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Science of Plastic

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L
LABaumann

How plastic is made from a molecular standpoint.

Technologie
1 von 61
Science of Plastics Instructor Guide
Session Outline ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Objectives ,[object Object],[object Object],[object Object],[object Object]
Listening Questions ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Vinyl compound pushed out from a die
The Benefits of Window Grade PVC Plastics Properties ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Question ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
The Benefits of Window Grade PVC Plastics ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
The Benefits of Window Grade PVC Plastics Responsible ,[object Object],[object Object],[object Object],[object Object],[object Object]
The Benefits of Window Grade PVC Plastics Safe ,[object Object],[object Object],[object Object],[object Object]
The Benefits of Window Grade PVC Plastics Efficient ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Hidden Slide
The Benefits of Window Grade PVC Plastics Recyclable ,[object Object],[object Object],[object Object]
The Benefits of Window Grade PVC Plastics Economical ,[object Object],[object Object],[object Object],[object Object],[object Object]
Hidden slides
The Benefits of Window Grade PVC Plastics Durable ,[object Object],[object Object],[object Object],[object Object]
The Benefits of Window Grade PVC Plastics Innovative ,[object Object],[object Object],[object Object],Gates - Christo
The Benefits of Window Grade PVC Plastics Versatile ,[object Object],[object Object],[object Object]
JELD-WEN & PVC ,[object Object],[object Object],[object Object]
Hidden slide
Plastic Composition: Molecular Structure ,[object Object],[object Object],[object Object]
Question ,[object Object],[object Object],[object Object],[object Object],[object Object]
Question ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
HOW IS PVC MADE? Ethylene EDC Chlorine VCM PVC PVC Products PVC PVC Converter Industry PVC Industry
Question ,[object Object],[object Object],Answer PVC
Question ,[object Object],[object Object],Answer Polymerization is a chemical reaction in which two or more monomers combine to form a polymer of repeating structural units.
Question ,[object Object],[object Object],Answer Ethylene & Chloride
PVC Resin Industrial Standards ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Question ,[object Object],[object Object],Answer No. JELD-WEN buys their PVC Resin from a supplier.
Properties ,[object Object],[object Object]
Review Questions What do we remember?
 
 
PVC Compound Recipe 100.0% 126.1 Parts Total Parts 0.2 0.2 10. Pigment 7.9 10.0 9. Titanium Dioxide 4.0 5.0 8. Filler 4.0 5.0 7. Impact Modifier 1.2 1.5 6. Process Aid 0.2 0.2 5. Lubricant 3 - External 1.2 1.5 4. Lubricant 2 – Internal/External 1.2 1.5 3. Lubricant 1 - Internal 1.0 1.2 2. Heat Stabilizer 79.3 100 1. Resin Percent % Parts Polymer
Why a Recipe? ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Question ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Formulating a Recipe ,[object Object],[object Object],[object Object],[object Object]
Question ,[object Object],[object Object],[object Object],modification additives properties
Question ,[object Object],[object Object],recipe
Compounding ,[object Object],[object Object],[object Object]
Review Question ,[object Object],[object Object],[object Object],[object Object],compounding steps or rules
Additives ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Additives ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Question ,[object Object],[object Object],[object Object],[object Object],[object Object]
Additives ,[object Object],[object Object],[object Object],[object Object],[object Object],Drop Dart Lab Test Drop Test Results
Additives ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Matching B. Heat Stabilizer D. Lubricant A. Titanium Dioxide C. Fillers like calcium carbonate known as chalk or limestone. D. Lubricant 4. Improves melt strength C. Fillers like calcium carbonate known as chalk or limestone 3. Overcomes poor weathering B. Heat stabilizer 2. Overcomes plastic sticking to metal and improves the melt flow characteristics A. Titanium dioxide 1. Overcomes poor heat stability
The Recipe: Ingredients & Processes 100.0% 126.1 Parts Total Parts 0.2 0.2 10. Pigment 7.9 10.0 9. Titanium Dioxide 4.0 5.0 8. Filler 4.0 5.0 7. Impact Modifier 1.2 1.5 6. Process Aid 0.2 0.2 5. Lubricant 3- External 1.2 1.5 4. Lubricant 2 – Internal/External 1.2 1.5 3. Lubricant 1 - Internal 1.0 1.2 2. Heat Stabilizer 79.3 100 1. Resin Percent % Parts Polymer
Hidden Slide
Question ,[object Object],[object Object],[object Object]
7 Step PVC Compound Recipe Step One ,[object Object],[object Object],[object Object],140º F
7 Step PVC Compound Recipe Step Two ,[object Object],[object Object],[object Object],160º F
7 Step PVC Compound Recipe Step Three ,[object Object],[object Object],[object Object],[object Object],180º F
7 Step PVC Compound Recipe Step Four ,[object Object],[object Object],[object Object],[object Object],[object Object],210º F
7 Step PVC Compound Recipe Step Five ,[object Object],[object Object],[object Object],[object Object],[object Object],220º F
7 Step PVC Compound Recipe Step Six ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],120º F
7 Step PVC Compound Recipe Step Seven ,[object Object],[object Object],[object Object]
Testing the Compound ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Hidden slide
Testing the Compound Rheology: Fusion Time & Torque for JW Formulation
Review Question ,[object Object],[object Object]
Review Questions Summarize Our Learning

