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Ceramic Safety Capacitors
Avoiding the Confusion
December 2017
Outline
• What are safety capacitors?
• Classification and Certification
• KEMET Ceramics Offering
• Key Takeaways
Outline
• What are safety capacitors?
• Classification and Certification
• KEMET Ceramics Offering
• Key Takeaways
What they are Not
Devices Need Power
240V
120V / 220V
Home Dryer Example
Ideal Scenario
240VAC
Time (s)
Voltage
Home Dryer Example
Real Scenario
Lightning Strike
240VAC
Time (s)
Voltage
How do we Reduce EMI on AC Line?
AC Line Filter
AC line filterLine/HOT
Neutral
Ground
Cx Cx Cx
Cy
Cy
Cy
Cy
Inductor
What happens if X or Y capacitor fails?
Cx
L
N
Application
CY
L
N
Application
Failure could result in
blown fuse or fire
Failure could result in
electric shock
Class X Capacitor (Line-to-Line)
Class Y Capacitor (Line-to-Ground)
Defining Safety Capacitors
Safe

X / Y
Filtering
Outline
• What are safety capacitors?
• Classification and Certification
• KEMET Ceramics Offering
• Key Takeaways
Sub Classification
Subclass Peak Impulse
Voltage in Service
Application Peak Impulse before
endurance test
X1 >2.5 kV
≤ 4.0 kV
High pulse application
(Industrial)
4 kV per C ≤ 1µF
4/√C kV per C >1µF
X2 ≤ 2.5 kV General purpose
(Home appliance)
2.5 kV per C ≤1µF
2.5/√C kV per C >1µF
X3 ≤ 1.2 kV General purpose None
Subclass Rated Voltage Type of Bridged
Insulation
Peak Impulse before
endurance test
Y1 ≤ 500 Vac Double insulation or
reinforced Insulation
(Industrial)
8 kV
Y2 ≥ 150 Vac
≤ 500 Vac
Basic insulation or
supplementary insulation
(Home appliance)
5 kV
Safety Certifications
60384-14
for US and Canada
UL 60384-14
Safety Certifications
Purpose of 60384-14?
Safety Certifications
60384-14
Testing is performed by recognized certification bodies, not necessarily the
manufacturer:
• Example: VDE, TUV, UL, FIMKO, IMQ
• Each certification body has the capability to
• Test and certify capacitors per the standard
• Define their marking for the capacitor
• Inspect manufacturers factory for compliance to the standard
• Certification of Safety Capacitors is the “evidence” of conforming to the standard
• Qualification packages are not needed for the customer
Safety Certifications
Certification Process
VDE IMQ TUV DEMKO
IEC 60384-14
FIMKO
Main Specification
Certification Body
Individual Certification
Body Mark
Harmonized Certification Mark
Safety Certifications
KEMET Markings
• All KEMET safety discs are marked either with ENEC and/or with the
certification body’s marking.
• Harmonization of the standards within Europe have allowed markings
by certification bodies to be equal in application
=
• Because UL is not harmonized with the European
standard, the UL marking for USA and CA is separate
• Some customers may “prefer” a VDE mark over TUV
mark due to its recognizability. Can be thought of as a
“brand”.
Substitution
Can you substitute one class with another?
Class Substitution1
X1 Y1 or Y2
X2 X1, Y1, or Y2
Y2 Y1
Y1 None
1Substitutions are of the same or higher voltage rating
Outline
• What are safety capacitors?
