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Cross Contamination and Contamination
        Analysis and Control
Managing the Risks
•   Regulators around the world have a concern
    with cross contamination of one drug by
    another
•   ISPE’s Risk MaPP Baseline Guide® sets
    out to demonstrate a science and risk-based
    approach
•   Stephanie and Julian Wilkins of
    PharmaConsult Us were part of an
    international core team who wrote the guide
•   The guide follows the ICH Q9 approach

                            Copyright © PharmaConsult Us 2010
How We Can Help

 Risk Assessment
    •Risk Identification (setting limits)
    •Risk Analysis (qualitative and quantitative tools)
    •Risk Evaluation (comparing limits with results of analysis)

Risk Control
    •Risk Acceptance (the risk is managed to acceptable levels)
    •Risk Reduction (reduce risk either by modifying the process to
     remove exposure points, close or contain the process, etc)

Risk Communication via a Quality Risk Management Plan
                       (QRMP)

Risk Review
                                         Copyright © PharmaConsult Us 2010
Copyright © PharmaConsult Us 2010
Our specialty is working with:

     • Hormones
     • Beta Lactams and
       Penicillin’s
     • Cytotoxics
     • Sensitizers
     • ‘Gens
•   We can help you
    manufacture these
    products in an efficient
    and cost effective
    manner
                               Copyright © PharmaConsult Us 2010
                                                                   5
What is a Plausible Pathway?




A route by which cross contamination by one
      API may be transferred by various
      mechanisms into another products
                         Copyright © PharmaConsult Us 2010
Our Tools
•   Customized FMEAs
    that assist you in
    focusing on the issues
    of cross contamination
    and contamination

•   Master Matrix that




                                                                                                                                                                                                                                             Russell Finex Sieve




                                                                                                                                                                                                                                                                                                                                                                                                                                                    Suspension Filling
    records all




                                                                                                                                                             Nanomill-10 Train
                                                                                                                                          Nanomill-2 Train
                                                                                          20cuft V Blender




                                                                                                                                                                                                                                                                                                                                                                               42" Coating pan
                                                                                                                                                                                                                                                                                                Dispensary unit
                                                                                                                                                                                 IKA Mill Bld 15




                                                                                                                                                                                                                                                                                                                  GKF 2000/2500




                                                                                                                                                                                                                                                                                                                                                                                                                                  Bottling Line**
                                                                                                                        Powder Addition




                                                                                                                                                                                                                                                                                                                                                                                                 Vector Coater
                                                                                                                                                                                                   CF Granulator




                                                                                                                                                                                                                                                                                                                                               Accela Coater

                                                                                                                                                                                                                                                                                                                                                               Glatt GC 1500
                                                                                                                                                                                                                                                                                 Casburt oven
                                                             Fitzmill D6A




                                                                                                                                                                                                                               Sweco Sieve




                                                                                                                                                                                                                                                                                                                                                                                                                 Blister line**
                                                                            IBC Blender




                                                                                                                                                                                                                                                                   Fette P2100




                                                                                                                                                                                                                                                                                                                                  Zanasi Z85




                                                                                                                                                                                                                                                                                                                                                                                                                                                                         Autoclave
                                                  Weighing




                                                                                                                                                                                                                   Glatt 120
                                                                                                             Gral 300
                                         Sample




                                                                                                                                                                                                                                                                                                                                                                                                                                                                                     Total
    relevant data and           SAP
                               3001312
                               3000057
                               3000057
                                            1
                                            2
                                            2
                                                   1 15
                                                  10
                                                  10
                                                                            5
                                                                                          17
                                                                                                                                1         5
                                                                                                                                                                                                                                                                   10
                                                                                                                                                                                                                                                                   10
                                                                                                                                                                                                                                                                                                10                                                             10
                                                                                                                                                                                                                                                                                                                                                               10
                                                                                                                                                                                                                                                                                                                                                                                                                                                                              1       24
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                      47
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                      49
                               3000011      2     10         20                           17                                                                                                                                    5                                                12                                               10                                           15                                        5                                                            96


