Cognitive IoT Platform as Enabler of the Smart Factory

© 2017 IBM, All Rights reserved© 2017 IBM, All Rights reserved
Peter Schleinitz
Executive IT Architect
IBM Global Markets
#Industrial #Technology #Innovation
Cognitive IoT Platform as
Enabler of the Smart Factory

© 2017 IBM, All Rights reserved
Cognitive IOT Platform as Enabler of Smart Factory
2
MEGA
TRENDS

Increasing demand for customization, combined with pressure to lower
costs and time to market, are driving Industry 4.0
In the beginning,
we just made them all alike
(efficient, but it didn’t meet all customers’ needs)
…or we built them one-by-one
for each new customer
(it met the needs, but was very expensive)
Now customers demand increasingly
specialized and customized products
and costs are going through the roof!
Source: http://minicoopergraphics.com/
Mass Customization
From one car for all to a unique car for each of us!

IoT | Cognitive | Insights | Data Monetization
Industry 4.0 acceleration BusinessCenter
6

7

8

10

Gather the
data
Visualize the
patterns
Advance to
analytics &
digitization
Infuse with
cognitive
• Instrument your
equipment/assets to
collect data
• Gather already
existing data
• Visualize your data in
meaningful
dashboards
• Start to see patterns
• Build with Bluemix
• Gain insights from
the data, produce
models, prediction
recommendations
• Streamline business
processes
• Refine models with
cognitive machine
learning
• Utilize other cognitive
functions to improve
engagement
Asset needs to be connected,
outfitted with sensor or data
gathered
Use analytical models to
predict equipment failures and
provide recommendations
Use the platform to
quickly build dashboards
for data visualization
Use speech, video, image
to diagnose complex
problems

IoT Watson IoT Platform
Bluemix micro services
IoT end-to-end solutions
Watson IoT
Platform

14

Images courtesy
Schaeffler Group
DIGITAL
TRANSFORMATION

Sensors trigger robot camera
to photograph component part
11
Image data comes in
through Watson IoT
Platform
22
Predictive Cognitive
Watson Visual
Recognition evaluates the
component part for
defects and returns the
results.
23
Kuka LBR Robot
BMW 5 Series Door Handles
Visualizations are
immediately updated
displaying the part status
(defect yes or no)
24
VISUAL
INSPECTION

PREDICTIVE
QUALITY
• 25% increase in overall
productivity of cylinder-
head line
• 50% reduction in time
required to achieve process
target levels
• 100% payback achieved
within two years

FIELD
ADVISOR

RFID
Antenna
Camera
Worker Assistance
System
Watson
Maintenance
Advisor
1. Potential problem alert
2. Image Recognition
3a. Guided Conversation
3b. Free Conversation
REPAIR EXPERIENCE
WITH WATSON

VIRTUAL AND AUGMENTED
REALITY

Internal Focus
=> Operational Excellence
=> Costs Reduction
=> Cognitive processes & operations
=> Process Automation & Smarter Resources
External Focus
=> Data-driven Business Models
=> New Revenue Streams
=> Remote Control IoT Services
=> Intelligent assets & equipment
Forces
Paint points
Cognitive Factory
& Production 4.0
Smart Products &
AfterSales Service
Twin
Approach
IBM Industrie 4.0
Cognitive &
Digitization Platform
Solution
IBM Industrie 4.0 Cognitive & Digitization Platform Solution,
a Twin Approach

Business Use Cases & Areas of
Innovation:
Cognitive Plant Advisor & Performance Optimizer
Prescriptive Maintenance – Zero unplanned Downtime Production
Smart Production Process Quality Early Warning of QS Issues
Worker Safety Remote Smart Assistance in Risk & Danger Areas
Smart Energy Consumption Management – Green Factory
A1
A2
A3
A4
A5
A6
A7
A8
Smart Kanban Order Process (RFID) Automation & SC Transparency
Smart Manufacturing Integration Service Bus & IoT Gateway to Cloud
Focus on: Operational Excellence,
Process Automation & Costs Reduction
IBM Industrie 4.0 Cognitive &
Digitization Platform Solution
Advanced
Analytics
IoT Connectivity
from anywhere
Artificial
Intelligence
Private or Public
Machine
Learning
Natural
Language
Weather
Horizontal Integration
Smart Connected Plants
Cognitive Factory
& Production 4.0
Smart Worker eAssistance for flexible Montage & i.Maintenance
A9 Smart Digital Image & Twin of the production line & machines
A10 Smart product tracking in industrial application 4.0 & Supply Chain
A11 Cognitive Robotics & Autonomous Transport Systems 4.0
IBM Industrie 4.0
Cognitive & Digitization Platform Solution
Vertical Integration
Cyber Physical System

