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Fishing and Gear Technology (2+1)
Unit-1 Introduction to fishing gear
1.1. History and development of fishing gears
Fishing is the art of catching fish and other aquatic animals. Many years ago man started using
various type of gear used for hunting the terrestrial animals and for fishing also. It is very difficult to
say which started first, but some time it is opined that fishing is younger. Reason behind it is easy to
catch animals in the land than in the water. In olden days fishing was not having much importance as
there was no demand for fish. Earlier fishing was restricted to a particular community but it is not so
now. In order to meet the increased demand, fishing is now carried out industrially. Fishing
technology not only concerns fishing gear, fishing methods and vessels but also concern Biological
and Environmental factors.
Fishing technology has developed continuously by utilizing improved and larger fishing vessels, more
sophisticated fishing equipment and preservation techniques. With the increase in population, larger
quantities of seafood became necessary hence individual harvesting was replaced by groups fishing
with larger and more effective fishing gear.
Mechanization started in the fishing industry during the second half of the nineteenth century with the
use of steam driven capstans. Steam power was successfully used in towing a trawl for the first time
in 1877. Steam gradually replaced manual and sail propulsion. This was later superseded by the
internal combustion engines. Today, the diesel engine is universally favoured for larger vessels and
petrol/kerosene driven outboards for small boat operations. Development of electrical and hydraulic
power systems led to complete mechanization of fishing which use larger nets and lines, or more pots
and traps.
During the last 50 years, synthetic fibres, which are virtually rot-proof, gradually replaced natural
materials in the fabrication of nets and lines. These materials have greatly extended the useful life of
fishing gear. This along with the introduction of mechanized net and rope making increased the size
and complexity of nets. Developments in new synthetic materials and fabrication techniques are
continuously improving fishing gear effectiveness and efficiency.
Traditionally fishermen detect fish through local knowledge, record keeping, observation of schools
breaking to surface, and the behaviour of birds and other sea creatures. In deeper waters fishes were
detected from the vibration of signal lines dropped from the vessel. The introduction of electronic fish
finding equipment a half century ago has revolutionized the process of finding fish to catch. Aircraft
enable much greater areas to be searched visually, while satellite and laser technology are being
utilized as aids for identifying suitable environmental conditions. Fish finding sonar and echo
sounders rapidly analyse signals from high performance transducers and display detailed information
to the fisherman.
1.2. Evolution of fishing gears
Before the invention of any fishing gear, men used their hands (hand picking) to catch fish and other
aquatic organisms from the shallow water lakes, rivers and seas. However, it was only possible to
collect sedentary, stranded slowly moving organisms by hand picking. To prevent the escape of fish,
methods were developed to stun and stupefy the fish either mechanically or electrically. The capacity
to capture live fish or the stupefied ones was limited by the length of the arm. To overcome this
problem and to extend the range of the fisherman, spears or lances were developed. The reach of
spears pushed by hand can be extended by using them as a casting gear. To prevent the fish from
escaping the thrown gear, facilities for retrieving the catch are necessary which is characteristic of
harpooning
The use of spears for catching fish implicates some injury to the prey. To catch delicate organisms
without causing damage, a number of grasping instruments have been developed. Eg. clamps, tongs,
rakes etc. These gears like the spearing and shooting gear have been developed to extend the range of
the human arm and to secure the catch more efficiently.
Luring the fish with a bait and catching them led to the development of line fishing. The bait is
presented in such a manner that the fish is neither able to take away the bait nor it can escape once it
takes the bait. Various types of fishing lines have developed. The simplest form of fishing line is the
hand line. The number of hand lines operated by a single man is limited. In order to operate more
lines, set lines have been developed. From simple fishing lines capable of catching a single fish, long
lines with thousands of hooks which extend to considerable length have been developed. The need to
operate over a larger area using a movable fishing line led to the development of trolling lines.
Fishing with primitive gear is confined to shallow water areas. Permanent and semi permanent and
barriers were erected in the areas with changing water level for catching fish. This is practiced in the
areas of fresh waters and the ebb and flow areas along the sea coast. The barriers prevent fish from
escaping when the water recedes. This was the beginning of filtering fishing gear.
After the invention of net making, netting made of fibers of different origin were used for gear
construction. First, fishing gear was made of wooden material like sticks and flexible branches. There
was a transition from wooden material to netting material in the construction of traps and barriers and
bag nets. The bag nets are held open by means of a frame. Scoop nets, scrape nets and gape nets come
under this category.
From the primitive rake, the development lead to the creation of the dredge. From the dredge first the
dragged stow net and the trawl was developed. Trawling can be considered as further development of
dredges. The desire to operate on wider areas and to catch more fish than was permitted by the
maximum length of the frames of dredges led to the development of towing gear like trawls. With the
advent of fish detecting devices and other electronic equipments, mid water trawls were developed to
catch pelagic species.
Seine nets without bags have evolved from a net wall, while the seines with a bag developed from a
bag net like stow nets. The desire to catch the shoaling fishes without allowing them to escape led to
the evolution of surrounding nets. These gears are designed in such a way that they surround the fish
shoal from below as well as sides to prevent their escape in any direction e.g. purse seines. On the
same principle as scoop nets another type of gear called lift nets were developed which are dipped in
water and then lifted as soon as the fish have gathered over them. The lift nets made of netting had
their predecessors made of twigs and bast. Contrary to the lift nets, certain gears called falling gears
secure their catch from above. Gears have been developed to catch high individual value fish without
causing damage to them using the principle of gilling e.g. gill nets. Idea of catching fish by entangling
them in water plants in earlier days led to the development of present day entangling nets like single,
double, or triple walled (trammel) tangle nets.
1.3. Classification of fishing gears of world and India
A. Von Brandt classified fishing gears based on these principles of capture
 Without gear – This includes hand picking, fishing with feet, simple tools for catching fish
etc.
 Grappling and wounding gear – In this method, the fish are caught by grappling, squeezing,
piercing, transfixing or wounding. The implements used for this are spears, clamps, tongs,
rakes, harpoons etc
 Stupefying devices – they prevent fish from escaping by stupefying or stunning. This is done
either by mechanical, chemical or by electrical stupefying.
 Lines – In lines, the fish is offered a bait which once taken makes them unable to escape.
 Traps – A fish enters the trap voluntarily but is prevented from coming out by means of
certain arrangements.
 Fishing in the air – Aerial traps – Fish that jump out of the water when faced with an obstacle
are caught in the air by special devices.
 Bag nets – These are kept open vertically by the frame and horizontally by the current. Fish
enter voluntarily and are caught by filtering.
 Dragged gear – These gears are towed through the water either on or near the bottom or on
the surface and manner of capture is by filtration
 Seine nets – gears with long wings and towing warps with or without bags. The manner of
capture is by surrounding a certain area and towing the both ends of the gear to a fixed point
on the shore or on a vessel.
 Surrounding nets – Nets that surround a shoal of fish not only from the sides but also from the
bottom.
 Drive-in-nets –The fish to be caught are driven into the gear by swimming or diving
fishermen.
 Lift nets –Sheets of netting are lowered into the water and lifted when the fish swim or creep
on to them.
 Falling Gear – The manner of capture is to cover the fish with a gear and are normally
operated in shallow waters
 Gill nets – Principle of gilling is made use of in gill nets. Fishes are caught by their gills
(gilling) in the meshes of a gill net.
 Tangle nets –Fishes are caught by entangling any protruding part of their body to the net.
1.4. Fishing Gears of India
Fishing gears of India can be broadly classified into
 Fishing implements.
 Traps and barriers.
 Hooks and lines.
 Nets
Fishing implements – These consist of most primitive types of fishing gears like fish spears, sickle,
blow gun and others.
Fish traps and barriers – Traps of different types like basket traps, box traps, traps for jumping fish
etc. are used in different parts of the country. Screen barriers are also used which are set in shallow
tidal backwaters.
Hooks and lines – These are effective in catching large predatory fishes. Rod and line is used in sports
fishing. Long lines and trolling lines are used to catch high individual value fish.
Nets – Cast nets are widely used in inland and marine waters of India to catch fishes. These are used
in clean waters with even bottom. There are stringless cast net and also stringed cast net.
Fixed bag net - Stake nets are conical bag nets set in streams and tidal waters to filter out fish coming
along the current. They are held in position by stakes driven into muddy bottom. A stout coir rope
encircles the mouth.
Dip net - Chinese dip nets are highly specialized nets used in Kerala. It is stationary net balanced by
counter weight so that it can be dipped and lifted.
Among the shore seines the most popular one is the Rampani net of Karnataka. This is also operated
in certain parts of Goa and Maharashtra.
Single and two boat seines are used in many parts of India to catch shoaling pelagic fishes.
In the case of gill nets, the length, depth and mesh size varies depending on the type of fish to be
caught. The anchored gill nets made of hemp were used along the South Canara coast. Coconut husks
are used as floats and heavy stones as sinkers. However, at present the gill nets make use of synthetic
twines. Drift nets are one of the most efficient indigenous gears used in India. Surface drift nets are
extensively used in Malabar and South Canara coasts e.g. Kola vala. Bottom drift nets are commonly
used on the Veraval – Porbunder (Dhakal) for catching pomfrets. Besides these, trawls and purse
seines are operated for bulk fishing in different parts of the country.
Unit 2 - Fishing gear materials
2.1. Classification of fibres
Netting is defined as a meshed structure of indefinite shape and size composed of one or more yarns
twisted or interlaced or joined. The basic material for the construction of fishing gear is composed of
fibre. A fibre may be defined as a unit of matter of hair like structure/dimensions whose length is at
least 200 times greater than its width.
Fishes are classified based on the sources from which they are obtained as natural fibres and
manmade fibres. Natural materials are obtained either from plants i.e. vegetable fibres or from
animals -animal fibers. Vegetable fibres have a cellulose base and are prone to rotting in water as they
are attacked by cellulose digestive microorganisms. Vegetable fibres are obtained from different
source of plant such as leaves, stalk, fruit and seeds. These fibres are further classified as seed fibre,
fruit fibre, bast fibre and leaf fibres.
Seed fibre
Cotton fibres are the seed fibres derived from the cotton plant. Before the introduction of synthetic
fibres, the cotton fibre was the most popular. They are extremely fine with a length of only 20-50 mm
and a diameter of 0.01 to 0.04 mm. being dull white colour and owing to their fineness; they were
used in light and heavy fishing gear.
Bast fibres
Bast fibres extracted from the bast tissue of stems. Eg: Ramie fibre also called as china grass has a
length of 8-25cm and diameter of 0.024-0.070 m.
Hemp is derived from the bast of the plant cannabis sativa.
Leaf fibre
Leaf fibres are hard fibres obtained from long leaves. Eg. Sisal, Manila
Sisal is from the leaves of sisal plant. It is 75-100 cm long and 0.01-0.03 mm dia. Manila is obtained
from the Abaca plant. These fibres have large diameter compared to other natural fibres and hence it
is used in heavy netting.
Fruit fibre
Coir is a fruit fibre obtained from the coconut husk. The fibre length varies from 15-25 cm and
diameter 0.01-0.025 mm. This is mainly used for ropes.
Animal fibre
Animal fibres are composed of protein. Eg. Silk is a very costly fibre so it is used only for some
specialized fishing gears
2.2. Rotting
Vegetable fibres are parts of dead plants and consist of cellulose. When exposed to humid condition
they are attacked by cellulose digesting microorganisms, especially bacteria. This process of
decomposition of dead organic material releases the inorganic nutrients for new plants. Unfortunately,
effect of decomposition on fishing net leads to increased labour and financial loss. This was the main
reason for the development of synthetic fibres. In rotted fibre there is a direct relation between the
corroded film in a fishing gear and breaking strength.
Factors responsible for rotting
 Kind of fibres: Type of fibre smooth or rough
 Water temperature: The activity of cellular digestion bacteria depends on the extent of
temperature. During cold season and decay of vegetable fibre is considerably slower than
during the warm season. Tropics net become useless faster than in temperate climates.
 Rotting power of water: Running water generally have greater rotting power than stagnant
waters. Fertile water contains high percent of organic materials; lime, and phosphorus, natural
fibres quickly deteriorate due to presence of microbes.
 Duration of immersion in water: Fishing net continuously immersed in the water for a long
time is more liable to rotting than a net used only temporarily or occasionally.
 Depth/place of net operation: When a net kept in the putrid zone or in contact with mud the
rate of deterioration is quicker than a net set on the surface.
2.3. Synthetic fibre
The development of synthetic fibres was started around 1920 by H. Staudinger, a winner of Nobel
Prize for chemistry in 1953. He found that all fibrous material consists of chain of molecules in which
a great number of equal simple units are linked together. Synthetic fibres are man made fibre
manufactured by chemical synthesis of simple substance like phenol, benzene, acetylene, prussic acid.
Depending on the type of polymerization, 4 different groups of compounds can be identified.
 Poly condensation: Water is eliminated. eg. Polyamide (PA), Poly ester (PES), Terrylene, etc.
 Polymeric compound: water is not eliminated. Polyvinyl chloride (PVC), Polyvinyl Alcohol
(PVA), Polyvinylidin Alcohol (PVAA).
 Mixed polymers: These are formed by co-polymerisation of mixture of vinylidene and vinyl
alcohol. PVD, Polyamolidine chloride.
 Poly additive compound
Physical properties:
 Density: It is the mass per unit when and is expressed (g/cm3). Fibres with low density like
PE(0.96), PP (0.91) float in water and hence hold more weight. Low density material gives
more length/weight and vice versa. This property of the material is significant in construction
of certain gear like purse seine. The sinking speed of the gear increase with the increase in the
density of the material.
 Breaking strength: This is the maximum force applied to a specimen causing it to rapture or
break. It is expressed in kg and special equipment known as Breaking strength
testers/Dynometer are used for determining is expressed in terms of tenacity and tensile
strength.
 Tenacity: It is the Breaking strength per unit denier and Tenacity = Breaking loading / Total
density
 Tensile strength: It is the Breaking strength per unit area and expressed as kg/mm2.In wet
condition PA & PVAA loose breaking strength and PES, PE and PP remain unaffected.
 Elastic property: Elasticity is a property of a material by virtue of which it tends to recover
its original length and shape after removal of the stress.
 Extensibility: This is the property of a material to undergo extension/elongation under the
influence of a force.
 Water absorption: This is the property of netting material to absorb water when it is
immersed in water and expressed as % of dry weight. Natural fibres absorb more water where
as synthetic materials do not absorb water.
 Shrinkage: This is the reduction in length of a material due to wetting. Shrinkage is not a
major problem in synthetic fibres.
 Abrasion resistance: This is the resistance of a material to wear off any part when rubbed
against any surface. The abrasion resistance of vegetable fibre is comparatively less. Staple
fibre show lower resistance to abrasion than continuous fibres.
 Sinking speed: This is the speed at which material sinks through the water. It is important in
purse seine.
 Visibility: It is the property of the netting material to be seen in water during operation. This
property is relevant for gears like gill net. Veg. fibre is more visible than synthetic fibres.
Mono filament is almost invisible as it as transparent.
 Melting point: This is the property of heat resistance of the material. The melting point and
shrinking are important factors while dying the fibres. PA & PES are more heat resistant than
PE & PP.
 Weather resistance: This is the property of the materials to with stand the effect of sun light,
rain, wind, smoke and gases and other atmospheric element. Natural materials are more
resistant than synthetic. The rate of deterioration is measured in terms of breaking strength.
2.4. Identification of fishing gear materials
The synthetic fibre groups have well-defined characteristics which help us to distinguish it from other
groups. These characteristics determine the suitability of a fibre for a particular fishing gear. The
fisherman should be aware of the chemical group his net material belongs. Unfortunately it is very
difficult to differentiate various kinds of synthetic fibres. There are less visual differences between the
various kinds of synthetic fibres than there are in vegetable fibres and synthetic netting material can
therefore rarely be determined by its appearance alone. If you know the trade name it is possible to
find out the chemical group from trade-name lists. If this is not the case, several methods of
identification may be applied. In the following, only those are considered which can be carried out
easily and without elaborate techniques and apparatuses (with the exception of the determination of
the melting point.). This excludes for practical reasons more elaborate methods which require
expensive equipment and specific expertise such as microscopic examination and micro-photographs,
staining with special dyes or reagents, determination of fibre density, as well as infrared spectroscopy
gas chromatography and differential thermal analysis.
Finishing agents (pigments, colours, delustring and stabilizing agents adhesive substances, oil, starch,
resin) used for dyeing stiffening and stabilizing the netting yarn, the netting, or its knots, may change
the test results to be expected from raw and unfinished materials. They should therefore be removed
from the specimen by a suitable simple treatment, taking appropriate care that the fibres are not
unduly damaged. For instance, boiling in distilled water will often be sufficient.
2.4.1. Water test
This is the first step in the identification of a method. A small piece of netting yarn is put into a vessel
filled with water after tying a simple overhand knot. Air bubbles in the material must be squeezed out
by hand under water. Preferably a wetting agent (e.g. 1g 1 Lissapol N or Nekal BX) should be added
to the water. The water test serves to classify the netting material in to two groups. i.e. those synthetic
fibres which float in water (PE and PP) and those which sink (all other kinds of synthetic fibres)
2.4.2. Visual inspection
The preliminary identification of the material is possible by observing the types of fibres used for the
construction and appearance of the netting yarn used. The type of single yarn used for the
construction, whether it is shiny or soft, smooth or hard will give an idea about the material used. For
example PE is not produced as continuous filament and staple fibres. Similarly PP is produced only as
split fibres for fishing nets.
2.4.3. Burning test
The changes in the material when it is nearer the flame and after removal from
the flame are noted. For this test only a clean flame and two forceps are needed.
The best source of flame is a Bunsen burner. Alternatively alcohol lamp or even
a cigarette lighter can be used. A piece of netting material is bought near the
flame and then removed. The melting and burning patterns and the nature of the
residue produced if any are observed. In the early days of the introduction of
synthetic fibres into fishing the burning test was very often used by fishermen
as it is the simplest test for distinguishing synthetic fibres from cotton.
Vegetable fibres and most of the man-made fibres made of regenerated
cellulose burn rapidly in the flame and continue burning after removed from the
flame. They have an afterglow, the smell of smoke is similar to that of burning
paper and the residue consists of a small amount of fine ash. The synthetic
fibres being thermoplastic shrink and melt in the flame; the melting substance
drips from the flame, mostly forming a bead or a hard irregular residue.
PA 6.6 and
PA 6
PES PE PP PVC Saran PVA(A)
In flame Melts and then burns
with light
flame.White smoke,
Drops of yellowish
melting drip down
Melts and
burns with
light flame.
Sooty,
blackish
smoke, drops
of melting
drip down.
Shrinks,
curls,
melts and
burns with
light
flame.
Drops of
melting
drop down
Shrinks,
melts and
burns with
light
flame,
drops of
melting
drip down
Shrinks
rapidly and
melts does
not burn,
sooty,melts
into a
crumbling,
black
substance
Melts and
burns with
light flame.
Shrinks, curls
and burns
very rapidly
with light
flame.
After leaving
flame
Stops burning if
melting drops fall
down. Small bead on
the end of the
sample. Hot melting
bead may be
stretched into fine
thread
Stops burning
if melting
drops fall
down. Small
black bead on
the end of the
sample. Hot
melting bead
may be
stretched into
fine thread
Continues
to burn
rapidly.
Hot
melting
substance
cannot be
stretched
Continues
to burn
rapidly.
Hot
melting
substance
may be
stretched
into fine
thread
Hot melting
substance
cannot be
stretched.
Stops burning
immediately.
Hot melting
substance
may be
stretched into
fine thread
Continues to
burn rapidly.
Melting
substance
cannot be
stretched
Residue Hard, round,
yellowish bead; not
crushable
Hard blackish
bead; not
crushable
No
melting
bead; like
paraffin;
crushable
Hard,
round
brown to
blackish;
not
crushable
Hard,
blackish,
crumbly
irregular; no
bead
Porous,
blackish
irregular
substance;
crushable; no
bead
Hard, brown
to black,
irregular; not
crushable
Smell of the
smoke
Celery-like; fishy
odour; faintly like
pyridine.
