CSC Services are a specialist contractor providing cost effective, high performance cleaning, concrete repair, specialist coatings and leak sealing solutions to the power industry. This presentation introduces Polyurea - an innovative surface protection technology that has many versatile uses. Its fast curing time means minimum disruption to services.
3. • Waste water treatment plants
• Oil and gas / Petrochemical
• Military and defence
• Mining
• Infrastructure
• Food manufacturing
Fields of application
4. Bunded Areas Under Tanks, Finland
• Ashland Chemicals
• Sealed and coated existing
bunded areas to prevent
chemical spillage
• Application completed in
very short time, not
disrupting loading of tanks
and manufacturing process
5. • CW Cooling systems including:
• Drum screens
• water boxes
• puddle pipes
• culverts
• Steel storage tanks
• Concrete bunds
• Internal and external pipe-work
Power industry structures
6. 1. Fast return to service
• Fast reactivity and cure times from 5 seconds up
• Can build to any thickness in one application
• Tack free
• Can be applied in sub-zero temperatures
• Insensitive to moisture and humidity during
application
• Use of catalysts not required
7. 2. Long life cycle
• Once cured leaves a flexible, durable
tough surface
• High impact and abrasion resistance
• Resistant to most aggressive chemicals,
solvents, acids and caustics
• UV, chlorine and saltwater resistant
8. 3. Formulated for different
physical properties
• Seamless application –
no joints or weak spots
• High elongation
• High tensile strength
• Hard or soft compound
• Varying levels of
chemical resistance
Chemical Bund Lining
9. • Pure Polyurethane
• High Polyurethane
• Hybrid Polyurea
• Pure Polyurea
• 100% Pure Polyurea
Pure Polyurea?
Quickcoat lining for fish farm holding tanks
10. • Knowledge to correctly assess project
• Substrate preparation options and
knowledge
• Priming options and procedures
• Correct product selection
• Technical knowledge of equipment
• Quality control knowledge
Application success
11. • High performance lining for when
performance is critical
• 100% UV stable
• Elongation 400%
• Tensile strength 32 mpa – 4650 psi
• Hardness 45 Shore D
QuickSpray Supreme HP
12. • Moisture in substrates must be controlled
• Substrates MUST be clean and MUST have
correct profile
• Holes cannot be filled with chemical lining
product
• Trapped contaminants will cause
outgassing and / or blistering
• Lining will follow existing substrate profile
Substrate preparation
14. Old coatings Water jetting/grit blasting
Salts Water jetting/grit blasting
Micro-organisms Hypochlorite
Laitance Water jetting/grit blasting
Oil & grease Water jetting/grit blasting
Preparing Concrete
15. • All industrial steel applications require
surface preparation by grit blasting to a
minimum of SA2.5
Substrate preparation steel
16. Most lining failures relate to:
1. Poor substrate prep
2. Lack of understanding of the relationship
between substrate, primer and membrane
3. The primers role is – mechanical bond with
substrate , chemical bond with top coat
Primers and Priming
17.
18. • CSC has a range of 100% polyurea products
• CSC has latest Graco Reactor Hot Spray
System
• Professional advice on best products to use
• Trained and competent operatives
• One –stop service
Why choose CSC Services?
19. • Grit blasting
• Precision dustless
blasting
• Ultra high pressure
water jetting
Cleaning and Preparation
22. • Confined space working
• Ladder/handrail installation
• Trained excavator drivers
• Reactive work
Specialist Services
23. • Quality Assurance
• ISO 9001 and ISO 14001
• Detailed quality plans
• High quality method statements
• Detailed quality and safety records
• Management of none conformances
Commitment to quality
24. • Mick Flounders, Contracts Director
• E-mail: mick@csc-services.co.uk
• 07795411803
• csc-services.co.uk
More information
Hinweis der Redaktion
Just some of the areas polyurea is being applied across the world.
Good example of where VIP Germany product was selected and used.
Do you know what product you need to use ?
Applying plural component protective linings is NOT like applying paint
Moisture in substrates must be controlled
Eliminates outgassing, adhesion and curing problems
Substrates MUST be clean and MUST have correct profile
Holes cannot be filled with chemical lining product
Trapped contaminants (moisture laden air, water, release agents concrete curing agents and solvents) will cause outgassing and / or blistering
Lining will follow existing substrate profile
HENCE – The importance of substrate prep and substrate profile