low pressures areOn the suction side of a pump, low pressures are commonly encountered, with the concomitant possibilitycommonly encountered, with the concomitant possibility ofof cavitationcavitation occurring within the pump.occurring within the pump. CavitationCavitation occurs when the liquid pressure at a givenoccurs when the liquid pressure at a given location is reduced to the vapor pressure of the liquid.location is reduced to the vapor pressure of the liquid. When this occurs, vapor bubbles form; this phenomenonWhen this occurs, vapor bubbles form; this phenomenon can cause a loss in efficiency as well as structural damagecan cause a loss in efficiency as well as structural damage to the pump.to the pump. How to characterize the potential forHow to characterize the potential for cavitationcavitation……
  • 47. 47 Net Positive Suction HeadNet Positive Suction Head 2/22/2 To characterize the potential forTo characterize the potential for cavitationcavitation, define the net, define the net positive suction head (NPSH) aspositive suction head (NPSH) as γ −+ γ = v 2 ss p g2 Vp NPSH (24)(24) The total head on theThe total head on the suction side near thesuction side near the pump impeller inletpump impeller inlet The liquid vaporThe liquid vapor pressure headpressure head There are actually two values of NPSH of interest.There are actually two values of NPSH of interest.
  • 48. 48 NPSHNPSHRR and NPSHand NPSHAA 1/31/3 Required NPSHRequired NPSH, denoted NPSH, denoted NPSHRR, that must be, that must be maintained, or exceeded, so thatmaintained, or exceeded, so that cavitationcavitation will not occur.will not occur. Since pressure lower than those in the suction pipe willSince pressure lower than those in the suction pipe will develop in the impeller eye, it is usually necessary todevelop in the impeller eye, it is usually necessary to determine experimentally, for a given pump, the requireddetermine experimentally, for a given pump, the required NPSHNPSHRR.. Available NPSHAvailable NPSH, denoted NPSH, denoted NPSHAA, represents the head, represents the head that actually occurs for the particular flow system. Thisthat actually occurs for the particular flow system. This value can be determined experimentally, or calculated ifvalue can be determined experimentally, or calculated if the system parameters are known.the system parameters are known.
  • 49. 49 NPSHNPSHRR and NPSHand NPSHAA 2/32/3 For a typical flow systemFor a typical flow system The energy equation appliedThe energy equation applied between the free liquidbetween the free liquid surface and a point on thesurface and a point on the suction side of the pump nearsuction side of the pump near the impeller inletthe impeller inlet ∑++ γ =− γ L 2 ss 1 atm h g2 Vp z p Head losses between the freeHead losses between the free surface and the pumpsurface and the pump impeller inlet.impeller inlet.
  • 50. 50 NPSHNPSHRR and NPSHand NPSHAA 3/33/3 The head available atThe head available at the pump impeller inletthe pump impeller inlet ∑−− γ =+ γ L1 atm 2 ss hz p g2 Vp For proper pump operationFor proper pump operation γ −−− γ = ∑ v L1 atm A p hz p NPSH RA NPSHNPSH ≥ (25)(25)
  • 51. 51 Example 12.3 Net Pressure Suction HeadExample 12.3 Net Pressure Suction Head A centrifugal pump is to be placed above a large, open water tanA centrifugal pump is to be placed above a large, open water tank,k, as shown in Fig. 12.13, and is to pump water at a rate of 0.5ftas shown in Fig. 12.13, and is to pump water at a rate of 0.5ft33/s. At/s. At thisthis flowrateflowrate the required net positive suction head, NPSHthe required net positive suction head, NPSHRR, is 15 ft,, is 15 ft, as specified by the pump manufacturer. If the water temperatureas specified by the pump manufacturer. If the water temperature isis 8080ººF and atmospheric pressure is 14.7F and atmospheric pressure is 14.7 psipsi, determine the maximum, determine the maximum height, zheight, z11, that the pump can be located above the water surface, that the pump can be located above the water surface withoutwithout cavitationcavitation. Assume that the major loss between the tank and. Assume that the major loss between the tank and the pump inlet is due to filter at the pipe inlet having a minorthe pump inlet is due to filter at the pipe inlet having a minor lossloss coefficientcoefficient kkLL = 20. Other losses can be neglected. The pipe on the= 20. Other losses can be neglected. The pipe on the suction side of the pump has a diameter of 4 in. If you were reqsuction side of the pump has a diameter of 4 in. If you were requireduired to place a valve in the flow path would you place it upstream orto place a valve in the flow path would you place it upstream or downstream of the pump? Why?downstream of the pump? Why?
  • 52. 52 Example 12.3Example 12.3 SolutionSolution and the maximum value for zand the maximum value for z11 will occur when ZPSHwill occur when ZPSHAA=NPSH=NPSHRR (25)(25) γ −−− γ = ∑ v L1 atm A p hz p NPSH R v L atm max1 NPSH p h p )z( − γ −− γ = ∑ ft2.10... g2 V Khs/ft73.5 A Q V 2 LL ===== ∑ ft65.7...NPSH p h p )z( R v L atm max1 ==− γ −− γ = ∑
  • 53. 53 System Characteristics and Pump SelectionSystem Characteristics and Pump Selection 1/41/4 For a typical flow system in which a pump is usedFor a typical flow system in which a pump is used The energy equation appliedThe energy equation applied between points (1) and (2)between points (1) and (2) ∑+−= L12p hzzh All friction lossesAll friction losses and minor lossesand minor lossesThe actual head gainedThe actual head gained by the fluid from theby the fluid from the pump.pump. (26)(26)
  • 54. 54 System Characteristics and Pump SelectionSystem Characteristics and Pump Selection 2/42/4 K depends on the pipe sizeK depends on the pipe size and lengths, friction factors,and lengths, friction factors, and minor loss coefficients.and minor loss coefficients. 2 12p KQzzh +−=(26)(26) 2 L KQh ∝ (27)(27) (27)(27) is the system equation which shows how the actualis the system equation which shows how the actual head gained by the fluid from the pump is related to thehead gained by the fluid from the pump is related to the system parameters.system parameters.
  • 55. 55 System Characteristics and Pump SelectionSystem Characteristics and Pump Selection 3/43/4 There is also a uniqueThere is also a unique relationship between therelationship between the actual pump head gainedactual pump head gained by the fluid andby the fluid and flowrateflowrate,, which is governed by thewhich is governed by the pump design.pump design. Pipe friction increase duePipe friction increase due to wall fouling.to wall fouling. (A)(A) (B)(B) flowrateflowrate ↓↓ efficiencyefficiency↓↓ Utilization of the system curve and theUtilization of the system curve and the pump performance curve to obtain thepump performance curve to obtain the operating point for the system.operating point for the system.
  • 56. 56 System Characteristics and Pump SelectionSystem Characteristics and Pump Selection 4/44/4 To select a pump for a particular application, it isTo select a pump for a particular application, it is necessary to utilize both the system curve, determined bynecessary to utilize both the system curve, determined by the system equation, and the pump performance curve.the system equation, and the pump performance curve. The intersection of both curves represents the operatingThe intersection of both curves represents the operating point for the system.point for the system. The operating point wanted to be near the bestThe operating point wanted to be near the best efficiency point (BEP).efficiency point (BEP).
  • 57. 57 Pumps in Series or ParallelPumps in Series or Parallel 1/31/3 Effect of operating pumps in (Effect of operating pumps in (aa) series and () series and (bb) in parallel.) in parallel.
