The document describes Loesche's Compact Cement Grinding (CCG) plant, a new small-scale cement production system. The CCG uses proven Loesche vertical roller mill technology in a compact modular form, allowing cement production in small and remote markets. Key advantages of the CCG include its flexibility to produce different cement types, ability to start production within a year, and potential to relocate the entire plant. Loesche offers full support services for the CCG from planning and installation to operation and maintenance.
1. A new way to small-scale cement production
ENTER A NEW DIMENSION –
LOESCHE CCG
2. 02 | 03
There are no construction projects without cement, and no cement
without Loesche vertical roller mills (VRM). Grinding of cement
clinker and granulated blast furnace slag in vertical roller mills
is a technology introduced by Loesche. Since the first Loesche
vertical roller mills came onto the market in 1928, countless num-
bers of them have been used in the cement industry across the
world. Nowadays more than 2,000 Loesche mills are in operation
worldwide.
The extensively proven Loesche VRM is also the core of the new
Compact Cement Grinding plant (CCG). Loesche’s CCG provides
its technological features in a most compact form thus making
them available in small but growing markets and remote areas
with a demand for locally produced cement.
FROM THE PIONEER
AND PACEMAKER
IN GRINDING
The Loesche CCG plant – globally recognised
technology in its most compact form
Our heritage
3. HIGH ENERGY SAVINGS
PRODUCT CHANGE DURING
OPERATION WITHIN A FEW
MINUTES
SHORT TIME-TO-MARKET,
PRODUCTION START-UP
IN LESS THAN A YEAR
MAXIMUM FLEXIBILITY
TO REACT TO MARKET
REQUIREMENTS
HIGH OUTPUT RATES
ALL TYPES OF RAW MATERIALS
CAN BE USED, ALL TYPES OF
CEMENTS CAN BE PRODUCED
PROVEN FEATURES
OF LOESCHE MILLS
SPECIFIC ADVANTAGES
OF LOESCHE CCG
MILLS IN OPERATION>2,000
GUARANTEED OUTPUT
AND SPECIFIC ENERGY
CONSUMPTION
4. Usually time, cost and scope are
the main constraints in business
decisions. Often projects can’t be
realised because they take too much
time, investment or risk in general.
Now, Loesche’s CCG boosts your
decision-making process, providing
you with decisive advantages.
04 | 05
DESIGNED TO OPEN
UP NEW SCOPES
OF ACTION FOR YOU
The intelligent concept for maximum flexibility
Your production can start up in less
than a year, putting you and your
products on the market. Thus, you
can enter existing markets quickly
and test new markets at low risk
and investment, as the complete
plant is relocatable with little effort
and expense.
The intelligent concept of Loesche’s
CCG plant enhances your flexibility
during operation. You can process all
kinds of raw materials and change
output products easily and quickly
to meet changing market needs. All
kinds of additives can be used to
ensure that you can produce cement
at low cost and protect the environ-
ment by using natural resources
and reducing the CO2 footprint of
your plant. Its design is mainte-
nance-friendly to ensure that you
have the maximum plant availability.
“In cement business you need to
be in production fast and produce
whatever the market requires –
and that’s what the CCG is
designed for.”
1
32 4
5
1 Modular, pre-assembled dump hoppers
2 Magnetic separator + metal detector
3 Self-carrying conveyor belt
4 Loesche mill type LM 24.2
5 Dedusting system + hot gas generator
6 Optional silo system with packing plant
and/or bulk loading system
7 Complete automation system
6
Legend
The concept
7
Pierre Wlodarzyk – Product Manager CCG – LOESCHE GmbH
5. Right place, right time
Easy to transport, install
and even relocate
200,000 t
Performance
Production volume per year
up to more than
less compared to other grinding
technologies
40%
Specific energy
consumption
User-friendly operation even
under tough conditions.