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Science of Plastic

  • 1. Science of Plastics Instructor Guide
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  • 23. HOW IS PVC MADE? Ethylene EDC Chlorine VCM PVC PVC Products PVC PVC Converter Industry PVC Industry
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  • 30. Review Questions What do we remember?
  • 31.  
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  • 33. PVC Compound Recipe 100.0% 126.1 Parts Total Parts 0.2 0.2 10. Pigment 7.9 10.0 9. Titanium Dioxide 4.0 5.0 8. Filler 4.0 5.0 7. Impact Modifier 1.2 1.5 6. Process Aid 0.2 0.2 5. Lubricant 3 - External 1.2 1.5 4. Lubricant 2 – Internal/External 1.2 1.5 3. Lubricant 1 - Internal 1.0 1.2 2. Heat Stabilizer 79.3 100 1. Resin Percent % Parts Polymer
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  • 46. Matching B. Heat Stabilizer D. Lubricant A. Titanium Dioxide C. Fillers like calcium carbonate known as chalk or limestone. D. Lubricant 4. Improves melt strength C. Fillers like calcium carbonate known as chalk or limestone 3. Overcomes poor weathering B. Heat stabilizer 2. Overcomes plastic sticking to metal and improves the melt flow characteristics A. Titanium dioxide 1. Overcomes poor heat stability
  • 47. The Recipe: Ingredients & Processes 100.0% 126.1 Parts Total Parts 0.2 0.2 10. Pigment 7.9 10.0 9. Titanium Dioxide 4.0 5.0 8. Filler 4.0 5.0 7. Impact Modifier 1.2 1.5 6. Process Aid 0.2 0.2 5. Lubricant 3- External 1.2 1.5 4. Lubricant 2 – Internal/External 1.2 1.5 3. Lubricant 1 - Internal 1.0 1.2 2. Heat Stabilizer 79.3 100 1. Resin Percent % Parts Polymer
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  • 59. Testing the Compound Rheology: Fusion Time & Torque for JW Formulation
  • 60.

Hinweis der Redaktion

  1. Instructor Notes Overview the session and prepare the participant to learn. Introduce the topics by reviewing the outline and associated objectives. Encourage learning by setting an open atmosphere for learning. Relate no question is stupid. Indicate interactive questions will be part of the learning experience. The purpose is to prompt participation and help to reinforce learning the content of the material. Last File Location: Desktop>Lynn's>Vinyl>Current>VNL_SCIPLSTC_P1_IG Last Revision Date: March 4, 2008