  • 58. 58 Pumps in Series or ParallelPumps in Series or Parallel 2/32/3 When two pumps are placed in seriesWhen two pumps are placed in series The resulting pump performance curve is obtained byThe resulting pump performance curve is obtained by adding heads at the sameadding heads at the same flowrateflowrate.. Both the actual head and theBoth the actual head and the flowrateflowrate are increased butare increased but neither will be doubled.neither will be doubled. The operating point is moved from (A) to (B).The operating point is moved from (A) to (B).
  • 59. 59 Pumps in Series or ParallelPumps in Series or Parallel 3/33/3 When two pumps are placed in parallelWhen two pumps are placed in parallel The combined performance curve is obtained by addingThe combined performance curve is obtained by adding flowrateflowrate at the same head.at the same head. TheThe flowrateflowrate is increased significantly, but not beis increased significantly, but not be doubled.doubled. The operating point is moved from (A) to (B).The operating point is moved from (A) to (B).
  • 60. 60 Example 12.4 Use of Pump PerformanceExample 12.4 Use of Pump Performance CurvesCurves 1/21/2 Water is to be pumped from one large, open tank to a second largWater is to be pumped from one large, open tank to a second large,e, open tank as shown in Fig. E12.4a. The pipe diameter throughoutopen tank as shown in Fig. E12.4a. The pipe diameter throughout isis 6 in. and the total length of the pipe between the pipe entrance6 in. and the total length of the pipe between the pipe entrance andand exit is 200 ft. Minor loss coefficients for the entrance, exit,exit is 200 ft. Minor loss coefficients for the entrance, exit, and theand the elbow are shown on the figure, and the friction factor for the pelbow are shown on the figure, and the friction factor for the pipeipe can be assumed constant and equal to 0.02. A certain centrifugalcan be assumed constant and equal to 0.02. A certain centrifugal pump having the performance characteristics shown in Fig. E12.4bpump having the performance characteristics shown in Fig. E12.4b is suggested as a good pump for this flow system. With this pumpis suggested as a good pump for this flow system. With this pump,, what would be thewhat would be the flowrateflowrate between the tanks? Do you think thisbetween the tanks? Do you think this pump would be a good choice?pump would be a good choice?
  • 61. 61 Example 12.4 Use of Pump PerformanceExample 12.4 Use of Pump Performance CurvesCurves 2/22/2
  • 62. 62 Example 12.4Example 12.4 SolutionSolution1/21/2 Application of the energy equation between the two free surfacesApplication of the energy equation between the two free surfaces,, points (1) and (2) as indicated, givenpoints (1) and (2) as indicated, given ∑++++ γ =++ γ g2 V K g2 V D fz g2 Vp z g2 Vp 2 L 2 2 2 22 1 2 11 l With pWith p11=p=p22=0, V=0, V11=V=V22=0, z=0, z22--zz11=10ft, f=0.02, D=6/12ft, and=10ft, f=0.02, D=6/12ft, and ll =200ft=200ft s/ftinisQQ43.410h.. A Q V )s/ft2.32(2 V )0.15.15.0( )ft12/6( )ft200( 02.010h 32 p 2 2 p +=== ⎥ ⎦ ⎤ ⎢ ⎣ ⎡ ++++=
  • 63. 63 Example 12.4Example 12.4 SolutionSolution2/22/2 With Q in gal/minWith Q in gal/min With intersection occurring at Q=1600 gal/minWith intersection occurring at Q=1600 gal/min With the corresponding actual head gainedWith the corresponding actual head gained equal to 66.5ftequal to 66.5ft 25 p Q1020.210h − ×+= 2 p Q43.410h += System equation for thisSystem equation for this particular flow system andparticular flow system and reveals how much actual headreveals how much actual head the fluid will need to gain fromthe fluid will need to gain from the pump to maintain a certainthe pump to maintain a certain flowrateflowrate.. With Q in ftWith Q in ft33/s/s Eq. (3) Eq. (4)
  • 64. 64 Dimensionless Parameters andDimensionless Parameters and Similarity LawsSimilarity Laws
  • 65. 65 Dimensionless ParametersDimensionless Parameters 1/41/4 The principal, dependent pump variablesThe principal, dependent pump variables Actual head riseActual head rise hhaa Shaft power EfficiencyShaft power Efficiency ηη The important variablesThe important variables Characteristic diameterCharacteristic diameter DD Pertinent lengthsPertinent lengths llii Surface roughnessSurface roughness εε FlowrateFlowrate QQ Pump shaft rotational speedPump shaft rotational speed ωω Fluid viscosityFluid viscosityμμ Fluid densityFluid density ρρ shaftW&
  • 66. 66 Dimensionless ParametersDimensionless Parameters 2/42/4 ),,,Q,,,D(f ,W,h:iablesvardependent i shafta ρμωε= η l & ⎟ ⎟ ⎠ ⎞ ⎜ ⎜ ⎝ ⎛ μ ρω ω ε φ= 2 3 i D , D Q , D , D termpidependent l
  • 67. 67 Dimensionless ParametersDimensionless Parameters 3/43/4 ⎟ ⎟ ⎠ ⎞ ⎜ ⎜ ⎝ ⎛ μ ρω ω ε φ= ω = 2 3 i 122 a H D , D Q , D , DD gh C l The dependent pi term may beThe dependent pi term may be Head rise coefficientHead rise coefficient ⎟ ⎟ ⎠ ⎞ ⎜ ⎜ ⎝ ⎛ μ ρω ω ε φ= ρω = 2 3 i 253 shaft p D , D Q , D , DD W C l& Power coefficientPower coefficient ⎟ ⎟ ⎠ ⎞ ⎜ ⎜ ⎝ ⎛ μ ρω ω ε φ= ρ =η 2 3 i 3 shaft a D , D Q , D , DW gQh l & EfficiencyEfficiency
  • 68. 68 Dimensionless ParametersDimensionless Parameters 4/44/4 For simplicity,For simplicity, εε/D can be neglected in pumps since the/D can be neglected in pumps since the highly irregular shape of the pump chamber is usually thehighly irregular shape of the pump chamber is usually the dominant geometry factor rather than the surfacedominant geometry factor rather than the surface roughness.roughness. With these simplicity and for geometrically similar pumps,With these simplicity and for geometrically similar pumps, the dependent pi terms are function of only Q/the dependent pi terms are function of only Q/ωωDD33.. ⎟ ⎠ ⎞ ⎜ ⎝ ⎛ ω φ= ω 3122 a D Q D gh ⎟ ⎠ ⎞ ⎜ ⎝ ⎛ ω φ= ρω 3253 shaft D Q D W& ⎟ ⎠ ⎞ ⎜ ⎝ ⎛ ω φ=η 33 D Q (29)(29) (30)(30) (31)(31) Flow coefficient CFlow coefficient CQQ
  • 69. 69 Similarity LawsSimilarity Laws 1/31/3 2 3 1 3 D Q D Q ⎟ ⎠ ⎞ ⎜ ⎝ ⎛ ω =⎟ ⎠ ⎞ ⎜ ⎝ ⎛ ω Above three equations provide the desired similarityAbove three equations provide the desired similarity relationship among a family of geometrically similar pumpsrelationship among a family of geometrically similar pumps IfIf ThenThen 2 22 a 1 22 a D gh D gh ⎟ ⎠ ⎞ ⎜ ⎝ ⎛ ω =⎟ ⎠ ⎞ ⎜ ⎝ ⎛ ω 2 53 shaft 1 53 shaft D W D W ⎟ ⎟ ⎠ ⎞ ⎜ ⎜ ⎝ ⎛ ρω = ⎟ ⎟ ⎠ ⎞ ⎜ ⎜ ⎝ ⎛ ρω && 21 η=η Where the subscripts 1 and 2 refer to any two pumps fromWhere the subscripts 1 and 2 refer to any two pumps from the family of geometrically similar pumps.the family of geometrically similar pumps. (32)(32) (33)(33) (34)(34) (35)(35)
  • 70. 70 Similarity LawsSimilarity Laws 2/32/3 With these soWith these so--called pump scaling laws, it is possible tocalled pump scaling laws, it is possible to experimentally determine the performance characteristicsexperimentally determine the performance characteristics of one pump in laboratory and then use these data toof one pump in laboratory and then use these data to predict the corresponding characteristics for other pumpspredict the corresponding characteristics for other pumps within the family under different operating conditions.within the family under different operating conditions. From these curves of the performance of differentFrom these curves of the performance of different-- sized, geometrically similar pumps can be predicted.sized, geometrically similar pumps can be predicted.
