- The document contains drawings and details for a muffler outlet installation, including dimensions, material specifications, part lists, and installation notes. - It includes an isometric drawing of the muffler outlet assembly, detail drawings of individual components, and a bill of materials table listing the parts. - The installation is specified to be leak tested and items are to be sandblasted and painted according to the specifications provided.

5. ROOF BARGE BOARD
A A
2355
1948
45°
573
288.5 REF
178
45°
2000 - 3000
27778
433
6
134.6
R138.6
CERTAIN STRENGTH
INSTALLATION - MUFFLER OUTLET
WO82817
MILD STEEL
SILVER
1:25
9 MAY 2012
J. EMMART
03-11-10-00623RD ANGLE PROJECTION IF IN DOUBT ASKDO NOT SCALE
ISSUEDwg no:
Ph 09 276 1849PO Box 22-201 Otahuhu Auckland NZDATE
DRAWN
PAINT SPEC
SCALE
300mm ±0.5
STORES CODE
MATERIAL
COLOUR
PACIFIC STEEL GROUP
Sheet 1 of 1 A3
92 KG
ORIGINAL No.
JOB No. WEIGHT
TOLERANCES
OVER 300mm ±1
DECIMALS ±0.125
UNLESS
OTHERWISE
INDICATED:
UP TO
AND INCLUDING
STEEL PLANT WATER TREATMENT
BACKUP GENERATOR
SEE BOM AND NOTESDESCRIPTION
J.EMMART
DrawnJob No.
2/05/2013A
APPROVED
REVISIONS
DATE
ISOMETRIC
200NB EXTENSION ADDED TO MUFFLER OUTLET
REV.
BOM Table
ITEM NO. PART NUMBER DESCRIPTION QTY.
1 Muffler Outlet for Horizontal Installation
2-3M X 200NB LIGHT WEIGHT PIPE,
250x200NB CONCENTRIC REDUCER,
2M X 250NB LIGHT WEIGHT PIPE,
1 X 250NB 45 ELBOW,
1 X 250NB 90 ELBOW,
1 X 250NB CLASS 150 SLIP ON FLANGE
1
2 M20x50 Bolt, Nut and Washers to AS/NZS 1252:1996 Gr 8.8 12
3 Gasket, 250NB ANSI150 2
4 Muffler Outlet - Support Base 1
5 Muffler Outlet - Support Saddle 1
6 M20x70 Woodscrew, Hex to DIN571 2
7 Washer to AS-NZS 1252-1996 Washer to AS/NZS 1252:1996 Gr 8 2
8 Bolt, Nut and Washers AS-NZS 1252-1996 Bolt, Nut and Washers to AS/NZS 1252:1996 Gr 8.8 2
9 Muffler Outlet Rain Flap 200NB 1
NOTES
LEAK TEST AS PER DRG 581.
SAND BLAST AND PAINT ITEMS 1 AND 8 AS FOLLOWS:2.
SANDBLAST TO SAE 2.5•
1 COAT OF CARBOZINC11 TO 75um DRY FILM THICKNESS•
2 COATS OF THERMOLINE 4900R AT 20um EACH TO GIVE•
D.F.T. OF 40um
ITEMS 2-7 TO BE GALVED TO AS/NZS 2300 SYSTEM HDG6003.
PIPE GASKET (ITEM 3) TO BE CUT TO CREATE A DRAINTO GROUND4.
8
4
3 2
6
5
7
1
A
9
A433
12
APPROX 154
CONFIRM ON SITE
65 X 6 SHS
80
40
4 HOLES @ 22
80
40
2 HOLES @ 22

7. 125
125
CERTAIN STRENGTH
COLOUR 03-11-10-0056
1:15
12 APRIL 2012
AS/NZS 2312 EHB4
A3
325 kg +1550 kg water
WHITE
DIESEL FUEL SUPPLY - NEW TANK AND DETAILS
3RD ANGLE PROJECTION IF IN DOUBT ASKDO NOT SCALE
ISSUEDwg no:
Ph 09 276 1849PO Box 22-201 Otahuhu Auckland NZDATE
DRAWN
PAINT SPEC
SCALE MATERIAL
ORIGINAL No.
