Data Acquisition Project for MGB Race Car

Price:
System Motec ADL3 http://www.motec.com/adl3/adl3overview/8,040.00$ http://www.ipgparts.com/store/Motec-ADL3-Dash.html
Display yes Mating connector: Part number 68086
Logger yes
Controller yes Integrate with CAN based products
Memory 16GB Compatable with VIN input expander
Log Rate 1000 samples/s Compatible with up to 2 E888/E816 input/output expanders
2 x CAN with individually programmable CAN bus speeds
1 x RS232 communication link
INPUTS Quantity
Analoge Voltage 10 72 pin autosport connector
Analoge Temp 4
Digital 4
Speed 4 voltage capable
Switch 4
OUTPUTS
PWM, digital, or switched 4
INTERNAL SENSORS
3-axis accelerometer *+/- 5 G
Dash temp
sensor supply voltage
Battery Voltage
Expander VIM http://www.motec.com/vim/vimoverview/
INPUTS Quantity Bit Update Rate
fast analogue voltage 6 12 Bit 1000 Hz
high res analogue voltage 8 15 Bit 500 Hz
special analogue voltage 2 15 Bit 1000 Hz
differential analogue voltage 8 15 Bit 1000 Hz
Speed 2 12 Bit 100 Hz

/E816 input/output expanders
rammable CAN bus speeds
1 x 55 pin Autosport connector for sensor connection
1 x 5 pin Autosport connector for power and communications
1 x CAN at 1 Mb/s bus speed

Total Digital Analog
INPUTS 36
Designation Sensor Quantity Pins Input Type
C1 ADL3 1 72
C2,2.5 VIM Expander 1 5 & 55
C3 GPS 1 4 Digital
C4,5,6 Wheel Speed 3 3 Digital
C7,8 Brake Pressure 2 3 Analog
C9,10,11,12 Damper Travel 4 3 Analog
C13 Steer Angle 1 3 Analog
C14 Fuel Pressure 1 2 Analog
C15,16 ARB drop link Force 1 2
C17,18 Beacon Transmitter 2 0
C19 Beacon Reciever 1 3
C20 Engine RPM 1 1
C21 Oil Temp 1 2 Analog
C22 Oil Pressure 1 3
C23 Water Temp Cold 1 2 Analog
C24 Water Temp Hot 1 2 Analog
C25 Water Pressure 1 2 Analog
C26 Gearbox Temp 1 2 Analog
C27 Lambda 1 6 Analog
C28 Diff Temp 1 2 Analog
C29,30,31,32 Laser RH 4 5 Digital
C33 Yaw Gyro 1 3
C34 Steer Tourque 1 3
C35 Brake Travel 1 3
C36 Throttle Position 1 3
C37,38,39,40 Spring Force 2 2
C41 Video 0 2
C42 Drive Shaft Torque 1 5
INCLUDED IN ADL3 3 axis Accel 0
INCLUDED IN ADL3 Battery Voltage 0
On Car MSD Ignition Control
Extras
Pitot Tube 1 5
Gearbox Pressure 1
Diff Pressure 1
Gear Position 1
Brake Temp 2 Analog
Upright Temp 2 Analog
Logan
Preston
Joe
Brett

Manufacturer Part Name Part Number Connector
Motec GPS-L10 M GPS-L10 DTM into Dash
Texense Texys DHE Wheel Speed Sensor RG VR-09-P ASL606-05PN
Texense Texense FPS-V2 fluid pressure sensor FPS-V2
MoTec MoTec Linear Potentiometers 150mm M LPS-150 ASL606-05PN
MoTec Steering angle sensor, 10 turns #59103
Motec Motec 100 PSI Pro Sensor M KP41 100G M 15-7275K
Beru F1 bf1 systems Push Rod Loadcell
Motec BTX-Transmitter M ADL BTX CM06EA14S-7S
Motec BR2-Reciever M ADL BRX-2 CM06EA14S-7S
RaceGrade RaceGrade 1/8" NPT Liquid Temp Sensor M 25-2197 D
RaceGrade 100 psi compound range dtm racegrade pressure transducer M APT-G2-DTM-100A DTM-3SK
RaceGrade RaceGrade 1/8NPT Liquid Temp Sensor M 25-2197 D
Racegrade Racegrade 1/8" NPT Liquid Temp Sensor M 25-2197D
Motec Motec 100 PSI Pro Sensor M KP41 100G M 15-7275K
Racegrade Racegrade 1/8" NPT Liquid Temp Sensor M 25-2197D ASL606-05PN
Bosch Bosch LSU-4.9 Sensor M 0258 001 D 261 205 356-01
Racegrade Racegrade 1/8" NPT Liquid Temp Sensor M 25-2197D
KA Sensors RHL3 Series RHL3-A08-ASL-S-N-A40 ASL606-05PN
Texys Texys 1 axis gyroscope GYRP
KA sensors SGT series strain gauge SGT-412
milspec 4.7 in string potentiometer M ADL SPOT 4.7
milspec 4.7 in string potentiometer M ADL SPOT 4.7
Beru F1
Use Existing Video Unit
KA Sensors DSTS Dynamic wireless drive shaft torque measurement Dsts-511 deutsch asx
MSD 6-ALN
Texense Texys 4mm Pitot Sensor - Pro RG PI-4-Range ASL606-05PN