  • 71. 71 Similarity LawsSimilarity Laws 3/33/3 Typical performance data for a centrifugal pump:Typical performance data for a centrifugal pump: ((aa) characteristic curves for a 12) characteristic curves for a 12--in. centrifugal pumpin. centrifugal pump operating at 1000 rpm, (operating at 1000 rpm, (bb) dimensionless characteristic curves.) dimensionless characteristic curves.
  • 72. 72 Example 12.5 Use of Pump Scaling LawsExample 12.5 Use of Pump Scaling Laws An 8An 8--in.in.--diameter centrifugal pump operating at 1200 rpm isdiameter centrifugal pump operating at 1200 rpm is geometrically similar to the 12geometrically similar to the 12--in.in.--diameter pump having thediameter pump having the performance characteristics of Fig. 12.17a and 12.17b whileperformance characteristics of Fig. 12.17a and 12.17b while operating at 1000 rpm. For peak efficiency, predict the dischargoperating at 1000 rpm. For peak efficiency, predict the discharge,e, actual head rise, and shaft horsepower for this smaller pump. Thactual head rise, and shaft horsepower for this smaller pump. Thee working fluid is water at 60working fluid is water at 60 ººF.F.
  • 73. 73 Example 12.5Example 12.5 SolutionSolution1/21/2 For a given efficiency the flow coefficient has the same value for a given family of pumps. At peak efficiency CQ=0.0625 (31)(31) Fig. 12.17(b)Fig. 12.17(b) gpm1046min)/s60)(ft/gal48.7)(s/ft33.2( s/ft33.2DCQ 33 33 Q == =ω= The actual head rise and the shaft horsepower can be determined in a similar manner since at peak efficiency CH=0.019 and Cp=0.014
  • 74. 74 Example 12.5Example 12.5 SolutionSolution2/22/2 hp0.13s/lbft7150...DCW ft6.41... g DC h 53 pshaft 22 H a =⋅==ρω= == ω = &
  • 75. 75 Special Pump Scaling LawsSpecial Pump Scaling Laws 1/61/6 How a change in the operating speed,How a change in the operating speed, ωω, for a given, for a given pump, affects pump characteristics.pump, affects pump characteristics. 2 1 2 1 Q Q ω ω =(32)(32) (36)(36) For the same flow coefficientFor the same flow coefficient with Dwith D11=D=D22 Where the subscripts 1 and 2 refer toWhere the subscripts 1 and 2 refer to the same pump operating at twothe same pump operating at two different speeds at the same flowdifferent speeds at the same flow coefficientcoefficient 2 2 2 1 2a 1a h h ω ω =(33)(33) (37)(37) 3 2 3 1 2shaft 1shaft W W ω ω = & & (34)(34) (38)(38)
  • 76. 76 Special Pump Scaling LawsSpecial Pump Scaling Laws 2/62/6 These scaling laws are useful in estimating the effect ofThese scaling laws are useful in estimating the effect of changing pump speed when some data are available fromchanging pump speed when some data are available from a pump test obtained by operating the pump at a particulara pump test obtained by operating the pump at a particular speed.speed.
  • 77. 77 Special Pump Scaling LawsSpecial Pump Scaling Laws 3/63/6 How a change in the impeller diameter, D, of aHow a change in the impeller diameter, D, of a geometrically similar family of pumps, operating at ageometrically similar family of pumps, operating at a given speed, affects pump characteristics.given speed, affects pump characteristics. 3 2 3 1 2 1 D D Q Q =(32)(32) (39)(39) ωω11==ωω22 2 2 2 1 2a 1a D D h h =(33)(33) (40)(40) 5 2 5 1 2shaft 1shaft D D W W = & & (34)(34) (41)(41)
  • 78. 78 Special Pump Scaling LawsSpecial Pump Scaling Laws 4/64/6 With these scaling laws are based on the condition that, asWith these scaling laws are based on the condition that, as the impeller diameter is changed, all other importantthe impeller diameter is changed, all other important geometric variables are properly scaled to maintaingeometric variables are properly scaled to maintain geometric similarity.geometric similarity. Geometric scaling is not always possibleGeometric scaling is not always possible (39)~(41) will not, in general, be valid.(39)~(41) will not, in general, be valid.
  • 79. 79 Special Pump Scaling LawsSpecial Pump Scaling Laws 5/65/6 However, experience has shown that if the impellerHowever, experience has shown that if the impeller diameter change is not too large, less than about 20%,diameter change is not too large, less than about 20%, these scaling relationships can still be used to estimate thethese scaling relationships can still be used to estimate the effect of a change in the impeller diameter.effect of a change in the impeller diameter. (36)~(41) are sometimes referred to as the(36)~(41) are sometimes referred to as the pump affinitypump affinity lawlaw..
  • 80. 80 Special Pump Scaling LawsSpecial Pump Scaling Laws 6/66/6 It has been found that as the pump size decreases theseIt has been found that as the pump size decreases these effects more significantly influence efficiency because ofeffects more significantly influence efficiency because of smaller clearance and blade size.smaller clearance and blade size. An approximate, empirical relationship to estimate theAn approximate, empirical relationship to estimate the influence of diminishing size on efficiency isinfluence of diminishing size on efficiency is 5/1 2 1 2 1 D D 1 1 ⎟⎟ ⎠ ⎞ ⎜⎜ ⎝ ⎛ = η− η− (42)(42)
  • 81. 81 Specific SpeedSpecific Speed 1/51/5 Specific speed is a useful pi term obtained by eliminatingSpecific speed is a useful pi term obtained by eliminating diameter D between the low coefficient and the head risediameter D between the low coefficient and the head rise coefficientcoefficient Specific speed varies with flow coefficient just as theSpecific speed varies with flow coefficient just as the other coefficients and efficiency.other coefficients and efficiency. 4/3 a 4/322 a 2/13 s )gh( Q )D/gh( )D/Q( N ω = ω ω = (43)(43)
  • 82. 82 Specific SpeedSpecific Speed 2/52/5 For nay pump it is customary to specify a value of specificFor nay pump it is customary to specify a value of specific speed at the flow coefficient corresponding to peakspeed at the flow coefficient corresponding to peak efficiency only.efficiency only. In the United States a modified, dimensional form ofIn the United States a modified, dimensional form of specific speed,specific speed, NNsdsd 4/3 a sd )]ft(h[ )gpm(Q)rpm( N ω = (44)(44)
  • 83. 83 Specific SpeedSpecific Speed 3/53/5 NNsdsd is expressed in U.S. customary units.is expressed in U.S. customary units. Typical value ofTypical value of NNsdsd are in the range 500 to 4000 forare in the range 500 to 4000 for centrifugal pumps.centrifugal pumps. Both NBoth Nss andand NNsdsd have the same physical meaning, but theirhave the same physical meaning, but their magnitudes will differ by a constant conversion factormagnitudes will differ by a constant conversion factor NNsdsd=2733N=2733Nss whenwhen ωωis expressed inis expressed in rad/srad/s..