45 t/h
High output
Guaranteed output of
depending on the material
Designed to produce
any type of cement:
solutions for every build-
ing project
Full production flexibility
Processing all kinds of material:
clinker, slag, limestone, gypsum,
puzzolana, etc.
Health & safety
Designed to meet ISO 45001
health and safety standards
6. Loesche’s CCG is not just a plant for manufacturing cement.
It’s your declaration of independence from transportation
routes, times and costs. With on-site production, just where the
building material is needed, you can turn projects that weren’t
economically feasible before into reality. And when you start a
new project at another location, simply take the Loesche CCG
with you: the complete plant can be relocated in a few weeks.
06 | 07
THE PLANT THAT IS
MUCH MORE THAN
JUST A PLANT
Your complete business model for cement production
Flexibility
Easy installed,
easily relocated.
WE
7. Flexible and cost-effective production
even in remote areas.
A. Samhat – EMEBCI – CCG client
“Our business model is not static.
Therefore, our cement plants need
to follow our flexible strategy.”
ST AFRICA
8. 08 | 09 Supply and services
OPTIMUM SUPPORT –
WHENEVER, WHEREVER
Our service paves your way
FINANCING
When needed, we can devel-
op a financing solution for the
complete plant so that you
can pay for the plant out of
your production income.
INSTALLATION
SUPERVISION
COMMISSIONING
Our experienced engineers will
start up and adjust the mill until it
reaches our guaranteed capacity
and specific energy consumption
values.
Ensuring that installation
takes place in due time and
according to the latest inter-
national quality standards.
9. You don’t have to be a highly experienced profes-
sional in the field of cement production to take full
advantage of Loesche’s CCG. From initial planning
to start-up operation and beyond, Loesche accom-
panies and supports you according to your needs
and wishes. We can even run your CCG plant for
you.
Providing services worldwide
Worldwide our international team of Loesche spe-
cialists can provide services across the whole life-
cycle of the plant. We will supervise the installation
and commission your plant until you have reached
the guaranteed capacity and quality of your product.
Furthermore we can review and improve your plant
process or maintenance activities on a regular base
and even provide you with all required spare parts.
As a result, you will always have a state-of-the-art
plant operating at the maximum efficiency level.
Of course, we also like to share our professional
knowledge with you and your employees: Loesche
offers state-of-the-art technical trainings which can
be held either locally at your site, supra-regionally
in your country or centrally at Loesche.
OPERATION &
MAINTENANCE
Tailor-made operation and main-
tenance packages to allow you to
concentrate on cement sales and
the core functions of your business.
TRAINING
State-of-the-art technical training
at your site, in your country or at
Loesche.
SPARE PARTS
Provision of all spare parts
to ensure maximum availability
of your plant.
Process optimisations and
inspections of your plant to
ensure that you preserve the
value of your investment.
AUDITS
10. 10 | 11 Distribution and service
USA
Miami
BRAZIL
Rio de Janeiro
CLOSE TO YOU
Contact us for more information and support
Our widespread service network is ready to assist you with
sales support in virtually all regions of the world.
For further contact data, please visit us at www.loesche.com
12. Loesche GmbH
Hansaallee 243
40549 Düsseldorf, Germany
Tel. +49 - 211 - 53 53 - 0
Fax +49 - 211 - 53 53 - 500
Email: loesche@loesche.de
www.loesche.com
Loesche – worldwide presence
Loesche is an export-oriented company, established
in Berlin in 1906, which is up-to-date run by the owner.
Today the company is internationally active with sub-
sidiaries, representatives and agencies worldwide.
Our engineers are constantly developing new ideas
and individual concepts for grinding technologies
and preparation processes for the benefit of our cus-
tomers. Competence is achieved through our world-
wide information management. This ensures that cur-
rent knowledge and developments can also be used
immediately for our own projects. The services of our
subsidiaries and agencies are of key importance for
analysing, processing and solving specific project prob-
lems for our customers.
Please visit our homepage at www.loesche.com for
up-to-date information on our overseas companies.