Update Rate Power Supply Price / Unit Total Price
8,040.00$
3,400.00$
10 Hz 4V - 6V 180.00$ 180.00$
20kHz 4V - 25V 190.00$ 570.00$
10V - 32V 190.00$ 380.00$
365.00$ 1,460.00$
97.00$ 97.00$
5V ± 0.5 V 200.00$ 200.00$
5 or 10V -$ TBD
10V - 16V 790.00$ 1,580.00$
4V-6V 694.00$ 694.00$
-$
5V 68.22$ 68.22$
5V 165.00$ 165.00$
5V 68.22$ 68.22$
5V 137.59$ 137.59$
5V ± 0.5 V 200.00$ 200.00$
5V 137.59$ 137.59$
10.8-16.5V -$ -$
5V 137.59$ 137.59$
750 Hz 11-30V 2,170.00$ 8,680.00$
5-16 V 650.00$ 650.00$
5V TBD
355.00$ 355.00$
355.00$ 355.00$
TBD
12V -$ -$
5-16 V TBD
5V 1,099.00$ 1,099.00$
Sensor Total 16,115.21$
Logger Total 11,440.00$

Price Link
https://milspecwiring.com/store/index.php?route=product/product&path=43_191&product_id=195
https://www.autosportlabs.com/product/texense-fps-v2-fluid-pressure-sensor/
https://milspecwiring.com/store/index.php?route=product/product&path=47_50&product_id=700&limit=100
http://www.ebay.com/itm/STEERING-SENSOR-10-TURN-MoTeC-59103-/161713809183
https://milspecwiring.com/store/index.php?route=product/product&product_id=2021
http://www.bf1systems.com/product/suspension/
https://milspecwiring.com/store/index.php?route=product/product&product_id=2021
http://www.kasensors.com/us/products/strain-gauge-torque
http://www.kasensors.com/us/products/drive-shaft-torque-transducer

Data Sheet Link
http://www.motec.com/gpsl10/gpsl10overview/
http://www.motec.com/sensors/position/
http://www.motec.com/sensors/position/
3_65&product_id=801
3_65&product_id=800
7_51&product_id=769
7_94&product_id=412
7_94&product_id=412
http://www.bosch-motorsport.com/media/catalog_resources/Lambda_Sensor_LSU_49_Datasheet_51_en_2779147659pdf.pdf
http://www.kasensors.com/sites/default/files/downloads/RHL3.412aU.pdf
7_85&product_id=484
7_50&product_id=396
http://www.kasensors.com/us/products/drive-shaft-torque-transducer

Notes
no price
Mount remotely with whip hose to port on engine
Do not need to purchase as there are two already installed in the exhaust.
no price
in place of brake light switch
no price

5pin connector 16pin connector
13pin Connector
61pin connector
Pins
PIN LF 8
Wheel speed 3
Damper Travel 3
Spring force 2
PIN
Gearbox Temp 2
Lambda 6
Brake Pressure F 3
Brake Pressure R 3
ADL3
PINS
LF RH 5
Throttle Travel 3
Brake Travel 3
Steer Torque 3
Steer Angle 3
PIN
LEGEND
C1
C7C6

55pin connector
72pin connector
Pins
10 RF
Engine 32
Total 50
PIN
5 Pitot Tube
3 Oil Pressure
2 Fuel Pressure
VIM 2 Oil Temp
2 Water Pressure
2 Water Temp Hot
2 Water Temp Cold
Pins
Chassis 45
Total 58
PINS
5 RF RH
1 RPM (MSD)
3 Beacon Reciever
+
-
PINS
4 GPS
3 Gyro
5 Drive Shft Torque
2 Video
5 RR RH
PIN
Battery
C3
C5
C2
C4
C10
C8