  • 84. 84 Specific SpeedSpecific Speed 4/54/5 Variation in specific speed with type of pump.Variation in specific speed with type of pump.
  • 85. 85 Specific SpeedSpecific Speed 5/55/5 Each family or class of pumps has a particular range ofEach family or class of pumps has a particular range of values of specific speed associated with it.values of specific speed associated with it. Pumps that have lowPumps that have low--capacity, highcapacity, high--head characteristicshead characteristics will have specific speed that are smaller than that havewill have specific speed that are smaller than that have highhigh--capacity, lowcapacity, low--head characteristics.head characteristics. AsAs NNsdsd increases beyond about 2000 the peak efficiency ofincreases beyond about 2000 the peak efficiency of the purely radialthe purely radial--flow centrifugal pump starts to fall off,flow centrifugal pump starts to fall off, and other type of more efficient pump design are preferred.and other type of more efficient pump design are preferred.
  • 86. 86 Suction Specific SpeedSuction Specific Speed 1/21/2 Suction specific speed is definedSuction specific speed is defined In the United States a modified, dimensional form ofIn the United States a modified, dimensional form of suction specific speed,suction specific speed, SSsdsd 4/3 R s )]NPSH(g[ Q S ω = (45)(45) 4/3 R sd )]ft(NPSH[ )gpm(Q)rpm( S ω = (44)(44)
  • 87. 87 Suction Specific SpeedSuction Specific Speed 2/22/2 Typical values forTypical values for SSsdsd fall in the range 7000 to 12000.fall in the range 7000 to 12000. Note thatNote that SSsdsd=2733S=2733Sss ,with,with ωω expressed inexpressed in rad/srad/s..
  • 89. 89 AxialAxial--Flow and MixedFlow and Mixed--Flow PumpsFlow Pumps 1/21/2 Centrifugal pumps are radialCentrifugal pumps are radial--flow machines that operateflow machines that operate most efficiently for applications requiring high heads atmost efficiently for applications requiring high heads at relatively lowrelatively low flowrateflowrate.. For many applications, such as those associate withFor many applications, such as those associate with drainage and irrigation, highdrainage and irrigation, high flowrateflowrate at low head areat low head are required.required. Centrifugal pumps are not suitable.Centrifugal pumps are not suitable. AxialAxial--flow pumps are commonly used.flow pumps are commonly used. AxialAxial--flow pump, consists of a propeller confined within aflow pump, consists of a propeller confined within a cylindrical casing, is often called propeller pump.cylindrical casing, is often called propeller pump.
  • 90. 90 AxialAxial--Flow and MixedFlow and Mixed--Flow PumpsFlow Pumps 2/22/2 Schematic diagram of an axial-flow pump arranged for vertical operation. A rotor is connectedA rotor is connected to a motor through ato a motor through a shaft.shaft. As the rotor rotatesAs the rotor rotates the fluid is sucked inthe fluid is sucked in through the inlet.through the inlet.
  • 91. 91 Centrifugal Pump vs. AxialCentrifugal Pump vs. Axial--Flow PumpFlow Pump 1/21/2 At design capacityAt design capacity (maximum efficiency)(maximum efficiency) the head and brakethe head and brake horsepower are thehorsepower are the same for the two pumps.same for the two pumps. As theAs the flowrateflowrate decreases, the powerdecreases, the power input to the centrifugalinput to the centrifugal pump falls to 180 hp atpump falls to 180 hp at shutoff.shutoff.
  • 92. 92 Centrifugal Pump vs. AxialCentrifugal Pump vs. Axial--Flow PumpFlow Pump 2/22/2 Whereas for the axialWhereas for the axial--flow pump the power inputflow pump the power input increases to 520 hp at shutoff.increases to 520 hp at shutoff. The axialThe axial--flow pump can cause overloading of the driveflow pump can cause overloading of the drive motor if themotor if the flowrateflowrate is reduced significantly from theis reduced significantly from the design capacity.design capacity. The head curve for the axialThe head curve for the axial--flow pump is much steeperflow pump is much steeper than that fir the centrifugal pump.than that fir the centrifugal pump. Except at design capacity, the efficiency of the axialExcept at design capacity, the efficiency of the axial--flowflow pump is lower than that o the centrifugal pump.pump is lower than that o the centrifugal pump.
  • 93. 93 Comparison of Different Types ofComparison of Different Types of ImpellersImpellers
  • 95. 95 FansFans 1/31/3 Fans: used to move the fluid.Fans: used to move the fluid. Types of fans varying from small fan used for coolingTypes of fans varying from small fan used for cooling desktop computers to large fans used in many industrialdesktop computers to large fans used in many industrial applications.applications. Fan are also called blowers, boosters, and exhaustersFan are also called blowers, boosters, and exhausters depending on the location within the system.depending on the location within the system. As in the case for pumps, fans designs include centrifugalAs in the case for pumps, fans designs include centrifugal (radial(radial--flow) fans, mixedflow) fans, mixed--flow and axialflow and axial--flow (propeller)flow (propeller) fans.fans.
  • 96. 96 FansFans 2/32/3 Analysis of fans performance closely follows thatAnalysis of fans performance closely follows that previously described for pumps.previously described for pumps. Scaling relationships for fans are the same as thoseScaling relationships for fans are the same as those developed for pumps, that is, equations (32)~(35) apply todeveloped for pumps, that is, equations (32)~(35) apply to fans and pumps.fans and pumps. For FansFor Fans Replace the head, hReplace the head, haa, with pressure head p, with pressure head paa//ρρgg 2 22 a 1 22 a D p D p ⎟ ⎟ ⎠ ⎞ ⎜ ⎜ ⎝ ⎛ ρω = ⎟ ⎟ ⎠ ⎞ ⎜ ⎜ ⎝ ⎛ ρω (33)(33) (47)(47)
  • 97. 97 FansFans 3/33/3 Equations (47), (32) and (34) are called the fan laws andEquations (47), (32) and (34) are called the fan laws and can be used to scale performance characteristics betweencan be used to scale performance characteristics between members of a family of geometrically similar fans.members of a family of geometrically similar fans.
  • 99. 99 TurbinesTurbines 1/61/6 Turbines are devices that extract energy from a flowingTurbines are devices that extract energy from a flowing fluid.fluid. The geometry of turbines is such that the fluid exerts aThe geometry of turbines is such that the fluid exerts a torque on the rotor in the direction of its rotation.torque on the rotor in the direction of its rotation. The shaft power generated is available to derive generatorsThe shaft power generated is available to derive generators or other devices.or other devices. The two basic types of hydraulic turbines areThe two basic types of hydraulic turbines are impulseimpulse and reaction turbines.and reaction turbines.
  • 100. 100 TurbinesTurbines 2/62/6 For hydraulic impulseFor hydraulic impulse turbines, the pressure dropturbines, the pressure drop across the rotor is zero; all ofacross the rotor is zero; all of the pressure drop across thethe pressure drop across the turbine stages occurs in theturbine stages occurs in the nozzle row.nozzle row. TheThe PeltonPelton whellwhell is ais a classical example of anclassical example of an impulse turbines.impulse turbines.