Oily, soot
odour; faintly
sweet; similar
to scaling-
wax;
aromatic
Similar to
burning
asphalt;
like wax or
paraffin
Similar to
burning
asphalt;
like wax or
paraffin.
Sharp, sweet;
sweetish-
sourish
Sharp, acrid Sharp,sweet
like chlorine.
Table shows the reactions to the burning test of the different synthetic fibres by which they can be
identified. However, in practice the differences are not always so clear as shown in the table. For an
accurate identification it is necessary to verify the results of the burning test by the solubility test
and/or the melting point test.
2.4.4. Solubility test
This relatively simple chemical test does not require any particular skill in chemistry, or any
equipment or complicated equipment. Safety precautions common for chemical laboratories should be
observed, especially when working with boiling reagents. The requirement for the test are 25 ml test
tubes, a heat source (e.g. Bunsen burner of alcohol lamp) a holder to hold the test tube into the flame,
and the chemical reagents quoted in the table. If an electric hot plate is used instead of test tubes, glass
beakers of 50 to 100 ml in size and glass stirring rods are used.
The fibres of the sample to be tested should be loose as possible. Therefore, the netting yarn is
untwisted and the fibres are cut in to pieces of about 1cm in length. Coarse material, like split fibres,
and monofilaments, should be reduced to very small pieces. Small samples of the material and 10 to
15 ml of the solvent should be put into the test tube. Further directions for the application of the
solubility test may be taken from Table. The reagents quoted have been selected so that only one
reaction needs to be observed i.e soluble or not soluble.
In most cases it will not be necessary to conduct the test with all reagents given in Table
 Polyamide (PA) fibres are soluble in the reagents (a) and (e). If it is desirable to separate the
two types from one another, (c) can be used, it which PA 6 is soluble but not PA 6.6
 Polyester (PES) fibres are not soluble in (a),(f) and (g).
 Polyethylene (PE) and polypropylene (PP) fibres are not soluble in (b) and (c).
 Polyvinyl chloride (PVC) (not after-chlorinated; see note(3) in table 2 is the only synthetic
fibre here mentioned which is soluble in reagent (g) at room temperature.
 Saran (PVD) may be identified by its solubility in (f) and (c).
 Polyvinyl alcohol (PVAA) (after – treated with formaldehyde; see note (4) in Table 2) is
soluble in (a) but not in (e).
 PE and PP cannot be distinguished from one another by a solubility test. The burning test
(Table) shows some differences in the reactions of these two synthetics but it is not always
sufficient for identification. The most reliable method to distinguish PE from PP is to
determine the melting point.
Table-identification of synthetic fibres by solubility tests
Reagentkind of fibre PA
6.6
PA 6 PES PE PP PVC Saran
PVA
(A)
(a) Hydrochloric acid/HCL (37%)
30 minutes at room temperature
+ + O O O O O +
(b) Sulphuric acid/H2SO4 (97-98%)
30 minutes at room temperature
+ + + O O O (+) +
(c)Dimethylfomamide/HCON(CH3)(1)
5 minutes boiling
O + + O(2) O(2) +(3) + O
(d) Formic acid/HCOOH(96-100%)
30 minutes at room temperature
+ + O O O O O +
(e) Glacial acetic acid/CH3-COOH
5 minutes boiling
+ + O O O O O O
(f) Xylene/C6H4(CH3)2
5 minutes boiling(inflammable!)
O O O + + O(2) + O
(g) Pyridine
30 minutes at room temperature
O O O O O + (+) O
+ = soluble O = not soluble; (+) = soluble only if boiled, but not at room temperature.
(1) Dimethylformamide is decomposed by exposure to light even when store in a brown bottle. It
should be stored away from light and preferably in a cool place. (2) Destroyed but not soluble. (3)
Soluble already at room temperature.
2.4.5. Melting point test
The melting points of the thermoplastic synthetic fibres are significantly different. The determination
of the melting point of an unknown net material is, therefore, a very reliable identification method.
Unfortunately the equipment needed is not quite simple, although the actual test with suitable
equipment is easy to perform. The melting point test is mentioned here, mainly because it enables one
in relatively simple manner to determine type of material.
Unit 3 - Construction of twines
3.1. Introduction
a wide variety of materials ranging from natural fibres, wood and metal to synthetics are used in the
construction of different fishing gears. Most of the widely used fishing gears such as trawls, purse
seines and gillnets make extensive use of netting in the process of capture and for retraining the catch.
Due to their superior strength properties, service life and rot resistance, man-made synthetic fibres are
almost exclusively used for construction of fishing twine, ropes and netting in recent times.
3.2. Basic fibre forms
Continuous filaments: These are fibres of indefinite length and they are silk like in appearance and
are produced with different degrees of fineness. Generally much thinner than 0.05 mm diameter.
Fishing gear is usually made of filament a 1000 m of which weigh between 0.6-0.2 g. eg.PA.
Staple fibres: These are discontinuous fibre, usually prepared by cutting filament into length suitable
for the yarn spinning process. Fineness is similar to that of continuous filament but length varies for
40-120 mm. These short fibres are held under pressure to form continuous strand which is called as
single yarn. Netting yarn made out of staple fibre has a rough surface owing to the numerous loose
ends of fibre sticking out from the twine. This hairy nature decreases the slippage of knots. Staple
fibre has lesser breaking strength than continuous filament.
Monofilament: This is a single filament which is strong enough to function as a yarn; without any
further processing. Transparent P.A monofilament is used in gillnets. These are stiff, larger in
diameter, transparent and less visible.
Split fibres: are developed recently. These are originated from plastic tapes, which are stretched
during manufacture to the extent that tape split longitudinally when under pressure. Yarn made of
these filaments contains fibres of irregular fineness.
3.3. Single yarns
Single yarn is the simplest continuous thread composed of fibres
Types of single yarns
 Single spun yarn
 Single Filament yarn
 Single mono-filament yarn
 Single split fibre yarn
3.4. Netting twine
Netting twine is manufactured by one single twisting operation of two or more single netting yarns or
monofilaments. Netting yarn is the simplest continuous thread composed of fibres. Based on their
construction twines are classified into cabled or twisted and braided types.
Construction of braided netting yarn
Braided netting yarn is produced by interlaying a number of strands in such a way that they cross each
other in diagonal direction to the edge of the fabric. This braided material is in the form of a tube.
This braided material composes of core, number and kind of strands. Twisted netting twines are more
widely used in fishing gears.
Cabled or twisted netting are manufactured by combining two or more netting twines, by further one
or more twisting operations. The single yarns are first twisted into folded yarns in the S-direction
(left-hand laid). Most twisted netting twines are with three-folded yarns.
Structure of the braid:
Structure of the braided twine can be one strand over one and under another. One strand over one and
under two others and one strand over two and under two others.
Construction of Core:
Core can be prepared by using a single yarn, folded yarn and monofilament. Mostly monofilament
material is being used up to 30 numbers depending on the thickness of the material. It also gives
strength to the product of braided material is prepared without core, knot stability is reduced to get
knot stability soft braided material should be treated with bending agent/heat setting.
Braided netting twine is manufactured by plaiting three or more netting yarns. Braided twines are
further grouped into crossing-laid which is without a core and tube-shaped in which braiding is done
around a central core. Braided twines are less prone to kinking compared to twisted twine.
3.5. Ropes
Ropes are extensively used in the fishing gear construction and operation. They provide the frame
work and linear strengthening components in the fabrication of fishing net such as gillnets, trammel
nets, seines and trawl nets and constitute main line and buoy lines of large longlines. Fibre materials
used are Polyamide (PA), Polyester (PES), Polypropylene (PP), Polyethylene (PE), Polyvinyl alcohol
(PVAA), manila, sisal, coir, hemp and steel wire. Continuous filaments, staple fibres, monofilaments,
film split fibres and natural fibres and combination of different fibre types are used in construction of
ropes.
Construction of ropes
Rope generally consists of three or more strands cabled or braided together, with or without a core,
with a finished diameter of not less than 4 mm. Based on construction, ropes are grouped into laid and
braided. In the laid rope, fibres are twisted into rope yarn and two more yarns are twisted in the
opposite direction to produce folded yarns. Three or four folded yarns are laid in the direction
opposite to the twist of folded yarns to produce the laid rope. Three strand constructions is the most
commonly used and it is called hawser laid or plain laid rope. Depending on the number of twists per
unit length, hard, medium and soft-laid ropes are available. A four folded yarn construction is called
shroud-laid rope. Three or more laid ropes are combined by twisting in the opposite direction, to
produce cable laid ropes. In the braided construction, the strands are plaited together to produce
different types of braided ropes. Ropes are specified by material, nominal diameter and construction.
Fibre ropes
Fibre ropes used in fisheries are manufactured from natural fibres such as manila, sisal and hemp and
synthetic fibres such as polyamide (PA), polyester (PES), polypropylene (PP), polyethylene (PE) and
polyvinyl alcohol (PVAA). Continuous filaments, staple fibres, monofilaments, film split fibres are
used for manufacture of fibre ropes. Fibre ropes are widely used for framing and strengthening of
fishing gears and also as warps, bridles and sweeps in small-scale trawling operations. Fibre ropes are
vulnerable to stretch under sustained strain. Natural fibre ropes are mostly substituted by synthetic
ropes, due to their superior rot resistance, long service life and high breaking strength. Considering
ropes of same nominal diameter, polyamide (PA) rope has the maximum breaking strength, followed
by polyester(PES), polypropylene(PP), polyethylene (PE), polyvinyl alcohol (PVAA) and natural
fibre ropes.
Construction of fibre rope
Single fibres are twisted to form rope yarn. Two are more rope yarns are twisted to form folded yarns.
Two or more folded yarns are twisted to form fibre rope. Construction of synthetic ropes – Here, the
rope yarns may be single yarns or folded yarns and two or more folded yarns are twisted to form
cabled yarns. Two or more cabled yarns are twisted to form cable netting yarns. Two or more of these
cable netting yarn are twisted to form synthetic rope.
Knotless webbing
Japanese twisting technique
Raschel technique
Braiding technique
Advantages and Disadvantages of knotless webbing and knotted webbings are same. But knotted
netting has some principle disadvantage. (1) Knot decrease in breaking strength (2) knots are
protruded and abrasion is more. (3) Substantial % of twine is consumed for knots (4) The increase of
weight (5) Hydrodynamic resistance is increased
As dirt does not adhere so much to knotless netting it is easy to clean and dry.
Unit 4 - Yarn numbering systems/designation of netting yarn
4.1. Introduction
Size of netting yarn is designated as linear density by yarn numbering system, as it cannot be
described by thickness or diameter due to practical difficulties. Numbering to designated the thickness
of yarn is expressed either as mass per unit length (direct system) or as length per unit mass (indirect
system). Important direct numbering systems in use are the direct tex and denier systems and the
indirect metric numbering system, British cotton count and runnage systems.
4.2. Numbering systems
Direct system
In this system the length of the material is constant but weight varies. eg 1000m of yarn weigh 1 g. is1
Tex ( The tex system (Tex) specifies twine size in terms of weight in grams per 1000m of single
yarn.) The tex system is recommended by international standards organization and is widely adopted
and is expected to eventually replace other systems. The denier system (den or Td) which is also
widely used specifies the size as weight in grams per 9000m of the yarn. Denier value is converted
into tex by a multiplying factor of 0.111 and tex into denier by multiplying factor of 9.
Indirect system
this is usually used to express the size of the finished products. In this system the weight is kept
constant and length varies.
The metric system
The metric system (Nm) designates the size as number of kilometers of yarn which weigh one
kilogram is known as 1 Nm. Tex value is obtained by dividing 1000 by metric count and denier value
by dividing 9000 by metric count.
The british cotton count
The british cotton count (Nc) is the number of hanks (840 yards) which weigh one pound. Equivalent
tex and denier value to british cotton count can be obtained by dividing 590.5 and 5315 by British
cotton count respectively.
Runnage system
Runnage system is expressed in terms of meters/kg, ft/lb, yards/lb etc and is mainly used for the
finished products only.
4.3. Conversion formula
since different systems are followed in different countries there is a formula which can be used for
converting from one system to another.
4.4. Calculation of Resultant tex
The final product and netting yarn may be designated by the resultant density indicated by symbol
“R” to be put before the numerical value. Thus R tex means the mass in gm per kilometer of the final
product. Size or linear density of twine and ropes are designated by resultant tex (R-tex). It is roughly
10-15 percent more than the combined tex value of the constituent yarns in the finished product.
Example for calculation to be included
20 tex Z 700 x 2 S 400 x 3 Z 200; R132 tex
4.5.Complete designation of netting yarn or finished product
According to ISO the complete designation of the above netting yarns as follows.
 20 is the Tex value of single yarn
 2 No. of single yarns in the first fold
 3 No. of folded yarns in the finished product
 S and Z are the direction of the twist
 700, 400 and 200 are the no. of twist
 R tex value of the finished product
Another system which is in common use for finished netting twine s and ropes, is runnage. It is
expressed as m.kg-1
/ feet lb-1
, yard lb etc and is the reciprocal of Rtex.
Unit 5 - Construction of netting/webbing
5.1. Types of knots
There are different types of knots and hitches used in making netting, mending, joining and mounting.
They are as follows
Knot:
It is a tie made by one end of a rope or twine at some parts of its own body to make a loop or
overcome other object to get it fastened to it.
Hitch:
Hitch is made of series of knots by which one rope is joined to another or made fast to some object
such as spar.
 Sheet bend knot/English knot – It is made by passing the end of one line through the eye or
bight of the other around the eye and under itself.
 Double sheet bend knot – It is a similar knot of single sheet bend but with the end rope led
twice underneath the eye instead of once.
 Fisherman’s knot – This knot is made of two overhand knots which slide together when the
ropes are pulled forming a firm knot.
 Overhand knot – It is formed by passing the end of the line over the standing part and
through the eye.
 Square knot/Reef knot – This knot is formed of two overhand knots with the ends always
falling in line with outer parts.
 Bowline – It is a knot tied in such a way as to produce an eye or loop in the end of a rope.
 Figure of eight knot – It is a knot made in the end of a rope by passing the end of the rope
over and round the standing part, over its own part and through the bight.
 Sheep shank – It consists of two long bights in the rope and a half hitch over the end of each
bight made in the standing part of the rope.
 Clove hitch – Bend formed by two half hitches, the second reversed so that the stand part is
between the hitches.
 Rolling hitch – It is made like clove hitch with an intermediate round turn.
 Round turn and two half hitches – it is made by taking a full turn round the post or bollard
and finishing the knot off with two half hitches round the standing part of the rope.
5.2. Netting
Netting or webbing is a meshed structure of indefinite shape and size produced by interlacing or
joining one or more systems of yarns. Most commonly used netting materials have quadratic or
diamond shaped meshes which is either knotted or knotless. Of late, netting panels with square and
hexagonal meshes are also used in fishing gear construction. Different types of fishing gears such as
trawl nets, seine nets, surrounding nets, gillnets and entangling nets, lift nets, falling gears, stow nets
and traps, extensively use netting panels as a restrictive barrier in their design and construction. There
are two ways of net making namely machine making and hand making.
Hand braiding
Construction of webbing by hand is initiated either by using chain mesh method or by using loop
method. Knotted netting panels can be hand fabricated but are normally machine-made. Different
types of knots are used in construction of netting. The most popular knot used is the English knot
which is also known as weaver’s knot or sheet bend. Reef knot is useful in preventing knot slippage.
Knot breaking strength in knotted netting varies with knot type, material type, treatment and thickness
of knotted twines. In general knot breaking strength decreases with the angle of the loop in the knot
and increases with the number of loops in the knot. Double weaver’s knot has the strongest knot
breaking strength, followed by single weaver’s knot and reef knot.
Braiding is initiated by laying a foundation line which is a strong, thick twine stretched between two
supports. Clove hitches are made on the foundation line. The number of clove hitches made is one
extra over and above the required number of meshes. When this is over, a mesh gauge must be used to
obtain meshes of uniform size. The type of knot made depends on the requirement. The topmost edge
of the webbing and the lowest edge of the webbing are called as Head and Foot of the webbing.
In chain mesh method a big loop is formed on the foundation line. This loop act as base for the further
net making. Then series of required number of meshes are formed. After that each meshes should be
stretched then reeved on to the main line. Further fabrication is carried out according to the number of
meshes required in depth of the webbing.
Machine making
The introduction of net making machines nearly one hundred of years ago made efficient production
of webbing, this accelerated the fishing industry. In this method one can prepare the webbing having
indefinite length but the width of the net is restricted to the width of the machine. By adjusting the
machine we can prepare the webbing of required mesh size. However, the main drawbacks of
machine made nets are: they cannot be baited – decrease the net – or creased – increase the net, and
machines can’t braid fly meshes on to net pieces which is necessary for the construction of trawl nets.
But the above set-backs are not so serious in practice because if it is necessary to decrease or increase
the net, this can be done by cutting to the shape required and braiding the edges with twine later. The
fly meshes can also be braided by hand once the net has been made and cut to shape. In the process of
making nets in such a manner, a certain amount of wastage will be there over but this can be reduced
with careful initial planning.
Knotless netting:
Two types of knotless netting are used in fisheries (i) Japanese twisted type and (ii) Raschel type.
Advantages of knotless netting are higher mesh breaking strength and low material loss due to
absence of knots and lower weight and hydrodynamic resistance compared to knotted netting.
Knotless webbing:
 Japanese twisting technique
 Raschel technique
 Braiding technique
Advantages and disadvantages of knotless webbing and knotted webbings are same. But knotted
netting has some principle disadvantage. (1) Knot decrease in breaking strength (2) knots are
protruded and abrasion is more. (3) Substantial % of twine is consumed for knots (4) The increase of
weight (5) Hydrodynamic resistance is increased
Advantages of knotless webbing:
 For the same area knotless netting would be lighter and bulk are greatly reduced
 Easy to handle
 Production cost is lower due to the considerable savings of material (25-30% cheaper)
 Knotless netting can have a lower towing resistance
 Abrasion resistance is higher
 Breaking strength is higher
 Constant and accurate mesh size
 Dirt does not adhere so much to knotless netting which is easier for cleaning and quick
drying.
5.3. Shaping of webbing
There are two ways of tapering with hand braided webbing i.e. baiting and creasing. However in the
case of a machine made webbing, cutting has to be invariably followed to obtain the required taper.
5.3.1.Baiting
Baiting derived from the word abate which means decreasing It is reducing the number or meshes in
concerned rows at regular intervals to shape the webbing. For this two half meshes of the previous
round are picked up in a single knot of the succeeding round. The degree of taper required decides the
rate of baiting. It is calculated in the following way.
Where
a/b is the baiting ratio
M1 is the number of meshes at the top of the webbing
M2 is the less number of meshes at the bottom of the webbing
D is the number of meshes in the depth of the webbing
5.3.2. Creasing
Creasing is the word derived from the word increase. It is altering the shape of a net by increasing the
number of meshes in concerned rows at regular intervals. This is normally done by making an
additional loop after the completion of the mesh in the same knot. This loop acts as full mesh for the
next row. After which normal braiding is followed. The degree of taper required decides the rate of
increasing. It is calculated in the following way.
Where
a/b is the increasing baiting ratio
M1 is the more number of meshes on the webbing
M2 is the less more number of meshes on the webbing
D1 is the number of meshes in the depth of the webbing.
5.4. Fly meshing
Fly mesh is a full sized mesh but having only 2 knots instead of the usual 4 knots. These are made on
the edge of the webbing by missing out the last mesh of the previous round. This is also one of the
methods of shaping a piece of webbing.
5.5. Tailoring/cutting of webbing
In certain types of fishing gears, the webbing has to be tailored considerably to acquire the required
shape of net especially in trawls, seines etc. Braiding is not feasible when large scale manufacture of
nets is needed as it is time consuming as well as uneconomical. In this case, machine made webbings
are cut to required shape with minimum wastage. To accomplish this, proper methods of cutting are to
be followed.
Methods of tailoring
Point – Bar system: Each mesh consists of four bars (legs) and four points (knots). There are two
ways of cutting a mesh.