STORES CODE
WEIGHT
BACKUP GENERATOR
TOLERANCES
STEEL PLANT WATER TREATMENT PACIFIC STEEL GROUP
Sheet 1 of 2
JOB No.
C
Issued 11/12/2012
DECIMALS ±0.125
AS NOTED
J. EMMART
UNLESS
OTHERWISE
INDICATED:
UP TO
AND INCLUDING
300mm ±0.5
OVER 300mm ±1
WO 82817
OUTLET AND
C9
SWITCH FLANGE
DRAIN
RETURN
LOW LEVEL
INDICATOR AND VENT
FILLING POINT
COMBINATION LEVEL
PLATES
LEG REINFORCEMENT
TANK NAMEPLATE
FULL PENETRATION
LONGITUDINAL IN TOP 1/3 OF SHELL ONLY
NO CIRCUMFERENTIAL WELDS
200
37.5
65
SECTION A-A
DET A SHT 63
TYP
C
FULL PEN.
REF SHT 63
DETAIL A
5
DET B SHT 63
J
PIPE 50NB
50
50
PIPE 20NB 100 LONG,
265
PLAIN BOTH ENDS
REF25 REF30 REF45
LONG,1170PIPE 20NB
30°
287.5
150
642
70
NPTM OUTSIDE
LONG,1265
PLAIN BOTH ENDS
PIPE 50NB 1264 LONG,
NPTM TOP
1530
3 Level Gauge 1
4 Vent, Combi 1
5 Elbow, 20NB NPTF 3000LB 1
6 Companion Flange A Type 1
7 Valve Ball 20NB NPT-F 1
8 Earth Boss 1
9 Cap, 20NB NPTF 3000LB 1
•
FABRICATORS CERTIFICATE (CONFIRMING TANK BUILT AS DRAWN)•
CALIBRATION IS NOT REQUIRED8.
TANK AND SUPPORTS DESIGNED FOR HIGH CRITICALITY SERVICE TO NZS1170.5:20049.
TANK NAMEPLATE TO INCLUDE:10.
NAME: STEEL PLANT EMERGENCY GENERATOR FUEL TANK•
YEAR OF MANUFACTURE: 2013•
DESIGN AND FABRICATION CODE: AS1692:2006 CATEGORY 4•
DESIGNER: JAMIE EMMART•
FABRICATOR: MCONNELL DOWELL
NOTES:
PIPE 50NB TO API5LSCH 401.
PIPE <50NB TO API5L SCH 802.
PLATES TO AS/NZS 3678 GR2503.
VALVES AND FITTINGS TO ASMEB31.11 3000LB SOCKET WELD4.
VALVES TO BE 3000LB BALL VALVES SUITABLE FOR DIESEL SERVICE5.
NO ZINC OR GALVANISING TO BE USED IN CONTACT WITH FUEL.
C
C
6.
•
SERVICE: DIESEL FUEL•
• CERTIFICATION REFERENCE: TO BE CONFIRMED
• CERTIFIER: HAZTEC (TO BE CONFIRMED)
• DESIGN TEMPERATURE: AMBIENT (-10 TO 50 DEGREES CELCIUS)
• DESIGN PRESSURE: ATMOSPHERIC (0 TO 35 kPa)
• VOLUME: 1500L
CERTIFICATION NOTES:
FILLED BY TANK WAGON WITH PUMP (AND RETURN LINE FROM GENERATOR)1.
ATMOSPHEREIC PRESSURE ONLY, LIMITED BY HEIGHT OF FILLING POINT2.
20NB OUTLET MOUNTED 70MM ABOVE TANK BOTTOM3.
