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Gas turbine exhaust duct failures
1. Lloyd’s Register services to the energy industry
Lloyd’s Register ODS
Gas turbine exhaust duct failures
Johan Gullman-Strand, Ph.D.
Senior consultant
Lloyd’s Register ODS
2. Lloyd’s Register services to the energy industry
Gas turbine exhaust ducts
Immediate problems
• Damage on duct walls,
cracks, missing insulation,
• WHRU* failure, exhaust
gas leaks , silencer
degradation
• Emergency shutdown,
loss of production
* Waste Heat Recovery Unit
3. Lloyd’s Register services to the energy industry
The main problems
•Structural integrity compromised by pressure
fluctuations in the highly separated flow
•Start-up and shutdown causing excessive thermal
stresses.
4. Lloyd’s Regis ter s ervic es to the energy indus try
Lloyd’s Register ODS
services and solutions
•Failure investigation
•Coupled analysis of complete system
(FSI)
•Fluid Dynamics (CFD)
•Structural analysis (FEA)
•Analytical evaluation of old and new
designs
•Verification by on-site measurements
•Pressure, vibration, temperature, strain
7. Lloyd’s Register services to the energy industry
Summary
Typical solutions:
• Benefits: Guide vane design
• Capture complex interactions.
Valve re-design
• Better understanding of failure mechanics.
Flange improvement
• Provide knowledge and tools for re-design.
Duct insulation changes
• The ODS advantage:
• Extensive experience
• Combination of analyses and
measurements
• Computational resources for coupled
analyses.
• Experts in each field
8. Lloyd’s Register services to the energy industry
Turbulence
Immediate problems
• Damagage on duct walls,
cracks, missing insulation,
• WHRU* failure, exhaust gas
leaks , silencer degradation
• Emergency shutdown, loss of
production
9. For more information, please contact:
Johan Gullman-Strand M.Sc, Ph.d.
Senior Consultant, Lloyd’s Register ODS
Lloyd’s Register group entity
71 Fenchurch Street
London, EC3M 4BS
T +46 733 298 330
E johan.gullman-strand@lr-ods.com
w www.lr-ods.com
Services are provided by members of the Lloyd's Register Group.
For further information visit www.lr.org/entities