 Point cut: Cutting of 2 legs in each knot. All point cut gives a right angle webbing
 Bar cut: Cutting of only one leg at each knot. This results in a right angled triangular piece
where the two sides are equal.
Tailoring rates:
Varying degrees of taper in the webbing is brought about by a combination of point and bar cuts. If
‘N’ is the number of meshes at the base and ‘L’ the number of meshes in height of a triangular
webbing, the number of points (P) to be cut is (L-N). The number of bars (B) to be cut is always (2N)
irrespective of whether point cut is included or not. Therefore to have triangular webbing having ‘N’
meshes at base and ‘L’ meshes in height the calculation is as follows:
Where,
P - point cut
B - bar cut
L is the number of meshes in the depth of the webbing
N is the number of meshes in the longer side of the triangle
Unit 6 - Mounting of webbing
6.1. Introduction
The process of hanging the webbing to the main lines like head rope and foot rope is known as
mounting. Actual shape of a mesh or netting panel is determined by the process of hanging. While
hanging one should apply proper hanging coefficient to get required horizontal opening of the mesh
and proper shape shape to the net. The shape and looseness of netting depends on the hanging
coefficient. The hanging ratio is defined as the length of the frame/head rope to the stretched length of
netting and it is expressed in terms of decimal, percentage and vulgar fraction. The hanging ratio is
also expressed by another term, hang-in or take up ratio. This refers to the amount of excess webbing
expressed as percentage of total length. The hanging coefficient varies from net to net and in some
cases it varies in different parts of the same net itself
6.2. Methods of mounting
Reeving – This is the method where all the end meshes are passed through the main line to which the
webbing is to be hung. These meshes are either fixed individually or after few meshes at the required
distance at regular intervals the uniform distribution of these meshes along the main line is again
depends on the hanging coefficient.
Stapling – This method of mounting is widely used in commercial fishing. In this method, a stapling
line (a thicker twine) is hitched to the head line near one end. The end of the mounting twine is tied to
the main line or head rope by rolling hitch with first mesh. The mounted line (staple line) is then
passed through particular number of meshes and hitched on to the main line at regular intervals by
means of clove hitch. This is continued till the other end of the netting where it is stapled with the
main line by rolling hitch. The number of meshes taken and the distance between each staple depend
upon the hanging coefficient.
Norselling – This is a method of mounting in which the hanging line is attached to the head line by
means of short pieces of twine or line called as Norsel.
Setting – It is the method of spreading or spacing the meshes of the netting on the head line to give a
definite degree of openness to the meshes.
Rigging - Rigging is the process of fitting the necessary ropes and accessories so as to make a net
ready for fishing. Rigging affects the efficiency of a gear. A well constructed net may give
unsatisfactory results due to defective rigging. All auxiliary components like ropes, floats, sinkers etc
should be of the right type and fitted in the correct position so that the net acquires required shape
during its operation.
Unit 7 - Floats and sinkers
7.1.Introduction
Floats are essential components of fishing gears. They help in keeping the gear in the desired depth,
obtaining the proper shape during operation and maintaining vertical opening in gears like trawls.
Fishing floats should have the following essential qualities.
 High buoyancy
 Should withstand the pressure of water
 Strong enough against rotting, shock and abrasion
 Easy to manufacture
 Low cost
7.2. Types of Floats
 Low density floats made of materials like wood, cork, thermocole, sponge plastic etc.
 High density floats made of materials like glass, aluminium, steel, high density plastic and
Fiber reinforced plastic (FRP)
7.2. Types of Floats
7.2.1. Low density floats
 Wood: This is used in Indian fishing gears like gill nets. The density of wood is 650g/1000 cc.
They are relatively cheap. However continuous usage lead to absorption of water and crack
even after drying. Hence reuse is not favorable.
 Cork: It is easily available and have a high buoyancy . They are mostly used in surface gill
net and purse seine. Generally they cannot withstand high pressure.
 Thermocole: (Expanded polystyrene) is light in weight and highly buoyant. It cannot
withstand high pressure. Should be used only in surface.
 Sponge plastic: These are light, do not rot, do not absorb water, have high buoyancy, but
pressure resistance is poor. Mainly used in gill nets.
 Synthetic rubber: This is having Low water absorption and high buoyancy. It can withstand
high pressure.
7.2. Types of Floats
7.2.2. High Density Floats
 Glass: They are made in the form of sphere. This is covered by netting to facilitate fixing and
for protection. However increases the drag while towing. They do not absorb water and can
withstand pressure upto400 m depth. Big glass floats are used in lines and traps.
 Aluminium floats: These are made up of two halves and joined by means of welding at
seams. They are more buoyant than glass and can withstand pressure up to 80m. Mostly used
in trawls and gillnets.
 Steel: They are made in two halves and are welded together at the seams. They are not very
popular. The buoyancy is reduced due to thick walls. Rust also get accumulated.
 HDP: These are useful in deep sea fishing up to 250 m. Not corrosive.
 GRP: Like HDP, GRP floats are expensive and not readily available. They are highly buoyant
and can withstand pressure up to 400 m.
7.3. Special Floats
Trawl plane float: As the size of the vessel increases, there is a tendency to tow the gear at a speed
more than 3 knots. While towing in faster speed all the ordinary spherical floats have a tendency to go
downwards thus reducing the mouth opening of the trawl. The trawl plane floats have low resistance
and more lifting at speed before 3 knots. These types of floats are suitable for midwater trawling.
Siamese twin float: is made by joining two spherical aluminum floats with a curved collar.
Hydro foil floats/Upthrust floats: It is also a spherical float, but the difference is it has a collar
around one third of the lower portion known as stabilizer. In experiment it is proved that when towed
at 5knots, the lift of the float is equal to that of 10 floats and drag is of only 3 floats.
Inflatable floats: Used in pelagic trawls. They are becoming popular for all floatation as storage is
not a problem due to their inflatable nature.
Hydrodynamic floats: Hydrodynamic float has a streamlined top, and V shaped bottom .They are
very efficient.
7.4 Calculation of buoyancy for floats
Buoyancy: - For spherical shape F = KD3
W= wt. in g. in air
F= Buoyancy
D= Diameter in cm.
K= Constant
Value of K varies with material
7.5. Determination of buoyancy of a float
A suitable piece of netting is attached to an iron frame to form a scoop net. Three lines of equal length
are tied together to which sufficient weight to keep the float submerged completely in water is
attached. Two more lines are tied to the frame at diametrically opposite points of the frame, the free
ends of which are tied to a wooden piece. A container of sufficient size with enough water is taken. A
wooden platform with a pan balance is placed on the container. The scoop net with a weight is
suspended in the water without touching the side and bottom of the container. The initial weight of the
balance is noted. The float to be tested is inserted into the scoop net from below. Adjust the weight so
as to submerge the float under water. Find the reading. The difference between the final and initial
reading is the lifting capacity of the float.
7.6.Steel wire rope
Steel wire ropes are used as trawl warps, sweeps and bridles and as foot rope and head rope in large
trawl nets, as purse wire in purse seines. Steel wire ropes have high breaking strength and resistance
to sustained loading with low elongation, unlike fibre ropes. Steel wire ropes are, however stiff and
heavy. Steel wire ropes used in fisheries are generally manufactured from steel wires with a tensile
strength of 1570-1770 N.mm-2. Most common construction used as trawl warps, sweeps and bridles
is six strand ropes with a fibre core (6 x 19s-cf). There are 19 steel wires in each strand including a
steel wire core (9-9-1). The diameter of the finished rope used for fishing gear construction generally
ranges from 9 to 32 mm and the breaking strength from 43 to 497 Kg. Six-strand steel wire ropes with
a central fibre core (6 x 24s cf) and each strand having 24 steel wires each with a fibre core (15-9-
fibre core), ranging in diameter from 8 to 30 mm are in used as purse wires.
Construction of wire rope – The basic materials forming the wire ropes are small wires extending
lengthwise in the rope. These wires are twisted into strands and these strands are twisted to form a
wire rope.
7.7. Combination ropes
Combination rope or combined rope with or without a central core is manufactured by twisting
strands which are formed from a combination of natural fibre or synthetic fibre yarns and steel wires.
In this construction steel wires are completely covered by fibre yarns. Steel wires of 0.5-1.5 mm dia.
with a carbon content of 0.4-0.9% are generally used and are either galvanized or ungalvanised. The
steel wires provide high breaking strength and low extensibility while fibre component reduces
stiffness and protects the steel wires from wear and tear. Polypropylene is the most widely used fibre
material in combination ropes. Combination ropes are used in the construction of large bottom and
midwater trawls and as sweeps and bridles.
Unit 8 - Other accessories
8.1. Thimble
It is a grooved ring set in the eye of a rope or cable. Thimble prevents chafing of the rope or cable and
deformation of eye. It facilitates easy connection of rope or cable ends. It is made of galvanized iron
or steel, brass or gun metal. The size depends on size of rope.
8.2. Shackle
Shackle is semicircular bar of metal having an eye at each end to take a pin. It is used as a connecting
link or device for fastening parts together; so as to permit some movement. It is made of galvanized
iron. Shackles of different shapes are used for different purposes.
 Anchor shackle: It is used for attaching anchor cable to the anchor. This is also used for
connecting the brackets of the otter boards with the wrap.
 D-shackle: This is used for joining ropes. In this pin does not project beyond the width of
shackle.
 Eye bolt shackle: For joining all the types of lines and tighten or loosen the pin with the help
of spike. The size of the shackle is given by the diameter of the pin.
8.3. Swivel
A swivel is having two links that turn round independently on a pin or neck. Swivel serves as
a connection between two parts which are liable to cause twists and kinks. There are different
types and sizes swivels which are meant for different purpose. It is made of bronze,
galvanized iron or steel. In a fishing gear it is used to prevent twisting and to secure normal
gear operation. In trawls they are used in between the towing wrap and otter board behind the
otter board between the back straps. To prevent the twisting of lines, swivels are used
between the branch line proper and snood wire in a long line and between the line and snood
wire in a trolling line.
8.4. Kelley’s eye and Stopper link
The Kelley’s eye is a combination of two metal rings one is big and the other is small. The small ring
is connected to the double end of the back strops through a shackle. The other ring is for jamming the
figure of “8” link. Eight link is attached in between the independent piece and the sweep line. 8 is also
called stop link/stopper link. The sweep line is taken through the big rings of the kelley’s eye. During
trawling strain of the net is taken by the kelley’s eye and the back stroops. The independent piece
connects the sweep line with the wrap when the otter boards are disconnected from the wrap, so that
the sweep line and the net can be hauled by the winch. The material used for kelley’s eye is
galvanized iron.
8.5. G-Link Assembly
It is a clip link shaped in the form of the letter ‘G’ and is made of galvanized iron. This is attached to
the brackets of the otter board. The end of the towing wrap of a trawl is connected with the recessed
link through a swivel. The ‘G’ link can be joined to the recessed link. This method of attachment of
trawl wrap to the otter board helps to save time in connecting and disconnecting the doors and wraps
while hauling and shooting the net.
8.6. Purse ring
It is an essential part of the purse seine net. Different types and shapes of rings are in use. Purse rings
are made of bronze, stainless steel or galvanized iron. The rings are attached to the sinkers line of the
net through the V shaped bridles. The pursing cable pass through the rings and the bottom of the net is
closed by pulling the cable.
8.7. Buoys
These are used in fishing for marking fishing ground, locating fishing gear in operation and also for
keeping the fishing gear at the required depth of operation. The different types of buoys are empty
watertight tins, wooden barrels, bigger floats made of glass, aluminium or plastic. Some of the special
types of buoys used n fishing are light buoys, radio buoys and dahn buoys.
8.8. Anchors
It is an implement for retaining a ship in position at sea by chaining it to the sea bottom. It is also used
to secure fishing gear in stationary position at sea. This consists of a strong member with curved arms
terminating with a fluke at one end which get embedded in the ground and at other end a ring to
which a cable is attached. The position of an anchor is indicated by a buoy called anchor buoy
connected to the anchor by a rope. It is also a guide to position of a lost anchor. Three types of
anchors are:
 Stock anchor.
 Single fluke stock anchor.
 Stockless anchor.
Unit 9 - Fishing hooks
9.1 Hooks
Line fishing consists of a line and a hook. Hooks are made of galvanized or aluminium coated iron,
brass and stainless steel. They are manufactured in different shapes and sizes. In addition to simple
hooks, hooks of more complicated designs such as double hooks, triple hooks and jigs are also in use.
A simple hook generally consists of a head or eye, by which it is connected to the line, shank, bend,
point and barb. Barbless hooks are used in pole and line to facilitate easy removal of fish. Kerbed
hooks which are twisted in the bend part make the baiting easier and increase efficiency. Double
hooks or triple hooks are used in troll line with artificial baits. These hooks hold in fish more securely
than the single hook. Jig hooks have a single or double whorl of barbless hooks around spindle shaped
coloured /metallic/plastic body. Size of the hook is denoted according to numbering system followed
by different manufacturer. Generally size of the hook varies inversely with the number of hook. Mean
selection length of the fish caught is proportional to the size of the hook represented by its breadth.
Smaller hooks are reported to have higher catching efficiency.
9.2 Different parts of hooks
Fish hook:
Hooks are of different types, shapes and sizes. The hooks are made of steel and wrought iron.
Wrought iron is commonly used. It is shaped, tempered and plated with tin. Fish hook is fastened to a
line for the capture of fishes. The principal part of a hook are eye, shank, bend, barb and point.
Eye: Purpose of eye is to attach the hook to the line. There are various types of eyes to facilitate easy
attachment.
Shank: It is the second part of the hook. Eye is followed by the shank. Shanks are given different
shapes and length, depending upon the fish caught.
Bend: Bend is next to the shank. There are various types of bends. The shapes and size of the bends
will vary depending upon the fish to be caught.
Barb: The function of the barb is to prevent the escape of fish after hooking. There are hooks without
barbs. Barbless hooks are used for catching tuna by pole and line.
Point: The point of the hook is given different shapes. Point is the part which pierce into the mouth of
the fish. The fish caught may try to escape after hooking. During struggling the single hook maybe
straightened, helping the escape of fish. If double hooks used the hooking is at two different portion of
the fish hence the chance of escape is less.
Numbering of hooks: Norwegian method is followed for numbering of hooks. The size of the hook
becomes smaller as the number increases. In addition, the length of the hook, the diameter of the
shank, the radius of the bends etc. are also important.
9.3 Artificial baits or jigs
For enticing or luring fish to take the hook, various types and shapes of artificial baits are used.
These types of artificial baits are more effective for catching swift swimmers, feeding on small
moving animals. These artificial baits attract fishes either by their shape, color or by their reflection.
In troll lines the attraction is not only due to appearance but also by their movement similar to those of
exhausted prey.
Tin, lead, brass, horn of oxen and buffalo, whale bone, feather with different color, plastic fishes and
squids etc. are used as artificial baits.
Unit 10 - Maintenance and storage of gears
10.2. Preservation
Rotting can be stopped only by completely drying the net, even the inside of knots.
Many preservation methods have been developed by fishermen and fisheries research institute,
chemical and textile industry.
Fishermen usually use coal tar, wood tar and tanning solution. Tanning solution is made from cutch-
an extract from wood.
Chemicals: Various chemicals used for preservation are - Potassium bichromate, copper nepthenate,
copper sulphate, cuprous oxide (Testalin).
10.4. Disadvantages of preservation
 High degree of preservation can only be obtained for cotton
 Number of treatments are required causes high cost, time and labour
 Preservation may have side effects on the physical properties such as stiffness, flexibility,
extensibility, elasticity and breaking strength.
10.5. Commercial fishing methods
A wide array of fishing gears and practices ranging from small-scale artisanal to large-scale industrial
systems are used for fish capture. Over the years, traditional fishing gears have been upgraded and
newer more efficient fishing systems have been introduced. Most important among these fishing gears
are trawls, purse seines, lines, gillnets and entangling nets and traps. Among the most significant
developments which affected the historical evolution of fishing gear and practices are (i)
developments in craft technology and mechanization of propulsion, gear and catch handling (ii)
introduction of synthetic gear materials (iii) developments in acoustic fish detection and satellite-
based remote sensing techniques (iv) advances in electronic navigation and position fixing equipment
(v) awareness of the need for responsible fishing to ensure sustainability of the resources, protection
of the biodiversity and environmental safety and energy efficiency.
The fundamental objective of responsible fishing is to maximize economic returns to the fisherman
without affecting the long-term sustainability of the fisheries resource and with minimum impact on
the ecosystem. Most fishery resources are considered to be exploited at levels close to or beyond their
sustainable limits. Fossil fuels used for vessel propulsion and gear handling in active fishing systems
is known to be non-renewable and limited. In recent years, increasing emphasis has been placed on
adopting responsible fishing practices which seek to minimize waste by reducing the level of discards,
optimize energy use and protect the environment from negative impacts.
10.6. Basic principles of Fishing Gear Design and Construction
Fishing gears evolved on a trial and error basis and until recently, only empirical approaches have
been used to determine design paramteres rather than analytical procedures. Design and development
efforts based on fish behaviour, engineering studies, system analysis and model studies taking into
consideration resource conservation, ecological and economics issues have been taking place in the
recent decades. With the development and wider availability of synthetic gear materials, recent
advances in vessel technology, navigational electronics, gear handling machinery, fish detection
methods and fish behaviour studies, large-scale changes have taken place in the design, fabrication,
operation and catching capacity of modern fishing gears such as trawls, purse seines and long lines.
Widely used traditional fishing gears such as entangling nets, hook and lines and traps have also
benefited by way of design upgradation and efficiency improvement in the recent years.
Choice of fishing gear and its design primarily depends on biological, behavioural and distribution
characteristics of the target species. There is no universal fishing suitable for all fishing conditions
and resources. Fishing gear has to be selected or designed based on the presence of maximum number
of attributes suitable for the particular fishing condition and resource and trade-offs may be necessary.
Principal mechanisms used in fish capture are (i) filtering e.g. trawls, seines, traps; (ii) Tangling e.g.
gill nets, entangling nets, trammel nets; (iii) Hooking, e.g. hand line, long line, jigging; (iv) Trapping,
e.g. pots, pound nets; (v) pumping, e.g. fish pumps. Main behaviour controls used in the fish capture
process are (i) attraction, e.g. bait, light, shelter; (ii) repulsion or avoidance reaction, e.g. herding or
guiding by netting panels as in set nets and trawls or sweeps and wires as in boat seines and trawls.
Model testing is increasingly used for design evaluation of the existing commercial fishing gear
designs with a view to optimize their design parameters and for development of newer designs. In
model testing, a scaled down model of the fishing gear is tested in a flume tank in order to study its
behaviour and estimate working parameters. Principles of similarity are then used to assess the
dimensions, specifications and characteristics of the full-scale version based on model studies. The
fishing gears are further evaluated using full-scale version through statistically designed comparative
field trials with a gear of known fishing efficiency and operational parameters are verified through
gear monitoring instrumentation and underwater observations.
10.7. Factors affecting fishing gear design
Important factors which influence the design of fishing gears are discussed below:
10.7.1.Biology, behaviour and distribution of target species
Choice and design of fishing gear is greatly influenced by biological characteristics such as body size
and shape, feeding habits and swimming speed; behaviour in the vicinity of fishing gear and during
capture process; spatial distribution and aggregation behaviour of the target species.
Body size and shape determine the mesh size required to enmesh and hold the fish in gill nets and the
mesh size to retain the target size groups of the species with out gilling in the trawls, seines and traps.
This is also related to the tensile strength requirements for the netting twine in gill nets and hook size
and lines in hook and line. Body size is again directly proportional to the swimming speed. Swimming
speed is directly proportional to the body size which is a significant attribute to be considered in the
fishing success of a dragged gear. Feeding habit of the target species is more important in passive
fishing methods like hook and line and traps where the fish is attracted by the bait, and in the active
fishing methods like troll line used for catching predatory fishes.