  • 101. 101 TurbinesTurbines 3/63/6 Diagram shows a reactionDiagram shows a reaction turbine.turbine.
  • 102. 102 TurbinesTurbines 4/64/6 For impulse turbinesFor impulse turbines The total head of the incoming fluid is converted into aThe total head of the incoming fluid is converted into a large velocity head at the exit of the supply nozzle.large velocity head at the exit of the supply nozzle. Both the pressure drop across the bucket (blade) andBoth the pressure drop across the bucket (blade) and the change in relative speed of the fluid across thethe change in relative speed of the fluid across the bucket are negligible.bucket are negligible. The space surrounding the rotor is not completely filledThe space surrounding the rotor is not completely filled with fluid.with fluid. The individual jets of fluid striking the buckets thatThe individual jets of fluid striking the buckets that generates the torque.generates the torque.
  • 103. 103 TurbinesTurbines 5/65/6 For reaction turbinesFor reaction turbines There is both a pressure drop and a fluid relative speedThere is both a pressure drop and a fluid relative speed change across the rotor.change across the rotor. Guide vanes act as nozzle to accelerate the flow andGuide vanes act as nozzle to accelerate the flow and turn it in the appropriate direction as the fluid enters theturn it in the appropriate direction as the fluid enters the rotor.rotor. Part of the pressure drop occurs across the guide vanesPart of the pressure drop occurs across the guide vanes and part occurs across the rotor,and part occurs across the rotor,
  • 104. 104 TurbinesTurbines 6/66/6 SummarySummary Impulse turbines: HighImpulse turbines: High--head, lowhead, low flowrateflowrate devices.devices. Reaction turbines: LowReaction turbines: Low--head, highhead, high--flowrateflowrate devices.devices.
  • 105. 105 Impulse TurbinesImpulse Turbines 1/61/6 The easiest type of impulse turbinesThe easiest type of impulse turbines design is thedesign is the PeltonPelton wheel.wheel. LesterLester PeltonPelton (1829~1908), an(1829~1908), an American mining engineer duringAmerican mining engineer during the California goldthe California gold--mining days, ismining days, is responsible for many of stillresponsible for many of still--usedused features of this type of turbine.features of this type of turbine.
  • 106. 106 Impulse TurbinesImpulse Turbines 2/62/6 A highA high--speed jet of water strikes thespeed jet of water strikes the PeltonPelton wheel bucketswheel buckets and is deflected.and is deflected. The water enters and leaves the control volumeThe water enters and leaves the control volume surrounding the wheel as free jet.surrounding the wheel as free jet. A person riding on the bucket would note that the speed ofA person riding on the bucket would note that the speed of the water doest not change as it slides across the buckets.the water doest not change as it slides across the buckets. That is, the magnitude of the relative velocity does notThat is, the magnitude of the relative velocity does not change, but its direction does.change, but its direction does.
  • 107. 107 Impulse TurbinesImpulse Turbines 3/63/6 Ideally, the fluid enters and leaves the control volume withIdeally, the fluid enters and leaves the control volume with no radial component of velocity.no radial component of velocity. The buckets would ideallyThe buckets would ideally turn the relative velocityturn the relative velocity through a 180through a 180ºº turn, butturn, but physical constraints dictatephysical constraints dictate thatthat ββ, the angle of the, the angle of the exit edge of the blade, isexit edge of the blade, is less than 180less than 180 ºº
  • 108. 108 Impulse TurbinesImpulse Turbines 4/64/6 Flow as viewed by an observerFlow as viewed by an observer riding on theriding on the PeltonPelton wheelwheel –– relative velocitiesrelative velocities Inlet and exit velocity triangles for aInlet and exit velocity triangles for a PeltonPelton wheel turbine.wheel turbine. UWVV 111 +==θ (48)(48) UcosWV 22 +β=θ (49)(49) With WWith W11=W=W22 (48)+(49)(48)+(49) )cos1)(VU(VV 112 β−−=− θθ (50)(50)
  • 109. 109 Impulse TurbinesImpulse Turbines 5/65/6 )cos1)(VU(Um TW 1 shaftshaft β−−= ω= & & (50)+(2)+(4)(50)+(2)+(4) )cos1)(VU(rmT 1mshaft β−−= & (51)(51) Typical theoretical and experimental powerTypical theoretical and experimental power and torque for aand torque for a PeltonPelton wheel turbine as awheel turbine as a function of bucket speed.function of bucket speed.
  • 110. 110 Impulse TurbinesImpulse Turbines 6/66/6 From above results:From above results: The power is a function ofThe power is a function of ββ. A typical value of. A typical value of ββ=165=165ºº results in a relatively small reduction in powerresults in a relatively small reduction in power since 1since 1--cos165cos165ºº=1.966.=1.966. Although torque is maximum when the wheel isAlthough torque is maximum when the wheel is stopped (U=0), there is no power under this conditionstopped (U=0), there is no power under this condition –– to extract power one needs force and motion.to extract power one needs force and motion. The power output is a maximum when U=V/2.The power output is a maximum when U=V/2. The maximum speed occurs whenThe maximum speed occurs when TTshaftshaft=0.=0. (52)(52)
  • 111. 111 Example 12.6Example 12.6 PeltonPelton Wheel TurbineWheel Turbine CharacteristicsCharacteristics Water to drive aWater to drive a PeltonPelton wheel is supplied through a pipe from a lakewheel is supplied through a pipe from a lake as indicated in Fig. E12.6a. Determine the nozzle diameter, Das indicated in Fig. E12.6a. Determine the nozzle diameter, D11, that, that will give the maximum power output. Include the head loss due towill give the maximum power output. Include the head loss due to friction in the pipe, but neglect minor losses. Also determine tfriction in the pipe, but neglect minor losses. Also determine thishis maximum power and the angular velocity of the rotor at thismaximum power and the angular velocity of the rotor at this condition.condition.
  • 112. 112 Example 12.6Example 12.6 SolutionSolution1/31/3 The nozzle exit speed, VThe nozzle exit speed, V11, can be obtained by applying the, can be obtained by applying the energy equation between a point on the lake surface (whereenergy equation between a point on the lake surface (where VV00=p=p00=0) and the nozzle outlet (where z=0) and the nozzle outlet (where z11=p=p11=0) to give=0) to give (51)(51) g2 V D fhh g2 V z 2 LL 2 1 0 l =+= )cos1)(VU(QUW 1shaft β−−ρ=& 4 1 2 1 4 1 0 D1521 5.113 g2 V D D D f1z + = ⎥ ⎥ ⎦ ⎤ ⎢ ⎢ ⎣ ⎡ ⎟ ⎠ ⎞ ⎜ ⎝ ⎛ += l 4/VDQ 1 2 1π=
  • 113. 113 Example 12.6Example 12.6 SolutionSolution2/32/3 The maximum power occurs when U=VThe maximum power occurs when U=V11/2/2 ⎥ ⎥ ⎦ ⎤ ⎢ ⎢ ⎣ ⎡ + − + = 4 1 4 1 2 1 shaft D1521 5.113 U D1521 UD323 W& 2/34 1 2 1 6 shaft )D1521( D1004.1 W + × =& The maximum power possible occurs whenThe maximum power possible occurs when 0dD/Wd 1shaft =& DD11=0.239ft=0.239ft hp0.59s/lbft1025.3 )D1521( D1004.1 W 4 2/34 1 2 1 6 shaft −=⋅×−= + × =&
  • 114. 114 Example 12.6Example 12.6 SolutionSolution3/33/3 The rotor speed at the maximum power condition can beThe rotor speed at the maximum power condition can be obtained fromobtained from rpm295 R2 V 2 V RU 11 ==ω=ω=
  • 115. 115 Example 12.7 Maximum Power Output for aExample 12.7 Maximum Power Output for a PeltonPelton Wheel TurbineWheel Turbine Water flows through theWater flows through the PeltonPelton wheel turbine shown in Fig. 12.24.wheel turbine shown in Fig. 12.24. For simplicity we assume that the water is turned 180For simplicity we assume that the water is turned 180ºº by the blade.by the blade. Show, based on the energy equation, that the maximum powerShow, based on the energy equation, that the maximum power output occurs when the absolute velocity of the fluid exiting thoutput occurs when the absolute velocity of the fluid exiting thee turbine is zero.turbine is zero.
