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Procurement Process In
Construction Industrial Project



             Module 2
            Ken Hogan




                                  1
1.   Definition
2.   Objective
3.   Procurement process
4.   Performance indictor
5.   Improvement
6.   Benefits
7.   Conclusion



                            2
   Definition
     It is the process required to supply
     equipment , material , service and other
     resources needed to carry out a project that
     satisfy customer




                                                    3
Item Description                 Weight

     1   Engineering                  5%

     2   Equipment / Material         65%

     3   Construction                 15%

     4   Testing and Commissioning    10%


4
1-Setting procurement process requires to supply
   equipment , materials and other resources to
   carry out in constructing industrial project
   right the first time and every time.

2- Monitoring performance indictor to help
   manager to prevent and reduce problem that
   can affect the procurement process.



                                                   5
1.   Planning
2.   Documentation
3.   Product Evaluation
4.   Awarded
5.   Administration
6.   Inspection
7.   Delivery



                          6
Begin




    Planning




  Documentation




Product Evaluation




    Awarded



    Inspection



     Delivery


                     7
   Input
    1.   Scope of work
    2.   Specification and drawings
    3.   Company resource
    4.   Signature mandate
    5.   Product estimated value




                                      8
   Output
    1.   Product list
    2.   Product supplier list
    3.   Type of procurement contract
         1. Sole source
         2. Single source
         3. Competitive bids
    4.   Estimated product value
    5.   Approval to proceed with procurement



                                                9
   Tender documents
   Standardized forms
     Inquiry
     Invitation letter
     Purchase order
     General terms and condition
     Filing system




                                    10
1.   Price
2.   Delivery time
3.   Financial capability of supplier
4.   Type of product
5.   Historical of supplier
6.   Supplier approaches
7.   Workload existing and anticipated
8.   Customer feedback
          Reference
          Approval




                                         11
1.   Notify successful tender and unsuccessfully
     tender of outcome
2.   Compile contract documents
3.   Formally accepted tender offer




                                                   12
   Monitor supplier progress
   Inspection
   Shipment and delivery
   Payment
   Check compliance with quality




                                    13
1.   Cycle times
      The different activities within PP
1.   Milestone events
      Issuing R.Q - PO
      Approval of drawings
      Inspection
      Customs clearance
      Delivery
1.   Management
      Project police
      Project Organization




                                            14
4.   Cost Indicator
      No of days in warehouse
      No of days in customs
      No of days correction / repair
      No of changes to air transportation
      Time from arrival till installation


5.   Referential values
      Amount of PO
      No and amount of change orders
      Delivery / invoicing



                                             15
16
1.   Shortage of materials
2.   Out of specification
3.   Incomplete delivery
4.   Excess of materials
5.   Damage and defective




                             17
18
 Whether the procurement satisfied the stated
  objective
 Whether needs and expectation have be meets
 Whether the procurement process should be
  improve
 How external factors such regulation , standard
  component have change
 Whether the process improve cost saving




                                                    19
   Review of performance indicator
   Review non conformity report
   Effect analysis regarding delays
   Costs and time cycles




                                       20
21
1.   Improve company and project reputation name
2.   Achieving customer satisfaction and increase market
     share
3.   Reduce rework and mistake
4.   Standardized forms
5.   Reduce warranty period
6.   Increase profit
7.   Lower insurance cost
8.   Improve cash follow



                                                           22
The problem present on procurement are of different types and origins. The
most detected problem :

 Planning

       Delay on issuing specification for quotation
       Delay on informing supplier

 Supplier

       To many obstacles and clauses delay negotiations
       Poor explanation about items
       Later purchase makes system expensive , air freight
        and urgent



                                                                             23
1.   Delay at delivery
         2.   Delay on ordering
         3.   Delay on engineering drawings ( errors)
         4.   Repair and replacement at job site
         5.   Poorly planned inspection
         6.   Lack of information on site about arrival for some supplier
         7.   Changes to air transportation to make faster delivery


Using PP indicator and periodical report is tools to monitor and
    prevent delays

Using IT ( email , scheduling etc ) will help in reducing delay and
    closely monitor the product progress for necessary action .