Swimming speed of the target species is important particularly in the active fishing methods like
trawling, seining and trolling. Fishes are known to sustain a cruising speed of 3-4 body lengths per
second for long periods without fatigue and burst speeds of 10 body lengths per second for short
duration. During burst speeds reserve energy supplies in the fish muscle is used up. Fish in front of
the trawl mouth will be eventually caught if the trawling speed is greater than the cruising speed of
the fish. Behaviour of different species might vary when they turn back into the trawl. It is reported
that flat fish and cod turn back in the horizontal plane close to the bottom; whiting turn back at a level
higher than this and haddock rise and turn at a still higher level. Such differential behaviour makes it
possible to separate the different species using separator panels inside the trawl. Selective capture of
the slow moving crustaceans providing opportunity for the fast swimming non-target fin fishes to
escape, could be possible by controlling the towing speed and minimizing the longitudinal length of
the trawl net.
Behavioural differences between fish and crustaceans and size difference between them, could be
used in the design of selective trawl designs. In such designs rigid grids are placed at an angle, before
codend. Small sized prawns move through the grid into the codend while fish and other non-target
species are deflected by the grid and are released through an escape chute. Such devices are
sometimes called Trawl Efficiency Devices as the they reduce the sorting time and thus increases the
efficiency of operations. Protected species like turtles are allowed to escape in a similar way using
Turtle Excluder Devices(TEDs)
Large mesh trawls and rope trawls, in which front trawl sections are replaced with very large meshes
or ropes in order to reduce drag, make use of the principle of repulsion of herding to guide the finfish
into trawl codend. In the conventional trawling systems, herding effect by the otter boards, wires and
sweeps and sand-mud cloud created by the boards on finfishes in between the boards, is made use of
to improve the catch rate by increasing the effective sweep area. Long leader nets placed in the path of
migratory fishes guide them into large set nets operated in Japan. Tendency of some fishes to
aggregate towards light is used in squid jigging, light-assisted purse seining and dip net operations.
Behaviour of fishes like tuna to aggregate around the floating objects, is utilized successfully in Fish
Aggregating Devices (FAD)-assisted purse seining.
Catching efficiency is maximized when the vertical opening of the trawl mouth, vertical dimension in
gill nets, and the catenary of the main line of the long line with branch lines and hooks, coincide with
the vertical range of the layer of maximum fish abundance. Hence knowledge of the vertical
distribution of the target species could be used to optimize the horizontal and vertical dimensions of
the netting panels in gill nets, main line catenary in long line and mouth configuration in trawls. Some
species of fish are sparsely distributed either singly or in small groups and thus exhibits a pronounced
patchiness, while some others form dense schools. Sparsely distributed and scattered fish are more
efficiently caught by passive fishing methods such as gill netting and long lining, where as schooling
fishes are effectively caught by purse seining and aimed midwater trawling.
10.7.2. Fishing depth, current and visibility
Hydro-acoustic pressure increases approximately at the rate of one unit atmospheric pressure (1 bar)
for every 10m depth. Buoyancy elements used in the deep sea fishing gears such as deep-sea trawls,
gillnets and bottom vertical lines have to be strong enough to withstand the high pressure at the
fishing depth. Compressible buoyancy elements that are simple light and cheap can only be used in
surface operated gears such as seines and surface gillnets as they absorb water and loose their
buoyancy in deeper waters.
Prevailing strong currents in the fishing ground may restrict the choice of fishing gears to longlines
and gillnets which are less affected by currents. Light levels at the fishing depth could influence the
fishing success, as vision of fish is affected by light levels. In passive fishing gears such as gillnets,
visibility of netting panel adversely affects fishing efficiency. Negative impact of visibility is
observed in hook and line operation while in light-assisted jigging controlled lighting has a positive
impact. Visibility is also important in effective herding during the capture process in trawls and in
large pound nets and trapping enclosures where leader nets are used.
10.7.3. Sea bottom conditions
Rough sea bottom conditions limits the operation of most of the fishing gears close to the ground
except handlines, vertical longlines, bottom vertical long lines and traps. Trawling on rough bottom
requires special rigging such as bobbin rig or rock hopper rig, improvements in trawl design to
minimize gear damage or loss and selection of appropriate otter boards.
10.7.4. Other factors
Choice of fishing gear and their design features will also be influenced by the scale of operations, size
and engine power of fishing vessel, energy conservation objectives, selectivity and resource
conservation objectives, catch volume requirements, operational and handling requirements of the
gear, prevailing weather conditions, skill required for fabrication maintenance and operation, material
availability, local traditions and economic considerations.
Unit 11 - Trawl fishing gear and operation
11.1. Trawling
Fishing is the art of catching aquatic living beings. Various methods are adopted for the capture of
fishes. Due to advancement of Science and Technology many progressive changes have been
introduced in design, construction and operation of fishing gear. The introduction of trawls and
trawling is one of the important development in the history of fishing technology. The modern trawl
net is basically a large conical shaped; bag netting which is drawn along the sea bed just above the
bottom or in the water column to catch bottom fishes or shell fishes. Initially trawling gear were all
for bottom fishes and in later years more complicated innovation were deviced. The present day
trawls may be classified as under.
11.2. Parts of a trawl net
The size of a trawl net may be defined by the length of the foot rope, headline or the number of
meshes around the fishing circle, and the mesh size at that point.
Mesh sizes are usually at their largest in the mouth of the trawl and progressively reduce towards the
codend.
11.2.Trawl Diagram
11.2.2.Trawl net parts
Top Wing - The two sections of netting forming the upper pats of the mouth of the trawl, to which the
Headline is attached along the inner edges.
Square – The upper trapezoids panel of netting leading forward of the baitings, to which the top wings
are attached. This forms the forward running cover to restrict the upward escape of fish.
Baitings or upper Bellies – The upper part of the tapered funnel of the net that guides the fish towards
the codend.
Lower Wing – The lower part of the trawl mouth that is directly below the top wings. The inner edge
of this is attached to the fishing line beneath the square.
Bunt – This is a continuation of the lower wing that is attached beneath the square.
Lower bellies – The lower part of the funnel of the net that guides fish towards the codend.
Extension or Lengthening Piece – This is a continuation of the belly, and is usually rectangular like
the codend. It may be inserted to improve the flow of the net, close the meshes in front of the codend
or to make the hauling of the codend easier.
Codend – This is the final section of netting, usually constructed from a heavier or double netting.
That is used to hold the catch of fish.
Flapper – A panel or panels of netting inserted inside the trawl to prevent or restrict the escape of fish
from the aft part of the trawl. This is usually positioned in the after part of the belly or extension.
Lifting Bag – A cover over the codend that is normally made of a larger mesh size and is used to
strengthen the codend whilst lifting the catch aboard.
Chafers – Pieces of netting; rubber matting or hide that are attached to the lower side of the codend
and bellies to reduce damage from ground contact.
Dolls – Pieces of stranded rope that are cow hitched through the meshes on the underside of a trawl or
chaffer to help protect the net from damage. These are usually used on nets that are being worked on
stony ground, and are most commonly found on the underside of beam trawls. Dolls also help to block
the meshes hence reducing the effective mesh size.
Wing Tips – These are triangular sections of netting found at the forward ends of the mouth of some
trawls.
Side Panels – Sections of netting that are placed between the upper and lower parts to change the
cross sectional shape of the trawl and give it 4 seams.
Headline – the upper rope framing the mouth of the trawl to which the headline floats are attached.
Fishing Line – The lower framing rope at the mouth of the trawl to which the foot rope, bobbins or
ground rope is attached.
Bolsh – A rope that may be inserted between the wings and a framing rope.
Wing Lines – Ropes that frame the wing ends of a trawl.
Belly Lines and Selvedge Lines – These are ropes that run along seams in the trawl to give additional
strength. The trawl is held open vertically by the floats attached to headline. It retains contact with the
sea bed by the weight of the ground rope. The trawl is held open laterally by the otter boards, which
also act as a major weight force to keep the gear on the sea bed.
A series of sweeps and bridles connect the otter boards to the trawl. These may have considerable
length and are used to herd the fish to the mouth of the trawl. Tensions in these wires may also be
adjusted to control the engineering performance of the gears.
11.2.3. Selecting Netting Materials
The material most widely used in demersal trawls is Polyethylene. This is usually blue, orange or
green in colour, and may be constructed in a twisted or braided form. The codend section of the trawl
is most commonly constructed from braided twine, and is often made in the form of a double netting.
Polyamide or Nylon netting is widely used in the construction of Beam trawls, Mid water trawls and
Shrimp trawls.
All synthetic materials are subject to shrinkage, which may have several causes, and could lead to a
net contravening a fishing gear regulation.
Polyethylene is subject to shrinkage caused by prolonged periods of storage in direct sunlight.
Polyamide may be subject to shrinkage by submersion in water unless adequate heat setting processes
have been undertaken during the twine and netting manufacture.
Contact with chemicals, hot water pipes etc. may also cause problems. Another form of shrinkage is
caused by dimensional change. This is particularly common with braided twines that are used in close
contact with a sandy sea bed. The sand particles find their way into the lumen of the twine causing an
increase in diameter and reduction in length of the twine bars.
Rigging of otter boards:-Otter boards are rigid sheer devices which are used to keep; the trawl
mouth, bridles and warps horizontally open. They keep the bottom trawl in contact with the sea bed
and help to maintain the fishing depth of the mid water trawl .Otter boards were first used trawling in
1894 in Scotish waters. By the end of the century otter trawler had become popular. Originally otter
boards were attached directly to the wings of the net. By around 1920, Vigneron-Dahl system was
introduced. In this system otter boards were attached to wing by means of sweep lines and bridles.
(Fig.page 69 Modern F.G.). There was an increase in the catch rate, the effective swept area and
through the herding effect of sweep lines, bridles and otter boards on fin fishes. Otter boards
contributes about 25% of the total drag of trawl system and is responsible for about 16% of total fuel
consumption in trawling operation.
11.2.4.Ground gears used during trawling
Floats and sinkers are used all along the head rope and foot rope to give the fishing gear the desired
shape, keep the mouth of the gear vertically open and maintain a good ground contact. Floats are
buoyant material which gives an upward thrust due to which the head rope is lifted off. Whereas
sinkers are provided on foot rope to give a downward thrust. The vertical mouth opening of the trawl
net is achieved due to these opposite actions.
When the trawl net is dragged in the sea bottom, specially made ground rig is attached of the foot rope
to offer protection from snags. Rubber discs of appropriate diameter, threaded together in a rope used
for trawling in a moderately rough ground. Rubber bobbins of cylindrical or spherical shape and
appropriate diameter and weight (230-450 mm dia and 4-15 kg in air) and steel bobbins (230-600 mm
dia and 13-155 kg) with a spacer and washers packed on to the steel wire ropes are used for trawling
in hard rough ground. Rubber rock hopper disc (400-600 mm dia; 7-21 kg) with rubber spacer packed
together using iron link chain are connected to foot rope are also used in very rough grounds. Rock
hopper gear causes less wear and tear to the ramp and deck of the vessel when compared to bobbins.
11.2.5.Scope ratio
It is the ratio between length of warp line released to the depth of water in which a trawl is operated. It
varies with towing speed, type of ground, depth and type of species to be caught.
For bottom trawling the towing speed ranges from 1.5 to 3.5 knots depending on size of the vessel.
The bottom towing speed generally ranges from 1.5-2.0 knots for shrimps, 2-3 knots for fishes. For
mid water and pelagic trawls it is 3.5-6.0 knots.
Towing a particular trawl too slowly may cause the otter boards to close together, resulting in
insufficient spreading of the net which may sag on the bottom. On the other hand, towing too fast
could result in the net lifting off the bottom and floating, which may lead to its turning over and
becoming foul gear. Scope ratio is around 1:5 in shallow waters less than 20 m with smooth ground.
The warp length could be 5-10 times the depth in deep water for operating a heavy gear and in rough
grounds length of warp could be 2.5-4 times the depth. Scope ratio is mainly depending on the nature
of the fishing ground for e.g.
 For smooth fishing ground : slightly reduce the scope ratio
 For sandy bottom: slightly increase the scope ratio
 For rough ground: greatly reduce the scope ratio
Swimming speed of the fishes to a large extent determines the required trawling speed. As the trawl
drag depends on the towing speed, maximum dimensions of the trawl will be determined by the
available towing force of the vessel and the towing speed requirements for the target species.
Swimming ability of fish depends largely on their size and varies with different species. If the
trawling speed is above the cruising speed, the fish in front of the footrope would eventually tire and
drop back to be caught in trawl codend.
 Typical towing speed for beam trawls 1.0 - 2.5 knots
 Typical towing speed for bottom trawls 2.0 - 4.5 knots
 Typical towing speed for mid water trawls 3.0- 8.0 knots
11.3.Bottom trawling
When a trawl net is dragged in the bottom or just above the bottom it is known as bottom trawling.
Stern bottom trawling was first introduced in the late 1940s and has become widely popular since
then. The advantages of stern trawling is the maximum utilization of the towing power and ability to
set gear in straight line.
11.3.1. Stern trawling
In the stern trawling the wheel house is placed forward leaving the aft deck clear for the fishing gear
and fish handling. Split winch is placed abaft the wheel house and each drum is wound with about 300
m of steel wire rope or synthetic wire rope. This forms the warp line. The entire warp line is marked
at regular intervals. This marking is required to know the amount of warp line released during bottom
trawling. Mast and derrick are provided just abaft the winch. Mast is used for hoisting the
navigational signals and derrick is used to lift the cargo/cod end. Gallows with towing blocks are
provided on either side of the stern deck part of the trawler. In large stern trawlers towing blocks are
fixed on the stern gantries instead of gallows. A clear view of the aft deck from the wheel house is
provided so that the fishing master can observe and ensure increased safety during the operations.
Large stern trawlers are provided with a stern ramp which facilitate hauling up of the gear. In this case
the transom of the vessel is cut and deck is lowered to form a smooth gradient up to the water level.
Shooting and hauling of the gear are thus made easier and requires less man power. In large trawlers
net drums are used to haul up, pay out and store the sweeps bridles and net with rigging.
11.3.2.Preparation of the trawl net:
The trawl net is to be rigged and kept ready in the fishing deck or in the net drum. Required number
of floats should be attached on the head rope at regular intervals. Check the foot rope and tickler
chain. The head rope and foot rope are connected to the bridles and sweeps which is then connected to
otter boards. The winch warp line is connected to the other side of the otter boards through the
brackets. Net is arranged on a stern part in such a way that codend part of the net should be on the top
of the net for easy releasing. The open end of the codend should be tied by using self securing knot
and keep ready for further operation.
11.3.4.Shooting of the net
As soon as reaching the fishing ground, one should observe the meteorological and hydrographical
parameter such as direction and speed of wind, temperature, surface temperature, direction and speed
of current, type of ground, depth of water, fishing position etc. Bring the vessel into lee word side and
slow down the vessel with the trawler moving release the codend with forward motion of the trawler
and then release throat portion belly followed by head rope and foot rope. Once the net is in the water,
the sweeps and bridles connected to the otter boards are released with the vessel slowly steaming
ahead so that net sweeps and bridles spread out and open properly. The otter boards are lowered to a
few meters below the surface of water and kept for a few moments to ensure that they are spreading
properly. The gear is then lowered to the desired fishing depth by releasing sufficient length of the
both warps. The length of warp released during bottom trawling depends on the depth of the fishing
ground, nature of sea bottom and towing speed of the boat. The ratio of depth of fishing ground and
the warp released is known as scope ratio and is typically around 1:6 in shallow water up to less than
20 m, beyond 20 meter it would be 1:5 and in deeper waters it is 1:3.
11.3.5.Towing speed and duration
Towing speed of bottom trawling should be more than the swimming speed of fishes. Usualy fishes
will swim at a normal speed of 3-4 times of its body length and will increase the speed up to 7-8 time
of its body length per second and fishes will increase further up to 10-11 times of its body length per
second when they are in danger known as burst speed which will last for few seconds. For bottom
trawling towing speed should be in the range of 1.5-3.0 knots. They again vary with targeted species.
For e.g. shrimps and soles 1.5-2.0 for other bottom fishes 2.0-3.5 knots.
Normally towing duration is one hour but commercial trawlers are dragging for 2-4 hours. In order to
get good quality fishes one should drag for a short period. If dragging duration is increased fishes will
get damaged and deteriorate fast.
11.3.6.Hauling
After dragging the gear for a prescribed duration of 2-4 hours depending on the catch, the hauling
operation begins. Decelerate the engine and engage the winch clutch. The winch drums start rotating
and the main warps are heaved in evenly on to the winch drums until the otter boards reach the
gallows. As soon as otter boards reach the gallows stop the hauling and fix the otter board to the
respective gallows. Then the net is dragged with full speed for some time so that fishes present in the
body of the net are driven into the codend. This also help in cleaning the net. After decelerating the
engine, sweeps and bridles are hauled in followed by the main body, throat and finally codend of the
net. If the codend is heavy with the fish catch, mast and derrick is used for hauling up the codend.
Further, the codend was full of fish catch then catch may be split in to two parts by using split rope
provided in the middle of the codend and then part by part catch is taken aboard.
In large trawlers, a system consisting of Kelley’s eye, independent wire and back strap is used for
transferring the load back to the powered hauling system or net drum after otter boards have reached
the gallows.
11.4.Side Trawling
In side trawling the net is set over the side. This method has been gradually replaced with stern
trawling. There are only very few side trawlers operating throughout the world. Side trawlers have a
forecastle- the forward part of the vessel and wheel house at the aft with the engine room below. The
working deck is forward with one or more hatches to the holds below. A two drum winch with towing
warps is situated in the forward of the wheel house which also has two warping heads or gypsies for
handling running lines. The winch may be placed anywhere on the fore deck to allow convenient runs
of wire ropes with the help of deck bollards. Two gallows are provided on port the side of the vessel.
Forward gallow is situated just abaft the forecastle and aft gallow is placed in the side of the wheel
house. A towing block is situated at the aft port side of the vessel were warps are clamped together
while towing the trawl gear. A well stayed mast is situated at the forward end of the working deck and
in a second mast is situated in the aft.
11.5. Arrangement of trawl gear for side trawling
The towing warps from the vessel is connected to the brackets f the doors with g link so that it can be
easily engaged and disengaged. The net is connected to the otter doors through a short chain and
ground cables. The end of ground cable passes through the Kelloy’s eye and is connected to a stopper.
The end of the stopper is connected to the ground cable and is small enough to fit into the eye of the
figure of 8 link and transmits the pull from the door to the ground cable. The section of the stopper
that is forward to the eye is fastened to a wire or chain known as the independent wire. Quarter ropes
are fitted to the trawl net and is connected to the ground rope at the point where the wings merge into
the body of the net. They then pass around the outside of the net and through the rings attached to the
headline. These ropes are used in bringing the net aboard the vessel.
11.6.Stern Trawling
The side trawler sets and hauled the trawl gear over the side and tows trawl gallows and towing block
on the side. The stern trawler carries out these operations over the stern.
11.6.1. Gear handling in stern trawling
A number of basic methods after handling the gear have being developed and became associated with
vessels of different size ranges. Although the method for gear handling may differ, the general layout
of most of the vessels are similar. Small stern vessels are usually single decked with a transum stern,
while medium size vessel have a full or partial sheltered deck. The large vessels, which have the
capacity of freezing their catch at sea have full sheltered decks together with extensive
superstructures. All stern trawlers are characterized by a wide, clear, working deck at the aft and a
wheel house or living quarters forward. The engine room is usually forward of amid ship below the
wheel house. Some medium sized vessels have the engine room aft with exhaust uptakes on each side
of the working deck. The fish hold normally lies below the working deck or in the case of shelter deck
vessels, below the main deck or amid ship so that trim does not change markedly as fish is taken
aboard and stowed below.
The main winch is situated abaft the deck house or superstructure and the gear towed from gallows
sited aft on each side of the stern. Stern trawlers offer two striking advantages when compared with
other trawlers.
 Gear is worked over the stern.
 The vessel maintains a straight course during hauling, setting and pulling along the direction
of motion.
 Most cases the vessel can therefore be headed directly into the wind and able to continue
fishing under severe sea conditions than a side trawler.
