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Lloyd’s Register services to the energy industry



Lloyd’s Register ODS
Gas turbine exhaust duct failures
Johan Gullman-Strand, Ph.D.
Senior consultant
Lloyd’s Register ODS
Lloyd’s Register services to the energy industry

Gas turbine exhaust ducts

                                                   Immediate problems
                                                      •   Damage on duct walls,
                                                          cracks, missing insulation,
                                                      •   WHRU* failure, exhaust
                                                          gas leaks , silencer
                                                          degradation
                                                      •   Emergency shutdown,
                                                          loss of production
                                                   * Waste Heat Recovery Unit
Lloyd’s Register services to the energy industry


The main problems
                    •Structural integrity compromised by pressure
                    fluctuations in the highly separated flow
       •Start-up and shutdown causing excessive thermal
       stresses.
Lloyd’s Regis ter s ervic es to the energy indus try

Lloyd’s Register ODS
services and solutions
 •Failure      investigation
 •Coupled         analysis of complete system
 (FSI)
 •Fluid     Dynamics (CFD)
 •Structural        analysis (FEA)
 •Analytical        evaluation of old and new
 designs
 •Verification         by on-site measurements
 •Pressure,        vibration, temperature, strain
Lloyd’s Register services to the energy industry

Pressure, vibration, temperature, strain
Lloyd’s Register services to the energy industry

FSI Response
Lloyd’s Register services to the energy industry

    Summary
                                                       Typical solutions:
•      Benefits:                                       Guide vane design
•      Capture complex interactions.
                                                       Valve re-design
•      Better understanding of failure mechanics.
                                                       Flange improvement
•      Provide knowledge and tools for re-design.
                                                       Duct insulation changes

•      The ODS advantage:
•      Extensive experience
•      Combination of analyses and
       measurements
•      Computational resources for coupled
       analyses.
•      Experts in each field
Lloyd’s Register services to the energy industry

Turbulence

                                                        Immediate problems
                                                   •   Damagage on duct walls,
                                                       cracks, missing insulation,
                                                   •   WHRU* failure, exhaust gas
                                                       leaks , silencer degradation
                                                   •   Emergency shutdown, loss of
                                                       production
For more information, please contact:

Johan Gullman-Strand M.Sc, Ph.d.
Senior Consultant, Lloyd’s Register ODS

Lloyd’s Register group entity
71 Fenchurch Street
London, EC3M 4BS

T +46 733 298 330
E johan.gullman-strand@lr-ods.com
w www.lr-ods.com




Services are provided by members of the Lloyd's Register Group.
For further information visit www.lr.org/entities

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Gas turbine exhaust duct failures

  • 1. Lloyd’s Register services to the energy industry Lloyd’s Register ODS Gas turbine exhaust duct failures Johan Gullman-Strand, Ph.D. Senior consultant Lloyd’s Register ODS
  • 2. Lloyd’s Register services to the energy industry Gas turbine exhaust ducts Immediate problems • Damage on duct walls, cracks, missing insulation, • WHRU* failure, exhaust gas leaks , silencer degradation • Emergency shutdown, loss of production * Waste Heat Recovery Unit
  • 3. Lloyd’s Register services to the energy industry The main problems •Structural integrity compromised by pressure fluctuations in the highly separated flow •Start-up and shutdown causing excessive thermal stresses.
  • 4. Lloyd’s Regis ter s ervic es to the energy indus try Lloyd’s Register ODS services and solutions •Failure investigation •Coupled analysis of complete system (FSI) •Fluid Dynamics (CFD) •Structural analysis (FEA) •Analytical evaluation of old and new designs •Verification by on-site measurements •Pressure, vibration, temperature, strain
  • 5. Lloyd’s Register services to the energy industry Pressure, vibration, temperature, strain
  • 6. Lloyd’s Register services to the energy industry FSI Response
  • 7. Lloyd’s Register services to the energy industry Summary Typical solutions: • Benefits: Guide vane design • Capture complex interactions. Valve re-design • Better understanding of failure mechanics. Flange improvement • Provide knowledge and tools for re-design. Duct insulation changes • The ODS advantage: • Extensive experience • Combination of analyses and measurements • Computational resources for coupled analyses. • Experts in each field
  • 8. Lloyd’s Register services to the energy industry Turbulence Immediate problems • Damagage on duct walls, cracks, missing insulation, • WHRU* failure, exhaust gas leaks , silencer degradation • Emergency shutdown, loss of production
  • 9. For more information, please contact: Johan Gullman-Strand M.Sc, Ph.d. Senior Consultant, Lloyd’s Register ODS Lloyd’s Register group entity 71 Fenchurch Street London, EC3M 4BS T +46 733 298 330 E johan.gullman-strand@lr-ods.com w www.lr-ods.com Services are provided by members of the Lloyd's Register Group. For further information visit www.lr.org/entities