                                                                            24

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Procurement quality-management PJM400 Mod2

  • 1. Procurement Process In Construction Industrial Project Module 2 Ken Hogan 1
  • 2. 1. Definition 2. Objective 3. Procurement process 4. Performance indictor 5. Improvement 6. Benefits 7. Conclusion 2
  • 3. Definition It is the process required to supply equipment , material , service and other resources needed to carry out a project that satisfy customer 3
  • 4. Item Description Weight 1 Engineering 5% 2 Equipment / Material 65% 3 Construction 15% 4 Testing and Commissioning 10% 4
  • 5. 1-Setting procurement process requires to supply equipment , materials and other resources to carry out in constructing industrial project right the first time and every time. 2- Monitoring performance indictor to help manager to prevent and reduce problem that can affect the procurement process. 5
  • 6. 1. Planning 2. Documentation 3. Product Evaluation 4. Awarded 5. Administration 6. Inspection 7. Delivery 6
  • 7. Begin Planning Documentation Product Evaluation Awarded Inspection Delivery 7
  • 8. Input 1. Scope of work 2. Specification and drawings 3. Company resource 4. Signature mandate 5. Product estimated value 8
  • 9. Output 1. Product list 2. Product supplier list 3. Type of procurement contract 1. Sole source 2. Single source 3. Competitive bids 4. Estimated product value 5. Approval to proceed with procurement 9
  • 10. Tender documents  Standardized forms  Inquiry  Invitation letter  Purchase order  General terms and condition  Filing system 10
  • 11. 1. Price 2. Delivery time 3. Financial capability of supplier 4. Type of product 5. Historical of supplier 6. Supplier approaches 7. Workload existing and anticipated 8. Customer feedback  Reference  Approval 11
  • 12. 1. Notify successful tender and unsuccessfully tender of outcome 2. Compile contract documents 3. Formally accepted tender offer 12
  • 13. Monitor supplier progress  Inspection  Shipment and delivery  Payment  Check compliance with quality 13
  • 14. 1. Cycle times  The different activities within PP 1. Milestone events  Issuing R.Q - PO  Approval of drawings  Inspection  Customs clearance  Delivery 1. Management  Project police  Project Organization 14
  • 15. 4. Cost Indicator  No of days in warehouse  No of days in customs  No of days correction / repair  No of changes to air transportation  Time from arrival till installation 5. Referential values  Amount of PO  No and amount of change orders  Delivery / invoicing 15
  • 16. 16
  • 17. 1. Shortage of materials 2. Out of specification 3. Incomplete delivery 4. Excess of materials 5. Damage and defective 17
  • 18. 18
  • 19.  Whether the procurement satisfied the stated objective  Whether needs and expectation have be meets  Whether the procurement process should be improve  How external factors such regulation , standard component have change  Whether the process improve cost saving 19
  • 20. Review of performance indicator  Review non conformity report  Effect analysis regarding delays  Costs and time cycles 20
  • 21. 21
  • 22. 1. Improve company and project reputation name 2. Achieving customer satisfaction and increase market share 3. Reduce rework and mistake 4. Standardized forms 5. Reduce warranty period 6. Increase profit 7. Lower insurance cost 8. Improve cash follow 22
  • 23. The problem present on procurement are of different types and origins. The most detected problem :  Planning  Delay on issuing specification for quotation  Delay on informing supplier  Supplier  To many obstacles and clauses delay negotiations  Poor explanation about items  Later purchase makes system expensive , air freight and urgent 23
  • 24. 1. Delay at delivery 2. Delay on ordering 3. Delay on engineering drawings ( errors) 4. Repair and replacement at job site 5. Poorly planned inspection 6. Lack of information on site about arrival for some supplier 7. Changes to air transportation to make faster delivery Using PP indicator and periodical report is tools to monitor and prevent delays Using IT ( email , scheduling etc ) will help in reducing delay and closely monitor the product progress for necessary action . 24