• Classification and Certification
• KEMET Ceramics Offering
• Key Takeaways
KEMET Offering
C900 Series
X1 400 VAC / Y2 250 VAC
X1 440 VAC / Y2 300 VAC
X1 760 VAC / Y1 500 VAC
X1 400 VAC / Y1 250 VAC
X1 400 VAC / Y1 400 VAC
Dielectrics NP0, SL, Y5P, Y5U, Y5V
Cap Range 10 pF – 10 nF
Lead Spacing 5.0mm, 7.5mm, 10mm
Certification UL, VDE, ENEC
KEMET Offering
ERO, ERK, ERP Series
X1 440 VAC / Y2 250 VAC
X1 440 VAC / Y2 300 VAC
X1 760 VAC / Y1 500 VAC
Dielectrics U2J, Y5S, Y5T, Y5U
Cap Range 33 pF – 12 nF
Lead Spacing
5.0mm, 7.5mm, 10mm,
12.5mm
Certification UL, VDE, ENEC
KEMET Offering
KJN, KJY Series
X1 440 VAC / Y1 400 VAC
X1 400 VAC / Y1 250 VAC
Dielectrics Y5P, Y5V, Y5U
Cap Range 100 pF – 10 nF
Lead Spacing
5.0mm, 7.5mm, 10mm,
12.5mm
Certification UL, TUV, ENEC
KEMET Offering
Lead Options
Straight
Vertical/In-Line Kink
Outside Kink
Inside Kink
Construction
1
2
3
4
5
Description Material
1 Insulation Coating Epoxy polymer
2 Dielectric Element Ceramic
3 Solder Tin-silver
4 Electrodes Ag
5 Lead wire Tinned copper clad steel wire
Single layer capacitor
Safety Standard Recognized
X1/Y2 and X2 Classifications
High Reliability / BME Technology
250 VAC Rated Voltage
Peak Impulse Voltage Capable up to 5KV
C0G and X7R Dielectrics
1808 – 2225 Case Sizes
SMD Safety Certified Capacitors
Under Development
Target Release: Q1 CY2018
Key Takeaways
• Interference suppression
• Certified to IEC-60384-14 specification
• KEMET offers both X and Y ceramic safety capacitors
• Multiple lead styles are available
• Be on the look-out for Safety SMD
More Information
http://www.kemet.com/Ceramic Interference Suppression Safety Certified Capacitors
Thank You!!!
Mark R. Laps
Technical Product Manager
Ceramic Business Unit
KEMET Electronics
Cell Phone: +1-864-399-4879
Office Phone: +1-864-963-6383
www.kemet.com | marklaps@kemet.com

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Ceramic Safety Capacitors - Avoiding the Confusion

  • 1. Ceramic Safety Capacitors Avoiding the Confusion December 2017
  • 2. Outline • What are safety capacitors? • Classification and Certification • KEMET Ceramics Offering • Key Takeaways
  • 3. Outline • What are safety capacitors? • Classification and Certification • KEMET Ceramics Offering • Key Takeaways
  • 6. Home Dryer Example Ideal Scenario 240VAC Time (s) Voltage
  • 7. Home Dryer Example Real Scenario Lightning Strike 240VAC Time (s) Voltage
  • 8. How do we Reduce EMI on AC Line? AC Line Filter AC line filterLine/HOT Neutral Ground Cx Cx Cx Cy Cy Cy Cy Inductor
  • 9. What happens if X or Y capacitor fails? Cx L N Application CY L N Application Failure could result in blown fuse or fire Failure could result in electric shock Class X Capacitor (Line-to-Line) Class Y Capacitor (Line-to-Ground)
  • 11. Outline • What are safety capacitors? • Classification and Certification • KEMET Ceramics Offering • Key Takeaways
  • 12. Sub Classification Subclass Peak Impulse Voltage in Service Application Peak Impulse before endurance test X1 >2.5 kV ≤ 4.0 kV High pulse application (Industrial) 4 kV per C ≤ 1µF 4/√C kV per C >1µF X2 ≤ 2.5 kV General purpose (Home appliance) 2.5 kV per C ≤1µF 2.5/√C kV per C >1µF X3 ≤ 1.2 kV General purpose None Subclass Rated Voltage Type of Bridged Insulation Peak Impulse before endurance test Y1 ≤ 500 Vac Double insulation or reinforced Insulation (Industrial) 8 kV Y2 ≥ 150 Vac ≤ 500 Vac Basic insulation or supplementary insulation (Home appliance) 5 kV
  • 13. Safety Certifications 60384-14 for US and Canada UL 60384-14
  • 15. Safety Certifications 60384-14 Testing is performed by recognized certification bodies, not necessarily the manufacturer: • Example: VDE, TUV, UL, FIMKO, IMQ • Each certification body has the capability to • Test and certify capacitors per the standard • Define their marking for the capacitor • Inspect manufacturers factory for compliance to the standard • Certification of Safety Capacitors is the “evidence” of conforming to the standard • Qualification packages are not needed for the customer
  • 16. Safety Certifications Certification Process VDE IMQ TUV DEMKO IEC 60384-14 FIMKO Main Specification Certification Body Individual Certification Body Mark Harmonized Certification Mark
  • 17. Safety Certifications KEMET Markings • All KEMET safety discs are marked either with ENEC and/or with the certification body’s marking. • Harmonization of the standards within Europe have allowed markings by certification bodies to be equal in application = • Because UL is not harmonized with the European standard, the UL marking for USA and CA is separate • Some customers may “prefer” a VDE mark over TUV mark due to its recognizability. Can be thought of as a “brand”.