  • 116. 116 Example 12.7Example 12.7 SolutionSolution1/21/2 For this impulse turbine withFor this impulse turbine with ββ== 180180ºº , the velocity, the velocity triangles simplify into thetriangles simplify into the diagram types shown in Fig.diagram types shown in Fig. E12.7. Three possibilities areE12.7. Three possibilities are indicated:indicated: (a) The exit absolute velocity,(a) The exit absolute velocity, VV22, is directed back toward, is directed back toward the nozzle.the nozzle. (51)(51) )UVU(Q2)cos1)(VU(QUW 1 2 1shaft −ρ=β−−ρ=&
  • 117. 117 Example 12.7Example 12.7 SolutionSolution2/22/2 (b) The absolute velocity at the exit is zero, or(b) The absolute velocity at the exit is zero, or (c) The exiting stream flows in the direction of the incoming st(c) The exiting stream flows in the direction of the incoming stream.ream. The maximum power occurs when U=VThe maximum power occurs when U=V11/2./2. If viscous effects are negligible, when WIf viscous effects are negligible, when W11=W=W22 and we have U=Wand we have U=W22,, which giveswhich gives VV22=0=0 Consider the energy equation for flow across the rotor we haveConsider the energy equation for flow across the rotor we have L 2 2 2 1 T LT2 2 22 1 2 11 h g2 VV h hhz g2 Vp z g2 Vp − − =⇒ ++++ γ =++ γ VV22=0=0
  • 118. 118 Second Type of Impulse TurbinesSecond Type of Impulse Turbines 1/31/3 AA multinozzlemultinozzle, non, non--PeltonPelton wheel impulse turbinewheel impulse turbine commonly used with air as the working fluid.commonly used with air as the working fluid.
  • 119. 119 Second Type of Impulse TurbinesSecond Type of Impulse Turbines 2/32/3 A circumferential series of fluid jetsA circumferential series of fluid jets strikes the rotating blades which, asstrikes the rotating blades which, as with thewith the PeltonPelton wheel, alter both thewheel, alter both the direction and magnitude of thedirection and magnitude of the absolute velocity.absolute velocity. The inlet and exit pressure are equal.The inlet and exit pressure are equal. The magnitude of the relativeThe magnitude of the relative velocity is unchanged as the fluidvelocity is unchanged as the fluid slides across the blades.slides across the blades.
  • 120. 120 Second Type of Impulse TurbinesSecond Type of Impulse Turbines 3/33/3 In order for the absolute velocity of the fluid to beIn order for the absolute velocity of the fluid to be changed as indicated during its passage across the blade,changed as indicated during its passage across the blade, the blade must push on the fluid in the direction oppositethe blade must push on the fluid in the direction opposite of the blade motion.of the blade motion. The fluid pushes on the blade in the direction f theThe fluid pushes on the blade in the direction f the blades motionblades motion –– the fluid does work on the blade.the fluid does work on the blade.
  • 121. 121 Example 12.8 NonExample 12.8 Non--PeltonPelton Wheel ImpulseWheel Impulse TurbineTurbine 1/21/2 An air turbine used to drive the highAn air turbine used to drive the high--speed drill used by your dentistspeed drill used by your dentist is shown in Fig. E12.8a. Air exiting from the upstream nozzle hois shown in Fig. E12.8a. Air exiting from the upstream nozzle holesles force the turbine blades to move in the direction shown. Estimatforce the turbine blades to move in the direction shown. Estimate thee the shaft energy per unit mass of air flowing through the turbine unshaft energy per unit mass of air flowing through the turbine underder the following conditions. The turbine rotor speed is 300,000 rpmthe following conditions. The turbine rotor speed is 300,000 rpm,, the tangential component of velocity out of the nozzle is twicethe tangential component of velocity out of the nozzle is twice thethe blade speed, and the tangential component of the absolute velociblade speed, and the tangential component of the absolute velocityty out of the rotor is zero.out of the rotor is zero.
  • 122. 122 Example 12.8 NonExample 12.8 Non--PeltonPelton Wheel ImpulseWheel Impulse TurbineTurbine 2/22/2
  • 123. 123 Example 12.8Example 12.8 SolutionSolution (5)(5) lbm/lbft9640...shaft m 21 2211shaft w s/ft394...rU 0VU2V VUVUw ⋅−== θθ θθ ==ω= == +−= For simplicity we analyze this problem using an arithmetic meanFor simplicity we analyze this problem using an arithmetic mean radiusradius )rr(r io2 1 m +=
  • 124. 124 Reaction TurbinesReaction Turbines 1/21/2 Best suited for higherBest suited for higher flowrateflowrate abdabd lower head situationslower head situations such as are often encountered in hydroelectric powersuch as are often encountered in hydroelectric power plants associated with a dammed river.plants associated with a dammed river. The working fluid completely fills the passagewaysThe working fluid completely fills the passageways through which it flows.through which it flows. The angular momentum, pressure, and the velocity of theThe angular momentum, pressure, and the velocity of the fluid decrease as it flows through the turbine rotorfluid decrease as it flows through the turbine rotor –– thethe turbine rotor extracts energy from the fluid.turbine rotor extracts energy from the fluid.
  • 125. 125 Reaction TurbinesReaction Turbines 2/22/2 The variety of configurations: radialThe variety of configurations: radial--flow, mixed flow,flow, mixed flow, and axialand axial--flow.flow. ((aa) Typical radial) Typical radial--flowflow Francis turbine. (Francis turbine. (bb) typical) typical axialaxial--flow Kaplan turbine.flow Kaplan turbine.
  • 126. 126 Dimensionless Parameters for TurbinesDimensionless Parameters for Turbines 1/21/2 As with pumps, incompressible flow turbine performanceAs with pumps, incompressible flow turbine performance is often specified in terms of appropriate dimensionlessis often specified in terms of appropriate dimensionless parametersparameters 22 T H D gh C ω =Head rise coefficientHead rise coefficient 53 shaft p D W C ρω = & Power coefficientPower coefficient The flow coefficientThe flow coefficient 3Q D Q C ω =
  • 127. 127 Dimensionless Parameters for TurbinesDimensionless Parameters for Turbines 2/22/2 On the other head, turbine efficiency is the inverse ofOn the other head, turbine efficiency is the inverse of pump efficiencypump efficiency T shaft gQh W ρ =η &
  • 128. 128 Similarity Laws for TurbinesSimilarity Laws for Turbines For geometrically similar turbines and for negligibleFor geometrically similar turbines and for negligible Reynolds number and surface roughness difference effects,Reynolds number and surface roughness difference effects, the relationship between the dimensionless parameters arethe relationship between the dimensionless parameters are givengiven )C()C(C)C(C Q3Q2pQ1H φ=ηφ=φ=
  • 129. 129 Power Specific SpeedPower Specific Speed 1/21/2 The design engineer has a variety of turbine typesThe design engineer has a variety of turbine types available for any given application.available for any given application. It is necessary to determine which type of turbine wouldIt is necessary to determine which type of turbine would best fit the job before detailed design work is attempted.best fit the job before detailed design work is attempted. As with pump, the use of a specific speed parameter canAs with pump, the use of a specific speed parameter can help provide this informationhelp provide this information 4/5 T shaft s )gh( /W 'N ρω = & (53)(53) 4/5 T shaft sd )]ft(h[ )bhp(W)rpm( 'N &ω =
  • 130. 130 Power Specific SpeedPower Specific Speed 2/22/2 Provide a guide forProvide a guide for turbineturbine--type selection.type selection. The actual turbineThe actual turbine efficiency for a givenefficiency for a given turbine depends veryturbine depends very strongly on the detailedstrongly on the detailed design of the turbine.design of the turbine. Typical turbine cross sections and maximum efficiencies as a function of specific speed.