 The working area at the after end of the vessel is much steadier as it is not affected by
pitching. The forward deck house provides protection from pulling. Thus the stern trawler
provides greater safety and comfort for the crew.
The main methods of gear handling:
 Use of quarter ropes
 Net drum
 Stern ramp
 Various combinations of the above
Equipment: for stern trawler winch should have at least two main drums and two warping heads. In
order to ensure a working deck clear of running wires the winch may be mounted at forecastle level so
that the wire run over the heads of crew members on the working deck.
11.6.2. Towing and Handling warps and doors
A smooth run of warps from the winch to the gallows is necessary. The required blocks and sheaves
must be arranged in the working area to permit easy spooling on the winch and a smooth run over the
gallows with minimum changes in the direction.
A pair of gallows to be mounted at each side of the working deck at the aft and alternative method for
towing support is to have a gantry structure which will leave the working desk completely free of
towing blocks.
11.6.3. Net drum
In this method the net is wound aboard on to the drum. The deck space required is limited when
compared to other method. Here the space required to mounting the drum plan the area needed to
dump, clean, sort trawl catch.
Size of vessel: 40ft-90ft.
11.6.4. Equipment
Winch: Requires at least two main drums for the warps and two warping heads for handling the
codend.
Trawl drum: Must be large enough to wind on the trawl and the bottom gear. This may be fitted in
between the gallows.
Fishing and gear technology
Fishing and gear technology
Fishing and gear technology
Fishing and gear technology
Fishing and gear technology
Fishing and gear technology
Fishing and gear technology
Fishing and gear technology
Fishing and gear technology

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Fishing and gear technology

  • 1. Fishing and Gear Technology (2+1) Unit-1 Introduction to fishing gear 1.1. History and development of fishing gears Fishing is the art of catching fish and other aquatic animals. Many years ago man started using various type of gear used for hunting the terrestrial animals and for fishing also. It is very difficult to say which started first, but some time it is opined that fishing is younger. Reason behind it is easy to catch animals in the land than in the water. In olden days fishing was not having much importance as there was no demand for fish. Earlier fishing was restricted to a particular community but it is not so now. In order to meet the increased demand, fishing is now carried out industrially. Fishing technology not only concerns fishing gear, fishing methods and vessels but also concern Biological and Environmental factors. Fishing technology has developed continuously by utilizing improved and larger fishing vessels, more sophisticated fishing equipment and preservation techniques. With the increase in population, larger quantities of seafood became necessary hence individual harvesting was replaced by groups fishing with larger and more effective fishing gear. Mechanization started in the fishing industry during the second half of the nineteenth century with the use of steam driven capstans. Steam power was successfully used in towing a trawl for the first time in 1877. Steam gradually replaced manual and sail propulsion. This was later superseded by the internal combustion engines. Today, the diesel engine is universally favoured for larger vessels and petrol/kerosene driven outboards for small boat operations. Development of electrical and hydraulic power systems led to complete mechanization of fishing which use larger nets and lines, or more pots and traps. During the last 50 years, synthetic fibres, which are virtually rot-proof, gradually replaced natural materials in the fabrication of nets and lines. These materials have greatly extended the useful life of fishing gear. This along with the introduction of mechanized net and rope making increased the size and complexity of nets. Developments in new synthetic materials and fabrication techniques are continuously improving fishing gear effectiveness and efficiency. Traditionally fishermen detect fish through local knowledge, record keeping, observation of schools breaking to surface, and the behaviour of birds and other sea creatures. In deeper waters fishes were detected from the vibration of signal lines dropped from the vessel. The introduction of electronic fish finding equipment a half century ago has revolutionized the process of finding fish to catch. Aircraft enable much greater areas to be searched visually, while satellite and laser technology are being utilized as aids for identifying suitable environmental conditions. Fish finding sonar and echo sounders rapidly analyse signals from high performance transducers and display detailed information to the fisherman. 1.2. Evolution of fishing gears Before the invention of any fishing gear, men used their hands (hand picking) to catch fish and other aquatic organisms from the shallow water lakes, rivers and seas. However, it was only possible to collect sedentary, stranded slowly moving organisms by hand picking. To prevent the escape of fish, methods were developed to stun and stupefy the fish either mechanically or electrically. The capacity
  • 2. to capture live fish or the stupefied ones was limited by the length of the arm. To overcome this problem and to extend the range of the fisherman, spears or lances were developed. The reach of spears pushed by hand can be extended by using them as a casting gear. To prevent the fish from escaping the thrown gear, facilities for retrieving the catch are necessary which is characteristic of harpooning The use of spears for catching fish implicates some injury to the prey. To catch delicate organisms without causing damage, a number of grasping instruments have been developed. Eg. clamps, tongs, rakes etc. These gears like the spearing and shooting gear have been developed to extend the range of the human arm and to secure the catch more efficiently. Luring the fish with a bait and catching them led to the development of line fishing. The bait is presented in such a manner that the fish is neither able to take away the bait nor it can escape once it takes the bait. Various types of fishing lines have developed. The simplest form of fishing line is the hand line. The number of hand lines operated by a single man is limited. In order to operate more lines, set lines have been developed. From simple fishing lines capable of catching a single fish, long lines with thousands of hooks which extend to considerable length have been developed. The need to operate over a larger area using a movable fishing line led to the development of trolling lines. Fishing with primitive gear is confined to shallow water areas. Permanent and semi permanent and barriers were erected in the areas with changing water level for catching fish. This is practiced in the areas of fresh waters and the ebb and flow areas along the sea coast. The barriers prevent fish from escaping when the water recedes. This was the beginning of filtering fishing gear. After the invention of net making, netting made of fibers of different origin were used for gear construction. First, fishing gear was made of wooden material like sticks and flexible branches. There was a transition from wooden material to netting material in the construction of traps and barriers and bag nets. The bag nets are held open by means of a frame. Scoop nets, scrape nets and gape nets come under this category. From the primitive rake, the development lead to the creation of the dredge. From the dredge first the dragged stow net and the trawl was developed. Trawling can be considered as further development of dredges. The desire to operate on wider areas and to catch more fish than was permitted by the maximum length of the frames of dredges led to the development of towing gear like trawls. With the advent of fish detecting devices and other electronic equipments, mid water trawls were developed to catch pelagic species. Seine nets without bags have evolved from a net wall, while the seines with a bag developed from a bag net like stow nets. The desire to catch the shoaling fishes without allowing them to escape led to the evolution of surrounding nets. These gears are designed in such a way that they surround the fish shoal from below as well as sides to prevent their escape in any direction e.g. purse seines. On the same principle as scoop nets another type of gear called lift nets were developed which are dipped in water and then lifted as soon as the fish have gathered over them. The lift nets made of netting had their predecessors made of twigs and bast. Contrary to the lift nets, certain gears called falling gears secure their catch from above. Gears have been developed to catch high individual value fish without causing damage to them using the principle of gilling e.g. gill nets. Idea of catching fish by entangling them in water plants in earlier days led to the development of present day entangling nets like single, double, or triple walled (trammel) tangle nets.
  • 3. 1.3. Classification of fishing gears of world and India A. Von Brandt classified fishing gears based on these principles of capture  Without gear – This includes hand picking, fishing with feet, simple tools for catching fish etc.  Grappling and wounding gear – In this method, the fish are caught by grappling, squeezing, piercing, transfixing or wounding. The implements used for this are spears, clamps, tongs, rakes, harpoons etc  Stupefying devices – they prevent fish from escaping by stupefying or stunning. This is done either by mechanical, chemical or by electrical stupefying.  Lines – In lines, the fish is offered a bait which once taken makes them unable to escape.  Traps – A fish enters the trap voluntarily but is prevented from coming out by means of certain arrangements.  Fishing in the air – Aerial traps – Fish that jump out of the water when faced with an obstacle are caught in the air by special devices.  Bag nets – These are kept open vertically by the frame and horizontally by the current. Fish enter voluntarily and are caught by filtering.  Dragged gear – These gears are towed through the water either on or near the bottom or on the surface and manner of capture is by filtration  Seine nets – gears with long wings and towing warps with or without bags. The manner of capture is by surrounding a certain area and towing the both ends of the gear to a fixed point on the shore or on a vessel.  Surrounding nets – Nets that surround a shoal of fish not only from the sides but also from the bottom.  Drive-in-nets –The fish to be caught are driven into the gear by swimming or diving fishermen.  Lift nets –Sheets of netting are lowered into the water and lifted when the fish swim or creep on to them.  Falling Gear – The manner of capture is to cover the fish with a gear and are normally operated in shallow waters  Gill nets – Principle of gilling is made use of in gill nets. Fishes are caught by their gills (gilling) in the meshes of a gill net.  Tangle nets –Fishes are caught by entangling any protruding part of their body to the net. 1.4. Fishing Gears of India Fishing gears of India can be broadly classified into  Fishing implements.  Traps and barriers.  Hooks and lines.  Nets Fishing implements – These consist of most primitive types of fishing gears like fish spears, sickle, blow gun and others. Fish traps and barriers – Traps of different types like basket traps, box traps, traps for jumping fish etc. are used in different parts of the country. Screen barriers are also used which are set in shallow tidal backwaters. Hooks and lines – These are effective in catching large predatory fishes. Rod and line is used in sports fishing. Long lines and trolling lines are used to catch high individual value fish.
  • 4. Nets – Cast nets are widely used in inland and marine waters of India to catch fishes. These are used in clean waters with even bottom. There are stringless cast net and also stringed cast net. Fixed bag net - Stake nets are conical bag nets set in streams and tidal waters to filter out fish coming along the current. They are held in position by stakes driven into muddy bottom. A stout coir rope encircles the mouth. Dip net - Chinese dip nets are highly specialized nets used in Kerala. It is stationary net balanced by counter weight so that it can be dipped and lifted. Among the shore seines the most popular one is the Rampani net of Karnataka. This is also operated in certain parts of Goa and Maharashtra. Single and two boat seines are used in many parts of India to catch shoaling pelagic fishes. In the case of gill nets, the length, depth and mesh size varies depending on the type of fish to be caught. The anchored gill nets made of hemp were used along the South Canara coast. Coconut husks are used as floats and heavy stones as sinkers. However, at present the gill nets make use of synthetic twines. Drift nets are one of the most efficient indigenous gears used in India. Surface drift nets are extensively used in Malabar and South Canara coasts e.g. Kola vala. Bottom drift nets are commonly used on the Veraval – Porbunder (Dhakal) for catching pomfrets. Besides these, trawls and purse seines are operated for bulk fishing in different parts of the country. Unit 2 - Fishing gear materials 2.1. Classification of fibres Netting is defined as a meshed structure of indefinite shape and size composed of one or more yarns twisted or interlaced or joined. The basic material for the construction of fishing gear is composed of fibre. A fibre may be defined as a unit of matter of hair like structure/dimensions whose length is at least 200 times greater than its width. Fishes are classified based on the sources from which they are obtained as natural fibres and manmade fibres. Natural materials are obtained either from plants i.e. vegetable fibres or from animals -animal fibers. Vegetable fibres have a cellulose base and are prone to rotting in water as they are attacked by cellulose digestive microorganisms. Vegetable fibres are obtained from different source of plant such as leaves, stalk, fruit and seeds. These fibres are further classified as seed fibre, fruit fibre, bast fibre and leaf fibres.
  • 5. Seed fibre Cotton fibres are the seed fibres derived from the cotton plant. Before the introduction of synthetic fibres, the cotton fibre was the most popular. They are extremely fine with a length of only 20-50 mm and a diameter of 0.01 to 0.04 mm. being dull white colour and owing to their fineness; they were used in light and heavy fishing gear. Bast fibres Bast fibres extracted from the bast tissue of stems. Eg: Ramie fibre also called as china grass has a length of 8-25cm and diameter of 0.024-0.070 m. Hemp is derived from the bast of the plant cannabis sativa. Leaf fibre Leaf fibres are hard fibres obtained from long leaves. Eg. Sisal, Manila Sisal is from the leaves of sisal plant. It is 75-100 cm long and 0.01-0.03 mm dia. Manila is obtained from the Abaca plant. These fibres have large diameter compared to other natural fibres and hence it is used in heavy netting. Fruit fibre Coir is a fruit fibre obtained from the coconut husk. The fibre length varies from 15-25 cm and diameter 0.01-0.025 mm. This is mainly used for ropes. Animal fibre Animal fibres are composed of protein. Eg. Silk is a very costly fibre so it is used only for some specialized fishing gears 2.2. Rotting Vegetable fibres are parts of dead plants and consist of cellulose. When exposed to humid condition they are attacked by cellulose digesting microorganisms, especially bacteria. This process of decomposition of dead organic material releases the inorganic nutrients for new plants. Unfortunately, effect of decomposition on fishing net leads to increased labour and financial loss. This was the main reason for the development of synthetic fibres. In rotted fibre there is a direct relation between the corroded film in a fishing gear and breaking strength. Factors responsible for rotting  Kind of fibres: Type of fibre smooth or rough  Water temperature: The activity of cellular digestion bacteria depends on the extent of temperature. During cold season and decay of vegetable fibre is considerably slower than during the warm season. Tropics net become useless faster than in temperate climates.  Rotting power of water: Running water generally have greater rotting power than stagnant waters. Fertile water contains high percent of organic materials; lime, and phosphorus, natural fibres quickly deteriorate due to presence of microbes.  Duration of immersion in water: Fishing net continuously immersed in the water for a long time is more liable to rotting than a net used only temporarily or occasionally.  Depth/place of net operation: When a net kept in the putrid zone or in contact with mud the rate of deterioration is quicker than a net set on the surface. 2.3. Synthetic fibre The development of synthetic fibres was started around 1920 by H. Staudinger, a winner of Nobel Prize for chemistry in 1953. He found that all fibrous material consists of chain of molecules in which a great number of equal simple units are linked together. Synthetic fibres are man made fibre manufactured by chemical synthesis of simple substance like phenol, benzene, acetylene, prussic acid. Depending on the type of polymerization, 4 different groups of compounds can be identified.
  • 6.  Poly condensation: Water is eliminated. eg. Polyamide (PA), Poly ester (PES), Terrylene, etc.  Polymeric compound: water is not eliminated. Polyvinyl chloride (PVC), Polyvinyl Alcohol (PVA), Polyvinylidin Alcohol (PVAA).  Mixed polymers: These are formed by co-polymerisation of mixture of vinylidene and vinyl alcohol. PVD, Polyamolidine chloride.  Poly additive compound Physical properties:  Density: It is the mass per unit when and is expressed (g/cm3). Fibres with low density like PE(0.96), PP (0.91) float in water and hence hold more weight. Low density material gives more length/weight and vice versa. This property of the material is significant in construction of certain gear like purse seine. The sinking speed of the gear increase with the increase in the density of the material.  Breaking strength: This is the maximum force applied to a specimen causing it to rapture or break. It is expressed in kg and special equipment known as Breaking strength testers/Dynometer are used for determining is expressed in terms of tenacity and tensile strength.  Tenacity: It is the Breaking strength per unit denier and Tenacity = Breaking loading / Total density  Tensile strength: It is the Breaking strength per unit area and expressed as kg/mm2.In wet condition PA & PVAA loose breaking strength and PES, PE and PP remain unaffected.  Elastic property: Elasticity is a property of a material by virtue of which it tends to recover its original length and shape after removal of the stress.  Extensibility: This is the property of a material to undergo extension/elongation under the influence of a force.  Water absorption: This is the property of netting material to absorb water when it is immersed in water and expressed as % of dry weight. Natural fibres absorb more water where as synthetic materials do not absorb water.  Shrinkage: This is the reduction in length of a material due to wetting. Shrinkage is not a major problem in synthetic fibres.  Abrasion resistance: This is the resistance of a material to wear off any part when rubbed against any surface. The abrasion resistance of vegetable fibre is comparatively less. Staple fibre show lower resistance to abrasion than continuous fibres.  Sinking speed: This is the speed at which material sinks through the water. It is important in purse seine.  Visibility: It is the property of the netting material to be seen in water during operation. This property is relevant for gears like gill net. Veg. fibre is more visible than synthetic fibres. Mono filament is almost invisible as it as transparent.  Melting point: This is the property of heat resistance of the material. The melting point and shrinking are important factors while dying the fibres. PA & PES are more heat resistant than PE & PP.  Weather resistance: This is the property of the materials to with stand the effect of sun light, rain, wind, smoke and gases and other atmospheric element. Natural materials are more resistant than synthetic. The rate of deterioration is measured in terms of breaking strength. 2.4. Identification of fishing gear materials The synthetic fibre groups have well-defined characteristics which help us to distinguish it from other groups. These characteristics determine the suitability of a fibre for a particular fishing gear. The fisherman should be aware of the chemical group his net material belongs. Unfortunately it is very difficult to differentiate various kinds of synthetic fibres. There are less visual differences between the various kinds of synthetic fibres than there are in vegetable fibres and synthetic netting material can
  • 7. therefore rarely be determined by its appearance alone. If you know the trade name it is possible to find out the chemical group from trade-name lists. If this is not the case, several methods of identification may be applied. In the following, only those are considered which can be carried out easily and without elaborate techniques and apparatuses (with the exception of the determination of the melting point.). This excludes for practical reasons more elaborate methods which require expensive equipment and specific expertise such as microscopic examination and micro-photographs, staining with special dyes or reagents, determination of fibre density, as well as infrared spectroscopy gas chromatography and differential thermal analysis. Finishing agents (pigments, colours, delustring and stabilizing agents adhesive substances, oil, starch, resin) used for dyeing stiffening and stabilizing the netting yarn, the netting, or its knots, may change the test results to be expected from raw and unfinished materials. They should therefore be removed from the specimen by a suitable simple treatment, taking appropriate care that the fibres are not unduly damaged. For instance, boiling in distilled water will often be sufficient. 2.4.1. Water test This is the first step in the identification of a method. A small piece of netting yarn is put into a vessel filled with water after tying a simple overhand knot. Air bubbles in the material must be squeezed out by hand under water. Preferably a wetting agent (e.g. 1g 1 Lissapol N or Nekal BX) should be added to the water. The water test serves to classify the netting material in to two groups. i.e. those synthetic fibres which float in water (PE and PP) and those which sink (all other kinds of synthetic fibres) 2.4.2. Visual inspection The preliminary identification of the material is possible by observing the types of fibres used for the construction and appearance of the netting yarn used. The type of single yarn used for the construction, whether it is shiny or soft, smooth or hard will give an idea about the material used. For example PE is not produced as continuous filament and staple fibres. Similarly PP is produced only as split fibres for fishing nets. 2.4.3. Burning test The changes in the material when it is nearer the flame and after removal from the flame are noted. For this test only a clean flame and two forceps are needed. The best source of flame is a Bunsen burner. Alternatively alcohol lamp or even a cigarette lighter can be used. A piece of netting material is bought near the flame and then removed. The melting and burning patterns and the nature of the residue produced if any are observed. In the early days of the introduction of synthetic fibres into fishing the burning test was very often used by fishermen as it is the simplest test for distinguishing synthetic fibres from cotton. Vegetable fibres and most of the man-made fibres made of regenerated cellulose burn rapidly in the flame and continue burning after removed from the flame. They have an afterglow, the smell of smoke is similar to that of burning paper and the residue consists of a small amount of fine ash. The synthetic fibres being thermoplastic shrink and melt in the flame; the melting substance drips from the flame, mostly forming a bead or a hard irregular residue.
