4. DEFENSE MARKET
• Inbra has initially focused in the domestic
defense market;
• Developments in the global market have
started some years ago, in a very competitive
environment;
• Experience gained in the last 20 years has
allowed to improve in raw materials, processes
and products.
5.
6. • Parts in composite materials;
– Carbon fiber
– Aramid fiber
– Glass fiber
– Sandwich parts
• Transparent parts for aeronautics;
• Armored cockpit doors.
• Armoring for helicopters and aircrafts.
7. GENERAL INFORMATION
• Existing production area: 3.500 m2;
• Production capacity:
– 15.000 manhours (currently available);
– 20.000 manhours (expected till dec 2012);
• Available area for additional immediate
expansion: 4.500 m2;
– Allows us to go up to additional 30.000
manhours.
8. GENERAL INFORMATION
• Number of direct employees: 100, with
forecast to increase to 170 througout
2014;
• Personnel breakdown:
– 5% quality;
– 5% development
– 5% process;
– 10% PPC
– 3% administration;
– 72% production.
11. THE PLANT
Our facilities include:
– Clean room with 400 m2;
– Freezer with 117 m3;
– Fully automated environment control
(by software);
– Painting room with 50 m2;
– 2 automated control autoclaves;
• # 1: Diameter 1,7 m x 6,4 m;
25. PRODUCT LINE
• Aircraft armoring:
– Embraer armored cockpit door – Level III-A NIJ;
– Armoring against ammunition 0.50” AP – M2,
according to MIL-STD-662, for Embraer´s Super
Tucano.
– Helibras armored parts for Esquilo (AS 350)
helicopters.
– Elbit´s UAV composite parts (Hermes 450)
34. QUALITY
• NBR ISO 9001 : 2008;
• NBR 15100 : 2004 / SAE AS 9100 B for
aerospace segment;
• Effective May 2005;
• Certification agency: CTA (Aerospace
Technical Center – Brazil).
• NBR ISO 14001:2004 – May 2012
• AC 7118 B (PRI NADCAP) – May 2012
37. CAPABILITIES
– Expansion of production capacity and infra-
structure;
– Modernization of tooling and equipment;
– Expansion of raw material procurement;
– Workforce growth with adequate training;
– Diversification of product line into primary
aicracft structures, composite and
composite/metal assemblies;
– Tooling development and manufacturing.
38. NEW BUSINESSES
• Composite aerostructures
– Embraer new projects;
• KC 390
– UAV parts manufacturing;
– Helicopters;
• Assemblies
• Armoring
– T1/Gripen consortium
• Wings
• Main Landing Gear Doors
41. NEW BUSINESSES
• Evolution from services provider to
integrator;
– Through partnerships of technology
transfer.
42. WHAT WE HAVE DONE IN
TECHNOLOGY TRANSFER
• Development and implementation of
armoring installers in Brazil;
• Armoring services for passenger cars in
Mexico and Argentina;
• Solutions for helicopters armoring in
Colombia.
43. Business Maturity
Defense mkt
Interaction
Armoured cockpit
Door development
Glass forming;
Special armouring;
Composite mnfg. Complete
Airframe;
Integration;
JV´s
Consortium
Composite
New plant
Vehicle
development
NG Vehicle
Aramid development
processing
Armouring
Filters
Aramid Vests, shields...
moulding
1979 1993 2002 2010 Timeline
44. THE FUTURE
• Technology transfer to offer more complex
products, which will require more mature
industrial operations;
• Possibilities to access new and global markets;
• Establishment of a new and more dedicated
industrial chain.
• Construction of new aerospace production site
in São Bernardo do Campo.
45. CORPORATE STRATEGY
• Keep a low cost unit for composite parts
manufacturing and sourcing in the market.
• Invest only in critical resources to become a
qualified “level 1” manufacturer;
• Expand assemblies and integration capacities,
in order to offer complete structural segments
and major sub-assemblies;
• Move into an independent organization.
46. PRODUCT MANAGEMENT
ORGANIZATION
• Under development to support new
contracts;
• For current businesses, InbraAerospace
shares resources with other B.U´s with
special concern to keep processes under the
requirements of Embraer and certification
authorities.
47. MANUFACTURING CAPABILITIES
• Manufacturing processes follow those
requested by the aerospace segment,
according to the design of outsourced
parts requirements, like carbon fiber, glass
fiber, NDT inspection, honeycomb
processing, etc.