  • 131. 131 Example 12.9 Use of Specific Speed toExample 12.9 Use of Specific Speed to Select Turbine TypeSelect Turbine Type A hydraulic turbine is to operate at an angular velocity of 6 reA hydraulic turbine is to operate at an angular velocity of 6 rev/s, av/s, a flowrateflowrate of 10 ftof 10 ft33/s, and a head of 20 ft. What type of turbine should/s, and a head of 20 ft. What type of turbine should be selected? Explain.be selected? Explain.
  • 132. 132 Example 12.9Example 12.9 SolutionSolution (Fig. 12.32)(Fig. 12.32) rpm360s/rev6 ==ω hp3.21 hps/lbft550 )94.0(ft20 )s/ft10)(ft/lb4.62(QzW 33 shaft =⎥ ⎦ ⎤ ⎢ ⎣ ⎡ ⋅⋅ =ηγ=& 3.39 )h( W 'N 4/5 T shaft sd = ω = & A mixedA mixed--flow Francis turbine would probablyflow Francis turbine would probably give the highest efficiency and an assumedgive the highest efficiency and an assumed efficiency of 0.94 is appropriate.efficiency of 0.94 is appropriate. Assumed efficiencyAssumed efficiency %94=η
  • 134. 134 Compressible FlowCompressible Flow TurbomachinesTurbomachines 1/21/2 Compressible flowCompressible flow turbomachinesturbomachines are similar to theare similar to the incompressible flow pumps and turbines.incompressible flow pumps and turbines. The main difference is that the density of the fluid changesThe main difference is that the density of the fluid changes significantly from the inlet to the outlet of thesignificantly from the inlet to the outlet of the compressible flow machines.compressible flow machines. Compressor and pumps that add energy to the fluid,Compressor and pumps that add energy to the fluid, causing a significant pressure rise and a correspondingcausing a significant pressure rise and a corresponding significant increase in density.significant increase in density.
  • 135. 135 Compressible FlowCompressible Flow TurbomachinesTurbomachines 2/22/2 Compressible flowCompressible flow turbomachinesturbomachines remove energy from theremove energy from the fluid, causing a lower pressure and a smaller density at thefluid, causing a lower pressure and a smaller density at the outlet than at the inlet.outlet than at the inlet.
  • 136. 136 CompressorCompressor TurbocompressorsTurbocompressors operate with the continuousoperate with the continuous compression of gas flowing through the device.compression of gas flowing through the device. Since there is a significant pressure and density increase,Since there is a significant pressure and density increase, there is also a considerable temperature increase.there is also a considerable temperature increase. RadialRadial--flow (centrifugal) compressor.flow (centrifugal) compressor. AxialAxial--flow compressor.flow compressor.
  • 137. 137 RadialRadial--Flow CompressorFlow Compressor 1/31/3 Use a gas as the working fluid.Use a gas as the working fluid. The typical high pressure rise, lowThe typical high pressure rise, low flowrateflowrate, and axially, and axially compactcompact turbomachineturbomachine.. Photograph of the rotor from anPhotograph of the rotor from an automobile turbocharger.automobile turbocharger.
  • 138. 138 RadialRadial--Flow CompressorFlow Compressor 2/32/3 The amount of compression is given in terms of the totalThe amount of compression is given in terms of the total pressure ratiopressure ratio Higher pressure ratios can be obtained by using multipleHigher pressure ratios can be obtained by using multiple stage device in which flow from the outlet of thestage device in which flow from the outlet of the proceeding stage proceeds to the inlet of theproceeding stage proceeds to the inlet of the followwingfollowwing stage.stage. 01 02 p p PR =
  • 139. 139 RadialRadial--Flow CompressorFlow Compressor 3/33/3 Adiabatic compression of aAdiabatic compression of a gas causes an increase ingas causes an increase in temperature and requirestemperature and requires more work than isothermalmore work than isothermal compression of a gas.compression of a gas. AnAn interstageinterstage cooler can becooler can be used to reduce theused to reduce the compressed gas temperaturecompressed gas temperature and thus the work required.and thus the work required.
  • 140. 140 AxialAxial--Flow CompressorFlow Compressor 1/41/4 The axialThe axial--flowflow compressor has a lowercompressor has a lower pressure rise per stage,pressure rise per stage, a highera higher flowrateflowrate, and, and is moreis more radiallyradially compact than acompact than a centrifugal compressor.centrifugal compressor. Enthalpy, velocity, and pressureEnthalpy, velocity, and pressure distribution in an axialdistribution in an axial--flow compressorflow compressor
  • 141. 141 AxialAxial--Flow CompressorFlow Compressor 2/42/4 An axialAn axial--flow compressor usually consists of severalflow compressor usually consists of several stages, with each stage containing a rotor/stator row pair.stages, with each stage containing a rotor/stator row pair. As the gas is compressed and its density increases, aAs the gas is compressed and its density increases, a smaller annulus crosssmaller annulus cross--sectional area is required and thesectional area is required and the flow channel size decreases from the inlet to the outlet offlow channel size decreases from the inlet to the outlet of the compressor.the compressor. CE 90 propulsion system.CE 90 propulsion system. The typical jet aircraft engine usesThe typical jet aircraft engine uses an axialan axial--flow compressor as one offlow compressor as one of its main componentsits main components
  • 142. 142 AxialAxial--Flow CompressorFlow Compressor 3/43/4 An axialAn axial--flow compressor can include a set of inlet guideflow compressor can include a set of inlet guide vanes upstream of the first rotor row. These guide vanesvanes upstream of the first rotor row. These guide vanes optimize the size of the relative velocity into the first rotoroptimize the size of the relative velocity into the first rotor row by directing the flow away from the axial direction.row by directing the flow away from the axial direction. Rotor blades push the gas in the direction of blade motionRotor blades push the gas in the direction of blade motion and to the rear, adding energy and moving the gas throughand to the rear, adding energy and moving the gas through the compressor.the compressor. Stator blade rows act as diffusers, turning the fluid backStator blade rows act as diffusers, turning the fluid back toward the axial direction and increasing the statictoward the axial direction and increasing the static pressure.pressure.
  • 143. 143 AxialAxial--Flow CompressorFlow Compressor 4/44/4 The stator blades cannot add energy to the fluid becauseThe stator blades cannot add energy to the fluid because they are stationary.they are stationary. The blades in an axialThe blades in an axial--flow compressor are airfoilsflow compressor are airfoils carefully designed to produce appropriate lift and dragcarefully designed to produce appropriate lift and drag forces on the flowing gas.forces on the flowing gas. As occurs with airplane wings, compressor blades can stall.As occurs with airplane wings, compressor blades can stall. When the angle of incidence becomes too large, blade stallWhen the angle of incidence becomes too large, blade stall can occur and the result is compressor surge or stallcan occur and the result is compressor surge or stall –– possible damage to the machine.possible damage to the machine.