B1
B2
B3
B4
B5
B6
B7
B8
Focus on: New Data-based Business
Models & New revenue Streams
IBM Industrie 4.0 Platform
& Smart Services Suite
Advanced
Analytics
IoT Connectivity
from anywhere
Artificial
Intelligence
Private or Public
Machine
Learning
Natural
Language
Smart
Industrial
Data Lake
4.0
Weather
Smart Products &
AfterSales Service
Business Use Cases & Areas of Innovation:
CE – Digital Product LifeCycle Verification – Digital Twin & Memory
Transparent & Connected Supply Chain with Risk Prediction
Smart Packaging & Consumer Interaction
Connected Vehicles & Smart Remote Fleet Management / Safety
Intelligent Real-time Enterprise Asset & Energy Management
Smart Service Technicians Advisory Assistant (Augmented Reality)
Smart Building/Home Water & Gas Leak Protection
Remote Condition Monitoring-based Prescriptive Maintenance & Quality
IBM Industrie 4.0
Cognitive & Digitization Platform Solution

Service Processes (FICo/ HR)
Production &
Logistics
Distribution &
Retail
Sales &
After Sales
Procurement
IT
Customer Order Process
Marketing
Product management
Engineering
Connected
Products
SCM Resolution
Room
Virtual SCM Advisor
Maintenenance Advisor Customer Self Service via
Web
Customer Need Analysis
Product Configurator
Call Center Support
Product Advisor/ User
Manual
HMI for connected devices
Intelligent Personal
Assistant
User Help Desk
Ordering Self Service
Concierge
Product Presenter/
Virtual Salesman
Employee Self
Service
Messengers
Apps
Chabots
Relevant Lines of Business and possible use cases

Watson IoT
Global Headquarters
Munich, Germany
Watson IoT Global Headquarter &
Innovation Center
• Announced 15th December 2015
• More than 1000 developers, consultants researchers
and designers will work together with clients and
partners to develop a new generation of cognitive
capabilities to connect sensors and devices in the
Internet of Things
• It is also the first European Watson Innovation Center
• All solutions will be made available through the IBM
Watson IoT Cloud Platform
• This initiative represents IBM‘s biggest investment in
Europe for over 20 years

IBM
Industrie 4.0
Platform
We make your Things Internet-enabled, end-to-end and in pragmatic way
Things Sensors IoT Edge IBM IoT & Industrie 4.0 IoT Users
Gateway Analytics Platform Applications
Enterprise
Systems
IBM Industrie 4.0
Reference Architecture
IBM Cognitive IoT
Reference Architecture
Each Business Solution 4.0 bundles the end-to-end Value Chain
Enterprise
Systems

Smart Products &
AfterSales Service
IBM’s IoT Reference Architecture* combining fast innovation and scalability in
the Cloud with Edge off-load for disruptive business
USER LAYER PROXIMITRY NETWORK PUBLIC NETWORK PROVIDER CLOUD ENTERPRISE NETWORK
EDGE DEVICES
ENTRY POINT:
Cyber-Physical Systems
ENTRY POINT: ENTRY POINT:
Insights /
Analytics
New models,
speed, functions,
channel
Watson IoT
Platform
analyse
Containerized
SW functionality:
¨ Rules
¨ Store
¨ Analytics
scoring
¨ Filtering
Central remote
functionality:
¨ Connectivity
¨ Data collection
¨ Conditional
Monitoring
¨ Predictive
analytics
Cognitive IoT
functionality:
¨ Innovation
¨ Disruption
¨ Scalability
PEER
CLOUD
improve
Edge - Level Enterprise - Level
* Refer to: https://www.ibm.com/devops/method/content/architecture/iotArchitecture

Cognitive Factory
& Production 4.0
Instantiation of IBM’s three-layered Industrie 4.0 Reference Architecture balancing
load with lifecycle capabilities at Edge, Plant and Enterprise
*Refer to Industrie 4.0 Implementation at: https://www.ibm.com/devops/method/content/architecture/implementation/iot_industrie_40
EDGE PLANT ENTERPRISE
EDGE DEVICES
ENTRY POINT:
Cyber-Physical Systems
ENTRY POINT: ENTRY POINT:
Cross-plant
Insights /
Analytics
New models,
speed, functions,
channel
Watson IoT
Platform
Containerized
SW functionality:
¨ Rules
¨ Store
¨ Analytics
scoring
¨ Filtering
In-plant or remote
functionality:
¨ Connectivity
¨ Data collection
¨ Conditional
Monitoring
¨ Predictive
analytics
Cognitive IoT
functionality:
¨ Innovation
¨ Disruption
¨ Scalability
Edge - Level Plant - Level
ENTRY POINT:
Plant Service Bus
Shopfloor Analytics
& Workflow
In-plant
functionality:
¨ Connectivity
¨ Rules
¨ Message Hub
collect
control
analyse
improve
Enterprise - Level

Explore #YourInsight
Thank You

Cognitive IoT Platform as Enabler of the Smart Factory

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