  • 8. PA 6.6 and PA 6 PES PE PP PVC Saran PVA(A) In flame Melts and then burns with light flame.White smoke, Drops of yellowish melting drip down Melts and burns with light flame. Sooty, blackish smoke, drops of melting drip down. Shrinks, curls, melts and burns with light flame. Drops of melting drop down Shrinks, melts and burns with light flame, drops of melting drip down Shrinks rapidly and melts does not burn, sooty,melts into a crumbling, black substance Melts and burns with light flame. Shrinks, curls and burns very rapidly with light flame. After leaving flame Stops burning if melting drops fall down. Small bead on the end of the sample. Hot melting bead may be stretched into fine thread Stops burning if melting drops fall down. Small black bead on the end of the sample. Hot melting bead may be stretched into fine thread Continues to burn rapidly. Hot melting substance cannot be stretched Continues to burn rapidly. Hot melting substance may be stretched into fine thread Hot melting substance cannot be stretched. Stops burning immediately. Hot melting substance may be stretched into fine thread Continues to burn rapidly. Melting substance cannot be stretched Residue Hard, round, yellowish bead; not crushable Hard blackish bead; not crushable No melting bead; like paraffin; crushable Hard, round brown to blackish; not crushable Hard, blackish, crumbly irregular; no bead Porous, blackish irregular substance; crushable; no bead Hard, brown to black, irregular; not crushable Smell of the smoke Celery-like; fishy odour; faintly like pyridine. Oily, soot odour; faintly sweet; similar to scaling- wax; aromatic Similar to burning asphalt; like wax or paraffin Similar to burning asphalt; like wax or paraffin. Sharp, sweet; sweetish- sourish Sharp, acrid Sharp,sweet like chlorine. Table shows the reactions to the burning test of the different synthetic fibres by which they can be identified. However, in practice the differences are not always so clear as shown in the table. For an accurate identification it is necessary to verify the results of the burning test by the solubility test and/or the melting point test. 2.4.4. Solubility test This relatively simple chemical test does not require any particular skill in chemistry, or any equipment or complicated equipment. Safety precautions common for chemical laboratories should be observed, especially when working with boiling reagents. The requirement for the test are 25 ml test tubes, a heat source (e.g. Bunsen burner of alcohol lamp) a holder to hold the test tube into the flame, and the chemical reagents quoted in the table. If an electric hot plate is used instead of test tubes, glass beakers of 50 to 100 ml in size and glass stirring rods are used. The fibres of the sample to be tested should be loose as possible. Therefore, the netting yarn is untwisted and the fibres are cut in to pieces of about 1cm in length. Coarse material, like split fibres,
  • 9. and monofilaments, should be reduced to very small pieces. Small samples of the material and 10 to 15 ml of the solvent should be put into the test tube. Further directions for the application of the solubility test may be taken from Table. The reagents quoted have been selected so that only one reaction needs to be observed i.e soluble or not soluble. In most cases it will not be necessary to conduct the test with all reagents given in Table  Polyamide (PA) fibres are soluble in the reagents (a) and (e). If it is desirable to separate the two types from one another, (c) can be used, it which PA 6 is soluble but not PA 6.6  Polyester (PES) fibres are not soluble in (a),(f) and (g).  Polyethylene (PE) and polypropylene (PP) fibres are not soluble in (b) and (c).  Polyvinyl chloride (PVC) (not after-chlorinated; see note(3) in table 2 is the only synthetic fibre here mentioned which is soluble in reagent (g) at room temperature.  Saran (PVD) may be identified by its solubility in (f) and (c).  Polyvinyl alcohol (PVAA) (after – treated with formaldehyde; see note (4) in Table 2) is soluble in (a) but not in (e).  PE and PP cannot be distinguished from one another by a solubility test. The burning test (Table) shows some differences in the reactions of these two synthetics but it is not always sufficient for identification. The most reliable method to distinguish PE from PP is to determine the melting point. Table-identification of synthetic fibres by solubility tests Reagentkind of fibre PA 6.6 PA 6 PES PE PP PVC Saran PVA (A) (a) Hydrochloric acid/HCL (37%) 30 minutes at room temperature + + O O O O O + (b) Sulphuric acid/H2SO4 (97-98%) 30 minutes at room temperature + + + O O O (+) + (c)Dimethylfomamide/HCON(CH3)(1) 5 minutes boiling O + + O(2) O(2) +(3) + O (d) Formic acid/HCOOH(96-100%) 30 minutes at room temperature + + O O O O O + (e) Glacial acetic acid/CH3-COOH 5 minutes boiling + + O O O O O O (f) Xylene/C6H4(CH3)2 5 minutes boiling(inflammable!) O O O + + O(2) + O (g) Pyridine 30 minutes at room temperature O O O O O + (+) O + = soluble O = not soluble; (+) = soluble only if boiled, but not at room temperature. (1) Dimethylformamide is decomposed by exposure to light even when store in a brown bottle. It should be stored away from light and preferably in a cool place. (2) Destroyed but not soluble. (3) Soluble already at room temperature. 2.4.5. Melting point test The melting points of the thermoplastic synthetic fibres are significantly different. The determination of the melting point of an unknown net material is, therefore, a very reliable identification method. Unfortunately the equipment needed is not quite simple, although the actual test with suitable equipment is easy to perform. The melting point test is mentioned here, mainly because it enables one in relatively simple manner to determine type of material.
  • 10. Unit 3 - Construction of twines 3.1. Introduction a wide variety of materials ranging from natural fibres, wood and metal to synthetics are used in the construction of different fishing gears. Most of the widely used fishing gears such as trawls, purse seines and gillnets make extensive use of netting in the process of capture and for retraining the catch. Due to their superior strength properties, service life and rot resistance, man-made synthetic fibres are almost exclusively used for construction of fishing twine, ropes and netting in recent times. 3.2. Basic fibre forms Continuous filaments: These are fibres of indefinite length and they are silk like in appearance and are produced with different degrees of fineness. Generally much thinner than 0.05 mm diameter. Fishing gear is usually made of filament a 1000 m of which weigh between 0.6-0.2 g. eg.PA. Staple fibres: These are discontinuous fibre, usually prepared by cutting filament into length suitable for the yarn spinning process. Fineness is similar to that of continuous filament but length varies for 40-120 mm. These short fibres are held under pressure to form continuous strand which is called as single yarn. Netting yarn made out of staple fibre has a rough surface owing to the numerous loose ends of fibre sticking out from the twine. This hairy nature decreases the slippage of knots. Staple fibre has lesser breaking strength than continuous filament. Monofilament: This is a single filament which is strong enough to function as a yarn; without any further processing. Transparent P.A monofilament is used in gillnets. These are stiff, larger in diameter, transparent and less visible. Split fibres: are developed recently. These are originated from plastic tapes, which are stretched during manufacture to the extent that tape split longitudinally when under pressure. Yarn made of these filaments contains fibres of irregular fineness. 3.3. Single yarns Single yarn is the simplest continuous thread composed of fibres Types of single yarns  Single spun yarn  Single Filament yarn  Single mono-filament yarn  Single split fibre yarn 3.4. Netting twine Netting twine is manufactured by one single twisting operation of two or more single netting yarns or monofilaments. Netting yarn is the simplest continuous thread composed of fibres. Based on their construction twines are classified into cabled or twisted and braided types. Construction of braided netting yarn Braided netting yarn is produced by interlaying a number of strands in such a way that they cross each other in diagonal direction to the edge of the fabric. This braided material is in the form of a tube. This braided material composes of core, number and kind of strands. Twisted netting twines are more widely used in fishing gears. Cabled or twisted netting are manufactured by combining two or more netting twines, by further one
  • 11. or more twisting operations. The single yarns are first twisted into folded yarns in the S-direction (left-hand laid). Most twisted netting twines are with three-folded yarns. Structure of the braid: Structure of the braided twine can be one strand over one and under another. One strand over one and under two others and one strand over two and under two others. Construction of Core: Core can be prepared by using a single yarn, folded yarn and monofilament. Mostly monofilament material is being used up to 30 numbers depending on the thickness of the material. It also gives strength to the product of braided material is prepared without core, knot stability is reduced to get knot stability soft braided material should be treated with bending agent/heat setting. Braided netting twine is manufactured by plaiting three or more netting yarns. Braided twines are further grouped into crossing-laid which is without a core and tube-shaped in which braiding is done around a central core. Braided twines are less prone to kinking compared to twisted twine. 3.5. Ropes Ropes are extensively used in the fishing gear construction and operation. They provide the frame work and linear strengthening components in the fabrication of fishing net such as gillnets, trammel nets, seines and trawl nets and constitute main line and buoy lines of large longlines. Fibre materials used are Polyamide (PA), Polyester (PES), Polypropylene (PP), Polyethylene (PE), Polyvinyl alcohol (PVAA), manila, sisal, coir, hemp and steel wire. Continuous filaments, staple fibres, monofilaments, film split fibres and natural fibres and combination of different fibre types are used in construction of ropes. Construction of ropes Rope generally consists of three or more strands cabled or braided together, with or without a core, with a finished diameter of not less than 4 mm. Based on construction, ropes are grouped into laid and braided. In the laid rope, fibres are twisted into rope yarn and two more yarns are twisted in the opposite direction to produce folded yarns. Three or four folded yarns are laid in the direction opposite to the twist of folded yarns to produce the laid rope. Three strand constructions is the most commonly used and it is called hawser laid or plain laid rope. Depending on the number of twists per unit length, hard, medium and soft-laid ropes are available. A four folded yarn construction is called shroud-laid rope. Three or more laid ropes are combined by twisting in the opposite direction, to produce cable laid ropes. In the braided construction, the strands are plaited together to produce different types of braided ropes. Ropes are specified by material, nominal diameter and construction. Fibre ropes Fibre ropes used in fisheries are manufactured from natural fibres such as manila, sisal and hemp and synthetic fibres such as polyamide (PA), polyester (PES), polypropylene (PP), polyethylene (PE) and polyvinyl alcohol (PVAA). Continuous filaments, staple fibres, monofilaments, film split fibres are used for manufacture of fibre ropes. Fibre ropes are widely used for framing and strengthening of fishing gears and also as warps, bridles and sweeps in small-scale trawling operations. Fibre ropes are vulnerable to stretch under sustained strain. Natural fibre ropes are mostly substituted by synthetic ropes, due to their superior rot resistance, long service life and high breaking strength. Considering ropes of same nominal diameter, polyamide (PA) rope has the maximum breaking strength, followed by polyester(PES), polypropylene(PP), polyethylene (PE), polyvinyl alcohol (PVAA) and natural fibre ropes.
  • 12. Construction of fibre rope Single fibres are twisted to form rope yarn. Two are more rope yarns are twisted to form folded yarns. Two or more folded yarns are twisted to form fibre rope. Construction of synthetic ropes – Here, the rope yarns may be single yarns or folded yarns and two or more folded yarns are twisted to form cabled yarns. Two or more cabled yarns are twisted to form cable netting yarns. Two or more of these cable netting yarn are twisted to form synthetic rope. Knotless webbing Japanese twisting technique Raschel technique Braiding technique Advantages and Disadvantages of knotless webbing and knotted webbings are same. But knotted netting has some principle disadvantage. (1) Knot decrease in breaking strength (2) knots are protruded and abrasion is more. (3) Substantial % of twine is consumed for knots (4) The increase of weight (5) Hydrodynamic resistance is increased As dirt does not adhere so much to knotless netting it is easy to clean and dry. Unit 4 - Yarn numbering systems/designation of netting yarn 4.1. Introduction Size of netting yarn is designated as linear density by yarn numbering system, as it cannot be described by thickness or diameter due to practical difficulties. Numbering to designated the thickness of yarn is expressed either as mass per unit length (direct system) or as length per unit mass (indirect system). Important direct numbering systems in use are the direct tex and denier systems and the indirect metric numbering system, British cotton count and runnage systems. 4.2. Numbering systems Direct system In this system the length of the material is constant but weight varies. eg 1000m of yarn weigh 1 g. is1 Tex ( The tex system (Tex) specifies twine size in terms of weight in grams per 1000m of single yarn.) The tex system is recommended by international standards organization and is widely adopted and is expected to eventually replace other systems. The denier system (den or Td) which is also widely used specifies the size as weight in grams per 9000m of the yarn. Denier value is converted into tex by a multiplying factor of 0.111 and tex into denier by multiplying factor of 9. Indirect system this is usually used to express the size of the finished products. In this system the weight is kept constant and length varies. The metric system The metric system (Nm) designates the size as number of kilometers of yarn which weigh one kilogram is known as 1 Nm. Tex value is obtained by dividing 1000 by metric count and denier value by dividing 9000 by metric count. The british cotton count The british cotton count (Nc) is the number of hanks (840 yards) which weigh one pound. Equivalent tex and denier value to british cotton count can be obtained by dividing 590.5 and 5315 by British
  • 13. cotton count respectively. Runnage system Runnage system is expressed in terms of meters/kg, ft/lb, yards/lb etc and is mainly used for the finished products only. 4.3. Conversion formula since different systems are followed in different countries there is a formula which can be used for converting from one system to another. 4.4. Calculation of Resultant tex The final product and netting yarn may be designated by the resultant density indicated by symbol “R” to be put before the numerical value. Thus R tex means the mass in gm per kilometer of the final product. Size or linear density of twine and ropes are designated by resultant tex (R-tex). It is roughly 10-15 percent more than the combined tex value of the constituent yarns in the finished product. Example for calculation to be included 20 tex Z 700 x 2 S 400 x 3 Z 200; R132 tex 4.5.Complete designation of netting yarn or finished product According to ISO the complete designation of the above netting yarns as follows.  20 is the Tex value of single yarn  2 No. of single yarns in the first fold  3 No. of folded yarns in the finished product  S and Z are the direction of the twist  700, 400 and 200 are the no. of twist  R tex value of the finished product Another system which is in common use for finished netting twine s and ropes, is runnage. It is expressed as m.kg-1 / feet lb-1 , yard lb etc and is the reciprocal of Rtex. Unit 5 - Construction of netting/webbing 5.1. Types of knots There are different types of knots and hitches used in making netting, mending, joining and mounting. They are as follows Knot: It is a tie made by one end of a rope or twine at some parts of its own body to make a loop or overcome other object to get it fastened to it. Hitch: Hitch is made of series of knots by which one rope is joined to another or made fast to some object such as spar.
  • 14.  Sheet bend knot/English knot – It is made by passing the end of one line through the eye or bight of the other around the eye and under itself.  Double sheet bend knot – It is a similar knot of single sheet bend but with the end rope led twice underneath the eye instead of once.  Fisherman’s knot – This knot is made of two overhand knots which slide together when the ropes are pulled forming a firm knot.  Overhand knot – It is formed by passing the end of the line over the standing part and through the eye.  Square knot/Reef knot – This knot is formed of two overhand knots with the ends always falling in line with outer parts.  Bowline – It is a knot tied in such a way as to produce an eye or loop in the end of a rope.  Figure of eight knot – It is a knot made in the end of a rope by passing the end of the rope over and round the standing part, over its own part and through the bight.  Sheep shank – It consists of two long bights in the rope and a half hitch over the end of each bight made in the standing part of the rope.  Clove hitch – Bend formed by two half hitches, the second reversed so that the stand part is between the hitches.  Rolling hitch – It is made like clove hitch with an intermediate round turn.  Round turn and two half hitches – it is made by taking a full turn round the post or bollard and finishing the knot off with two half hitches round the standing part of the rope. 5.2. Netting Netting or webbing is a meshed structure of indefinite shape and size produced by interlacing or joining one or more systems of yarns. Most commonly used netting materials have quadratic or diamond shaped meshes which is either knotted or knotless. Of late, netting panels with square and hexagonal meshes are also used in fishing gear construction. Different types of fishing gears such as trawl nets, seine nets, surrounding nets, gillnets and entangling nets, lift nets, falling gears, stow nets and traps, extensively use netting panels as a restrictive barrier in their design and construction. There are two ways of net making namely machine making and hand making. Hand braiding Construction of webbing by hand is initiated either by using chain mesh method or by using loop method. Knotted netting panels can be hand fabricated but are normally machine-made. Different types of knots are used in construction of netting. The most popular knot used is the English knot which is also known as weaver’s knot or sheet bend. Reef knot is useful in preventing knot slippage. Knot breaking strength in knotted netting varies with knot type, material type, treatment and thickness of knotted twines. In general knot breaking strength decreases with the angle of the loop in the knot and increases with the number of loops in the knot. Double weaver’s knot has the strongest knot breaking strength, followed by single weaver’s knot and reef knot. Braiding is initiated by laying a foundation line which is a strong, thick twine stretched between two supports. Clove hitches are made on the foundation line. The number of clove hitches made is one extra over and above the required number of meshes. When this is over, a mesh gauge must be used to obtain meshes of uniform size. The type of knot made depends on the requirement. The topmost edge of the webbing and the lowest edge of the webbing are called as Head and Foot of the webbing. In chain mesh method a big loop is formed on the foundation line. This loop act as base for the further net making. Then series of required number of meshes are formed. After that each meshes should be stretched then reeved on to the main line. Further fabrication is carried out according to the number of meshes required in depth of the webbing. Machine making The introduction of net making machines nearly one hundred of years ago made efficient production of webbing, this accelerated the fishing industry. In this method one can prepare the webbing having
  • 15. indefinite length but the width of the net is restricted to the width of the machine. By adjusting the machine we can prepare the webbing of required mesh size. However, the main drawbacks of machine made nets are: they cannot be baited – decrease the net – or creased – increase the net, and machines can’t braid fly meshes on to net pieces which is necessary for the construction of trawl nets. But the above set-backs are not so serious in practice because if it is necessary to decrease or increase the net, this can be done by cutting to the shape required and braiding the edges with twine later. The fly meshes can also be braided by hand once the net has been made and cut to shape. In the process of making nets in such a manner, a certain amount of wastage will be there over but this can be reduced with careful initial planning. Knotless netting: Two types of knotless netting are used in fisheries (i) Japanese twisted type and (ii) Raschel type. Advantages of knotless netting are higher mesh breaking strength and low material loss due to absence of knots and lower weight and hydrodynamic resistance compared to knotted netting. Knotless webbing:  Japanese twisting technique  Raschel technique  Braiding technique Advantages and disadvantages of knotless webbing and knotted webbings are same. But knotted netting has some principle disadvantage. (1) Knot decrease in breaking strength (2) knots are protruded and abrasion is more. (3) Substantial % of twine is consumed for knots (4) The increase of weight (5) Hydrodynamic resistance is increased Advantages of knotless webbing:  For the same area knotless netting would be lighter and bulk are greatly reduced  Easy to handle  Production cost is lower due to the considerable savings of material (25-30% cheaper)  Knotless netting can have a lower towing resistance  Abrasion resistance is higher  Breaking strength is higher  Constant and accurate mesh size  Dirt does not adhere so much to knotless netting which is easier for cleaning and quick drying. 5.3. Shaping of webbing There are two ways of tapering with hand braided webbing i.e. baiting and creasing. However in the case of a machine made webbing, cutting has to be invariably followed to obtain the required taper. 5.3.1.Baiting Baiting derived from the word abate which means decreasing It is reducing the number or meshes in concerned rows at regular intervals to shape the webbing. For this two half meshes of the previous round are picked up in a single knot of the succeeding round. The degree of taper required decides the rate of baiting. It is calculated in the following way.