  • 144. 144 Performance Characteristics of AxialPerformance Characteristics of Axial--FlowFlow CompressorCompressor 1/21/2 Either isentropic orEither isentropic or polytropicpolytropic efficiencies are used toefficiencies are used to characterize compressorcharacterize compressor performance.performance. Each of these compressorEach of these compressor efficiencies involves a ratio ofefficiencies involves a ratio of ideal work to actual workideal work to actual work required to accomplish therequired to accomplish the compression.compression.
  • 145. 145 Performance Characteristics of AxialPerformance Characteristics of Axial--FlowFlow CompressorCompressor 2/22/2 The isentropic efficiency involves a ratio of the ideal workThe isentropic efficiency involves a ratio of the ideal work required with an adiabatic and frictionless compressionrequired with an adiabatic and frictionless compression process to the actual work required to achieve the sameprocess to the actual work required to achieve the same total pressure rise.total pressure rise. TheThe polytropicpolytropic efficiency involves a ratio of the idealefficiency involves a ratio of the ideal work required to achieve the actual end state of thework required to achieve the actual end state of the compression with acompression with a polytropicpolytropic and frictionless processand frictionless process between the actual beginning and end stagnation statebetween the actual beginning and end stagnation state across the compressor and the actual work involvedacross the compressor and the actual work involved between these same states.between these same states.
  • 146. 146 Parameters for CompressorParameters for Compressor 1/31/3 The common flow parameter used for compressorThe common flow parameter used for compressor To account for variations in test conditions, the followingTo account for variations in test conditions, the following strategy is employed.strategy is employed. 01 2 01 pD kRTmR & atmospheredardtans01 2 01 test01 2 01 pD kRTmR pD kRTmR ⎟ ⎟ ⎠ ⎞ ⎜ ⎜ ⎝ ⎛ = ⎟ ⎟ ⎠ ⎞ ⎜ ⎜ ⎝ ⎛ && std TT0101 the stagnation temperature at the inletthe stagnation temperature at the inlet pp0101 the stagnation pressure at the inletthe stagnation pressure at the inlet
  • 147. 147 Parameters for CompressorParameters for Compressor 2/32/3 When we consider a given compressor operating on aWhen we consider a given compressor operating on a given work fluid, the above equation reduces togiven work fluid, the above equation reduces to std0test01 std0test01test std p/p T/kRTm m & & = (54)(54) The compressorThe compressor--test masstest mass flowflow ““correctedcorrected”” to theto the standard atmosphere inletstandard atmosphere inlet conditioncondition The corrected compressor massThe corrected compressor mass flowrateflowrate is used instead of flowis used instead of flow coefficient.coefficient. TT00 and pand p00 refer to the standardrefer to the standard atmosphereatmosphere
  • 148. 148 Parameters for CompressorParameters for Compressor 3/33/3 While for pumps, blowers, and fan, rotor speed wasWhile for pumps, blowers, and fan, rotor speed was accounted for in the flow coefficient, it is not in theaccounted for in the flow coefficient, it is not in the corrected masscorrected mass flowrateflowrate derived above.derived above. For compressors, rotor speed needs to be accounted forFor compressors, rotor speed needs to be accounted for with an additional group. This dimensionless group uswith an additional group. This dimensionless group us std01 std 01 T/T N N kRT ND =⇒ Corrected speedCorrected speed
  • 150. 150 Compressible Flow TurbinesCompressible Flow Turbines Turbines that use a gas or vapor as the working fluid are inTurbines that use a gas or vapor as the working fluid are in many respects similar to hydraulic turbines.many respects similar to hydraulic turbines. Compressible flow turbines may be impulse or reactionCompressible flow turbines may be impulse or reaction turbines, and mixedturbines, and mixed--, radial, radial--, or axial, or axial--flow turbines.flow turbines.
  • 151. 151 RadialRadial--Flow TurbinesFlow Turbines RadialRadial--flow turbine usually has a lower efficiency than anflow turbine usually has a lower efficiency than an axialaxial--flow turbine, but lower initial costs may be theflow turbine, but lower initial costs may be the compelling incentive in choosing a radialcompelling incentive in choosing a radial--flow turbineflow turbine over an axialover an axial--flow one.flow one. The advantages of radialThe advantages of radial--flow turbines are: (1) It is robustflow turbines are: (1) It is robust and durable. (2) it is axially compact, and (3) it can beand durable. (2) it is axially compact, and (3) it can be relatively inexpensive.relatively inexpensive.
  • 152. 152 AxialAxial--Flow TurbinesFlow Turbines 1/41/4 AxialAxial--flow turbines are widely used compressible flowflow turbines are widely used compressible flow turbines.turbines. Often they are multistageOften they are multistage turbomachinesturbomachines, although single, although single-- stage compressible turbines are also produced.stage compressible turbines are also produced. They may be either an impulse type or a reaction type.They may be either an impulse type or a reaction type. Steam engines used in electrical generating plants andSteam engines used in electrical generating plants and marine propulsion and the turbines used in gas turbinemarine propulsion and the turbines used in gas turbine engines are usually of the axialengines are usually of the axial--flow type.flow type.
  • 153. 153 AxialAxial--Flow TurbinesFlow Turbines 2/42/4 The gas accelerates through theThe gas accelerates through the supply nozzles, has some of itssupply nozzles, has some of its energy removed by the firstenergy removed by the first-- stage rotor blades, acceleratesstage rotor blades, accelerates again through the secondagain through the second--stagestage nozzle row, and has additionalnozzle row, and has additional energy removed by the secondenergy removed by the second-- stage rotor blades.stage rotor blades. Enthalpy, pressure, and velocityEnthalpy, pressure, and velocity distribution in a twodistribution in a two--stage impulsestage impulse turbineturbine
  • 154. 154 AxialAxial--Flow TurbinesFlow Turbines 3/43/4 The static pressure remains constant across the rotorThe static pressure remains constant across the rotor rows.rows. Across the secondAcross the second--stage nozzle row, the static pressurestage nozzle row, the static pressure decreases, absolute velocity increases, and the stagnationdecreases, absolute velocity increases, and the stagnation enthalpy is constant.enthalpy is constant. ……..
  • 155. 155 AxialAxial--Flow TurbinesFlow Turbines 4/44/4 Both the stationary and rotor blade actBoth the stationary and rotor blade act as flowas flow--accelerating nozzles.accelerating nozzles. The static pressure and enthalpyThe static pressure and enthalpy decrease in the direction of flow fordecrease in the direction of flow for both the fixed and the rotating bladeboth the fixed and the rotating blade rows.rows. Enthalpy, pressure, and velocityEnthalpy, pressure, and velocity distribution in a threedistribution in a three--stage reactionstage reaction turbineturbine
  • 156. 156 Performance Characteristics ofPerformance Characteristics of Compressible Flow TurbinesCompressible Flow Turbines Isentropic andIsentropic and polytropicpolytropic efficienciesefficiencies are commonly used asare commonly used as are inletare inlet--toto--outlet totaloutlet total pressure ratios (ppressure ratios (p0101/p/p0202),), corrected rotor speedcorrected rotor speed (55), and corrected(55), and corrected massmass flowrateflowrate (54).(54).