    becomes a living           3000018
                               3000018
                               3001271
                               3000014
                               8001472
                                            2
                                            2
                                            2
                                            2
                                                  10
                                                  10
                                                  10
                                                  10
                                                             20
                                                             20
                                                             20
                                                             20
                                                                                          17
                                                                                          17
                                                                                          17
                                                                                          17                 12
                                                                                                                                1                            5                   5
                                                                                                                                                                                                   30
                                                                                                                                                                                                   30
                                                                                                                                                                                                   35
                                                                                                                                                                                                   60
                                                                                                                                                                                                                               20
                                                                                                                                                                                                                               20
                                                                                                                                                                                                                               25
                                                                                                                                                                                                                               45                                  10
                                                                                                                                                                                                                                                                                  12
                                                                                                                                                                                                                                                                                  12
                                                                                                                                                                                                                                                                                  12
                                                                                                                                                                                                                                                                                  12
                                                                                                                                                                                                                                                                                                                  10
                                                                                                                                                                                                                                                                                                                  10
                                                                                                                                                                                                                                                                                                                  10
                                                                                                                                                                                                                                                                                                                                               10
                                                                                                                                                                                                                                                                                                                                                                                                                         5
                                                                                                                                                                                                                                                                                                                                                                                                                         5


                                                                                                                                                                                                                                                                                                                                                                                                                                                               5
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                     126
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                     126
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                     131
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                     198
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                      16



    document that              3001460
                             Risk        17
                                            2     10
                                                  81 115
                                                                            5
                                                                            10 102                           12                 2                  5                   5                  5 155                         0 115
                                                                                                                                                                                                                                             10 10
                                                                                                                                                                                                                                             10                    40            60             10                30              10           10
                                                                                                                                                                                                                                                                                                                                                               10
                                                                                                                                                                                                                                                                                                                                                               30              15                                15                        0                                  1
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                      47




    identifies areas of
    concern
                                                  Copyright © PharmaConsult Us 2010

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PharmaConsult Us Cross Contamination And Contamination

  • 1. Cross Contamination and Contamination Analysis and Control
  • 2. Managing the Risks • Regulators around the world have a concern with cross contamination of one drug by another • ISPE’s Risk MaPP Baseline Guide® sets out to demonstrate a science and risk-based approach • Stephanie and Julian Wilkins of PharmaConsult Us were part of an international core team who wrote the guide • The guide follows the ICH Q9 approach Copyright © PharmaConsult Us 2010
  • 3. How We Can Help Risk Assessment •Risk Identification (setting limits) •Risk Analysis (qualitative and quantitative tools) •Risk Evaluation (comparing limits with results of analysis) Risk Control •Risk Acceptance (the risk is managed to acceptable levels) •Risk Reduction (reduce risk either by modifying the process to remove exposure points, close or contain the process, etc) Risk Communication via a Quality Risk Management Plan (QRMP) Risk Review Copyright © PharmaConsult Us 2010
  • 5. Our specialty is working with: • Hormones • Beta Lactams and Penicillin’s • Cytotoxics • Sensitizers • ‘Gens • We can help you manufacture these products in an efficient and cost effective manner Copyright © PharmaConsult Us 2010 5
  • 6. What is a Plausible Pathway? A route by which cross contamination by one API may be transferred by various mechanisms into another products Copyright © PharmaConsult Us 2010
  • 7. Our Tools • Customized FMEAs that assist you in focusing on the issues of cross contamination and contamination • Master Matrix that Russell Finex Sieve Suspension Filling records all Nanomill-10 Train Nanomill-2 Train 20cuft V Blender 42" Coating pan Dispensary unit IKA Mill Bld 15 GKF 2000/2500 Bottling Line** Powder Addition Vector Coater CF Granulator Accela Coater Glatt GC 1500 Casburt oven Fitzmill D6A Sweco Sieve Blister line** IBC Blender Fette P2100 Zanasi Z85 Autoclave Weighing Glatt 120 Gral 300 Sample Total relevant data and SAP 3001312 3000057 3000057 1 2 2 1 15 10 10 5 17 1 5 10 10 10 10 10 1 24 47 49 3000011 2 10 20 17 5 12 10 15 5 96 becomes a living 3000018 3000018 3001271 3000014 8001472 2 2 2 2 10 10 10 10 20 20 20 20 17 17 17 17 12 1 5 5 30 30 35 60 20 20 25 45 10 12 12 12 12 10 10 10 10 5 5 5 126 126 131 198 16 document that 3001460 Risk 17 2 10 81 115 5 10 102 12 2 5 5 5 155 0 115 10 10 10 40 60 10 30 10 10 10 30 15 15 0 1 47 identifies areas of concern Copyright © PharmaConsult Us 2010