  • 18. Substitution Can you substitute one class with another? Class Substitution1 X1 Y1 or Y2 X2 X1, Y1, or Y2 Y2 Y1 Y1 None 1Substitutions are of the same or higher voltage rating
  • 19. Outline • What are safety capacitors? • Classification and Certification • KEMET Ceramics Offering • Key Takeaways
  • 20. KEMET Offering C900 Series X1 400 VAC / Y2 250 VAC X1 440 VAC / Y2 300 VAC X1 760 VAC / Y1 500 VAC X1 400 VAC / Y1 250 VAC X1 400 VAC / Y1 400 VAC Dielectrics NP0, SL, Y5P, Y5U, Y5V Cap Range 10 pF – 10 nF Lead Spacing 5.0mm, 7.5mm, 10mm Certification UL, VDE, ENEC
  • 21. KEMET Offering ERO, ERK, ERP Series X1 440 VAC / Y2 250 VAC X1 440 VAC / Y2 300 VAC X1 760 VAC / Y1 500 VAC Dielectrics U2J, Y5S, Y5T, Y5U Cap Range 33 pF – 12 nF Lead Spacing 5.0mm, 7.5mm, 10mm, 12.5mm Certification UL, VDE, ENEC
  • 22. KEMET Offering KJN, KJY Series X1 440 VAC / Y1 400 VAC X1 400 VAC / Y1 250 VAC Dielectrics Y5P, Y5V, Y5U Cap Range 100 pF – 10 nF Lead Spacing 5.0mm, 7.5mm, 10mm, 12.5mm Certification UL, TUV, ENEC
  • 24. Construction 1 2 3 4 5 Description Material 1 Insulation Coating Epoxy polymer 2 Dielectric Element Ceramic 3 Solder Tin-silver 4 Electrodes Ag 5 Lead wire Tinned copper clad steel wire Single layer capacitor
  • 25. Safety Standard Recognized X1/Y2 and X2 Classifications High Reliability / BME Technology 250 VAC Rated Voltage Peak Impulse Voltage Capable up to 5KV C0G and X7R Dielectrics 1808 – 2225 Case Sizes SMD Safety Certified Capacitors Under Development Target Release: Q1 CY2018
  • 26. Key Takeaways • Interference suppression • Certified to IEC-60384-14 specification • KEMET offers both X and Y ceramic safety capacitors • Multiple lead styles are available • Be on the look-out for Safety SMD
  • 27. More Information http://www.kemet.com/Ceramic Interference Suppression Safety Certified Capacitors
  • 28. Thank You!!! Mark R. Laps Technical Product Manager Ceramic Business Unit KEMET Electronics Cell Phone: +1-864-399-4879 Office Phone: +1-864-963-6383 www.kemet.com | marklaps@kemet.com