VENT VIA COMBINED STILLING WELL/ VENT4.
TESTING: RADIOGRAPH 1 BUTT, 1 SHELL TO END, 100% VISUAL, 10% MPI AS DIRECTED BY INSPECTOR5.
HYDROTEST WITH WATER TO TOP OF VENT FOR 8 HOURS6.
FABRICATOR TO PROVIDE QUALITY ASSURANCE INFORMATION AS FOLLOWS:7.
MATERIAL CERTIFICATES FOR PLATE AND PIPE USED•
WELD PROCEDURES•
WELDER QUALIFICATIONS•
WELD MAP IF MORE THAN ONE PERSON IS DOING WELDING•
NDT REPORTS•
HYDROTEST CERTIFICATE
BOM Table
ITEM NO. PART NUMBER QTY.
1 Tank 1550L 1
2 Filler Cap 1
REVISIONS
REV. Job No. DATE Drawn APPROVED DESCRIPTION
A WO82817 14/05/2012 J. EMMART J. EMMART LEG DOUBLER PLATE ADDED AFTER STRUCTURAL CHECK
B 24/11/2012 J. EMMART CHANGED FROM 1200L TANK MODIFICATION TO NEW 1550L TANK, ISSUED FOR PS1 CERTIFICATION
C 26/11/2012 J. EMMART DRAIN VALVE REPLACED WITH A CAP, AND DETAILS ADDED TO NAME PLATE INFO
SP
C
EARTH BOSS, M12
5
5
475
150
1140 (CIRCUMFERENCE 4805)
8 THICK BY 955 LONG
250
A
A
SEC E SHT 63
SEC E SHT 63
1
7
6
5
4
32
8

8. 90
194.4 45
31
125
67.5
121
4 M12 STUDS ON 92 PCD
16
41
VIEW C
VIEW D
ITEM 4 FROM SHT 56 FROM SHT 56
REVISIONS
REV. Job No. DATE Drawn APPROVED DESCRIPTION
A 25/11/2012 J. EMMART BALL VALVE REPLACED WITH A CAP
VIEW C
RETAINING CHAIN
DETAIL DET B SHT 56
PIPE AND FITTED WITH
CAP TO BE THREADED ONTO
5 FULL PEN.
BOTH ENDS
5
5
10
CERTAIN STRENGTH
JOB No. SEE 03-11-10-0056
Sheet 2 of 2
PACIFIC STEEL GROUP
SEE 03-11-10-0056
Issued 11/12/2012
A03-11-10-0063
WO 82817
A3
1:3
SEE 03-11-10-0056PAINT SPEC
SCALE MATERIAL
ORIGINAL No.
STORES CODE
WEIGHT
TOLERANCES
BACKUP GENERATOR
ISSUE
PO Box 22-201 Otahuhu Auckland NZDATE
J. EMMART
STEEL PLANT WATER TREATMENT
DRAWN
COLOUR
SEE 03-11-10-0056
DECIMALS ±0.125
Ph 09 276 1849
Dwg no:DIESEL FUEL SUPPLY - NEW TANK DETAILS
3RD ANGLE PROJECTION IF IN DOUBT ASKDO NOT SCALE
UNLESS
OTHERWISE
INDICATED:
UP TO
AND INCLUDING
300mm ±0.5
OVER 300mm ±1
23 NOVEMBER 2012
A
DETAIL E FROM SHT 56
5
FULL PEN
TYP
NPTM BOTTOM
PIPE 20NB 50 LONG,
19
SECTION F-F
5
5
77.5
DETAIL DET A SHT 56
25
<DIM> ON FILL, ALL AT TOP
VENT HOLES ON RETURN, VENT AND FILL LINES
6 OF
4 OF 1.5 ON RETURN,
4 OF 25 ON VENT
28.7
5
5
5
TYPR
250
100
200
50
200
R30