Growell Industries specialize in Aluminum Alloy Permanent Mold Casting ( Gravity Die Casting ), Sand Casting and precision Machining parts.

1. Manufacturer of aluminium castingsManufacturer of aluminium castings
including design and development of dies
and molds and precision machining
D-12 Rev: 04 WEF: 20-03-16

2. About us
• Specializes in Aluminium Alloy Gravity Die
Casting (Permanent Mold Casting) and
Precision Machining.
• Established in 1980 by a team of technocrats• Established in 1980 by a team of technocrats
• More than 30 years of experience in
– Manufacturing castings as per ASTM, IS, DIN & BS
Stadnards
– Design of molds and dies
– Precision Machining

3. Certification
ISO 9001:2008 Certified company by
TUV Rhineland India Private Limited
Certificate No: 85 100 001 09463Certificate No: 85 100 001 09463
Identification No: 9105054201

4. Quality Policy
Customer satisfaction is the sole purpose of
our business. We strive to achieve this
through...through...
• Persistent efforts in continually improving
Quality Management system and
• Providing consistent quality supplies

5. Casting Manufacturing
• Two Plants
– Vadodara: 400 Km North of Mumbai Port
– Bharuch: 340 Km North of Mumbai Port
– Within 150 Km from International Airport– Within 150 Km from International Airport
• Well connected with major airports and
seaports
• Total installed capacity 10 MT / month

6. Casting Manufacturing
• Electric melting furnaces – 3 Nos
– Tilt furnace: Capacity 250 Kg – 2 Nos
– Bale out melting furnace: Capacity 200 Kg
• Heat Treatment• Heat Treatment
– Forced air circulating type furnaces – 2 Nos
– Size:1 CBM

7. Casting Manufacturing
• Shot blasting machine
– Rotating table type
– Table size: 900 mm

8. Casting Manufacturing
Regularly produce castings with
following Standards
• BS – LM4, LM5, LM6, LM9, LM13, LM16, LM24, LM25• BS – LM4, LM5, LM6, LM9, LM13, LM16, LM24, LM25
• ASTM – 319, 514, A413, A360, 336, 355, A356
• DIN – AlSi6Cu4, AlMg5, AlSi12, AlSi10Mg, AlSi12Cu,
AlSi5Cu1Mg, AlSi7Mg
• Special Alloys: Aluminium Tin (ASTM B850.0)

9. In House Simulation Software
• Use of simulation software for casting
methods design and optimization for costmethods design and optimization for cost
effectiveness
• Simulate using AutoCAST-X Software
• Reduces development time and gives
defect free casting the first time

10. Quality Control Equipments
• Melt Treatment:
Degassing machine
– Melt clean system for
cleaning the melt usingcleaning the melt using
inert gas
– Removes oxides and
hydrogen to make
castings pin hole porosity
free

11. Quality Control Equipments
• Melt Quality Measurement
– Vac Test System
– Check porosity potential in molten
aluminium after melt treatment /
degassingdegassing
– Start making castings only if the
molten metal passes the quality
test
– We make sure before pouring that
the casting will be free from pin
hole porosity

12. Quality Control Equipments
• Thermo Analyse
– System for evaluating actual
grain refinement and
modification in the molten metalmodification in the molten metal
– Check before pouring to ensure
the castings are made with
optimum level of refinement and
modification

13. Quality Control Equipments
• Hardness Measurement
– Briness hardness testing
machine with 3000 kg load
– Universal hardness testing machine
– Digital portable hardness tester– Digital portable hardness tester
• Standard measuring tools
– Vernier calipers up to 1000 mm
– Micrometers from 2” to 24”
– Digital height gauge

14. Machine Shop
• CNC Machine shop
– VMC: 4 Axis machine
Feeler FVP 1000A
• X Axis – 1000 mm, Y Axis – 500 mm, Z Axis – 505 mm• X Axis – 1000 mm, Y Axis – 500 mm, Z Axis – 505 mm
• 4th Axis – 250R
– Turning Center
ACE Micromatic LT-20
• Max Turning Diameter: 370 mm
• Max Turning Length : 670 mm

15. Machine Shop
• Conventional Machines
– Lathe machines 3 nos:
• Centre Height 500 mm – 1 No
• Centre Height 400 mm – 1 No• Centre Height 400 mm – 1 No
• Centre Height 250 mm – 1 No
– All geared radial drill – 40 mm drilling capacity
– Hacksaw machine – 600 mm blade size
– Horizontal and vertical bandsaw machine

16. Mold Making
• In house mold making facility
• Use 3D CAD design software SolidWorks
CAD/CAM for designing and mold making

17. Mold Making
• Aluminium mold for injection molding made from
aluminium casting
• Casting size 450 x 450 x 130 mm, Weight: 80 Kg

18. Aluminium Castings GalleryAluminium Castings Gallery
Castings made using Gravity Die Casting
(Permanent Mold Casting) Process

19. Pistons for Compressor Industry
Solid and Hollow
Pistons for Process
Compressors
Weight : Up to 270 Kg
Diameter: Up to 950 mmDiameter: Up to 950 mm
Casting Weight : 250 Kg
Diameter: 900 mm

20. Castings For Switchgear Industry
Inner Expansion Tank
Weight: 18 Kg
Diameter: 600 mm
Height: 450 mm
Thickness: 8 mm
Aluminium Flange
Weight: 12.5 Kg – 50 Kg
Diameter: 460 - 700 mm
Thickness: 25mm – 45 mm
Thickness: 8 mm

21. Castings For Switchgear Industry
Contact Casting
Weight: 1.5 Kg
Cable Gland
Weight: 6 Kg Conductor Casting
Length: 750 mm Weight: 6 Kg

22. Pump Body Castings
Pump Body Castings
with complex
cast cavity
Weight: 2.5 Kg
Diameter: 250 mm
Weight: 1.5 Kg
Dia: 250 mm
Thickness: 20 mm
Diameter: 250 mm
Thickness: 55 mm

23. Special Alloy Casting
Crosshead Shoe
Alloy: Aluminium Tin (Tin 7%)
Casting Weight: 5 Kg

24. Misc castings
Lantern for Compressor
Weight: 5 Kg
Diameter: 350 mm
Impeller Casting
Weight: 800 gm
Diameter: 170 mm

25. Misc Castings
Handle for Pneumatic Hoist
Pressure tight casting
Weight: 800 gm
Aluminium Hub
Diameter: 165 mm
Weight: 1.5 Kg
Hard Anodized
Aluminium Pivot
Hard Anodized
Weight: 1.5 Kg

26. Connecting Rods
Connecting rod Castings
Weight: 100 gm – 2 Kg

27. Major Customers
• Engineering Industries
– Compressor manufacturers
– Electrical and switchgear industry
– Locomotive
– Pump manufacturers– Pump manufacturers
– Machine manufacturers
• Diamond & Textile Industry
• Agricultural Implements
• Direct exports to USA, Australia and South
Africa

28. Organization
• Employees
– Managerial: 4
– Core Production: 16
– Quality control and assurance: 2– Quality control and assurance: 2
– Supervisory: 2

29. Contact
Chetan Shah Devashish Shah Jayesh PatelChetan Shah
CEO
chetan@growell-ind.com
Devashish Shah
General Manager
devashish@growell-ind.com
Growell Industries
794, GIDC, Makarpura
Vadodara – 390 010, Gujarat India
Tele: +91-265-2642092, +91-78782 42092
Email: growell@growell-ind.com
URL: www.growell-ind.com
Jayesh Patel
Business Development
jayesh@growell-ind.com