3 RR Damper Travel
2 ARB Drop link force
PIN
Pins 3 Wheel Speed
2 Dif Temp
Rear 13
C10

Connector List
MALE FEMALE
5 PIN 3 2
22D 13 PIN 2 2
16 PIN 1 1
55 PIN 1 0
20 61 PIN 2 2
72 PIN 0 1
TOTALS 9 8
PIN
3 Wheel speed
3 Damper Travel
2 Spring force
2 ARB Force
C9

LF Outboard
Sensor # of Pins Gauge Wire Length [in] Total Wire Lengths [in]
Wheel speed 2 22 16 32
Damper Travel 2 22 22 44
Spring force 3 22 20 60
Total Pins 7 Total Wire Length (ft): 11.33333333
RF Outboard
Wheel speed 2 22 15 30
Damper Travel 2 22 18 36
ARB drop link force 1 22 18 18
Spring force 3 22 9 27
Cockpit
ADL3 to Chassis Con 54 22 6 324
ADL3 To VIM 4 22 37 37
GPS 3 22 92 276
Gyro 3 22 99 297
Drive Shaft Torque 5 22 82 410
Video 2 22 118 236
RR RH 3 22 98 294
Beacon Reciever 4 22 64 256
RF RH 3 22 72 216
RPM (MSD) 1 22 36 36
LF RH 3 22 47 141
Throttle Travel 3 22 44 132
Brake Travel 3 22 46 138
Steer Torque 4 22 29 116
Steer Angle 3 22 26 78
Lambda 4 22 49 196
To Rear Bulkhead 9 22 107 963
Engine
Pitot Tube 3 22 43 129
Oil Pressure 1 22 19 19
Fuel Pressure 2 22 19 38
Oil Temp 1 22 34 34
Water Pressure 1 22 30 30
Water Temp Hot 1 22 25 25
Water Temp Cold 1 22 45 45
Gearbox Temp 1 22 21 21
Brake Pressure F 1 22 15 15
Brake Pressure R 1 22 15 15
To LF Outboard 8 22 60 480

To RF Outboard 9 22 23 207
Engine Bulkhead to VIM 30 22 15 450
Rear
RR Damper Travel 2 22 30 60
ARB Drop link force 1 22 33 33
Wheel Speed 3 22 17 51
Dif Temp 1 22 18 18
LR Damper Travel 2 22 20 40
Raychem dr-25 cost per foot
1/8 $1.63
3/16 $2.47
1/4 $1.91
3/8 $1.95
1/2 $2.39
3/4 $3.56
1 $4.99
Total Wire CAN Length (ft)
Total 22 Gauge Wire P/N 55A0111-22 Length (ft)

22 Gauge Wire Diameter (inches) Twisted Wire Bundle Diameter
0.0254 0.0508
0.0508
0.0762
0.1778
0.0254 0.0508
0.0508
0.0254
0.0762
0.2032
0.0254 1.3716
0.1016
0.0762
0.0762
0.127
0.0508
0.0762
0.1016
0.0762
0.0254
0.0762
0.0762
0.0762
0.1016
0.0762
0.1016
0.2286
0.0254 0.0762
0.0254
0.0508
0.0254
0.0254
0.0254
0.0254
0.0254
0.0254
0.0254
0.2032

0.2286
0.762
0.7620
0.0254 0.0508
0.0254
0.0762
0.0254
0.0508
0.2286
3.083
505.5

Sub-Bundle Components Sub-bundle Dia. Sub-Bundle Raychem Size (in)
x
x 0.0762
1/4 0.7
1 1/2
1/8
x
x 0.1778 3/16
x
x 0.1524 3/16
x
x 0.1778 3/16
x
x
x
x
x
x
x 0.3048 3/8
x
x
x
x

x 0.4572 1/2
x 0.0508
x 0.0254
x 0.0762
x 0.0254
x 0.0508

Sub-Bundle Raychem Length (in) Raychem Size (in) Raychem Length (ft)
1/8 0.7
1/8 0.7
1/8 0.7
1/4 0.7
Sub-Bundle Raychem Length (in) Raychem Size (in) Raychem Length (in)
1/8 0.8
1/8 0.5
1/8 0.5
1/8 0.5
3/8 0.3333
Sub-Bundle Raychem Length (in) Raychem Size (in) Raychem Length (in)
1.4
1.4
1/8 0.5833
1/8 1.0000
3/16 0.8333
1/8 1.6667
1/8 1.5833
1/8 0.4167
0.9 1/8 1.2500
1/8 1.5000
1/8 2.2500
1/8 0.5000
1.7 1/8 0.4167
1/8 0.1667
0.7 1/8 0.3333
1/8 2.1667
1/4 0.8333
Sub-Bundle Raychem Length (in) Sub-Bundle Components Sub-bundle Dia.
x
x
x 0.0762
x
0.3 x
x
x
x 0.1524