  • 16. Where a/b is the baiting ratio M1 is the number of meshes at the top of the webbing M2 is the less number of meshes at the bottom of the webbing D is the number of meshes in the depth of the webbing 5.3.2. Creasing Creasing is the word derived from the word increase. It is altering the shape of a net by increasing the number of meshes in concerned rows at regular intervals. This is normally done by making an additional loop after the completion of the mesh in the same knot. This loop acts as full mesh for the next row. After which normal braiding is followed. The degree of taper required decides the rate of increasing. It is calculated in the following way. Where a/b is the increasing baiting ratio M1 is the more number of meshes on the webbing M2 is the less more number of meshes on the webbing D1 is the number of meshes in the depth of the webbing. 5.4. Fly meshing Fly mesh is a full sized mesh but having only 2 knots instead of the usual 4 knots. These are made on the edge of the webbing by missing out the last mesh of the previous round. This is also one of the methods of shaping a piece of webbing. 5.5. Tailoring/cutting of webbing In certain types of fishing gears, the webbing has to be tailored considerably to acquire the required shape of net especially in trawls, seines etc. Braiding is not feasible when large scale manufacture of
  • 17. nets is needed as it is time consuming as well as uneconomical. In this case, machine made webbings are cut to required shape with minimum wastage. To accomplish this, proper methods of cutting are to be followed. Methods of tailoring Point – Bar system: Each mesh consists of four bars (legs) and four points (knots). There are two ways of cutting a mesh.  Point cut: Cutting of 2 legs in each knot. All point cut gives a right angle webbing  Bar cut: Cutting of only one leg at each knot. This results in a right angled triangular piece where the two sides are equal. Tailoring rates: Varying degrees of taper in the webbing is brought about by a combination of point and bar cuts. If ‘N’ is the number of meshes at the base and ‘L’ the number of meshes in height of a triangular webbing, the number of points (P) to be cut is (L-N). The number of bars (B) to be cut is always (2N) irrespective of whether point cut is included or not. Therefore to have triangular webbing having ‘N’ meshes at base and ‘L’ meshes in height the calculation is as follows: Where, P - point cut B - bar cut L is the number of meshes in the depth of the webbing N is the number of meshes in the longer side of the triangle Unit 6 - Mounting of webbing 6.1. Introduction The process of hanging the webbing to the main lines like head rope and foot rope is known as mounting. Actual shape of a mesh or netting panel is determined by the process of hanging. While hanging one should apply proper hanging coefficient to get required horizontal opening of the mesh and proper shape shape to the net. The shape and looseness of netting depends on the hanging coefficient. The hanging ratio is defined as the length of the frame/head rope to the stretched length of netting and it is expressed in terms of decimal, percentage and vulgar fraction. The hanging ratio is also expressed by another term, hang-in or take up ratio. This refers to the amount of excess webbing expressed as percentage of total length. The hanging coefficient varies from net to net and in some cases it varies in different parts of the same net itself 6.2. Methods of mounting Reeving – This is the method where all the end meshes are passed through the main line to which the webbing is to be hung. These meshes are either fixed individually or after few meshes at the required distance at regular intervals the uniform distribution of these meshes along the main line is again depends on the hanging coefficient. Stapling – This method of mounting is widely used in commercial fishing. In this method, a stapling line (a thicker twine) is hitched to the head line near one end. The end of the mounting twine is tied to
  • 18. the main line or head rope by rolling hitch with first mesh. The mounted line (staple line) is then passed through particular number of meshes and hitched on to the main line at regular intervals by means of clove hitch. This is continued till the other end of the netting where it is stapled with the main line by rolling hitch. The number of meshes taken and the distance between each staple depend upon the hanging coefficient. Norselling – This is a method of mounting in which the hanging line is attached to the head line by means of short pieces of twine or line called as Norsel. Setting – It is the method of spreading or spacing the meshes of the netting on the head line to give a definite degree of openness to the meshes. Rigging - Rigging is the process of fitting the necessary ropes and accessories so as to make a net ready for fishing. Rigging affects the efficiency of a gear. A well constructed net may give unsatisfactory results due to defective rigging. All auxiliary components like ropes, floats, sinkers etc should be of the right type and fitted in the correct position so that the net acquires required shape during its operation. Unit 7 - Floats and sinkers 7.1.Introduction Floats are essential components of fishing gears. They help in keeping the gear in the desired depth, obtaining the proper shape during operation and maintaining vertical opening in gears like trawls. Fishing floats should have the following essential qualities.  High buoyancy  Should withstand the pressure of water  Strong enough against rotting, shock and abrasion  Easy to manufacture  Low cost 7.2. Types of Floats  Low density floats made of materials like wood, cork, thermocole, sponge plastic etc.  High density floats made of materials like glass, aluminium, steel, high density plastic and Fiber reinforced plastic (FRP) 7.2. Types of Floats 7.2.1. Low density floats  Wood: This is used in Indian fishing gears like gill nets. The density of wood is 650g/1000 cc. They are relatively cheap. However continuous usage lead to absorption of water and crack even after drying. Hence reuse is not favorable.  Cork: It is easily available and have a high buoyancy . They are mostly used in surface gill net and purse seine. Generally they cannot withstand high pressure.  Thermocole: (Expanded polystyrene) is light in weight and highly buoyant. It cannot withstand high pressure. Should be used only in surface.  Sponge plastic: These are light, do not rot, do not absorb water, have high buoyancy, but pressure resistance is poor. Mainly used in gill nets.
  • 19.  Synthetic rubber: This is having Low water absorption and high buoyancy. It can withstand high pressure. 7.2. Types of Floats 7.2.2. High Density Floats  Glass: They are made in the form of sphere. This is covered by netting to facilitate fixing and for protection. However increases the drag while towing. They do not absorb water and can withstand pressure upto400 m depth. Big glass floats are used in lines and traps.  Aluminium floats: These are made up of two halves and joined by means of welding at seams. They are more buoyant than glass and can withstand pressure up to 80m. Mostly used in trawls and gillnets.  Steel: They are made in two halves and are welded together at the seams. They are not very popular. The buoyancy is reduced due to thick walls. Rust also get accumulated.  HDP: These are useful in deep sea fishing up to 250 m. Not corrosive.  GRP: Like HDP, GRP floats are expensive and not readily available. They are highly buoyant and can withstand pressure up to 400 m. 7.3. Special Floats Trawl plane float: As the size of the vessel increases, there is a tendency to tow the gear at a speed more than 3 knots. While towing in faster speed all the ordinary spherical floats have a tendency to go downwards thus reducing the mouth opening of the trawl. The trawl plane floats have low resistance and more lifting at speed before 3 knots. These types of floats are suitable for midwater trawling. Siamese twin float: is made by joining two spherical aluminum floats with a curved collar. Hydro foil floats/Upthrust floats: It is also a spherical float, but the difference is it has a collar around one third of the lower portion known as stabilizer. In experiment it is proved that when towed at 5knots, the lift of the float is equal to that of 10 floats and drag is of only 3 floats. Inflatable floats: Used in pelagic trawls. They are becoming popular for all floatation as storage is not a problem due to their inflatable nature. Hydrodynamic floats: Hydrodynamic float has a streamlined top, and V shaped bottom .They are very efficient. 7.4 Calculation of buoyancy for floats Buoyancy: - For spherical shape F = KD3 W= wt. in g. in air
  • 20. F= Buoyancy D= Diameter in cm. K= Constant Value of K varies with material 7.5. Determination of buoyancy of a float A suitable piece of netting is attached to an iron frame to form a scoop net. Three lines of equal length are tied together to which sufficient weight to keep the float submerged completely in water is attached. Two more lines are tied to the frame at diametrically opposite points of the frame, the free ends of which are tied to a wooden piece. A container of sufficient size with enough water is taken. A wooden platform with a pan balance is placed on the container. The scoop net with a weight is suspended in the water without touching the side and bottom of the container. The initial weight of the balance is noted. The float to be tested is inserted into the scoop net from below. Adjust the weight so as to submerge the float under water. Find the reading. The difference between the final and initial reading is the lifting capacity of the float. 7.6.Steel wire rope Steel wire ropes are used as trawl warps, sweeps and bridles and as foot rope and head rope in large trawl nets, as purse wire in purse seines. Steel wire ropes have high breaking strength and resistance to sustained loading with low elongation, unlike fibre ropes. Steel wire ropes are, however stiff and heavy. Steel wire ropes used in fisheries are generally manufactured from steel wires with a tensile strength of 1570-1770 N.mm-2. Most common construction used as trawl warps, sweeps and bridles is six strand ropes with a fibre core (6 x 19s-cf). There are 19 steel wires in each strand including a steel wire core (9-9-1). The diameter of the finished rope used for fishing gear construction generally ranges from 9 to 32 mm and the breaking strength from 43 to 497 Kg. Six-strand steel wire ropes with a central fibre core (6 x 24s cf) and each strand having 24 steel wires each with a fibre core (15-9- fibre core), ranging in diameter from 8 to 30 mm are in used as purse wires. Construction of wire rope – The basic materials forming the wire ropes are small wires extending lengthwise in the rope. These wires are twisted into strands and these strands are twisted to form a wire rope. 7.7. Combination ropes Combination rope or combined rope with or without a central core is manufactured by twisting strands which are formed from a combination of natural fibre or synthetic fibre yarns and steel wires. In this construction steel wires are completely covered by fibre yarns. Steel wires of 0.5-1.5 mm dia. with a carbon content of 0.4-0.9% are generally used and are either galvanized or ungalvanised. The steel wires provide high breaking strength and low extensibility while fibre component reduces stiffness and protects the steel wires from wear and tear. Polypropylene is the most widely used fibre material in combination ropes. Combination ropes are used in the construction of large bottom and midwater trawls and as sweeps and bridles.
  • 21. Unit 8 - Other accessories 8.1. Thimble It is a grooved ring set in the eye of a rope or cable. Thimble prevents chafing of the rope or cable and deformation of eye. It facilitates easy connection of rope or cable ends. It is made of galvanized iron or steel, brass or gun metal. The size depends on size of rope. 8.2. Shackle Shackle is semicircular bar of metal having an eye at each end to take a pin. It is used as a connecting link or device for fastening parts together; so as to permit some movement. It is made of galvanized iron. Shackles of different shapes are used for different purposes.  Anchor shackle: It is used for attaching anchor cable to the anchor. This is also used for connecting the brackets of the otter boards with the wrap.  D-shackle: This is used for joining ropes. In this pin does not project beyond the width of shackle.  Eye bolt shackle: For joining all the types of lines and tighten or loosen the pin with the help of spike. The size of the shackle is given by the diameter of the pin. 8.3. Swivel A swivel is having two links that turn round independently on a pin or neck. Swivel serves as a connection between two parts which are liable to cause twists and kinks. There are different types and sizes swivels which are meant for different purpose. It is made of bronze, galvanized iron or steel. In a fishing gear it is used to prevent twisting and to secure normal gear operation. In trawls they are used in between the towing wrap and otter board behind the otter board between the back straps. To prevent the twisting of lines, swivels are used between the branch line proper and snood wire in a long line and between the line and snood wire in a trolling line. 8.4. Kelley’s eye and Stopper link The Kelley’s eye is a combination of two metal rings one is big and the other is small. The small ring is connected to the double end of the back strops through a shackle. The other ring is for jamming the figure of “8” link. Eight link is attached in between the independent piece and the sweep line. 8 is also called stop link/stopper link. The sweep line is taken through the big rings of the kelley’s eye. During trawling strain of the net is taken by the kelley’s eye and the back stroops. The independent piece connects the sweep line with the wrap when the otter boards are disconnected from the wrap, so that the sweep line and the net can be hauled by the winch. The material used for kelley’s eye is galvanized iron. 8.5. G-Link Assembly It is a clip link shaped in the form of the letter ‘G’ and is made of galvanized iron. This is attached to the brackets of the otter board. The end of the towing wrap of a trawl is connected with the recessed link through a swivel. The ‘G’ link can be joined to the recessed link. This method of attachment of trawl wrap to the otter board helps to save time in connecting and disconnecting the doors and wraps while hauling and shooting the net. 8.6. Purse ring It is an essential part of the purse seine net. Different types and shapes of rings are in use. Purse rings are made of bronze, stainless steel or galvanized iron. The rings are attached to the sinkers line of the net through the V shaped bridles. The pursing cable pass through the rings and the bottom of the net is closed by pulling the cable.
  • 22. 8.7. Buoys These are used in fishing for marking fishing ground, locating fishing gear in operation and also for keeping the fishing gear at the required depth of operation. The different types of buoys are empty watertight tins, wooden barrels, bigger floats made of glass, aluminium or plastic. Some of the special types of buoys used n fishing are light buoys, radio buoys and dahn buoys. 8.8. Anchors It is an implement for retaining a ship in position at sea by chaining it to the sea bottom. It is also used to secure fishing gear in stationary position at sea. This consists of a strong member with curved arms terminating with a fluke at one end which get embedded in the ground and at other end a ring to which a cable is attached. The position of an anchor is indicated by a buoy called anchor buoy connected to the anchor by a rope. It is also a guide to position of a lost anchor. Three types of anchors are:  Stock anchor.  Single fluke stock anchor.  Stockless anchor. Unit 9 - Fishing hooks 9.1 Hooks Line fishing consists of a line and a hook. Hooks are made of galvanized or aluminium coated iron, brass and stainless steel. They are manufactured in different shapes and sizes. In addition to simple hooks, hooks of more complicated designs such as double hooks, triple hooks and jigs are also in use. A simple hook generally consists of a head or eye, by which it is connected to the line, shank, bend, point and barb. Barbless hooks are used in pole and line to facilitate easy removal of fish. Kerbed hooks which are twisted in the bend part make the baiting easier and increase efficiency. Double hooks or triple hooks are used in troll line with artificial baits. These hooks hold in fish more securely than the single hook. Jig hooks have a single or double whorl of barbless hooks around spindle shaped coloured /metallic/plastic body. Size of the hook is denoted according to numbering system followed by different manufacturer. Generally size of the hook varies inversely with the number of hook. Mean selection length of the fish caught is proportional to the size of the hook represented by its breadth. Smaller hooks are reported to have higher catching efficiency. 9.2 Different parts of hooks Fish hook: Hooks are of different types, shapes and sizes. The hooks are made of steel and wrought iron. Wrought iron is commonly used. It is shaped, tempered and plated with tin. Fish hook is fastened to a line for the capture of fishes. The principal part of a hook are eye, shank, bend, barb and point. Eye: Purpose of eye is to attach the hook to the line. There are various types of eyes to facilitate easy attachment. Shank: It is the second part of the hook. Eye is followed by the shank. Shanks are given different shapes and length, depending upon the fish caught. Bend: Bend is next to the shank. There are various types of bends. The shapes and size of the bends will vary depending upon the fish to be caught. Barb: The function of the barb is to prevent the escape of fish after hooking. There are hooks without barbs. Barbless hooks are used for catching tuna by pole and line. Point: The point of the hook is given different shapes. Point is the part which pierce into the mouth of the fish. The fish caught may try to escape after hooking. During struggling the single hook maybe straightened, helping the escape of fish. If double hooks used the hooking is at two different portion of the fish hence the chance of escape is less.
  • 23. Numbering of hooks: Norwegian method is followed for numbering of hooks. The size of the hook becomes smaller as the number increases. In addition, the length of the hook, the diameter of the shank, the radius of the bends etc. are also important. 9.3 Artificial baits or jigs For enticing or luring fish to take the hook, various types and shapes of artificial baits are used. These types of artificial baits are more effective for catching swift swimmers, feeding on small moving animals. These artificial baits attract fishes either by their shape, color or by their reflection. In troll lines the attraction is not only due to appearance but also by their movement similar to those of exhausted prey. Tin, lead, brass, horn of oxen and buffalo, whale bone, feather with different color, plastic fishes and squids etc. are used as artificial baits. Unit 10 - Maintenance and storage of gears 10.2. Preservation Rotting can be stopped only by completely drying the net, even the inside of knots. Many preservation methods have been developed by fishermen and fisheries research institute, chemical and textile industry. Fishermen usually use coal tar, wood tar and tanning solution. Tanning solution is made from cutch- an extract from wood. Chemicals: Various chemicals used for preservation are - Potassium bichromate, copper nepthenate, copper sulphate, cuprous oxide (Testalin).
  • 24. 10.4. Disadvantages of preservation  High degree of preservation can only be obtained for cotton  Number of treatments are required causes high cost, time and labour  Preservation may have side effects on the physical properties such as stiffness, flexibility, extensibility, elasticity and breaking strength. 10.5. Commercial fishing methods A wide array of fishing gears and practices ranging from small-scale artisanal to large-scale industrial systems are used for fish capture. Over the years, traditional fishing gears have been upgraded and newer more efficient fishing systems have been introduced. Most important among these fishing gears are trawls, purse seines, lines, gillnets and entangling nets and traps. Among the most significant developments which affected the historical evolution of fishing gear and practices are (i) developments in craft technology and mechanization of propulsion, gear and catch handling (ii) introduction of synthetic gear materials (iii) developments in acoustic fish detection and satellite- based remote sensing techniques (iv) advances in electronic navigation and position fixing equipment (v) awareness of the need for responsible fishing to ensure sustainability of the resources, protection of the biodiversity and environmental safety and energy efficiency. The fundamental objective of responsible fishing is to maximize economic returns to the fisherman without affecting the long-term sustainability of the fisheries resource and with minimum impact on the ecosystem. Most fishery resources are considered to be exploited at levels close to or beyond their sustainable limits. Fossil fuels used for vessel propulsion and gear handling in active fishing systems is known to be non-renewable and limited. In recent years, increasing emphasis has been placed on adopting responsible fishing practices which seek to minimize waste by reducing the level of discards, optimize energy use and protect the environment from negative impacts. 10.6. Basic principles of Fishing Gear Design and Construction Fishing gears evolved on a trial and error basis and until recently, only empirical approaches have been used to determine design paramteres rather than analytical procedures. Design and development efforts based on fish behaviour, engineering studies, system analysis and model studies taking into consideration resource conservation, ecological and economics issues have been taking place in the recent decades. With the development and wider availability of synthetic gear materials, recent advances in vessel technology, navigational electronics, gear handling machinery, fish detection methods and fish behaviour studies, large-scale changes have taken place in the design, fabrication, operation and catching capacity of modern fishing gears such as trawls, purse seines and long lines. Widely used traditional fishing gears such as entangling nets, hook and lines and traps have also benefited by way of design upgradation and efficiency improvement in the recent years. Choice of fishing gear and its design primarily depends on biological, behavioural and distribution characteristics of the target species. There is no universal fishing suitable for all fishing conditions and resources. Fishing gear has to be selected or designed based on the presence of maximum number of attributes suitable for the particular fishing condition and resource and trade-offs may be necessary. Principal mechanisms used in fish capture are (i) filtering e.g. trawls, seines, traps; (ii) Tangling e.g. gill nets, entangling nets, trammel nets; (iii) Hooking, e.g. hand line, long line, jigging; (iv) Trapping, e.g. pots, pound nets; (v) pumping, e.g. fish pumps. Main behaviour controls used in the fish capture process are (i) attraction, e.g. bait, light, shelter; (ii) repulsion or avoidance reaction, e.g. herding or guiding by netting panels as in set nets and trawls or sweeps and wires as in boat seines and trawls. Model testing is increasingly used for design evaluation of the existing commercial fishing gear designs with a view to optimize their design parameters and for development of newer designs. In
  • 25. model testing, a scaled down model of the fishing gear is tested in a flume tank in order to study its behaviour and estimate working parameters. Principles of similarity are then used to assess the dimensions, specifications and characteristics of the full-scale version based on model studies. The fishing gears are further evaluated using full-scale version through statistically designed comparative field trials with a gear of known fishing efficiency and operational parameters are verified through gear monitoring instrumentation and underwater observations. 10.7. Factors affecting fishing gear design Important factors which influence the design of fishing gears are discussed below: 10.7.1.Biology, behaviour and distribution of target species Choice and design of fishing gear is greatly influenced by biological characteristics such as body size and shape, feeding habits and swimming speed; behaviour in the vicinity of fishing gear and during capture process; spatial distribution and aggregation behaviour of the target species. Body size and shape determine the mesh size required to enmesh and hold the fish in gill nets and the mesh size to retain the target size groups of the species with out gilling in the trawls, seines and traps. This is also related to the tensile strength requirements for the netting twine in gill nets and hook size and lines in hook and line. Body size is again directly proportional to the swimming speed. Swimming speed is directly proportional to the body size which is a significant attribute to be considered in the fishing success of a dragged gear. Feeding habit of the target species is more important in passive fishing methods like hook and line and traps where the fish is attracted by the bait, and in the active fishing methods like troll line used for catching predatory fishes. Swimming speed of the target species is important particularly in the active fishing methods like trawling, seining and trolling. Fishes are known to sustain a cruising speed of 3-4 body lengths per second for long periods without fatigue and burst speeds of 10 body lengths per second for short duration. During burst speeds reserve energy supplies in the fish muscle is used up. Fish in front of the trawl mouth will be eventually caught if the trawling speed is greater than the cruising speed of the fish. Behaviour of different species might vary when they turn back into the trawl. It is reported that flat fish and cod turn back in the horizontal plane close to the bottom; whiting turn back at a level higher than this and haddock rise and turn at a still higher level. Such differential behaviour makes it possible to separate the different species using separator panels inside the trawl. Selective capture of the slow moving crustaceans providing opportunity for the fast swimming non-target fin fishes to escape, could be possible by controlling the towing speed and minimizing the longitudinal length of the trawl net. Behavioural differences between fish and crustaceans and size difference between them, could be used in the design of selective trawl designs. In such designs rigid grids are placed at an angle, before codend. Small sized prawns move through the grid into the codend while fish and other non-target species are deflected by the grid and are released through an escape chute. Such devices are sometimes called Trawl Efficiency Devices as the they reduce the sorting time and thus increases the efficiency of operations. Protected species like turtles are allowed to escape in a similar way using Turtle Excluder Devices(TEDs) Large mesh trawls and rope trawls, in which front trawl sections are replaced with very large meshes or ropes in order to reduce drag, make use of the principle of repulsion of herding to guide the finfish into trawl codend. In the conventional trawling systems, herding effect by the otter boards, wires and sweeps and sand-mud cloud created by the boards on finfishes in between the boards, is made use of to improve the catch rate by increasing the effective sweep area. Long leader nets placed in the path of
  • 26. migratory fishes guide them into large set nets operated in Japan. Tendency of some fishes to aggregate towards light is used in squid jigging, light-assisted purse seining and dip net operations. Behaviour of fishes like tuna to aggregate around the floating objects, is utilized successfully in Fish Aggregating Devices (FAD)-assisted purse seining. Catching efficiency is maximized when the vertical opening of the trawl mouth, vertical dimension in gill nets, and the catenary of the main line of the long line with branch lines and hooks, coincide with the vertical range of the layer of maximum fish abundance. Hence knowledge of the vertical distribution of the target species could be used to optimize the horizontal and vertical dimensions of the netting panels in gill nets, main line catenary in long line and mouth configuration in trawls. Some species of fish are sparsely distributed either singly or in small groups and thus exhibits a pronounced patchiness, while some others form dense schools. Sparsely distributed and scattered fish are more efficiently caught by passive fishing methods such as gill netting and long lining, where as schooling fishes are effectively caught by purse seining and aimed midwater trawling. 10.7.2. Fishing depth, current and visibility Hydro-acoustic pressure increases approximately at the rate of one unit atmospheric pressure (1 bar) for every 10m depth. Buoyancy elements used in the deep sea fishing gears such as deep-sea trawls, gillnets and bottom vertical lines have to be strong enough to withstand the high pressure at the fishing depth. Compressible buoyancy elements that are simple light and cheap can only be used in surface operated gears such as seines and surface gillnets as they absorb water and loose their buoyancy in deeper waters. Prevailing strong currents in the fishing ground may restrict the choice of fishing gears to longlines and gillnets which are less affected by currents. Light levels at the fishing depth could influence the fishing success, as vision of fish is affected by light levels. In passive fishing gears such as gillnets, visibility of netting panel adversely affects fishing efficiency. Negative impact of visibility is observed in hook and line operation while in light-assisted jigging controlled lighting has a positive impact. Visibility is also important in effective herding during the capture process in trawls and in large pound nets and trapping enclosures where leader nets are used. 10.7.3. Sea bottom conditions Rough sea bottom conditions limits the operation of most of the fishing gears close to the ground except handlines, vertical longlines, bottom vertical long lines and traps. Trawling on rough bottom requires special rigging such as bobbin rig or rock hopper rig, improvements in trawl design to minimize gear damage or loss and selection of appropriate otter boards. 10.7.4. Other factors Choice of fishing gear and their design features will also be influenced by the scale of operations, size and engine power of fishing vessel, energy conservation objectives, selectivity and resource conservation objectives, catch volume requirements, operational and handling requirements of the gear, prevailing weather conditions, skill required for fabrication maintenance and operation, material availability, local traditions and economic considerations. Unit 11 - Trawl fishing gear and operation 11.1. Trawling Fishing is the art of catching aquatic living beings. Various methods are adopted for the capture of fishes. Due to advancement of Science and Technology many progressive changes have been introduced in design, construction and operation of fishing gear. The introduction of trawls and trawling is one of the important development in the history of fishing technology. The modern trawl net is basically a large conical shaped; bag netting which is drawn along the sea bed just above the bottom or in the water column to catch bottom fishes or shell fishes. Initially trawling gear were all
  • 27. for bottom fishes and in later years more complicated innovation were deviced. The present day trawls may be classified as under. 11.2. Parts of a trawl net The size of a trawl net may be defined by the length of the foot rope, headline or the number of meshes around the fishing circle, and the mesh size at that point. Mesh sizes are usually at their largest in the mouth of the trawl and progressively reduce towards the codend. 11.2.Trawl Diagram 11.2.2.Trawl net parts Top Wing - The two sections of netting forming the upper pats of the mouth of the trawl, to which the Headline is attached along the inner edges. Square – The upper trapezoids panel of netting leading forward of the baitings, to which the top wings are attached. This forms the forward running cover to restrict the upward escape of fish. Baitings or upper Bellies – The upper part of the tapered funnel of the net that guides the fish towards the codend. Lower Wing – The lower part of the trawl mouth that is directly below the top wings. The inner edge of this is attached to the fishing line beneath the square. Bunt – This is a continuation of the lower wing that is attached beneath the square. Lower bellies – The lower part of the funnel of the net that guides fish towards the codend. Extension or Lengthening Piece – This is a continuation of the belly, and is usually rectangular like the codend. It may be inserted to improve the flow of the net, close the meshes in front of the codend or to make the hauling of the codend easier.