0.5
Sub-Bundle Raychem Length (in) Raychem Size (in) Raychem Length (ft)
1/8 0.6250
1/8 0.8333
1/8 0.7083
1/8 0.8333
1/8 1.1667
1/2 0.4583

Raychem Transitions Raychem Transition P/N Transition Cost
1:3 402A013 $31.30
1:2 302A214 $23.86
1:3 402A013 $31.30
1:2 342A112 $39.21
1:2 342A112 $39.21
1:2 342A112 $39.21
1:3 462A011 $22.64
1:2 342A112 $39.21
1:2 342A112 $39.21
1:3 462A011 $22.64
1:3 462A011 $22.64
1:2 342A112 $39.21
1:2 342A112 $39.21
1:3 453A037 TBD
Sub-Bundle Raychem Size (in) Sub-Bundle Raychem Length (in) Raychem Size (in)
1/8
1/8
1/8
1/8
1/8 4.0 1/8
1/8
1/8
1/8
1/8
3/16 4.0 1/8
1/4

1/4
1
1:2 302A214 $23.86
1:2 302A214 $23.86
1:3 402A013 $31.30
Total Costs Transitions
$641.02
Location Nutplate
Engine Bulk Head Connector ATM396-24
Rear Bulk Head Connector ATM396-20
Nut Plates

Raychem Cost Boot Part Number Boot Cost
$1.09
$1.09
$1.09 204W221-25-0 $15.87
$1.27 202K132-25-0 $12.00
$1.36
$0.75
$0.75
$0.75 204W221-25-0 $15.87
$0.65 202K132-25-0 $12.00
$15.14
$2.31 202K153-25-0 $19.39
$0.95 202A111-25-0 $11.52
$1.63 202K142-25-0 $14.00
$2.06 204W221-25-0 $15.87
$2.72 202K174-25-0 $30.25
$2.58
$0.68
$2.04
$2.45
$3.67
$0.82
$0.68
$0.27
$0.54
$3.53
$1.59
Raychem Length (ft) Raychem Transitions Raychem Transition P/N
2.00
0.58
0.58
1.75 1:2 301A011
0.75
0.58
2.25
2.25
0.58
0.58 1:5 602A044
3.75 1:2 301A011

0.42 1:2 301A011
0.25 1:2 302A234
Raychem Cost Boot PN Boot Cost
$1.02
$1.36
$1.15
$1.36
$1.90
$1.10 202K153-25-0 $19.39
Raychem Can Wire 22 Gauge Wire P/N 55A0111-22
$94.22 1.54$ 141.54$
Price
TBD
TBD

Connector PN Connector Cost
ASL606-05SN 48.00$
AS610-35PA 93.60$
ASL606-05SN 48.00$
AS610-35PA 93.60$
MS AS620-35SN 153.00$
ASL606-05SN 47.60$
AS616-35SN 139.40$
ASL606-05SN-HE 40.00$
AS024-61SN TBD
Transition Cost Raychem Cost Boot Part Number Boot Cost Connector PN
$3.26
$0.95
$0.95
19.57$ $2.85
$1.22
$0.95
$3.67
$3.67
$0.95
63.19$ $0.95
19.57$ $7.16

19.57$ $7.31
202K174-25-0 $30.25 AS024-61SN
11.25$
MS AS620-35SN 153.00$
Connector Boots Connectors
$196.41 816.20$

Raychem dr-25cost per foot
1/8 $1.63
3/16 $2.47
1/4 $1.91
3/8 $1.95
1/2 $2.39
3/4 $3.56
1 $4.99
22 gauge 1 1/2 $10.69
ft cost $/ft
500 139.5 0.28
can wire
ft cost $/ft

Component Cost Quantity Total
Motec ADL3 8,040.00$ 1 8,040.00$
VIM Expander 3,400.00$ 1 3,400.00$
Sensors 16,115.21$ 1 16,115.21$
Raychem Transitions 641.02$ 1 641.02$
Raychem 94.22$ 1 94.22$
Raychem Boots 196.41$ 1 196.41$
Connectors 816.20$ 1 816.20$
Can Wire 1.54$ 1 1.54$
22 Gauge Wire 141.54$ 1 141.54$
Total before TBDs 29,446.14$

Data Acquisition Project for MGB Race Car

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Data Acquisition Project for MGB Race Car