  • 28. Codend – This is the final section of netting, usually constructed from a heavier or double netting. That is used to hold the catch of fish. Flapper – A panel or panels of netting inserted inside the trawl to prevent or restrict the escape of fish from the aft part of the trawl. This is usually positioned in the after part of the belly or extension. Lifting Bag – A cover over the codend that is normally made of a larger mesh size and is used to strengthen the codend whilst lifting the catch aboard. Chafers – Pieces of netting; rubber matting or hide that are attached to the lower side of the codend and bellies to reduce damage from ground contact. Dolls – Pieces of stranded rope that are cow hitched through the meshes on the underside of a trawl or chaffer to help protect the net from damage. These are usually used on nets that are being worked on stony ground, and are most commonly found on the underside of beam trawls. Dolls also help to block the meshes hence reducing the effective mesh size. Wing Tips – These are triangular sections of netting found at the forward ends of the mouth of some trawls. Side Panels – Sections of netting that are placed between the upper and lower parts to change the cross sectional shape of the trawl and give it 4 seams. Headline – the upper rope framing the mouth of the trawl to which the headline floats are attached. Fishing Line – The lower framing rope at the mouth of the trawl to which the foot rope, bobbins or ground rope is attached. Bolsh – A rope that may be inserted between the wings and a framing rope. Wing Lines – Ropes that frame the wing ends of a trawl. Belly Lines and Selvedge Lines – These are ropes that run along seams in the trawl to give additional strength. The trawl is held open vertically by the floats attached to headline. It retains contact with the sea bed by the weight of the ground rope. The trawl is held open laterally by the otter boards, which also act as a major weight force to keep the gear on the sea bed. A series of sweeps and bridles connect the otter boards to the trawl. These may have considerable length and are used to herd the fish to the mouth of the trawl. Tensions in these wires may also be adjusted to control the engineering performance of the gears. 11.2.3. Selecting Netting Materials The material most widely used in demersal trawls is Polyethylene. This is usually blue, orange or green in colour, and may be constructed in a twisted or braided form. The codend section of the trawl is most commonly constructed from braided twine, and is often made in the form of a double netting. Polyamide or Nylon netting is widely used in the construction of Beam trawls, Mid water trawls and Shrimp trawls. All synthetic materials are subject to shrinkage, which may have several causes, and could lead to a net contravening a fishing gear regulation. Polyethylene is subject to shrinkage caused by prolonged periods of storage in direct sunlight. Polyamide may be subject to shrinkage by submersion in water unless adequate heat setting processes have been undertaken during the twine and netting manufacture. Contact with chemicals, hot water pipes etc. may also cause problems. Another form of shrinkage is caused by dimensional change. This is particularly common with braided twines that are used in close contact with a sandy sea bed. The sand particles find their way into the lumen of the twine causing an increase in diameter and reduction in length of the twine bars. Rigging of otter boards:-Otter boards are rigid sheer devices which are used to keep; the trawl mouth, bridles and warps horizontally open. They keep the bottom trawl in contact with the sea bed and help to maintain the fishing depth of the mid water trawl .Otter boards were first used trawling in 1894 in Scotish waters. By the end of the century otter trawler had become popular. Originally otter boards were attached directly to the wings of the net. By around 1920, Vigneron-Dahl system was
  • 29. introduced. In this system otter boards were attached to wing by means of sweep lines and bridles. (Fig.page 69 Modern F.G.). There was an increase in the catch rate, the effective swept area and through the herding effect of sweep lines, bridles and otter boards on fin fishes. Otter boards contributes about 25% of the total drag of trawl system and is responsible for about 16% of total fuel consumption in trawling operation. 11.2.4.Ground gears used during trawling Floats and sinkers are used all along the head rope and foot rope to give the fishing gear the desired shape, keep the mouth of the gear vertically open and maintain a good ground contact. Floats are buoyant material which gives an upward thrust due to which the head rope is lifted off. Whereas sinkers are provided on foot rope to give a downward thrust. The vertical mouth opening of the trawl net is achieved due to these opposite actions. When the trawl net is dragged in the sea bottom, specially made ground rig is attached of the foot rope to offer protection from snags. Rubber discs of appropriate diameter, threaded together in a rope used for trawling in a moderately rough ground. Rubber bobbins of cylindrical or spherical shape and appropriate diameter and weight (230-450 mm dia and 4-15 kg in air) and steel bobbins (230-600 mm dia and 13-155 kg) with a spacer and washers packed on to the steel wire ropes are used for trawling in hard rough ground. Rubber rock hopper disc (400-600 mm dia; 7-21 kg) with rubber spacer packed together using iron link chain are connected to foot rope are also used in very rough grounds. Rock hopper gear causes less wear and tear to the ramp and deck of the vessel when compared to bobbins. 11.2.5.Scope ratio It is the ratio between length of warp line released to the depth of water in which a trawl is operated. It varies with towing speed, type of ground, depth and type of species to be caught. For bottom trawling the towing speed ranges from 1.5 to 3.5 knots depending on size of the vessel. The bottom towing speed generally ranges from 1.5-2.0 knots for shrimps, 2-3 knots for fishes. For mid water and pelagic trawls it is 3.5-6.0 knots. Towing a particular trawl too slowly may cause the otter boards to close together, resulting in insufficient spreading of the net which may sag on the bottom. On the other hand, towing too fast could result in the net lifting off the bottom and floating, which may lead to its turning over and becoming foul gear. Scope ratio is around 1:5 in shallow waters less than 20 m with smooth ground. The warp length could be 5-10 times the depth in deep water for operating a heavy gear and in rough grounds length of warp could be 2.5-4 times the depth. Scope ratio is mainly depending on the nature of the fishing ground for e.g.  For smooth fishing ground : slightly reduce the scope ratio  For sandy bottom: slightly increase the scope ratio  For rough ground: greatly reduce the scope ratio Swimming speed of the fishes to a large extent determines the required trawling speed. As the trawl drag depends on the towing speed, maximum dimensions of the trawl will be determined by the available towing force of the vessel and the towing speed requirements for the target species. Swimming ability of fish depends largely on their size and varies with different species. If the trawling speed is above the cruising speed, the fish in front of the footrope would eventually tire and drop back to be caught in trawl codend.  Typical towing speed for beam trawls 1.0 - 2.5 knots  Typical towing speed for bottom trawls 2.0 - 4.5 knots  Typical towing speed for mid water trawls 3.0- 8.0 knots
  • 30. 11.3.Bottom trawling When a trawl net is dragged in the bottom or just above the bottom it is known as bottom trawling. Stern bottom trawling was first introduced in the late 1940s and has become widely popular since then. The advantages of stern trawling is the maximum utilization of the towing power and ability to set gear in straight line. 11.3.1. Stern trawling In the stern trawling the wheel house is placed forward leaving the aft deck clear for the fishing gear and fish handling. Split winch is placed abaft the wheel house and each drum is wound with about 300 m of steel wire rope or synthetic wire rope. This forms the warp line. The entire warp line is marked at regular intervals. This marking is required to know the amount of warp line released during bottom trawling. Mast and derrick are provided just abaft the winch. Mast is used for hoisting the navigational signals and derrick is used to lift the cargo/cod end. Gallows with towing blocks are provided on either side of the stern deck part of the trawler. In large stern trawlers towing blocks are fixed on the stern gantries instead of gallows. A clear view of the aft deck from the wheel house is provided so that the fishing master can observe and ensure increased safety during the operations. Large stern trawlers are provided with a stern ramp which facilitate hauling up of the gear. In this case the transom of the vessel is cut and deck is lowered to form a smooth gradient up to the water level. Shooting and hauling of the gear are thus made easier and requires less man power. In large trawlers net drums are used to haul up, pay out and store the sweeps bridles and net with rigging. 11.3.2.Preparation of the trawl net: The trawl net is to be rigged and kept ready in the fishing deck or in the net drum. Required number of floats should be attached on the head rope at regular intervals. Check the foot rope and tickler chain. The head rope and foot rope are connected to the bridles and sweeps which is then connected to otter boards. The winch warp line is connected to the other side of the otter boards through the brackets. Net is arranged on a stern part in such a way that codend part of the net should be on the top of the net for easy releasing. The open end of the codend should be tied by using self securing knot and keep ready for further operation. 11.3.4.Shooting of the net As soon as reaching the fishing ground, one should observe the meteorological and hydrographical parameter such as direction and speed of wind, temperature, surface temperature, direction and speed of current, type of ground, depth of water, fishing position etc. Bring the vessel into lee word side and slow down the vessel with the trawler moving release the codend with forward motion of the trawler and then release throat portion belly followed by head rope and foot rope. Once the net is in the water, the sweeps and bridles connected to the otter boards are released with the vessel slowly steaming ahead so that net sweeps and bridles spread out and open properly. The otter boards are lowered to a few meters below the surface of water and kept for a few moments to ensure that they are spreading properly. The gear is then lowered to the desired fishing depth by releasing sufficient length of the both warps. The length of warp released during bottom trawling depends on the depth of the fishing ground, nature of sea bottom and towing speed of the boat. The ratio of depth of fishing ground and the warp released is known as scope ratio and is typically around 1:6 in shallow water up to less than 20 m, beyond 20 meter it would be 1:5 and in deeper waters it is 1:3. 11.3.5.Towing speed and duration Towing speed of bottom trawling should be more than the swimming speed of fishes. Usualy fishes will swim at a normal speed of 3-4 times of its body length and will increase the speed up to 7-8 time of its body length per second and fishes will increase further up to 10-11 times of its body length per second when they are in danger known as burst speed which will last for few seconds. For bottom trawling towing speed should be in the range of 1.5-3.0 knots. They again vary with targeted species.
  • 31. For e.g. shrimps and soles 1.5-2.0 for other bottom fishes 2.0-3.5 knots. Normally towing duration is one hour but commercial trawlers are dragging for 2-4 hours. In order to get good quality fishes one should drag for a short period. If dragging duration is increased fishes will get damaged and deteriorate fast. 11.3.6.Hauling After dragging the gear for a prescribed duration of 2-4 hours depending on the catch, the hauling operation begins. Decelerate the engine and engage the winch clutch. The winch drums start rotating and the main warps are heaved in evenly on to the winch drums until the otter boards reach the gallows. As soon as otter boards reach the gallows stop the hauling and fix the otter board to the respective gallows. Then the net is dragged with full speed for some time so that fishes present in the body of the net are driven into the codend. This also help in cleaning the net. After decelerating the engine, sweeps and bridles are hauled in followed by the main body, throat and finally codend of the net. If the codend is heavy with the fish catch, mast and derrick is used for hauling up the codend. Further, the codend was full of fish catch then catch may be split in to two parts by using split rope provided in the middle of the codend and then part by part catch is taken aboard. In large trawlers, a system consisting of Kelley’s eye, independent wire and back strap is used for transferring the load back to the powered hauling system or net drum after otter boards have reached the gallows. 11.4.Side Trawling In side trawling the net is set over the side. This method has been gradually replaced with stern trawling. There are only very few side trawlers operating throughout the world. Side trawlers have a forecastle- the forward part of the vessel and wheel house at the aft with the engine room below. The working deck is forward with one or more hatches to the holds below. A two drum winch with towing warps is situated in the forward of the wheel house which also has two warping heads or gypsies for handling running lines. The winch may be placed anywhere on the fore deck to allow convenient runs of wire ropes with the help of deck bollards. Two gallows are provided on port the side of the vessel. Forward gallow is situated just abaft the forecastle and aft gallow is placed in the side of the wheel house. A towing block is situated at the aft port side of the vessel were warps are clamped together while towing the trawl gear. A well stayed mast is situated at the forward end of the working deck and in a second mast is situated in the aft. 11.5. Arrangement of trawl gear for side trawling The towing warps from the vessel is connected to the brackets f the doors with g link so that it can be easily engaged and disengaged. The net is connected to the otter doors through a short chain and ground cables. The end of ground cable passes through the Kelloy’s eye and is connected to a stopper. The end of the stopper is connected to the ground cable and is small enough to fit into the eye of the figure of 8 link and transmits the pull from the door to the ground cable. The section of the stopper that is forward to the eye is fastened to a wire or chain known as the independent wire. Quarter ropes are fitted to the trawl net and is connected to the ground rope at the point where the wings merge into the body of the net. They then pass around the outside of the net and through the rings attached to the headline. These ropes are used in bringing the net aboard the vessel. 11.6.Stern Trawling The side trawler sets and hauled the trawl gear over the side and tows trawl gallows and towing block on the side. The stern trawler carries out these operations over the stern. 11.6.1. Gear handling in stern trawling A number of basic methods after handling the gear have being developed and became associated with vessels of different size ranges. Although the method for gear handling may differ, the general layout of most of the vessels are similar. Small stern vessels are usually single decked with a transum stern,
  • 32. while medium size vessel have a full or partial sheltered deck. The large vessels, which have the capacity of freezing their catch at sea have full sheltered decks together with extensive superstructures. All stern trawlers are characterized by a wide, clear, working deck at the aft and a wheel house or living quarters forward. The engine room is usually forward of amid ship below the wheel house. Some medium sized vessels have the engine room aft with exhaust uptakes on each side of the working deck. The fish hold normally lies below the working deck or in the case of shelter deck vessels, below the main deck or amid ship so that trim does not change markedly as fish is taken aboard and stowed below. The main winch is situated abaft the deck house or superstructure and the gear towed from gallows sited aft on each side of the stern. Stern trawlers offer two striking advantages when compared with other trawlers.  Gear is worked over the stern.  The vessel maintains a straight course during hauling, setting and pulling along the direction of motion.  Most cases the vessel can therefore be headed directly into the wind and able to continue fishing under severe sea conditions than a side trawler.  The working area at the after end of the vessel is much steadier as it is not affected by pitching. The forward deck house provides protection from pulling. Thus the stern trawler provides greater safety and comfort for the crew. The main methods of gear handling:  Use of quarter ropes  Net drum  Stern ramp  Various combinations of the above Equipment: for stern trawler winch should have at least two main drums and two warping heads. In order to ensure a working deck clear of running wires the winch may be mounted at forecastle level so that the wire run over the heads of crew members on the working deck. 11.6.2. Towing and Handling warps and doors A smooth run of warps from the winch to the gallows is necessary. The required blocks and sheaves must be arranged in the working area to permit easy spooling on the winch and a smooth run over the gallows with minimum changes in the direction. A pair of gallows to be mounted at each side of the working deck at the aft and alternative method for towing support is to have a gantry structure which will leave the working desk completely free of towing blocks. 11.6.3. Net drum In this method the net is wound aboard on to the drum. The deck space required is limited when compared to other method. Here the space required to mounting the drum plan the area needed to dump, clean, sort trawl catch. Size of vessel: 40ft-90ft. 11.6.4. Equipment Winch: Requires at least two main drums for the warps and two warping heads for handling the codend. Trawl drum: Must be large enough to wind on the trawl and the bottom gear. This may be fitted in between the gallows.